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Energy Management of PEM Fuel Cell/ Supercapacitor Hybrid Power Sources For An Electric Vehicle
Energy Management of PEM Fuel Cell/ Supercapacitor Hybrid Power Sources For An Electric Vehicle
ScienceDirect
Article history: This paper presents the utilization of a supercapacitor (SC) as an auxiliary power source in
Received 18 January 2017 an electric vehicle (EV), composed of a proton electrolyte membrane fuel cell (PEMFC) as
Received in revised form the main energy source. The main weak point of PEMFC is slow dynamics because one
9 June 2017 must limit the fuel cell current slope in order to prevent fuel starvation problems, to
Accepted 26 June 2017 improve its performance and lifetime. The very fast power response and high specific
Available online xxx power of a supercapacitor can complement the slower power output of the main source to
produce the compatibility and performance characteristics needed in a propulsion system.
Keywords: DC-DC converters connected to the hybrid source ensure a constant voltage value in in-
PEMFC/Supercapacitor battery verters inputs. After an architecture presentation of the hybrid energy source, two parallel-
Hybrid energy source type configurations are explored in more detail. For each of them, the energy flow control
DC-DC converters and management, validated simulation shows the performance obtained in this configu-
Power flow management ration. The hybrid source management is based primarily on the intervention of the
Electric vehicle supercapacitor in fugitives' schemes such as slopes, different speeds and rapid accelera-
tion. Secondly, the PEMFC intervenes to guarantee the power in permanent regime. Finally,
simulation results considering energy management are presented and illustrated the
hybrid energy source benefits.
© 2017 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
* Corresponding author.
E-mail addresses: elec_allaoua2bf@yahoo.fr (B. Allaoua), Brahimo12002@yahoo.fr (B. Mebarki).
http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
0360-3199/© 2017 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
2 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e9
Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e9 3
ra : Air density [kg/m3]; scientist in power electronics field, as most powerful fuel cell
f r : Rolling resistance force constant; stacks, according to their power outputs, the uses of this
g: acceleration due to gravity [m/s2]. sources is going more and more largest thanks to their
chemical reactions technologies, to be integrated into power
systems [2,3,12].
The model is based on simulating the relationship between
Hybrid energy source modeling and sizing output voltage and partial pressure of hydrogen, oxygen, and
currant. Fig. 3 shows the basic proton exchange membrane
Fuel cell voltage depending on the output current fuel cell scheme [2]. The output voltage of a single cell can be
defined as the result of the reaction chains mentioned in Fig. 3.
Hydrogen PEM fuel cells transform chemical energy to elec- By grouping all losses causing voltage drops in a PEMFC, the
trical and thermal energy by the simple chemical reaction. In voltage of a cell can be expressed in terms of the current by the
order to get an electric current out of this reaction, hydrogen following equation [1,2,13e15]:
oxidation and oxygen reduction are separated by a membrane,
I þ in
which is conducting protons from anode to cathode side [3,12]. Vcell ¼ E R$I A$ ln þ m$ expðn$IÞ (2)
i0
While the protons are transported through the membrane,
electrons are carried by an electric circuit in which their en- where “E” is the cell reversible circuit voltage equal to 1.2 V; the
ergy can be used. Modeling of fuel cells have big interest of current “I”; the total specific resistance “R”; “m” and “n” are two
Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
4 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e9
cell limit “Ecell ” of a PEM fuel cell is 0.53 V. This voltage cor-
responds to the maximum power supplied by the cell. The fuel
cell must supply a 300 V DC bus via a Boost DC-DC converter.
Boost has a decreasing efficiency when the transformation
ratio increases, so the duty cycle must be around two for
optimal operation [2,4,5]. Then, the voltage of the fuel cell
given by:
VDC
NFCserie ¼ ¼ 377 (7)
2$E
The total cells' power “PFCcell ” of the PEMFC used in the
Fig. 3 e Basic proton exchange membrane fuel cell scheme. electric vehicle is 64 kW. The number of series cells connected
in parallel is given by:
Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e9 5
2
!
1 V
Emaxtransf ¼ Pscmax $ta ¼ Nele $Cele V2elemax elemax (13)
2 4
8 Emaxtransf
Nele ¼ NP $NS ¼ (14)
3 Cele $V2elemax
The stored charge “Q SC ” in the supercapacitor battery. It is Energy management using DC-DC converters modeling
given by:
Q SC ¼ CSC $VSC (9) Buck-boost DC-DC converters find applications in places
where battery charging, regenerative braking, and backup
The supercapacitor current is specified by:
power are required. The power flow in a bidirectional con-
dQ SC
¼ ISC (10) verter is usually from a low voltage end, such as a super-
dt
capacitor battery, to a high voltage side. This is referred to as
The supercapacitor voltage is assumed by: boost operation [25,26,32]. An electric vehicle buck-boost
converter provides an output voltage, which can be higher
USC ¼ VSC RSC $ISC (11)
or lower than the battery input voltage. Output voltage po-
The supercapacitors constitute an auxiliary energy source larity is opposite to that of the input voltage [28,33e35]. Fig. 2
which intervenes during the accelerations and the transient shows a simplified structure of the buck-boost converter
regimes [2]. The maximum power that the supercapacitors associated with the electric vehicle drive. It consists of a bat-
must provide to the EV to accelerate from 0 to Vf ¼ 100 Km/h at tery DC input voltage source (Vinput), DC output voltage (Voutput)
time ta ¼ 10.3 s is expressed as: delivered to the electric vehicle drive, a controlled switch
M (Cswitch), a diode (D), a filter inductor (L) and a filter capacitor (C).
Pscmax ¼ V2f (12)
ta The modeling will concern only the main converters (Boost
We have determined a maximum power Pscmax ¼ 60 kW. and Buck-Boost). u1 , u2 and u3 are the control signals of
The supercapacitors battery must guarantee a maximum transistors T1 , T2 and T3 respectively (see Fig. 2). A capacitance
average power of 50 kW for 15s (equivalent to 60 kW for 10.3s). “Cp ” is connected in parallel to the fuel cell. In fact, this ability
A supercapacitor battery is sized according to the demanded helps protect the fuel cell against overvoltage at a high-power
power and the during time which it must provide this power. demand.
The sizing methodology consists of determining the func- When the second converter (related to supercapacitor)
tioning range voltage. Maximum transferred energy “Emaxtransf ”. operates in Boost mode, the behavior of both converters is
The elements number to be put in series “NS ” and in parallel described by:
“NP ” [2]. 8
> dIFC 1
>
The following parameters are defined: > dt ¼ L ðUFC ð1 u1 ÞVDC Þ$f c1 ðu1 ; IFC Þ
>
>
>
>
<
dISC 1
Nele : The total number of supercapacitor elements; ¼ ðUSC ð1 u2 ÞVDC Þ$f c2 ðu2 ; ISC Þ (15)
> dt
> L
>
>
Velemax : The maximum voltage of supercapacitor elements; >
> dVDC
>
: 1
¼ ðð1 u1 ÞIFC þ ð1 u2 ÞISC ILoad Þ
Uscmax : The maximum voltage of the supercapacitor battery; dt Cf
Uscmin : The minimum voltage of the supercapacitor battery.
Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
6 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e9
Vehicle Cycle
8 100
> dIFC 1
>
> dt ¼ L ðUFC ð1 u1 ÞVDC Þ$f c1 ðu1 ; IFC Þ
>
300
1 siðu3 ¼ 1Þ ou ðISC < 0Þ
f c3 ðu3 ; ISC Þ ¼ (20)
0 siðu3 ¼ 0Þ et ðISC 0Þ
200
The “ILoad ” control is derived from the EV speed “V”. The
100
vehicle total mass “M” including the energy sources and con-
verters. The total power demanded by the vehicle is expressed 0
in Equation (1). Inverter and asynchronous wheel drive need a
total power “PLoad” with a yield of 75% and the DC bus voltage -100
0 2 4 6 8 10 12 14 16 18 20
“VDC ” is regulated to 300 V, the total power is given by: Time (s)
1 dV Fig. 6 e Output voltage of the Hybrid energy source.
PLoad ¼ 1:33 ra $V2 $S$Cx þ M$g$f r þ M V (21)
2 dt
Knowing the vehicle cycle speeds (see Fig. 5), Equation (22)
with the objective to estimate the load current at the DC bus in
order to calculate the current required trajectories from the
vehicle hybrid power source.
Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e9 7
Fig. 5 present the EV speed cycle studied in this present 28.04% respectively of the globally nominal power of PEMFC
work consists of five regimes: the first one present start of EV (82 kW see appendix). In the last regime (14 t 20s), the
by a speed up to 60 Km/h for 0 t 4.12s, the second regime vehicle unhurried to stop and in this state the supercapacitor
for 4.12 t 8s a stabilize vehicle speed, in the third regime battery receives power from the PEMFC for charging according
for 8 t 10s, EV is moving up the slopped road of 10% under to the buck-boost DC-DC converter, this phase called the
fugitive acceleration up to 80 Km/h, in the fourth regime the recharging phase. The respectable management via DC-DC
vehicle is moving on straight road with a stabilize speed for converters is proved, simulation results focuses the power
10 t 14s and finally the vehicle is under braking on same flow supply from PEMFC during permanent regimes and
road until total stop for 14 t 20s. supercapacitor battery fugitive regimes. Finely, the operation
Refereed to Fig. 6, the hybrid power source is designed to of a PEMFC in conjunction to a supercapacitor bank for the
maintain an output voltage constant and exactly equal to purposes of meeting the power energy needs of an EV is
300 V during all speed cycle, the major reason is to assure the detailed.
inverter input constant, to give a stable process and to deliver
the supplies power toward the EV propulsion system (wheel
drive). This stability justified the DC-DC converters emplace- Conclusions
ment and shows a good concordance between PEMFC and
supercapacitor connection to supply the electric vehicle dur- In this paper, a study of hybrid PEMFC/supercapacitor bank
ing displacement cycle. According to Equations (15), (16) and system supplying an electric vehicle is presented and an
(17) an upright management using DC-DC converters proved improved hybrid energy source management is realized.
when PEMFC intervenes only in permanent regimes This system groups asynchronous motor installed in rear
(4.12 t 8s and 10 t 14s) and supercapacitor battery wheel for traction with three-phases inverter. The hybrid
arbitrates in fugitive regimes such as fugitive acceleration energy source DC-DC converters control allowed maintain-
(0 t 4.12s), slope overtaking with acceleration (8 t 10s) ing the DC bus voltage constant. Hybrid energy source
and under braking at 14 t 20s. In all regimes, switches management outlined in this paper has demonstrated that
opening and closing control is performed according to a pro- the behavior controlled by boost DC-DC converter for utility
portional integrator controller that calculates the state EV, when the developed power of PEMFC depend on the
0 (close) or 1 (open) of DC-DC converters connections. speed reference of the driver and intervenes to guarantee the
Switches states are calculated according to the proportional power in permanent regime. The control management using
integrator controller to guarantee a EV power Load (Equation buck-boost DC-DC converter is based on the intervention of
(21)) in permanent regimes (the state 0 for supercapacitor the supercapacitor in fugitives' schemes such as slopes,
battery and 1 for the PEMFC) and the opposite for the fugitive different speeds and rapid acceleration. The several topol-
regimes (the state 1 for the supercapacitor battery and 1 for ogies road do not affect the performances of the DC-DC
the PEMFC). converters output voltage and the energy management
The hybrid power source sizing, is important to estimate gives good dynamic characteristics of the EV propulsion
the required EV total power. The result in Fig. 7 proves that the system and supplying power. This paper proposes novel
hybrid energy source under sloped road and fugitive acceler- fitting formulas which give the relationship between the
ation demand develop the supreme effort with total power hybrid source power, DC-DC converters voltage and the
equivalent to 23 kW comparing with the permanent regimes traveled distance. This study enables the prediction of
and breaking phase by means that the vehicle needs the hybrid energy source dynamic behavior under vehicle cycles
lowest of its energy corresponding to 18 kW. The hybrid en- conditions, which is considered as a foundation for control
ergy source sizing must be able to supply the EV in all regimes, and power management for EV. The different parts of the
which means that the peak power of the PEMFC/super- proposed hybrid source have been simulated and then the
capacitor supply must be greater than or at least equal to the power management control has been used to coordinate
peak power of the EV wheel motor. between the two sources to supply the EV. Satisfactory re-
PEMFC and supercapacitor connection supply the electric sults obtained when the simulation model of the hybrid en-
vehicle during displacement cycle. The PEMFC must store ergy source has been developed using MATLAB/Simulink.
sufficient energy to maintain their fuel at a reasonable level The obtained results show the feasibility of the hybrid sys-
during permanent regimes (4.12 t 8s and 10 t 14s) and tem production for an electric vehicle.
describe the changes in the PEMFC power storage. It's very
interesting to describe the power distribution in the electrical
traction under several road topologies shown in Fig. 7. The
PEMFC provides about 18 kW and 23 kW in the second and Acknowledgments
fourth regime respectively in order to reach the reference
speed of 60 Km/h. In the first and third regime (fugitive ac- This work was supported by the Laboratory of smart grids and
celeration (0 t 4.12s) and slope overtaking with accelera- renewable energies, Faculty of technology, Department of
tion (8 t 10s) the demanded power supercapacitor battery electrical engineering, TAHRI Mohammed University of
improved about 18 kW and 23 kW that present 21.95% and Bechar.
Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
8 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e9
references
Appendix
Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 7 ) 1 e9 9
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Please cite this article in press as: Allaoua B, et al., Energy management of PEM fuel cell/ supercapacitor hybrid power sources for an
electric vehicle, International Journal of Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.06.209