HDPE/PP WOVEN BAGS

[EIRI/EDPR/3860] J.C.: 1971XL

INTRODUCTION

Packaging is both a symbol of society's consumption habits and reflection of its

progress. The user expects it to have better strength, easier handling, to be lighter,
more aesthetic, safer from a hygiene point of view, etc. The manufacturer undertakes
research and development to meet these demands and to offer a high quality
product. In addition to its standard attributes, today's packaging just also
contributes to protecting the environment, and certainly must not damage it besides
being friendly to human health.

PP oriented strips are becoming increasingly popular in India & have caught the eye
of many end users for their requirement of packing materials. They have become
popular on account of their inertness towards chemical, moisture & excellent
resistance towards rotting & fungus attack. They are non toxic. Lighter in weight &
have more advantages than conventional bags.

PP woven sacks laminated with PP liner have wider applications. PP woven sacks are
much stronger & can withstand much higher impact loads because of PP strips
elongation at break is about 15-25% as compared to 30% of Jute. These sacks are
much cleaner & resist fungal attack. Jute prices are very unstable in the market
since Jute is an agriculture product. These sacks have many advantages over other
conventional sacks materials & are quite competitive in price. PP Woven Sacks can
be unlaminated, Laminated and along with PE liners. The size range for bags made
from tubular fabric is from minimum 24 inches (60 cm.) upto 61 inches (155 cm).

Woven Sacks are the best and the most cost effective packaging solution for
Industries like Cement, fertilizer, sugar, chemicals, food grains etc. off late Woven
fabric, which is the first stage of Woven sacks, is a preferred medium for bale
wrapping and rain protection in the form of Tarpaulin.

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Polypropylene Bags

Polypropylene is a form of plastic. It’s available in a wide variety of forms but is

essentially a flexible resin polymer. While the formal chemical name for the material
is polypropylene, the generic layman’s term is “non-woven” simply because it’s really
a large sheet of plastic and not a woven fabric. The material has been debossed to
give it the appearance of woven cloth, yet it is really a non-woven material.

Polypropylene bags are made from virgin polypropylene plastic. Polypropylene bags
are versatile, attractive bags most commonly used for packaging small items such as
beads and lollies. These bags can be sealed with a heat sealer like many other
plastic bags. While polypropylene is similar to cello, polypropylene bags are much
clearer with neater seals, and have the advantage of being less expensive than cello
bags.

Polypropylene poly bags have been the choice for product presentation and
preserving freshness. Polypropylene poly bags are a high clarity crystal clear bag,
which enhances the product's image. They provide a highly protective barrier against
moisture, dirt and vapors and meet FDA and EFSA specifications for food content.
Polypropylene bags also referred as 'Polyprop bags' or 'PP bags'.

These bags are by far the most popular for give away because of both its price and
features. They are mainly used for displays.

Polypropylene (PP) is a linear hydrocarbon polymer, CnH2n. PP, like polyethylene

(HDPE, L/LLDPE) and polybutene (PB), is a polyolefin or saturated polymer.

Polypropylene is one of those most versatile polymers available with applications,

both as a plastic and as a fibre, in virtually all of the plastics end-use markets.

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 CONTENTS

1. INTRODUCTION
2. POLYPROPYLENE BAGS
3. MATERIAL GRADES OF POLYPROPYLENE
4. PROPERTIES
5. POLYPROPYLENE
6. PHYSICAL PROPERTIES OF POLYPROPYLENE
7. CHEMICAL RESISTANCE OF POLYPROPYLENE
8. CAST POLY PROPYLENE (CPP) FILMS OR BAGS
9. ORIENTED POLY PROPYLENE (OPP) FILMS OR BAGS
10. FEATURES:
11. PROPERTIES OF HIGH-DENSITY POLYETHYLENE
12. THE MATERIALS HAVE THE LARGE STRENGTH TO DENSITY RATIO.
13. PHYSICAL PROPERTIES
14. RESISTANCE TOWARD CHEMICALS
15. USES AND APPLICATION
16. APPLICATIONS OF HIGH-DENSITY POLYETHYLENE
17. HDPE SHEETS
18. TYPES OF HIGH-DENSITY POLYETHYLENE SHEETS
19. HIGH-DENSITY POLYETHYLENE MATTE SHEET
20. HIGH-DENSITY POLYETHYLENE SMOOTH SHEET
21. HIGH-DENSITY POLYETHYLENE PIPE GRADE
22. HIGH-DENSITY POLYETHYLENE COLOR CORE
23. HIGH-DENSITY POLYETHYLENE ANTISKID
24. PROPERTIES OF THE SHEETS
25. HIGH-DENSITY POLYETHYLENE BAGS
26. ADVANTAGES
27. ADVANTAGES OF HIGH-DENSITY POLY BAGS
28. VARIOUS TYPES OF BAGS
29. PP WOVEN BAGS/ FABRIC
30. VALVE BAG
31. PRINTED BAGS
32. APPLICATIONS:
33. SAND BAGS
34. SUGAR BAGS
35. B.I.S. SPECIFICATIONS
36. SPECIFICATION OF STANDARD BAGS APPLICABLE
FOR VARIOUS INDUSTRIES
37. PP BAGS FOR CEMENT
38. PP BAGS FOR FERTILIZER

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39. FOR FURTHER DETAIL, PLEASE CONTACT....
40. MARKET SURVEY
41. TOP VENDORS IN THE GLOBAL PACKAGING SACKS MARKET
42. GLOBAL-PAK INC.
43. HOOD PACKAGING
44. LC PACKAGING
45. MONDI
46. SONOCO
47. WENZHOU SMOO BAGS
48. TMR WOVEN BAGS AND SACKS
49. LINCON POLYMERS
50. GREIF
51. EL DORADO PACKAGING
52. BEMIS
53. DRIVERS & RESTRAINTS:
54. POLYPROPYLENE RESIN MARKET:-
55. POLYPROPYLENE RESIN (PP) MARKET GROWTH DRIVERS:
56. POLYPROPYLENE RESIN (PP) MARKET:
57. POLYPROPYLENE RESIN MARKET REPORT: INDUSTRY COVERAGE
58. DRIVERS
59. REGIONAL OUTLOOK
60. CONSTRAINTS
61. KEY PLAYERS
62. HISTORY OF HIGH-DENSITY POLYETHYLENE POLYMER
63. MANUFACTURING PROCESS
64. THE RAW MATERIALS REQUIRED ARE;
65. THE MACHINES USED FOR THE MANUFACTURING
OF PP WOVEN BAGS ARE GIVEN BELOW,
66. PROCESS FLOW DIAGRAM
67. PROCESS FLOW CHART IN STAGES
68. STAGE 2
69. BUYERS
70. NAME OF COMPANY WITH CONTACT DETAILS
71. MARKET SURVEY
72. SUPPLIERS OF RAW MATERIAL
73. POLYPROPYLENE RESIN
74. FILLERS
75. PRINTING INKS & OTHER SUPPLIES
76. THINNER & SOLVENT
77. LAB CHEMICALS
78. PRINTING MACHINES
79. GRANULATOR
80. MIXER MACHINE

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81. SEALING MACHINE
82. CIRCULAR KNITTING MACHINES
83. WEIGHING SCALE
84. LAMINATION MACHINE
85. WEAVING MACHINE
86. CUTTING MACHINE
87. PACKAGING MACHINERY
88. BOBBINS
89. AIR COMPRESSOR
90. LABORATORY EQUIPMENT
91. MAINTENANCE EQUIPMENT
92. MISCELLANEOUS MACHINE (PUMP, PIPELINES, VALVES ETC)
93. PRODUCT & MACHINERY PHOTOGRAPHS
94. PP FLAT YARN EXTRUDERMACHINE
95. SJ-YZJ-850/6S FLAT CAM SIX-SHUTTLE CIRCULAR LOOM
96. RECYCLING GRANULATOR
97. MANUAL SEWING MACHINE
98. MANUAL CUTTING MACHINE
99. AUTOMATIC CUTTING AND SEWING MACHINE
100. DRYING MIXER
101. PACKING MACHINE
102. PRINTING MACHINE
103. FLAT TAPE PLANT
104. FINAL PRODUCTION OF FLAT YARN
105. WEAVING OF WOVEN FABRIC
106. CUTTING OF FABRIC AS PER SPECIFICATION
107. STITCHING OF SACK
108. 4-8 COLOR PRINTING
109. PRODUCTS STORAGE
110. READY FOR PACKING
111. FINAL PACKING OF PRODUCT

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APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

COST ESTIMATION

Plant Capacity 800 KG./Day

Land & Building (600 sq.mt.) Rs. 37 Lac
Plant & Machinery Rs. 66 Lac
Working Capital for 1 Month Rs. 19 Lac
Total Capital Investment Rs. 1.41 Cr
Rate of Return 19%
Break Even Point 70%

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