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Energy Efficient Induction Motors - Brochure
Energy Efficient Induction Motors - Brochure
Energy Efficient Induction Motors for Hazardous Areas Reference - International Standards
This catalogue covers 3ph A.c. Squirrel cage energy efficient IEC 600 79 Electrical Apparatus for explosive gas
induction motors used in hazardous areas; atmosphere.
Improved Efficiency - MD 80 to 280M 0.37 to 90 IS : 5572 & IS : 15142 classifies the Hazardous areas into three
zones, depending on the frequency and duration for which
High Efficiency - MJ 80 to 315L 0.37 to 200
dangerous concentrations are likely to be present.
Classification of Hazardous Areas (Gases and Vapours)
Increased Safety Motors-Ex (e) Classification of these zones and selection of electrical
Type Frame size kW range equipment is as under;
Improved Efficiency - ME 63 to 280M 0.12 to 90
High Efficiency - MI 71 to 355L 0.37 to 315 Zone Classification of Selection of electrical
area as per equipment based on
Ref std. IS:5572 Ref std. IS:5571
Non - Sparking Motors-Ex (n)
Type Frame size kW range
Zone An area in which Generally, use of electrical
Improved Efficiency - MN 63 to 280M 0.12 to 90 ‘0’ Hazardous equipment is to be avoided.
High Efficiency - MS 81 to 355L 0.37 to 315 atmosphere is But when this is not
continuously practicable, intrinsically safe
Standards present. or pressurized electrical
All motors comply with following Indian and International equipment to be used.
Standards, viz.:
Indian Standards
Zone Hazardous For this area, electrical
IS : 325 Three phase Induction motors-specification. ‘1’ atmosphere is likely equipment used, must be
IS : 900 Code of practice for installation and to be present under in flame proof enclosure
maintenance of Induction motors. normal operating type Ex (d) conforming
IS : 1231 Dimensions of Foot mounted A.C. Induction conditions. to IS : 2148.
motors.
IS : 2148 Specification for Flame proof enclosure of
electrical apparatus. Zone In this area, Apparatus with type of
‘2’ Hazardous protection Ex (e) in
IS : 2223 Dimensions of Flange mounted A.C.
Induction motors. atmosphere is accordance with IS : 6381
IS : 5572 Classification of Hazardous areas likely to be may be used without any
(other than mining) having flammable gases present only under special enclosure.
and vapours for electrical installations. abnormal operating Apparatus having type of
IS : 6381 Electrical Apparatus Explosive Gas conditions and for a protection Ex (n) in
Atmospheres- Increased Safety ‘e’ short period. accordance with IS : 8289
IS : 8289 Specification for Electrical Equipment with are also permitted for use.
type of Protection ‘n’
Three phase induction
IS : 9628 Specification for 3Ph Induction Motors motors having protection
with type of Protection ‘n’
type Ex (n) conforming to
IS : 12615 Energy Efficient Induction Motors- IS : 9628 are permitted.
Three phase Squirrel cage.
MOTORS FOR HAZARDOUS
ENERGY EFFICIENT AREAS
MOTORS HAZARDOUS AREAS MOTORS FOR HAZARDOUS
ENERGY EFFICIENT AREAS
MOTORS HAZARDOUS AREAS
Temperature Class
Gas Group Gas or Vapour Temp. Class Statutory Authority Scope Area of Jurisdication
The ignition temperature of the gas classified as T1 to T6
as under: CIMFR Dhanbad Testing &
I Methane [firedamp] T1 -
Certification
Temp. Class as per Ignition Temperature - °C
IIA Industrial methane* T1 ERTL(East) Kolkata Testing &
-
IS:6381 and IEC 79-7 Above Upto and including Certification
Carbon monoxide T1 DGMS Dhanbad Approving Coal mines & Oil mines.
T1 450 -
Decane T3 All areas where explosive
T2 300 450 CCE Nagpur Approving liquids/gases are
Xylene T1 stored & transported
T3 200 300
All areas where
T4 135 200 Methyi acetate T1 DGFASLI Mumbai Approving explosive liquids/gases
are processed.
T5 100 135 Hexane T3
BIS Licensing -
T6 85 100 Heptane T3
All Flame Proof motors have license mark IS : 2148-2004.
Classification of Hazardous areas (dust) The maximum surface temperature under the worst operating ISO-octane T2
DGMS identification mark is mandatory for motors used in coal
condition should not exceed the ignition temperature of gas.
Zone Classification of area Selection of electrical Propane T1 mines & oil mines
as per IS : 15142 equipment based on The maximum surface temperature refers to that surface which
Electrical Features: Operating Conditions
IS : 141/454 - part 2 is coming in contact with the explosive gas. Butane T2
Supply conditions (Voltage & Frequency)
21 Area in which Apparatus with type of In the case of Flame proof motors Ex (d), this refers to external Benzene T1 Voltage : 415 V ± 10%
combustible dust is, or protection EX (d)-flame proof surface temperatures whereas in case of Increased safety Frequency : 50Hz ± 5%
may be present, as a motors in accordance with Ex (n) or Non sparking Ex (n), this refers to the internal tempera- Cyclohexane T2
Combined variation : ± 10%
cloud during normal IS 2148:2004. ture as well.
processing, handling Apparatus with type of Acetone T1 Ambient
or cleaning operations, protection Ex (e)-increased Temperature class of BBL Motors Motors are designed for ambient temperature 45ºC.
in sufficient quantity safety motors in accordance Ethyle acetate T1
to be capable of with IS 6381: 2004. Frame size Altitude
Temp class choroethylene T1
producing an explosive Apparatus with type of IEC frame size BBL frame size The motors are designed for an altitude upto 1000m above
concentration of protection Ex(nA)-Non mean sea level.
Methanol T1
combustible or sparking motors in 80 MJ 80 T6
ignitable dust in a accordance with IS/IEC Re-rating Factors
90M MJ 90 T5 Ethanol T2
mixture with air. 60079-15:2005. All motors The re-rating factors applicable under different conditions of
shall have degree of protection 100L MJ 100 T5 Butyl acetate T2 supply voltage, frequency, ambient and altitude are obtained
by enclosure as at least IP6X. by multiplying following factors.
112M MJ 112 T5
IIB 1,3-Butadiene T2
22 Area not classified as Apparatus with protection Variation in Supply Voltage & Frequency
132M MJ 132 T5
Zone 21, in which EX (d)-flame proof motors Ethylene T2
accumulations or in accordance with 160L 16 LFP T5 Permissible
Combined
layers or combustible IS 2148:2004. Diethyleether T4 Voltage Frequency output as %
180L MJ 180 T5 Voltage &
Variation % Variation % of rated value
or ignitable dust may Apparatus with type of Frequency
Ethylene oxide T2 variation %
be present under protection Ex (e)-increased 200L MJ 200 T5
abnormal conditions safety motors in accordance ± 10 ±5 ± 10 ± 100
225M MJ 225 T5 Coke-oven Gas T1
and give rise to with IS 6381: 2004. ± 12.5 ±5 ± 12.5 ± 95
ignitable mixtures of Apparatus with type of 250M MJ 250 T4 ± 15 ±5 ± 15 ± 90
IIC Hydrogen T1
dust and air. protection Ex (nA)- Non
280M MJ 280 T5
sparking motors in
Acytelene T1 Variation in Ambient & Altitude
accordance with IS/IEC 315 S/M, 315L MJ 315 T4
60079-15:2005. All motors Permissible Permissible
Amb. Altitude above
shall have degree of protection BBL flameproof motors are certified for use in zone 21 & Zone *Industrial methane includes methane mixed with not more than 10% output as % output as %
Temp. °C Sea Level m
by enclosure as at least IP5X. volume of Hydrogen. of rated value of rated value
22 as per IS :15142.
-A - 1000 100
Classification of Hazardous Gases Statutory Approvals and Licenses
Energy Efficient Flame Proof Motors Ex (d) - - 1500 97
Hazardous gases have been classified in IS : 2148 - 2004 and Motors used in hazardous areas need statutory approvals from <30 107 2000 94
Product Range are associated only with Flame proof enclosures. These gases various statutory authorities depending upon their area of
are listed below. 30-45 100 2500 90
Type Frame size kW range jurisdiction before marketing. Statutory / Licensing authority
50 96 3000 86
Improved Efficiency - MD 80 to 280M 0.37 to 90 Note: Flame proof motors are offered suitable for Gas Gr. l, accord their approval / licence based on the test reports issued
55 92 3500 82
llA and llB only. For gases not mentioned, please refer to the by their recognized test houses such as CIMFR Dhanbad,
High Efficiency - MJ 80 to 315L 0.37 to 200 60 87 4000 77
relevant Indian Standards. ERTL (East) Kolkata etc.
MOTORS FOR HAZARDOUS
ENERGY EFFICIENT AREAS
MOTORS HAZARDOUS AREAS MOTORS FOR HAZARDOUS
ENERGY EFFICIENT AREAS
MOTORS HAZARDOUS AREAS
IMPROVED
MOTORS FOR EFFICIENCY
HAZARDOUS AREAS
FLAME PROOF MOTORS Ex(d)
TEFC 3 Phase Squirrel Cage Induction Motors - Frame size 80 to 280S/M eff2
Voltage : 415V ± 10% Ambient : 45°c Ins. Class : F
Frequency : 50Hz ± 5% Duty : S1 (Continuous) Temp. Rise : B
Combined Variation : ± 10% Protection : IP55
Note: • All motors conform to Efficiency class eff2 as per IS : 12615-2004 (Rev-1) • All performance value are subject to IS tolerance as per IS : 325.
• Efficiency measurement are without seals. • (*) These motors are offered in higher frame size with eff2 efficiency level.
MOTORS FOR HAZARDOUS
IMPROVED EFFICIENCY AREAS
FLAME PROOF MOTORS Ex(d)
TEFC 3 Phase Squirrel Cage Induction Motors - Frame size 80 to 280S/M eff2
Voltage : 415V ± 10% Ambient : 45°c Ins. Class : F
Frequency : 50Hz ± 5% Duty : S1 (Continuous) Temp. Rise : B
Combined Variation : ± 10% Protection : IP55
Note: • All motors conform to Efficiency class eff2 as per IS : 12615-2004 (Rev-1) • All performance value are subject to IS tolerance as per IS : 325.
• Efficiency measurement are without seals. • (*) These motors are offered in higher frame size with eff2 efficiency level.
Note: • All motors conform to Efficiency class eff2 as per IS : 12615-2004 (Rev-1) • All performance value are subject to IS tolerance as per IS : 325.
• Efficiency measurement are without seals. • (*) These motors are offered in higher frame size with eff2 efficiency level.
MOTORS FOR HAZARDOUS
IMPROVED EFFICIENCY AREAS
FLAME PROOF MOTORS Ex(d)
TEFC 3 Phase Squirrel Cage Induction Motors - Frame size 80 to 280S/M eff2
Voltage : 415V ± 10% Ambient : 45°c Ins. Class : F
Frequency : 50Hz ± 5% Duty : S1 (Continuous) Temp. Rise : B
Combined Variation : ± 10% Protection : IP55
Note: • All motors conform to Efficiency class eff2 as per IS : 12615-2004 (Rev-1) • All performance value are subject to IS tolerance as per IS : 325.
• Efficiency measurement are without seals. • (*) These motors are offered in higher frame size with eff2 efficiency level.
Note: • Efficiency class ‘eff1’ will be punched on the name plate as per IS : 12615-2004 (Rev-1) from 0.37kw to 160kw • All performance value are subject to IS tolerance as per IS : 325.
• Efficiency measurement are without seals. • *These ratings are offered in higher frame size with ‘eff1’ efficiency level.
MOTORS FOR HAZARDOUS
HIGH EFFICIENCY AREAS
FLAME PROOF MOTORS Ex(d)
TEFC 3 Phase Squirrel Cage Induction Motors - Frame size 80 to 280S/M eff1
Voltage : 415V ± 10% Ambient : 45°c Ins. Class : F
Frequency : 50Hz ± 5% Duty : S1 (Continuous) Temp. Rise : B
Combined Variation : ± 10% Protection : IP55
Note: • Efficiency class ‘eff1’ will be punched on the name plate as per IS : 12615-2004 (Rev-1) from 0.37kw to 160kw • All performance value are subject to IS tolerance as per IS : 325.
• Efficiency measurement are without seals. • *These motors are offered in higher frame size with ‘eff1’ efficiency level.
Note: • Efficiency class ‘eff1’ will be punched on the name plate as per IS : 12615-2004 (Rev-1) from 0.37kw to 160kw • All performance value are subject to IS tolerance as per IS : 325.
• Efficiency measurement are without seals. • *These motors are offered in higher frame size with ‘eff1’ efficiency level.
MOTORS FOR HAZARDOUS
HIGH EFFICIENCY AREAS
FLAME PROOF MOTORS Ex(d)
TEFC 3 Phase Squirrel Cage Induction Motors - Frame size 80 to 280S/M eff1
Voltage : 415V ± 10% Ambient : 45°c Ins. Class : F
Frequency : 50Hz ± 5% Duty : S1 (Continuous) Temp. Rise : B
Combined Variation : ± 10% Protection : IP55
Note: • All motors conform to efficiency class ‘eff1’ as per IS : 12615-2004 (Rev-1) • All performance value are subject to IS tolerance as per IS:325.
• Efficiency measurements are without seals.
S2-B.S.CONDUIT
1 NO. FOR MJ80-MJ130
2 NOS. FOR MJ160-MJ315L
SECTION B –B
EARTHING TERMINAL
SECTION A–A (ON EITHER SIDE)
TABLE A
FIXING GENERAL TERMINAL BOX SHAFT eff1 series
IEC BL q S2 D, E F* GA* I
Pole A* B* B1* C H* K* AB BB AA BA BA1 HA HC HD L LC CA AC V O O1 d5 Pole L LC
Fr. size Fr. size B.S.C DA* EA FA* GC I1
80 MJ80 2,4 & 6 125 100 - 50 80 10 153 126 32 36 - 10 162 296 330 386 156 164 236 214 135 168 3/4” 19 40 6 21.5 35 M6 – – –
90L MJ90 2,4,6 & 8 140 125 - 56 90 10 180 160 50 40 - 13 177 336 382 463 182 174 269 217 141 195 3/4” 24 50 8 27 45 M8 – – –
100L MJ100 2,4,6 & 8 160 140 - 63 100 12 200 176 54 45 - 14 198 358 435 520 197 195 291 207 131 25 1” 28 60 8 31 55 M10 – – –
112M MJ112 2,4,6 & 8 190 140 - 70 112 12 230 176 50 5 - 15 22 374 456 539 209 220 316 200 124 23 1” 28 60 8 31 55 M10 – – –
2 551 60 – – –
132M MJ130 216 178 - 89 132 12 256 218 64 54 - 17 262 422 225 260 35 175 100 282 1” 38 80 10 41 70 M12
4,6 & 8 543 652 4 551 660
2 704 839 – – –
160M/L MJ160 254 210 254 108 160 15 314 294 60 70 115 20 317 472 247 314 404 252 151 365 1” 42 110 12 45 105 M16
4,6 & 8 694 829 4 704 839
180L MJ180 2,4,6 & 8 279 279 - 121 180 15 339 339 80 75 - 26 357 515 720 842 200 354 447 270 238 370 1 ½” 48 110 14 51.5 100 M16 – — –
2 805 927 – – –
200L MJ200 318 305 - 133 200 19 398 35 85 85 - 32 397 56 235 394 48 237 133 395 2” 5 110 16 59 100 M20
4,6 & 8 771 893 4 805 927
2 799 918 414 55 110 16 59 100 – – –
225S/M MJ225 356 286 311 149 225 19 436 361 85 85 10 34 447 654 238 444 564 308 264 2” M20
4,6 & 8 829 948 444 60 140 18 64 130 4 847 966
2 60 140 18 64 130 – – –
250M MJ250 406 349 - 168 250 24 506 425 100 115 - 42 495 688 915 1065 268 489 601 287 242 474 2” M20
4,6 & 8 65 140 18 69 130 – – –
MJ280 2 65 140 18 69 130 – – –
280S/M 457 368 419 190 280 24 540 490 110 110 149 42 552 755 1010 1157 271 544 68 252 207 517 2” M20
S/M 4,6 & 8 75 140 20 79.5 130 – – –
MJ315 2 1133 1293 584 65 140 18 69 130 – – –
315S/M 508 406 457 216 315 28 625 540 120 115 15 45 617 850 336 606 758 323 323 2 ½” M20
S/M 4,6 & 8 1163 1353 614 80 170 18 69 130 – – –
2 1298 1458 666 65 140 18 69 130 – – –
315L MJ315L 508 508 - 216 315 28 625 593 120 115 115 45 617 850 454 606 758 323 323 2 ½” M20
4,6 & 8 1328 1518 696 80 170 22 85.5 160 – – –
Tolerances on Dimensions with*
Dimension Tolerance Specification Dimension Tolerance Specification • Separate sp. heater T. Box will be provided as a
std. feature in case of MJ 315 S/M/L frames. Special Remarks for eff1 series motors
A, B ±0.75 j6 19,24,28Ø
• Key / key way fit: h9 / N9. TABLE A indicates overall length of eff1 series motors
-0.5 UPTO 280
H D, DA k6 38,42,48Ø IS : 1231 • Double shaft extension can be provided with wherever different from eff2 series motors
-1.0 OVER 280
m6 55,60,65,75,80Ø shaft dimension identical to D.E. shaft.
+0.360 10Ø IS : 1231
K +0.430 12,15Ø GA,GC,F,FA IS : 2048
+0.520 19,24,28Ø d5 (centering) IS : 2540 All Dimensions are in mm unless otherwise specified. CAT-D-8031-3-1
MOTORS FOR HAZARDOUS AREAS
DIMENSIONAL DETAILS: FLAME PROOF MOTORS TYPE MD/MJ FOOT MOUNTED (B5) TEFC eff2 / eff1 SERIES FRAME 80-315L
S2-B.S.CONDUIT
1 NO FOR MJ80-MJ130
2 NOS FOR MJ160-MJ315L