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Metal sheet Calculations for Profile : Single Span, Roof Application

Input Variables

Material Yield Strength 550 Mpa


Steel Thickness 0.37 mm 25 25
Load on the Sheet 160 kg/m2
Span 1.5 m
Clear Ht. 30 mm
Total Height 30.37 mm
Pitch 279 mm 99.5 80 99.5
Total Eff. Width 279 mm
Eff. Width 25 mm
b_outerflange 99.5 mm
b_triangular 25 m
Check for Input Width 279

Area

Outflanges A1 73.63 mm2


Inclined A2 28.9 mm2
Top Flat A3 9.25 mm2
ATotal 111.78 mm2

C.G. A*Y1 13.62155 mm3


A*Y2 438.8465 mm3
A*Y3 279.21125 mm3
From Bottom Yb 6.55 mm
From Top Ya 23.82 mm
Znet 3.8357163333
Moment Calculations:
Span 1.5 m
Load, W 160 kg/m2
Moment 0.45 kN-m i.e. WL^2/8 - Double Span Moment- Reference Sheet Designer's Manual

Actual Stress 117.31837313 Mpa Permissible Stress 330 Mpa i.e 0.6 fy

Strength Calculations:

Effective Width W/T (Lim) 24.98014363 i.e. 1435/ÖF; F in kg/cm2 (1N/mm2 = 10kg/cm2) (Max Limit)
Calculations W/T (Act) 67.567567568 i.e. Width/BMT

W/T (Lim)< W/T (Act) = 1 so width Reduction is Required ; Repeat the calculation

Effective Width B/T 32.483299426 i.e. 2120/ÖF*(1-(465/(w/t* ÖF ))


as per IS 801 Be/t = 31.726542669 i.e. b/t-0.10*(w/t-60) (Since w/t is more than 60)
so Beffective 11.738820788 mm
Width Reduction 13.26 mm
1st Cycle Area Reduction 4.9066363085 mm2 so Net Area 81.65 mm2
Net MOI 19300.036 mm4
Inet per M Width 10.619655 cm4/M
Neutral Axis (Bottom) Yb 14.26 mm
Neutral Axis (Top) Ya 16.11 mm
Zb 1353.1386499 mm3
Za 1198.2511179 mm3
ZNet 1198.25 mm3 i.e. 1.1982511 cm3 Znet per M Width 6.5932590114 cm3/M
Actual Stress 68.251527692 Mpa Permissible Stress 330 Mpa i.e 0.6 fy
so Local Buckling Occurs Safe in Strength

Effective Width W/T (Lim) 54.928243672 i.e. 1435/ÖF; F in kg/cm2 (1N/mm2 = 10kg/cm2)
Calculations W/T (Act) 31.726542669 i.e. Width/BMT

W/T (Lim)< W/T (Act) = 0 so No Width reduction Needed

Effective Width B/T 31.73 i.e. 2120/ÖF*(1-(465/(w/t* ÖF ))


as per IS 801
so Beffective 11.738820788 mm
Width Reduction 0.00 mm
2nd Cycle Area Reduction 0.00 mm2 so Net Area 81.65 mm2
MOI reduction 0.00 mm4 so Net MOI 19300.036 mm4
Inet per M Width 10.619655 cm4/M
Neutral Axis (Bottom) Yb 14.26 mm
Neutral Axis (Top) Ya 16.11 mm
Zb 1353.1386499 mm3
Za 1198.2511179 mm3
ZNet 1198.25 mm3 i.e. 1.1982511 cm3 Znet per M Width 6.5932590114 cm3/M
Actual Stress 68.251527692 Mpa Permissible Stress 330 Mpa i.e 0.6 fy
so No Local Buckling Safe in Strength

Deflection Calculations
Effective Width W/T (Lim) 32.204366352 i.e 1850/√F; F in kg/cm2
Calculations W/T (Act) 67.567567568 i.e Width/BMT

W/T (Lim)< W/T (Act) = 1 width Reduction is Required ; Repeat the calculations

Effective Width B/T 39.882681128 i.e. 2710/ÖF*(1-(600/(w/t* ÖF ))


as per IS 801 Be/t = 39.125924371 i.e. b/t-0.10*(w/t-60) (Since w/t is more than 60)
so Beffective 14.476592017 mm
Width Reduction 10.52 mm
1st Cycle Area Reduction 3.8936609536 mm2 so Net Area 82.66 mm2
so Net MOI 20173.849 mm4
Inet per M Width 10.935723 cm4/M
Neutral Axis (Bottom) Yb 14.26 mm
Neutral Axis (Top) Ya 16.11 mm
Zb 1414.4022816 mm3
Za 1252.5021846 mm3
ZNet 1252.50 mm3 i.e. 1.2525022 cm3 Znet per M Width 6.7894911267 cm3/M
Actual Deflection 4.8222119688 mm i.e. (5/384)wl4/EI Permissible 6 mm i.e. I/250
Actual Stress 68.251527692 Mpa Deflection

HENCE SAFE IN DEFLECTION


Metal sheet Calculations for Profile 44-195 : Single Span, Roof Application

Input Variables

Material Yield Strength 550 Mpa


Steel Thickness 0.37 mm 25
Load on the Sheet 160 kg/m2
Span 1.5 m
Clear Ht. 30 mm
Total Height 30.37 mm
Pitch 279 mm 99.5 80
Total Eff. Width 279 mm
Eff. Width 25 mm Hence the profile is PASS
b_outerflange 99.5 mm
b_triangular 25 m
Check for Input Width 279

Area

Outflanges A1 73.63 mm2


Inclined A2 28.9 mm2
Top Flat A3 9.25 mm2
ATotal 111.78 mm2

C.G. A*Y1 13.62155 mm3


A*Y2 438.8465 mm3
A*Y3 279.21125 mm3
From Bottom Yb 6.55 mm
From Top Ya 23.82 mm

Moment of Inertia

MOI about Neutral INet 17317.45 mm4 i.e. 2.33 cm4 Inet per M Width
Axis Zb 1497.55 mm3
Za 850.55 mm3
ZNet 850.55 mm3 i.e. 0.85 cm3 Znet per M Width

Moment Calculations:
Span 1.5 m
Load, W 160 kg/m2
Moment 0.45 kN-m i.e. WL^2/8 - Double Span Moment- Reference Sheet De
Actual Stress 103.211009 Mpa Permissible Stress 330

Actual Deflection 1.641E-08 mm i.e (5/384)wl4/EI

Strength Calculations:
Actual length of web 39.0512484 2/3 of web length
Effective Width W/T (Lim) 24.9801436 i.e. 1435/ÖF; F in kg/cm2
Calculations W/T (Act) 70.3626097 i.e. Width/BMT

W/T (Lim)< W/T (Act) = 1 so width Reduction is Required ; Repeat the calculatio

Effective Width B/T 32.6589231 i.e. 2120/ÖF*(1-(465/(w/t* ÖF ))


as per IS 801 Be/t = 31.6226621 i.e. b/t-0.10*(w/t-60)
so Beffective 11.700385 mm
Width Reduction 14.33 mm
1st Cycle Area Reduction 5.30349882 mm2 so Net Area 76.34
Net MOI 19300.036
Inet per M Width 10.619655
Neutral Axis (Bottom) Yb 14.26 mm
Neutral Axis (Top) Ya 16.11 mm
Zb 1353.13865 mm3
Za 1198.25112 mm3
ZNet 1198.25 mm3 i.e. 1.1982511 cm3 Znet per M Width
Actual Stress 68.2515277 Mpa Permissible Stress 330
so Local Buckling Occurs

Effective Width W/T (Lim) 54.9282437 i.e. 1435/ÖF; F in kg/cm2


Calculations W/T (Act) 31.7265427 i.e. Width/BMT

W/T (Lim)< W/T (Act) = 0 so No Width reduction Needed

Effective Width B/T 31.73 i.e. 2120/ÖF*(1-(465/(w/t* ÖF ))


as per IS 801
so Beffective 11.7388208 mm
Width Reduction 0.00 mm
2nd Cycle Area Reduction 0.00 mm2 so Net Area 81.65
MOI reduction 0.00 mm4 so Net MOI 19300.036
Inet per M Width 10.619655
Neutral Axis (Bottom) Yb 14.26 mm
Neutral Axis (Top) Ya 16.11 mm
Zb 1353.13865 mm3
Za 1198.25112 mm3
ZNet 1198.25 mm3 i.e. 1.1982511 cm3 Znet per M Width
Actual Stress 68.2515277 Mpa Permissible Stress 330
so No Local Buckling
25

99.5

under Local Buckling, Beb


Criplling, Yield and Deflection

Inet per M Width 12.34 cm4/M

Znet per M Width 4.36 cm3/M

Moment- Reference Sheet Designer's Manual


Mpa i.e 0.6 fy

Permissible 6 mm i.e. I/250


Deflection

26.034166
(1N/mm2 = 10kg/cm2) (Max Limit)

quired ; Repeat the calculation

(Since w/t is more than 60)

mm2
mm4
cm4/M

Znet per M Width 6.593259 cm3/M


Mpa i.e 0.6 fy
Safe in Strength

(1N/mm2 = 10kg/cm2)

mm2
mm4
cm4/M
Znet per M Width 6.593259 cm3/M
Mpa i.e 0.6 fy
Safe in Strength
Metal sheet Calculations for Profile 44-195 : Single Span, Roof Application

Input Variables

Material Yield Strength 550 Mpa


Steel Thickness 0.37 mm 40
Load on the Sheet 160 kg/m2
Span 1.5 m
Clear Ht. 44 mm
Total Height 44.37 mm
Pitch 195 mm 45 195
Total Eff. Width 195 mm
Eff. Width 25 mm Hence the profile is PASS
b_outerflange 45 mm
b_triangular 40 m
Check for Input Width 195

Area

Outflanges A1 33.3 mm2


Inclined A2 44 mm2
Top Flat A3 9.25 mm2
ATotal 86.55 mm2

C.G. A*Y1 6.1605 mm3


A*Y2 976.14 mm3
A*Y3 408.71125 mm3
From Bottom Yb 16.07 mm
From Top Ya 28.3 mm

Moment of Inertia

MOI about Neutral INet 17317.45 mm4 i.e. 2.41 cm4 Inet per M Width
Axis Zb 1497.55 mm3
Za 850.55 mm3
ZNet 850.55 mm3 i.e. 0.85 cm3 Znet per M Width

Moment Calculations:
Span 1.5 m
Load, W 160 kg/m2
Moment 0.45 kN-m i.e. WL^2/8 - Double Span Moment- Reference Sheet De
Actual Stress 103.211009 Mpa Permissible Stress 330

Actual Deflection 1.641E-08 mm i.e (5/384)wl4/EI

Strength Calculations:

Effective Width W/T (Lim) 24.9801436 i.e. 1435/ÖF; F in kg/cm2


Calculations W/T (Act) 67.5675676 i.e. Width/BMT

W/T (Lim)< W/T (Act) = 1 so width Reduction is Required ; Repeat the calculatio

Effective Width B/T 32.4832994 i.e. 2120/ÖF*(1-(465/(w/t* ÖF ))


as per IS 801 Be/t = 31.7265427 i.e. b/t-0.10*(w/t-60)
so Beffective 11.7388208 mm
Width Reduction 13.26 mm
1st Cycle Area Reduction 4.90663631 mm2 so Net Area 81.65
Net MOI 19300.036
Inet per M Width 10.619655
Neutral Axis (Bottom) Yb 14.26 mm
Neutral Axis (Top) Ya 30.11 mm
Zb 1353.13865 mm3
Za 641.051593 mm3
ZNet 641.05 mm3 i.e. 0.6410516 cm3 Znet per M Width
Actual Stress 127.575487 Mpa Permissible Stress 330
so Local Buckling Occurs

Effective Width W/T (Lim) 40.1761469 i.e. 1435/ÖF; F in kg/cm2


Calculations W/T (Act) 31.7265427 i.e. Width/BMT

W/T (Lim)< W/T (Act) = 0 so No Width reduction Needed

Effective Width B/T 31.73 i.e. 2120/ÖF*(1-(465/(w/t* ÖF ))


as per IS 801
so Beffective 11.7388208 mm
Width Reduction 0.00 mm
2nd Cycle Area Reduction 0.00 mm2 so Net Area 81.65
MOI reduction 0.00 mm4 so Net MOI 19300.036
Inet per M Width 10.619655
Neutral Axis (Bottom) Yb 14.26 mm
Neutral Axis (Top) Ya 30.11 mm
Zb 1353.13865 mm3
Za 641.051593 mm3
ZNet 641.05 mm3 i.e. 0.6410516 cm3 Znet per M Width
Actual Stress 127.575487 Mpa Permissible Stress 330
so No Local Buckling
25

45

under Local Buckling, Beb


Criplling, Yield and Deflection

Inet per M Width 12.34 cm4/M

Znet per M Width 4.36 cm3/M

Moment- Reference Sheet Designer's Manual


Mpa i.e 0.6 fy

Permissible 6 mm i.e. I/250


Deflection

(1N/mm2 = 10kg/cm2) (Max Limit)

quired ; Repeat the calculation

(Since w/t is more than 60)

mm2
mm4
cm4/M

Znet per M Width 3.5273234 cm3/M


Mpa i.e 0.6 fy
Safe in Strength

(1N/mm2 = 10kg/cm2)

mm2
mm4
cm4/M
Znet per M Width 3.5273234 cm3/M
Mpa i.e 0.6 fy
Safe in Strength
Sectional Property of Profiled Sheet b= 30 x= 80 y= 279
279
Base Metal Thickness 0.37 MM Top Crest
30
L1 39.05125 mm L2 39.05125
Height 30
30 39.05124838
199
80
Length of Inclination Crest height
25 Bottom Flat = 87.00 mm
Inclination I1 = 39.05 mm 30.00 mm
Inclination I2 = 39.05 mm 30.00 mm
Top Crest = 30.00 mm 30.00 mm

Breadth Thick Area CG From Base


(8mm) (1 mm) (A mm2) (Yb)
Bottom Flat = 199.00 mm 0.37 mm 73.63 0.19 mm
Inclination I1 = 39.05 mm 0.37 mm 14.45 15.00 mm
Inclination I2 = 39.05 mm 0.37 mm 14.45 15.00 mm
Top Crest = 30.00 mm 0.37 mm 11.10 29.82 mm

Total 113.63

B X = B'1'Yb
Bottom Flat = 199.00 mm 13.62
Inclination I1 = 39.05 mm 216.73
Inclination I2 = 39.05 mm 216.73
Top Crest = 30.00 mm 330.95
Total = 778.036907012819
Average C.G. from the Base (YAB) = X/A = 6.85

Sectional Part C.G. from Top (Y1) I1 = B'1'Y1


Bottom Flat = YAB = I/2 = 6.66 3268.094 3268.094
Inclination I1 = YB - YAB = 8.15 960.3879
Inclination I2 = YB - YAB = 8.15 960.3879
Top Crest = YB - YAB = 22.97 5855.453
Total = 11044.32

Sectional Part I2 = B't3/12


Bottom Flat = 0.367234
Inclination I1 = 3136.318 291170.3 189297.8 98736.18 3136.318
Inclination I2 = 3136.318 TO BE DONE MANNUALLY
Top Crest = 0.126633
Total = 6273.129

I = I1 + I2 17317.45183 mm4 For 195mm Span


I = I1 + I2 8880.744528 mm4 For 1m Span
3
Z VALUE = 3.835716333 cm
Sectional Property of Profiled Sheet b= 11.73882 x= 91.73882 y=
181.7388
Base Metal Thickness 0.37 MM Top Crest
11.73882
L1 59.46427 mm L2 59.46427
Height 44
44 59.46427499
90
91.73882
Length of Inclination
40 Bottom Flat = 87.00 mm
Inclination I1 = 59.46 mm
Inclination I2 = 59.46 mm
Top Crest = 11.74 mm

Breadth Thick
(8mm) (1 mm)
Bottom Flat = 90.00 mm 0.37 mm
Inclination I1 = 59.46 mm 0.37 mm
Inclination I2 = 59.46 mm 0.37 mm
Top Crest = 11.74 mm 0.37 mm

Total

B X = B'1'Yb
Bottom Flat = 90.00 mm 6.16
Inclination I1 = 59.46 mm 484.04
Inclination I2 = 59.46 mm 484.04
Top Crest = 11.74 mm 190.30
Total = 1164.54337696639

Average C.G. from the Base (YAB) = X/A = 14.26

Sectional Part C.G. from Top (Y1) I1 = B'1'Y1


Bottom Flat = YAB = I/2 = 14.08 6599.882 6599.882
Inclination I1 = YB - YAB = 7.74 1316.997
Inclination I2 = YB - YAB = 7.74 1316.997
Top Crest = YB - YAB = 29.55 3793.108
Total = 13026.98

Sectional Part I2 = B't3/12


Bottom Flat = 0.367234
Inclination I1 = 3136.318 291170.3 189297.8 98736.18
Inclination I2 = 3136.318 TO BE DONE MANNUALLY
Top Crest = 0.049551
Total = 6273.052

I = I1 + I2 19300.03623 mm4 For 195mm Span


I = I1 + I2 9897.454478 mm4 For 1m Span
Z VALUE = 6.28935412 cm3
181.7388

Crest height

44.00 mm
44.00 mm
44.00 mm

Area CG From Base


(A mm ) 2 (Yb)
33.30 0.19 mm
22.00 22.00 mm
22.00 22.00 mm
4.34 43.82 mm

81.65
3136.318
Sectional Property of Profiled Sheet b= 14.47659 x= 94.47659 y=
184.4766
Base Metal Thickness 0.37 MM Top Crest
14.47659
L1 59.46427 mm L2 59.46427
Height 44
44 59.46427499
90
94.47659
Length of Inclination
40 Bottom Flat = 87.00 mm
Inclination I1 = 59.46 mm
Inclination I2 = 59.46 mm
Top Crest = 14.48 mm

Breadth Thick
(8mm) (1 mm)
Bottom Flat = 90.00 mm 0.37 mm
Inclination I1 = 59.46 mm 0.37 mm
Inclination I2 = 59.46 mm 0.37 mm
Top Crest = 14.48 mm 0.37 mm

Total

B X = B'1'Yb
Bottom Flat = 90.00 mm 6.16
Inclination I1 = 59.46 mm 484.04
Inclination I2 = 59.46 mm 484.04
Top Crest = 14.48 mm 234.69
Total = 1208.9268921422

Average C.G. from the Base (YAB) = X/A = 14.63

Sectional Part C.G. from Top (Y1) I1 = B'1'Y1


Bottom Flat = YAB = I/2 = 14.44 6943.803 6943.803
Inclination I1 = YB - YAB = 7.37 1196.589
Inclination I2 = YB - YAB = 7.37 1196.589
Top Crest = YB - YAB = 29.19 4563.804
Total = 13900.79

Sectional Part I2 = B't3/12


Bottom Flat = 0.367234
Inclination I1 = 3136.318 291170.3 189297.8 98736.18
Inclination I2 = 3136.318 TO BE DONE MANNUALLY
Top Crest = 0.061107
Total = 6273.064

I = I1 + I2 20173.84936 mm4 For 195mm Span


I = I1 + I2 10345.56377 mm4 For 1m Span
Z VALUE = 6.728958661 cm3
184.4766

Crest height

44.00 mm
44.00 mm
44.00 mm

Area CG From Base


(A mm ) 2 (Yb)
33.30 0.19 mm
22.00 22.00 mm
22.00 22.00 mm
5.36 43.82 mm

82.66
3136.318
Sectional Property of Profiled Sheet b= 11.73882 x= 91.73882 y=
181.7388
Base Metal Thickness 0.37 MM Top Crest
11.73882
L1 59.46427 mm L2 59.46427
Height 44
44 59.46427499
90
91.73882
Length of Inclination
40 Bottom Flat = 87.00 mm
Inclination I1 = 59.46 mm
Inclination I2 = 59.46 mm
Top Crest = 11.74 mm

Breadth Thick
(8mm) (1 mm)
Bottom Flat = 90.00 mm 0.37 mm
Inclination I1 = 59.46 mm 0.37 mm
Inclination I2 = 59.46 mm 0.37 mm
Top Crest = 11.74 mm 0.37 mm

Total

B X = B'1'Yb
Bottom Flat = 90.00 mm 6.16
Inclination I1 = 59.46 mm 484.04
Inclination I2 = 59.46 mm 484.04
Top Crest = 11.74 mm 190.30
Total = 1164.54337696639

Average C.G. from the Base (YAB) = X/A = 14.26

Sectional Part C.G. from Top (Y1) I1 = B'1'Y1


Bottom Flat = YAB = I/2 = 14.08 6599.882 6599.882
Inclination I1 = YB - YAB = 7.74 1316.997
Inclination I2 = YB - YAB = 7.74 1316.997
Top Crest = YB - YAB = 29.55 3793.108
Total = 13026.98

Sectional Part I2 = B't3/12


Bottom Flat = 0.367234
Inclination I1 = 3136.318 291170.3 189297.8 98736.18
Inclination I2 = 3136.318 TO BE DONE MANNUALLY
Top Crest = 0.049551
Total = 6273.052

I = I1 + I2 19300.03623 mm4 For 195mm Span


I = I1 + I2 9897.454478 mm4 For 1m Span
Z VALUE = 6.28935412 cm3
181.7388

Crest height

44.00 mm
44.00 mm
44.00 mm

Area CG From Base


(A mm ) 2 (Yb)
33.30 0.19 mm
22.00 22.00 mm
22.00 22.00 mm
4.34 43.82 mm

81.65
3136.318
Sectional Property of Profiled Sheet b= 0 x= 80 y=
170
Base Metal Thickness 0.37 MM Top Crest
0
L1 59.46427 mm L2 59.46427
Height 44
44 59.46427499
90
80
Length of Inclination
40 Bottom Flat = 87.00 mm
Inclination I1 = 59.46 mm
Inclination I2 = 59.46 mm
Top Crest = 0.00 mm

Breadth Thick
(8mm) (1 mm)
Bottom Flat = 90.00 mm 0.37 mm
Inclination I1 = 59.46 mm 0.37 mm
Inclination I2 = 59.46 mm 0.37 mm
Top Crest = 0.00 mm 0.37 mm

Total

B X = B'1'Yb
Bottom Flat = 90.00 mm 6.16
Inclination I1 = 59.46 mm 484.04
Inclination I2 = 59.46 mm 484.04
Top Crest = 0.00 mm 0.00
Total = 974.238896825381

Average C.G. from the Base (YAB) = X/A = 12.60

Sectional Part C.G. from Top (Y1) I1 = B'1'Y1


Bottom Flat = YAB = I/2 = 12.42 5134.892 5134.892
Inclination I1 = YB - YAB = 9.40 1942.933
Inclination I2 = YB - YAB = 9.40 1942.933
Top Crest = YB - YAB = 31.21 0
Total = 9020.757

Sectional Part I2 = B't3/12


Bottom Flat = 0.367234
Inclination I1 = 3136.318 291170.3 189297.8 98736.18
Inclination I2 = 3136.318 TO BE DONE MANNUALLY
Top Crest = 0
Total = 6273.003

I = I1 + I2 15293.76007 mm4 For 195mm Span


I = I1 + I2 7842.953882 mm4 For 1m Span
Z VALUE = 4.508161989 cm3
170

Crest height

44.00 mm
44.00 mm
44.00 mm

Area CG From Base


(A mm ) 2 (Yb)
33.30 0.19 mm
22.00 22.00 mm
22.00 22.00 mm
0.00 43.82 mm

77.30
3136.318

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