RENR7296-04

August 2009
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Component Locations MAIN AUX

Part Machine Schematic

Description Number Location Location
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Accumulator Gp - Hydraulic (Charged) 164-6981 1 A-4
Cylinder Gp - Boom NOTE A 2 E-2
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Bucket NOTE A 3 E-3 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Stick NOTE A 4 E-7 VALVES
VALVE ENVELOPES VALVE PORTS
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 5 A-4
Filter Gp - Oil (Hydraulic Return) 188-4140 6 A-6 DD BB
Filter Gp - Oil (Hydraulic, Case Drain) 126-2075 7 A-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Manifold Gp - Control (Pilot Oil) 215-5037 8 A-6

CONTROL VALVES CHECK VALVES
Motor Gp - Swing 158-8986 9 E-5 AB A B

Motor Gp - Travel Left 10 E-5

Right 209-5992 11 E-3
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Pump Gp - Piston (Main) 272-6955 12 B-2 CC FLUID STORAGE RESERVOIRS
Swivel Gp 234-4440 13 D-4
Valve Gp - Check (Oil Cooler Bypass) 201-9329 14 A-7
Valve Gp - Load Control (Boom Drift Red, Line Relief) 255-5683 15 C-2
320D Excavator
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Load Control (Stick Drift Red, Line Relief) 255-5680 16 C-5
MEASUREMENT ROTATING SHAFTS
Valve Gp - Main Control 259-7464 17 C-2
Valve Gp - Pilot (Joystick, LH)
Valve Gp - Pilot (Joystick, RH)
270-5951
270-5952
18
19
C-7
C-6
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Pilot (Travel) 270-5947 20 D-7

12 MDE1-UP FAL1-UP COMBINATION CONTROLS
Valve Gp - Pressure Reducing (Boom, Swing Priority) 232-4102 21 A-3
Valve Gp - Shuttle 185-0462 22 B-7
A6F1-UP KLM1-UP
259-7732 23 B-3 A8F1-UP BZP1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Swing Cushion 158-9085 24 D-5
A9F1-UP GDP1-UP OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Travel Counterbalance Left 25 E-5 MANUAL CONTROL SYMBOLS

Right 204-2819 26 D-3 KGF1-UP CXY1-UP
Note A: Refer to Parts Manual for your specific machine. MGG1-UP JFZ1-UP
PUMP GP - PISTON (MAIN) TDH1-UP JGZ1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

DHK1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

Tap Locations ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Pressure, Sampling, and Sensor
Tap Schematic
Number Description Location
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

AA Pilot Filter Pressure Test Port A-4
BB Idler Pump Pressure Test Port B-3 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
CC Drive Pump Pressure Test Port A-3
DD Power Shift Pressure Test Port A-2
UNIDIRECTIONAL UNIDIRECTIONAL
SOS Hydraulic Oil Sampling Port A-3
FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

17 HYDRAULIC SYMBOLS (ELECTRICAL)
9
22 18 19 20 4 3 13 G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)

(FLUID) (GAS / AIR)

24

RENR7296-04
6 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
2 (ADJUSTABLE) SWITCH

16 21 23
ELECTRICAL SYMBOLS (ELECTRICAL)

13 15 16
14 15 17
VALVE GP - MAIN CONTROL MOTOR GP - SWING & SWIVEL T

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

8 7 6 WIRE NUMBER IDENTIFICATION CODES

25 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

7 HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE
SOS

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
1
CIRCUIT NUMBER WIRE WIRE GAUGE

10 25 12 11 26 5 9 24 IDENTIFICATION COLOR 325-PK

10 PREVIOUS STANDARD
AA
WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

5 IDENTIFICATION

MACHINE COMPONENT LOCATIONS MOTOR GP - PISTON (TRAVEL) FILTER GP

 7 6 5 4 3 2 1
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

MOTOR GP
SWING MOTOR TRAVEL
209-5992 MOTOR GP
TRAVEL
MOTOR GP 209-5992
SWING
PG
158-8986
STICK CYLINDER
DR
E E
SEE LOC
RCV-C Pp3 Pp3
A-10 MU
T1 T1

BG AG T2 T2 BUCKET CYLINDER BOOM CYLINDER

VALVE GP
TRAVEL
AL3 BL3 COUNTERBALANCE
137-3718

B1 DR A1
VALVE GP BG BG
SWING CUSHION AG AG
158-9085

AR3 BR3 AR4 BR4

TRAVEL BRAKE TRAVEL BRAKE VALVE GP
VALVE GP
PILOT (TRAVEL) A B B A TRAVEL COUNTERBALANCE
B A
270-5947 137-3718
BL2 AL2
D D
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1

SWIVEL GP
234-4440
VALVE GP
LOAD CONTROL
(STICK)
255-5680

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3 VALVE GP
LOAD CONTROL
aL1 bL1 bR1 aR1 (BOOM)
255-5683
PRESSURE SWITCH PRESSURE SWITCH AL3
BL3 BR4
SP3 SPi BP3 BDr BPi
SDr BP2
aL2 aL1 AR1 SEE LOC
aR3 AR4
A-10
SEE LOC AL1 BR1
AL2 aR4
A-10 aR1 BR3 AR3 RCV-B
BL2 BL1
VALVE GP VALVE GP RCV-A AL4
C PILOT PILOT T aL4 STICK DRIFT REDUCTION aL3 Di4 Pi4
aR2 BR2 AR2
Pi1 BOOM DRIFT REDUCTION BP1 BT aR5 R3 C
(JOYSTICK, LH) (JOYSTICK, RH)
270-5951 (UP) (IN) (L) (REV) (REV) (CLOSE) (DOWN) BR5 AR5
270-5952

JLP JLT JRP JRT

VALVE GP
STICK SWING BUCKET BOOM MAIN CONTROL
259-7464

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

RCV: RETURN CHECK VALVE

MAIN
(Dimensions: 34 inches x 24 inches)

RELIEF

A1 A2 A3 A4 A5 A6 A7 A8 STICK(1) SWING TRAVEL(L) BUCKET BOOM(1) STICK(2)

BOOM(2) TRAVEL(R) ATCH
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT) LINES GROUP COLOR DESCRIPTIONS
VALVE GP IMPLEMENT & LEFT TRAVEL PUMP OUTPUT
RENR7296-04

SHUTTLE HL Di2 Pi2 Pi3 Di3 DST PL PR bR2 Di1 bR5 HR

PILOT PUMP OUTPUT
185-0462 bL1 bR1 bR3
bL3 bL2 bR4 IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT
PL PR HR
TRAVEL SPEED CONTROL CIRCUIT
HL bL4
B SUPPLY LINE B
B1 B2 B3 B4 B5 B6 B7 B8 DRAIN / RETURN LINE
PRESSURE SENSOR
ATTACHMENT CONTROL CIRCUIT
BB HL RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
PUMP GP SWING CONTROL & SWING MOTOR CIRCUIT
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 G2 M2 PISTON (MAIN)
BOOM CONTROL & BOOM CYLINDER CIRCUIT
272-6955
PL BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
L STICK CONTROL & STICK CYLINDER CIRCUIT
RR FR E
Pn2
P2 Pi1 P-IN PSA2 DR1 PSA1 F POWER SHIFT CONTROL CIRCUIT
T
Ps2 SWING BRAKE CONTROL CIRCUIT
PRESSURE SWITCH TRAVEL SPEED SWING P
U VALVE GP U
PRIORITY T-OUT2 DR2 B1 A1 B2 A2 SHUTTLE A2 M
P PsM2
(TRAVEL)

259-7732
(SWING)

LINE PATTERNS
NO.1

NO.2

(LOCK)

A
H C S3
NO.3

Y T VALVE GP Dr2 Pressure Line

D I
R PRESSURE
A
V I Pilot / Load Sensing Pressure
A T REDUCING S1
U
L
T P1 P2 (BOOM, Drain / Return Lines
16 Page,

I
I PAC D
Dr1
MANIFOLD GP O SWING
SEE LOC P1 C N
PRIORITY) Component Group
G-9 CONTROL (PILOT OIL) DrM
232-4102 PILOT
215-5037 PsM1 Attachment
RCV-C FILTER GP
SEE LOC
D-2
OIL (RETURN)
188-4140
DR3 DR4 Pi2 DR5 T-OUT1 DR6
Ps1
DD Air Line
A C
ACCUMULATOR GP HR CALLOUTS
A
RCV-B 164-6981 A1 R
OUT IN I
G
H YY Taps (Pressure, Sampling, Sensor - by letter)
B G T
Pn1 PROPORTIONAL
T P 52 Components (By number)
SEE LOC A SLOW RETURN BYPASS
U REDUCING VALVE
RCV-A RETURN FILTER GP M Pi
D-8 E OIL PG PC PR P
THIS SCHEMATIC IS FOR THE 320D EXCAVATOR
D F
VALVE GP (CASE DRAIN) A3 G1 M1 MEDIA NUMBER: RENR7296-04
CHECK 126-2075 FILTER GP
(OIL COOLER BYPASS) OIL (PILOT) AA SOS Pm
PART NUMBER: 259-7469, CHANGE: 01, VERSION: HE
201-9329 OIL COOLER DRAIN 158-8987
PRESSURE
SENSOR CC Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1