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Manual de Servicio Fuente de Poder PK101V3280I PDF
Manual de Servicio Fuente de Poder PK101V3280I PDF
Safety RoHS
SPECIFICATION FOR
APPROVAL
• CUSTOMER : LG Electronics inc.
• ITEM : Power Supply Unit.
• P/NO
• DATE : 2013.08.20
• Revision : 3.4
1
聯昌電子企業股份有限公司 Rev 3.4
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
Documentation For
Approval
W itt
Written Ch k d
Checked A
Approved
d
Contents
NO. A table of contents Page
2 Contents 3
3 Revision History 4
4 CTQ Management 5
Specification
1. INTRODUCTION
2. SPECIFICATION
2.1 Input Requirements
2.2 Power Output Characteristics
2.3 Environment Requirement
2.4 Dielectric Strength Voltage and Insulation Resistance
2.5 Burn-in
5 2.6 Interface 6~16
2.7 Product Safety
2.8 Construction
2.9 Function of protection
2.10 Sound Noise Characteristics.
2.11 Connector Specification
2.12 PCB Dimension.
2.13 Apply to Eyelet point.
2.14 Electrical Characteristics
2.15 Mechanical Characteristics
18 * Appendix
A1. POWER Check list
57~72
57 72
A2. Warranty letter
Revision History
Date of
Rev No. Contents Checked Remark
Approval
0.1 Apply to PV (PCB REV 0.2) 12.10.19 Peter
PCB P/No : EAX64905001(2.0)
PV 1st Edition.
PV 2st Edition
1 S
1. Sett A
Assembly
bl Improvement
I t : HS2(38*15*17.5)
HS2(38*15*17 5) HS2(37*10*17.5)
HS2(37*10*17 5)
PV 2st Edition
1.MP
- Add UL Mark
Revision History
Date of
Rev No. Contents Checked Remark
Approval
3.0 Apply to MP ( PCB REV 3.0 ) 13.05.03 Peter
PCB P/No : EAX64905001(2.7)
CTQ Management
S
Specification
ifi ti
1. INTRODUCTION
1.1 Scope
This approval is the description related to every electrical and structural specifications
and reliability For Power Supply Unit used on 32 inch LGE LED TV TV.
2. SPECIFICATION
Nominal Frequency 50 / 60 Hz
Phase Single
12V 11 4V ~ 12.6V
11.4V 12 6V 1 2A (0
1.2A (0.2
2~1
1.2A)
2A) ± 5% 350 mVp_p
mVp p
* On Condition : In a moment of Power_ON Signal activated, the current of 3.5V output should be
limited within 40mA(Max) at LCD TV condition for stability.
Do not turn “Power_ON” Signal on at the load condition of 3.5V output, more than 40mA.
* Total regulation for each output circuit includes the results of input voltage variation,
load variation,
variation warm
warm-up
up drift and temperature change
change.
* Maximum input Wattage Rating : Under 75W
* The following instruments shall be used for measuring ripple noise.
1. Probe having impedance ratio of 1:1.
2. Oscilloscope having frequency characteristic of 100MHz or more.
Test Point : power output each pin
700mm
Oscilloscope
Measurement point
※ Ripple and noise are measured at the end of output cable which are added a 0.1uF ceramic
capacitor and 47uF electrolytic capacitor. ( connected parallel )
2.2.1 Stand By Power Consumption
L d [A]
Load 0 015
0.015 D ’t C
Don’t Care (P
(Power-Off)
Off)
2.5 Burn-in
2.6 Interface
Appellation
pp Explanation
p Signal
g Direction Action
High : Vcc ON
POWER ON Vcc Circuit ON/OFF Input
Low : Vcc OFF
2.8 Construction
Trip point
Protection Output Circuit Notes
Min Max
STBY 3.5V 3.0A 11.5A Auto Re-start
Over Current 12V 2.0A 7.0A Auto Re-start
24V 0.8A 4.5A Auto Re-start
STBY 3.5V - - Auto Re-start
Short Circuit 12V - - Auto Re-start
24V - - Auto Re-start
SK100 P801
DONGIL TECH YEONHO
(DAC-18C3M1 c) (SMAW200A-H07AA2)
Pin No. Assignment Pin No. Assignment
1 LIVE 1 LED
LED-
2 GND 2 Remove
3 NEUTRAL 3 N.C
4 Remove
5 NC
N.C
6 Remove
7 LED+
P201
YEONHO
(SMAW200-H18S2)
Pin No. Assignment Pin No. Assignment
1 Power on 2 DRV-ON
3 3.5V 4 PDIM #1
5 3.5V 6 N.C
7 GND 8 GND
9 24V 10 24V
11 GND 12 GND
13 12V 14 12V
15 12V 16 N.C
17 GND 18 GND
4.5
29.5
4.5
121
1
MAX 2.5
5
10
83
159
3 Shock On the oak more than 10mm thickness with the flat face, raise
the one side for 50mm, and it carries out each side free fail for
three sides.
There shall be no damage to appearance and construction.
Schematic Diagram
P202 P203
24V
LGP32-13PL1 68uF/450V KMF
IC202
NR891D
1
LGP32I-13PL1 100uF/500V NZE
R238
47K
C217
0.1uF SS BS
EN VTH 8 1
R226
HIGH : 2.8V 50V
4.7
R239 L201
LOW : 2.0V 10K EN IN 13S-DD06
7 2 24V
C111 C220 12V
R102
C101 C218 10 1
62K
1000pF 0.22uF
2W
1000pF 1200pF COMP SW
1KV 50V
1KV 6 3
2012
8
1.2A
R237
50V
N.C
6 5
C221
FB GND
R235
1000pF
56K
R233 C219 5 4
1%
SMAB36
C109 C110 0.1uF C215 C216 50V C222
D206
20K
0.1uF C223 220uF
R236
3216
N.C
50V 50V N.C 25V
10
C227 NXB
N.C
C211 R218
330pF
10 P204
HER108G
D104
1KV 1W
R234
2.4K
1
Q201
1%
A2 STD10PF06
T101 24V
BD101 C
A
D
S
13S-LPM01
R103
TS10K60 A1
22K
EER2934
1
0.6A
R202
1W
10K
D201
1N4148W
G
ZD201
2
R212
R222
C203
D202
16V
N.C
B+ MBRF10200CT
AC2
56K
470uF C208
C207
AC1
50V 100uF
0.022uF
4
6 7 NXB 50V
50V NXB
C
R211
8
2.2
R213
100K
D
ZD105
TH101
5D15
R224
HS1
16B
18K
1%
*HEAT-SINK* 4 9 C213 R221
330pF 10
D103
P6KE30A
CY103 CY104 1N4148W
R225
ZD202
MDF11N65B
R107 Q101
18K
1000pF 1000pF 10 1KV 1W C
1%
LB102 250V 250V LB101 D
IC101 22 B Q203
3216 D204
SSC1S311A R108 C102 SDURF1030CT KTC3551T
R-TYPE R-TYPE G 2 11
330pF
100 DD E
S 1KV A1
3216
R111
C
10K
1 12 33V
4 5 A2
R112
3216
ST DRV C204 C214
R106 100uF 100uF
10
R220
2.4K
220 100V 100V
1%
NXB NXB
6
OCP
D102
R223
2.2K
2 7 C108
BD VCC HER108G D203
1%
0.1uF CY111 SB560
C112 LB201
R113
0.25
50V
1000pF 3.5V
2W
ZD103
C106 1 8 C104
R105
C103 1KV
16V
FB/OLP GND 100pF R-TYPE
330pF 470pF 100uF 250V 1.4A
1K
C210
R228
3216
R201
3216
R214
3216
R215
3216
50V 50V 50V C209
240
240
240
240
C201
NXB CY110 LB104 470uF 0.1uF
1500uF
10V 10V 50V
NXB NXB
330pF R-TYPE
250V
R104
8.2K
R203
R205
120K
R207
2.4K
R229
2.4K
C
560
R217
ZD203 1%
1%
1%
CX102
Q202 B 470
KTN2222AS
POWER_ON
39B
0.22uF
275V E
C202
R216
R109 R210
R206
120K
R208
2.4K
R227
2.4K
10K
C206 0.1uF
22 8.2K
1%
1%
1%
50V
R204
IC102 0.47uF
1K
EL817MB-DT 25V(16V)
R110
47K
LF101 4 1
LLF-124 3 2 C205
ZD102
AZ431(1.24V)
C105
N.C
16V
1000pF K
IC201
3 4 C107 50V R
0.1uF
50V
A
R209
1.2K
1%
1 2
620280S HS4
P803 P802
T-3110KT0334A_F
L801
1
45uH
12S-DD02
D801
CX101 MBRF10200CT
A2
1 8 LB801
0.47uF C
CY101 275V CY102 A1
100pF 100pF A-TYPE
250V 250V 2
R830
150K
3216
C801
68uF
1%
160V
Q801 NFK
4 5 AP18N20GH
DD D
R831
150K
3216
D802
1N4148W R816
1%
R101 7.5 G
1M
R819
3216 S
10K
1/2W
E Q803
MMBT2907A
ROW:81.4V/0.4A
B POLA:70.3V/0.4A
R820
0.12
R818
3216
C
47
2W
LED+
7
VA101
6
INR14D621K
5
IC801
T5A H 250V
4
MAP3202SIRH
F100
R817
R801 R832
1K
2
0 1K EN FBN LED-
1 14
DRV_ON 1
P201 1/4W
R812
SMAW200-H18S2 10 VCC FBP
2 13
12V P801
SMAW200A-H07AA2
GATE COMP
POWER_ON 1 2 DRV_ON 3 12
3.5V 3 4 PDIM R807
3.5V 5 6 GND PWMI 1K
4 11
7 8 PDIM
9 10 R808
135V
24V 24V
R811
DAC-18C3M1
CS OVP Q802
51K
5.1K
L
11 12 5 10
1%
FDT86106 D
SK100
R805 1N4148W
12V 15 16 RT PWMO 1K G
6 9
17 18
S
R815
100K
R814
SYNC REF 22K
19 7 8
LIVE NEUTRAL
R806
1K
R810
R822
2012
R824
2012
R826
2012
R828
2012
4.3
4.3
4.3
4.3
R804
75K
C813
10K
1%
1%
1%
1%
1%
1000pF
R813
6.8K
C806 C807 C808 C804 C811 C809 C812 C810
R802
R803
430K
R809
50V
N.C
10K
1%
0.1uF 0.1uF 470pF 1000pF 0.47uF 1000pF 1000pF 330pF
1%
EL98
R823
2012
R825
2012
R827
2012
R829
2012
3.9
3.9
3.9
3.9
LGP32-13PL1 C814
1%
1%
1%
1%
0.01uF
EL99
50V
LGP32I-13PL1
120kHz
Block Diagram
Parts List
KD-3 SANCHEN
4 MI 0.01 GR FOR Q101 SILICON GREASE
H-SC-7 XUNWEI
FEELUX
25 MI 1 EA LF101 LLF-124, 28mHLLF-124, 28mHLLF-124, 28mH LINE FILTER SOOJUNG
ZHONGTAI
FEELUX
26 MI 1 EA T101 13S-LPM01 (EER2934, 300uH) TRANSFORMER
ZHONGTAI
INR14D621K-CAP 620V Φ14 TUBE AMOTECH
WMR14D621K 620V Φ14 TUBE Xiamen Wanming
27 MI 1 EA VA101 VARISTOR
SVC621D-14ATW7 620V Φ14 TUBE SAMWHA
NFC14D621KO037WC 620V Φ14 TUBE NFC
28 MI 1 EA SK100 DAC-18C3M1 c AC SOCKET DONGIL TECH
29 MI 1 EA P201 SMAW200-H18S2 18PIN WHITE WAFER YEONHO
30 MI 1 EA P801 SMAW200A-H07AA2 4PIN WHITE WAFER YEONHO
SMT LGP32-13PL1 SMD COMPONENT SMT ASS'Y
YAGEO
31 SMT 2 EA C106,C810 330pF 50V J 1608 COG CAPACITOR, CHIP
HEC
YAGEO
32 SMT 2 EA C104,C808 470pF 50V J 1608 COG CAPACITOR, CHIP
HEC
C105,C221,C804,C809,C812, YAGEO
33 SMT 6 EA 1000pF 50V K 1608 X7R CAPACITOR, CHIP
C813 HEC
YAGEO
34 SMT 1 EA C218 1200pF 50V K 1608 X7R CAPACITOR, CHIP
HEC
YAGEO
35 SMT 1 EA C814 0 01uF 50V K 1608 X7R
0.01uF CAPACITOR CHIP
CAPACITOR,
HEC
C107,C108,C202,C210,C215, YAGEO
36 SMT 9 EA 0.1uF 50V K 1608 X7R CAPACITOR, CHIP
C217,C219,C806,C807 HEC
0.47uF 16V K 1608 X7R YAGEO
37 SMT 2 EA C206,C811 CAPACITOR, CHIP
/ 0.47uF 25V K 1608 X7R HEC
YAGEO
38 SMT 1 EA C207 0.022uF 50V K 1608 X7R CAPACITOR, CHIP
HEC
YAGEO
39 SMT 1 EA C220 0.22uF 50V K 2012 X7R CAPACITOR, CHIP
HEC
1N4148W 100V 150mA SOD-123 TSC
40 SMT 5 EA D103,D202,D207,D802,D803 DIODE
1N4148W 100V 150mA SOD-123 DIODES
41 SMT 1 EA D206 SMAB36 60V 3A SMA DIODE KEC
BZT52C39S 39V SOD-323 DIODES
42 SMT 1 EA ZD203 DIODE, ZENER
BZT52C39S 39V SOD-323 TSC
STD20NF20 18A 200V D_PAK STM
43 SMT 1 EA Q801 AP18N20GH 18A 200V D_PAK FET APEC
FQD18N20V2 15A 200V D_PAK FAIRCHILD
STD10PF06 -60V
60V -10A
10A D
D-PAK
PAK STM
44 SMT 1 EA Q201 FDD5614P -60V -15A D-PAK FET FAIRCHILD
AP9578GH -60V -10A D-PAK APEC
FDT86106LZ 100V 3.2A SOT-223 FAIRCHILD
PF610BL 100V 0.9A SOT-223 NIKO-SEM
45 SMT 1 EA Q802 FET
STN4NF20L 200V 1A SOT-223 STM
MDHT4N20Y 200V 0.85A SOT-223 MAGNACHIP
BCW66GLT SOT-23 NPN ONSEMI
46 SMT 1 EA Q203 TRANSISTOR
2SC5865 SOT-23 NPN ROHM
KTN2222AS 40V 600mA SOT-23 NPN KEC
47 SMT 1 EA Q202 TRANSISTOR
SBT2222A 40V 600mA SOT-23 NPN AUK
KTN2907AS -60V -600mA SOT-23 PNP KEC
48 SMT 1 EA Q803 TRANSISTOR
SBT2907A -60V -600mA SOT-23 PNP AUK
49 SMT 1 EA IC101 SSC1S311A, SOIC-7 IC SANKEN
50 SMT 1 EA IC801 MAP3202SIRH, SOIC-14 IC MAGNACHIP
SJ432BS 1.24V ±0.5% SOT-23 AUK
51 SMT 1 EA IC201 IC
AZ431LANTR-E1 1.24V±0.5% SOT-23 BCD
YAGEO
52 SMT 1 EA R801 0Ω J 1608 RESISTOR CHIP
RESISTOR,
TZAI YUAN
YAGEO
53 SMT 1 EA R211 2.2Ω J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
54 SMT 1 EA R226 4.7Ω J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
55 SMT 1 EA R812 10Ω J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
56 SMT 1 EA R109 22Ω J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
57 SMT 1 EA R106 220Ω J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
58 SMT 1 EA R217 470Ω J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
59 SMT 1 EA R203 560Ω J 1608 RESISTOR, CHIP
TZAI YUAN
R105,R204,R805,R806, YAGEO
60 SMT 6 EA 1KΩ J 1608 RESISTOR, CHIP
R807,R817 TZAI YUAN
YAGEO
61 SMT 1 EA R808 5.1KΩ J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
62 SMT 2 EA R104,R210 8.2KΩ J 1608 RESISTOR, CHIP
TZAI YUAN
R111,R202,R216,R239,R802, YAGEO
63 SMT 6 EA 10KΩ J 1608 RESISTOR, CHIP
R819 TZAI YUAN
YAGEO
64 SMT 1 EA R233 20KΩ J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
65 SMT 1 EA R814 22KΩ J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
66 SMT 2 EA R110,R238 47KΩ J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
67 SMT 1 EA R212 56KΩ J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
68 SMT 1 EA R810 75KΩ J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
69 SMT 2 EA R213,R815 100KΩ J 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
70 SMT 1 EA R209 1.2KΩ F 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
71 SMT 1 EA R223 2.2KΩ F 1608 RESISTOR, CHIP
TZAI YUAN
R207,R208,R220,R234,R227, YAGEO
72 SMT 6 EA 2.4KΩ F 1608 RESISTOR, CHIP
R229 TZAI YUAN
YAGEO
73 SMT 1 EA R813 6.8KΩ F 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
74 SMT 1 EA R804 10KΩ F 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
75 SMT 2 EA R224,R225 18KΩ F 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
76 SMT 1 EA R811 51KΩ F 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
77 SMT 1 EA R235 56KΩ F 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
78 SMT 2 EA R205,R206 120KΩ F 1608 RESISTOR, CHIP
TZAI YUAN
YAGEO
79 SMT 1 EA R803 430KΩ F 1608 RESISTOR,, CHIP
TZAI YUAN
YAGEO
80 SMT 4 EA R823,R825,R827,R829 3.9Ω F 2012 RESISTOR, CHIP
TZAI YUAN
YAGEO
81 SMT 1 EA J3 0Ω J 3216 RESISTOR, CHIP
TZAI YUAN
YAGEO
82 SMT 1 EA R816 7.5Ω J 3216 RESISTOR, CHIP
TZAI YUAN
YAGEO
83 SMT 2 EA R112,R236 10Ω J 3216 RESISTOR, CHIP
TZAI YUAN
YAGEO
84 SMT 1 EA R107 22Ω J 3216 RESISTOR, CHIP
TZAI YUAN
YAGEO
85 SMT 1 EA R818 47Ω J 3216 RESISTOR, CHIP
TZAI YUAN
YAGEO
86 SMT 1 EA R108 100Ω J 3216 RESISTOR, CHIP
TZAI YUAN
YAGEO
87 SMT 4 EA R201,R214,R215,R228 240Ω J 3216 RESISTOR, CHIP
TZAI YUAN
YAGEO
88 SMT 2 EA R830,R831 150KΩ F 3216 RESISTOR, CHIP
TZAI YUAN
89 SMT 0.5 GR NE8800T BOND FUJI
AI LGP32-13PL1 AI COMPONENTS AI ASS'Y
NXB 470uF 50V M P5 Φ12.5X20 SAMYOUNG
90 AI 1 EA C203 CAPACITOR, ALUMINUM
SG 470uF 50V M P5 Φ12.5*20 SUSCON
NXB 1500uF 10V M P5 Φ10X20 SAMYOUNG
91 AI 1 EA C201 CAPACITOR ALUMINUM
CAPACITOR,
SG 1500uF 10V M P5 Φ10X20 SUSCON
NXB 470uF 10V M P5 Φ8X11.5 SAMYOUNG
92 AI 1 EA C209 CAPACITOR, ALUMINUM
SG 470uF 10V M P5 Φ8*12 SUSCON
NXB 100uF 50V M P5 Φ8X11.5 SAMYOUNG
93 AI 2 EA C103,C208 CAPACITOR, ALUMINUM
SG 100uF 50V M P5 Φ 8*12 SUSCON
NXB 100uF 100V M P5 Φ12.5X20 SAMYOUNG
94 AI 2 EA C204,C214 CAPACITOR, ALUMINUM
MF 100uF 100V M P5 Φ13*21 SUSCON
NXB 220uF 25V M P5 Φ8X11.5 SAMYOUNG
95 AI 1 EA C222 CAPACITOR, ALUMINUM
SG 220uF
0u 25V
5 M P55 Φ8*12
Φ8 SUSCON
SUSCO
NFK 68uF 160V M P5 Φ12.5X20 SAMYOUNG
96 AI 1 EA C801 CAPACITOR, ALUMINUM
SG 68uF 160V M P5 Φ12.5X20 SUSCON
CD 100pF 250V K P10, Y1 TDK
97 AI 3 EA CY101,CY102,CY111 CAPACITOR, CERAMIC
CT81 100pF 250V K P10, Y1 YINANDON
CD 330pF 250V K P10, Y1 TDK
98 AI 1 EA CY110 CAPACITOR, CERAMIC
CT81 330pF 250V K P10, Y1 YINANDON
CD 1000pF 250V M P10 ,Y1 TDK
99 AI 2 EA CY103,CY104 CAPACITOR, CERAMIC
CT81 1000pF 250V M P10 ,Y1 YINANDON
CT81 330pF 1KV K P5 125℃ YINANDON
100 AI 3 EA C102,C211,C213 CK45 330pF 1KV K P5 125 ℃ CAPACITOR, CERAMIC TDK
CT81 330pF 1KV K P5 125℃ Kunshan Wansheng
CT81 1000pF 1KV K P5 125℃ YINANDON
101 AI 3 EA C101,C111,C112 CK45 1000pF 1KV K P5 125℃ CAPACITOR, CERAMIC TDK
CT81 1000pF 1KV K P5 125℃ Kunshan Wansheng
UF4007 1KV 1A DO-41 TSC
102 AI 2 EA D102,D104 DIODE
UF4007 1KV 1A DO-41 DACHANG
103 AI 1 EA ZD202 P6KE30A 600W DO-15
DO 15 DIODE ZENER
DIODE, TSC
104 AI 4 EA ZD102,ZD103,ZD105,ZD201 1N5246B 16V DO-35 DIODE, ZENER TSC
EL3,EL4,EL5,EL6,EL7,
EL8,EL17,EL22,EL23,EL24, YAOFENG
105 AI 18 EA 1.6X3.0 EYELET
EL25,EL26,EL27,EL28,EL29, DELIKANG
EL31,EL32,EL98
EL1,EL2,EL11,EL12,EL13,
YAOFENG
106 AI 13 EA EL14,EL15,EL16,EL18,EL19, 2.0X3.0 EYELET
DELIKANG
EL20,EL21,EL30
YAOFENG
107 AI 5 EA P202,P203,P204,P802,P803 SSJS236-6-3 (6mm Under) GT PIN
DELIKANG
INDUCTOR,
108 AI 4 EA LB101,LB102,LB104,LB201 BFS3550R2F SINGLE RADIAL SAMWHA
BEAD FILTER LEAD
INDUCTOR,
109 AI 1 EA LB801 BFS3550R2F SINGLE RADIAL SAMWHA
BEAD FILTER LEAD
J1,J2,J11,J14,J18,
J20,J21,J22,J23, TZAI YUAN
110 AI 16 EA Φ0.6 JUMPER WIRE
J26,J27,J28,J30,J31, HUIHUA
J34 J36
J34,J36
RESISTOR,
111 AI 1 EA R832 CF 1KΩ 1/6W J SMALL TZAI YUAN
CARBON FILM
RESISTOR, FIXED
112 AI 1 EA R101 MSR37 1.2MΩ 1/2W J SURGE PILKOR
CARBON COMPOSITION
RESISTOR,
113 AI 1 EA R103 MOF 22KΩ 1W J SMALL TZAI YUAN
METAL OXIDE FILM
114 AI 2 EA R218,R221 MOF 10Ω 1W J SMALL R-FORMING RESISTOR, METAL OXIDE FILM TZAI YUAN
115 AI 1 EA R102 MOF 62KΩ 2W J SMALL R-FORMING RESISTOR, METAL OXIDE FILM TZAI YUAN
Process Marking
RT
R
Q
S
T
P
A
F
RT : 양산 보증 시험
검사 (ATE)
I
최종
수리
검사
H
Q : QC 검사
F : 1차 성능
P : HI-POT
T
H : 수삽 최
R : 불량 수
T : 최종 검
S : SET 검
A : AGING
G
M : SMD
D : 자삽
M
I : ICT
Min. 3mm
Min. 3mm
PCB Layout
Top Silk
Bottom Silk:
Bottom Pattern:
Safety Parts
Parts Marking
Object/part No. Manufacturer / Trademark Type / Model Value / Rating standard mark(s) of conformity1)
(實物)
AC input connector, (SK100) Dongil Tech DAC-18C3M1 250V / 2.5A DAC-18C3M1 IEC 60320-1
Littelfuse
tte use Inc.
c. 215 Se
Series
es LF.T5AH250VP
. V IEC
C 60127-2
T5A H / 250V
Fuse, (F100) BUSSMANN S505 T5AH250V IEC 60127-2
IEC 60384-14
Pilkor PCX2 337 PCX2 337 MKP
UL1414
IEC 60384-14
Okaya LE LE
UL1414
Min 275V~ /
X-cap.(CX101) E199061/ E311052
(CX101= Max 0.47uF)
EUROPTRONIC MPX MPX IEC 60384-14-3'nd
edition
IEC 60384-14
CHENGTUNG CTX CTX
UL1414
IEC 60384-14
Pilkor PCX2 337 PCX2 337 MKP
UL1414
IEC 60384-14
60384 14
Okaya LE LE
UL1414
Min 275V~ /
X-cap.(CX102) E199061/ E311052
(CX102= Max 0.22uF)
EUROPTRONIC MPX MPX IEC 60384-14-3'nd
edition
IEC 60384-14
CHENGTUNG CTX CTX
UL1414
DONG IL Y1 / DA DA101K
JYA-NAY Y1 / JN JN101K
TDK Y1 / CD CD101K
DONG IL Y1 / DA DA102M
JYA-NAY Y1 / JN JN102M
TDK Y1 / CD CD102M
DONG IL Y1 / DA DA331K
JYA-NAY Y1 / JN JN331K
TDK Y1 / CD CD331K
DONG IL Y1 / DA DA101K
JYA-NAY Y1 / JN JN101K
TDK Y1 / CD CD101K
FEELUX
Switching Transformer, JIANGSU CHANNELON ELECTRONIC GROUP
SOOJUNG 13S-LPM01 Class B, 130℃ 13S-LPM01 IEC 60950-1 Test in appliance
(T101)
ZHONGTAI
NAMYANG
Bobbin material of transformer (T101) SUMITOMO BAKELITE CO LTD PM-9820/PM-9630 V-0, 150℃ UL, E41429 UL
Insulating Tape of transformer (T101) DUCK SUNG HITECH CO LTD DTS-204 130℃ UL, E105147 UL
Alt METAL LINE CO
CO., LTD 800(a) 130℃ UL
UL, E162848 UL
Alt JINGJIANG YAHUA PRESSURE SENSITIVE CT/PZ 130℃ UL, E165111 UL
Alt 3M Company 1350F-1 130℃ UL, E17385 UL
External cr: 7.7 mm,
Everlight EL817 Internal cr: 6.0 mm EL817
DTI: 0.5 mm / 6000 Vrms IEC 60065
Opto-coupler, (IC102)
External cr: 7.8 mm, UL 1577
Lite-on LTV817... Internal cr: 5.2 mm 817BN
DTI: 0.8 mm / 6000 Vrms
Discharge Resistor, (R101) UNIROYAL ELECTRONICS INDUSTRY CO., LTD MGR0W2J****A10 1/2W, 1Mohm, 5% IEC 60065
Mechanical
Drawing
Heatsinnk TYPE-I
Heatsinnk TYPE-I
Packing Drawing
PCB A'ssy
P 東莞橫瀝根茂電子
子廠 100 PCB A'ssy 東莞橫瀝根茂電子廠 10
聯昌電子股份有限公司
司(授權制造) 聯昌電子股份有限公司(授權制造)
聯
44
NOTES:
1. 紙箱箱材質系土色五層瓦楞紙, 破裂 裂強度14kg
LAYER 1: A級 175g/m2
LAYER 2: B楞B級 115g/m2
LAYER 3: A級 175g/m2
LAYER 4: C楞C級 115g/m2
LAYER 5: A級 175g/m2
2. 印刷刷內容:
(a) 未未標注之文字, 線框顏色為藍色 色(PANTONE 2738C) 10
(b)LCCE用MARK印刷
(c)PCCB A'ssy文字大小寬17.0, 高226.5, 字粗5.0
LGP32-13PL1 LCD TV Power specification
(d)其
其餘文字大小寬90.0, 高10.0, 字粗2.0 PANTONE RE
ED
3. 淨重重及毛重由工廠依實際量測重, 在下單時通知厂商印上.
Rev 3.4
聯昌電子企業股份有限公司 Rev 3.4
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
Bar-Code
Bar-
Label Drawing
L1)
Y62810301(LGP32-13PL
EAY
62810301
62810301
:3.4
62810301
(1,2,3,4,5,6,7,8,9,A,B,C,D,E…V)
9,A=2010,B=2011 ......
11:N,12:D)
cturing Date
o Left Table)
~9,10:O,
E: Lien Chang
except : I,O
9=2009
(Refer to
Manufac
(Jan.:1~
3:Monthh
9: Year,
Labeling
g Point
LABELING POINT
LABELING
POINT
Workmanship Point
Manufacturing
g Process
1. Part/No、Part Name、Spec.、Q'ty、
Raw material
1 Purchasing Every P/O Ping Lang PC/ FAX/TEL / Delivery。 Production mamagement procedure BOM
purchase
2. Suppliers' Magt.。
100%
1. Progarm Editing
SMD mounted on transfer shift change Yamaha Mounting 1.Part station in SMT area
10 SMT mounting Yuxing Tang SMD parts 2. Checking the Progarm File
PCB model ECN machine 2.Bom list
3. Material's checking
one time/2 hrs
100%
1. “FAI”-checking & "Sample"-checking 1.Inspection form in SMT area (SEB3R28)
transfer shift change
11 Visual inspection check parts Yuxing Tang nipper magnifier / 2. Check the Part (Missing; inverse- 2. QA first samples check in SMT area
model ECN
insertion; damaged…) (SEB1R33)
one time/2 hrs
100%
transfer shift change profile measure 1. Profile of reflow
12 Reflow PCBA reflow Yuxing Tang / Control the temperature of "Reflow"-M/C.
model ECN requipment reflow 2. Temp. control records of SMT (SEM9R04)
one time/2 hrs
100%
1. Self-inspection in SMT area ( SEB1R36)
transfer shift change nipper magnifier 1. Checking the PCB with magnify
13 SMT inspection check appearance Yuxing Tang / 2. Check form in SMT
model ECN barcode scanner 2. Checing the Quality of SMD-process
3.MES system
one time/2 hrs
1. Every 2hrs, testing the capacity of
1. QA inspection form in SMT area (SEB1R34)
"SMD-Capacitor"
transfer shift change magnifier LCR 2. SMD capacitor measure in SMT area
2. Every 2hrs, testing the "bonding"-
14 QA inspection Sampling check model ECN Caselin Sun meter Push-pull / (SEP5R02)
strength
one time/2 hrs meter 3. Push-pull force data for SMT part
3. Checking the PCB with magnify
(SEP5R01)
4. Checking the Quality of SMD-process
100%
component transfer shift change 1.Self-inspection
15 processing material Yuxing Tang processing jig prepared material Sample Checking
prepare model ECN 2.check datasheet for component prepare
one time/2 hrs
100%
1. Materials' checking 1.Daily report of AI/INVERTER QC (SEB3R21)
transfer shift change
18 PCBA inspection check appearance Yuxing Tang magnifier / 2. Soldering-"Q" Checking 2. Inspection form of PCBA in process
model ECN
3. Checking the quality of Soldering surface (SEB3R19)
one time/2 hrs
100%
1. AOI daily test report (SEB3R27)
automatic optical transfer shift change 1. Checking the Test-program
19 AOI inspection Yuxing Tang AOI M/C / 2.Inspection form of PCBA in process
inspection model ECN 2.Checking the quality of Soldering surface
(SEB3R19)
one time/2 hrs
100%
Repair the "Poor-soldering" point 1.Self-inspection
transfer shift change
20 Touch up manual soldering Yuxing Tang IRon-soder solder wire (including cold-soldering, warp-soldering, 2. Inspection form of PCBA in process
model ECN
solder-short) (SEB3R19)
one time/2 hrs
100%
1. ICT daily test report (SEB3R27)
transfer shift change 1. Checking the Test-program
21 ICT ICT test Yuxing Tang ICT test M/C / 2.Inspection form of PCBA in process
model ECN 2. Checking the Part's Spec.
(SEB3R19)
one time/2 hrs
100%
1. Material's checking
PCBA sampling samping check transfer shift change 1.PCBA inspection form (SEB1R26)
25 Caselin Sun magnifier / 2. Checking the soldering-quality
check appearance model ECN 2.PCBA rejection form (SEB1R30)
3. Checking the quality of PCB-print
one time/2 hrs
CTP 100%
Power source
transfer shift change 1.Aging Load:meet the SPEC。 1.records of AI/INVERTER aging(SDR9R19)
26 burn in Xian Xu aging tools /
Aging model ECN 2.aging time:2hrs。Temp:45℃+/-5℃。 2.Aging input check form (SDR9D20)
aging load
one time/2 hrs
# Appendix List
Total Page
No. Contents
number
# Appendix 1.
LCD : LED Driver section circuit Location No. OK This content only applies to LCD
8 : 800 series
PDP : Stand by Primary and Secondary section - This content only applies to PDP
9 circuit Location No.
No : 300 series
PDP : Va Secondary section circuit Location No. - This content only applies to PDP
10 : 500 series
PDP : Vs Secondary section circuit Location No. - This content only applies to PDP
11 : 900 series
PDP : V
Vs,Va
V PPrimary
i section
ti circuit
i it Location
L ti No.
N - Thi content
This t t only
l applies
li tto PDP
12 : 800 series
CTV : Power Block section circuit Location No. - This content only applies to CTV
13 : 800 series
▶ Component OK NG
NOTE 0 NOTE 1
Creepage CAPACITOR
▶ Component OK NG
NOTE 2
Choke coil
14 Input Standard Mark for 2 pin in Bare PCB - ※ Only, apply to 2 pin
▶ EMI OK NG
▶ ETC OK NG
D ’t use CAN T
Don’t Type F
Fuse. OK
1
NOTE 4 NOTE 5`
Bypass-Diode Relay
▶ Attachment OK NG
1 PL check List OK
PL Safety Check
List Ver3.7
# Appendix 2
Warranty letter
Non-use certificate
Cooperating suppliers
Company name Lien Chang Electronic Approval Person in charge Head of department
LGE Part No. EAY62810301 Part production date filling the sheet in case of mass production
Maker Part No. OPVP-0177 Production plant filling the sheet in case of mass production
This is to certify that materials used and contained in the products and components that we supply to
your company, meet the standards of the checked items listed below.
* Records are requested if they are parts to be actually installed on the PCB (Printed Circuit Board)
Soldering Type: Flow Reflow (Requirement : 250℃ /10 sec)
1. Maximum heat-resisting temperature : 260 ℃ 2. Time within actual Peak time : 10 sec.
Pb-Free Soldering (all solder cream, Bar, Wires included) is available to apply.
Note.
1. All the contents written on these documents must be created on the basis of facts, and cooperating suppliers
must submit the data immediately whenever LG Electronics requests.
2. In the case that these documents are used for approval purposes, cooperating suppliers must submit the sample
on the request. For the purpose of mass production, it must be submitted at the time of delivering the first product.
Contained
Description Substances Remark
YES NO
Mercury(Hg)
y( g) and its compounds
p
Level A-Ⅰ
Hexavalent chromium and its compounds
Polybrominated biphenyls(PBB)
Polybrominated diphenylethers(PBDE)
Azo compounds
Formaldehydes
Phthalates
B lli (B ) and
Beryllium(Be) d itits compounds
d