Designation Weight Sectional Depth of Width of Thickness Thickness Centre of Ixx cm4

per Mete Area (a) Section flange of Flange of Web Gravity

(w) (h) (b) (tf) (tw) Cyy

kg cm2 mm mm mm mm cm

0 0 0 0 0 0 0 0 0
75 6.8 8.67 75 40 7.3 4.4 1.31 76
100 9.2 11.7 100 50 7.5 4.7 1.53 186.7
125 12.7 16.19 125 65 8.1 5 1.94 416.4

150 16.4 20.88 150 75 9 5.4 2.22 779.4

175 19.1 24.38 175 75 10.2 5.7 2.2 1223.3
200 22.1 28.21 200 75 11.4 6.1 2.17 1819.3

225 25.9 33.01 225 80 12.4 6.4 2.3 2694.6

250 30.4 38.67 250 80 14.1 7.1 2.3 3816.8
300 35.8 45.64 300 90 13.6 7.6 2.36 6362.8

350 42.1 53.66 350 100 13.5 8.1 2.44 10008

400 49.4 62.93 400 100 15.3 8.6 2.42 15082.8
Iyy cm4 Raddi of Raddi of Modulli Modulli
Gyration Gyration of of
rxx ryy Section Section
Zxx Zyy
Connection Details
cm cm cm3
cm 3
h1 h2 b1/2 C
mm mm mm mm
0 0 0 0 0 0 0 0 0
12.6 2.96 1.21 20.3 4.7 41.4 16.8 17.8 5.9
25.9 4 1.49 37.3 7.5 64 18 22.7 6.2
59.9 5.07 1.92 66.6 13.1 85.4 19.8 30 6.5

102.3 6.11 2.21 103.9 19.4 106.7 21.7 34.8 6.9

121 7.08 2.23 139.8 22.8 128.4 23.3 34.7 7.2
140.4 8.03 2.23 181.9 26.3 150.2 24.9 34.5 7.6

187.2 9.03 2.38 239.5 32.8 170.9 27.1 36.8 7.9

219.1 9.94 2.38 305.3 38.4 192.5 28.7 36.5 8.6
310.8 11.81 2.61 424.2 46.8 240.7 29.6 41.2 9.1

430.6 13.66 2.83 571.9 51 288.1 30.9 46 9.6

504.8 15.48 2.83 754.1 66.6 332.8 33.6 45.7 10.1

BACK
 Designation
Maximu
m size of
Flange
ion Details Rivet
g g1
(min) mm
mm mm
0 0 0
21 50 12 ISMC 75
28 50 16 ISMC 100
35 55 22 ISMC 125

40 55 25 ISMC 150
40 55 25 ISMC 175
40 60 25 ISMC 200

45 60 25 ISMC 225
45 65 25 ISMC 250
50 65 28 ISMC 300

60 65 28 ISMC 350
60 70 28 ISMC 400
Designation Weight Sectional Depth of Width of Thickness Thickness Moment of Inertia
per Meter Area (a) Section flange of Flange of Web
(w) (h) (b) (tf) (tw)
kg cm2 mm mm mm mm
Ixx cm4 Iyy cm4

ISMB
100 11.5 14.6 100 75 7.2 4 257.5 40.8
125 13 16.6 125 75 7.6 4.4 449 43.7
150 14.9 19 150 80 7.6 4.8 726.4 52.6

175 19.3 24.62 175 90 8.6 5.5 1272 85

200 25.4 32.33 200 100 10.8 5.7 2235.4 150
225 31.2 39.72 225 110 11.8 6.5 3441.8 218.3

250 37.3 47.55 250 125 12.5 6.9 5131.6 334.5

300 44.2 56.26 300 140 12.4 7.5 8603.6 453.9
350 52.4 66.71 350 140 14.2 8.1 13630.3 537.7

400 61.6 78.46 400 140 16 8.9 20458.4 422.1

450 72.4 92.27 450 150 17.4 9.4 30390.8 834
500 86.9 110.74 500 180 17.2 10.2 45218.3 1369.8

550 103.7 132.11 550 190 19.3 11.2 64893.6 1833.8

600 122.6 156.21 600 210 20.8 12 91813 2651

BACK
Raddi of Gyration Modulli of Section

rxx cm ryy cm Zxx cm3 Zyy

cm3

4.2 1.67 51.5 10.9

5.2 1.62 71.8 11.7
6.18 1.66 96.9 13.1

7.19 1.86 145.4 18.9

8.32 2.15 223.5 30
9.31 2.34 305.9 39.7

10.39 2.65 410.5 53.5

12.37 2.84 573.6 64.8
14.29 2.84 778.9 76.8

16.15 2.82 1022.9 88.9

18.15 3.01 1350.7 111.2
20.21 3.52 1808.7 152.2

22.16 3.73 2359.8 193

24.24 4.12 3060.4 252.5
 Design of Gantry Girder

1.0 Design Data

a) Capacity of Crane = 100 Kn

b) Self weight of crane & hook = 40 Kn
c) Weight of cracne girder = 100 Kn
d) Spacing of Gantry Girder = 15 m
e) Max. Approch Distacne = 1 m
f) Wheel Base Distance = 3.6 m
g) Span of Gantry Girder = 10 m
h) Self Weight of Rail = 0.3 Kn/m
i) Impact Factor = 1.25
J) Permissible stress in Tension = 0.66 fy
k) Permissible stress in Comp. = 0.6 fy

2.0 Analysis of Gantry Girder

2.1 Vertical Load Calculation

100 + 40 = 140 Kn
1m
Weight of Crane Girder = 100 / 15 Kn/m
Span = 15 m

Crane Girder

Maximum Reaction on Gantry Girder

= 100 / 15 x 15 / 2 = 50 Kn (Due to Weight of Cracne Girder )
= 140 x 14 / 15= 130.67 Kn (Due to External Load )
Total = 180.67 Kn (Maximum Reaction)

Maximum Load Transffered To Gantry = 180.67 Kn

Impact Factor = 1.25

So, Load Transfer = 180.67 x 1.25 = 225.84 Kn

Load on Each Wheel = 225.84 / 2 = 112.92 = 115 kn

115 Kn 115 Kn
3.6 m

Wheel base
 Maximum Bending Moment in Gantry Girder

115 115
3.6

5.9 m 4.1 m

Cg of Load = 115 x 3.6 / 230 = 1.8 m

2.419
0.943

Self weight of Rail = 0.3 Kn/m

Span = 10 m

Maximum Bending Moment in Gantry Girder =

= (2.419 x 115) + (0.943 x 115) + (1/2 x 10 x 2.419 x 0.3)
= 390.26 Kn.m
So. Maximum Bending Momnent in Girder = 390.26 Kn.m

Maximum Shear in Gantry Girder

125 125
3.6
Self weight of Rail = 0.3 Kn/m
Span = 10 m

Maximum reaction =
= (125) + (125 x 6.4 / 10 ) + (0.3 x 5)= 206.5 Kn

2.2 Horizontal Force Calculation

Horizontal force is 10 % Of Wheel Load =

Bending Moment Due to Vertical Load = 390.26 Kn.m
10 % of B.M. = 39.03 Kn.m
Shear Due to verrical load = 206.5 Kn.m
10 % od S.F. = 20.65 Kn

Axial Thrust In Gantry Girder

Axial Force in Girder = 5 % of Wheel Load
So Axial Force = 0.05 x 115 x 2 = 11.5 kn

Final Design Force in Gantry Girder

a) Vertical Bending Moment = 390.26 Kn.m

 b) Vertical Shear Force = 206.5 Kn
c) Axial Force = 11.5 Kn
d) Horizontal Bending Moment = 39.03 Kn.m
e) Horizontal Shear Force = 20.65 Kn

3.0 Design of Gantry Girder

3.1 Desisgn for Bending

Permissible Stress in Steel = 0.66 x fy
= 0.66 x 250
= 165 Mpa

Vertical Bending Moment in Grider = 390.26 Kn.m

Required Section Modulus = Zxx = M / sbt
= 390260000 / 165
= 2365212 mm3
= 2365.21 cm3
Select Any Section From Steel Table = ISMB 600
Section Modulus Zxx =
3060400 mm3
Provide Channel Section above the Gantry Girder for Horizontal laod
Minimum height of channel = 310 mm
Y

ISMC
400 221.21

X X 608.6

ISMB 600 387.39

Y
Section properties
Properties ISMB 600 ISMC 400
2
Area in mm = 15621 6293
Flange Width mm= 210 100
Thick. Of Flange = 20.8 15.3
Web Thkiness mm= 12 8.6
Ixx = cm4 91813 15082.8
Iyy = cm4 2651 504.8
Cyy = cm 300 2.42
Zxx = mm3 3060.4 754.1

C.G. of Section in Y-Y Direction

= 15621 x 300 + 6293 x 604.3

15621 + 6293
 = 387.39 mm From Bottom

Moment of Interia in Y-Y Direction

= (91813 + (156.21 x 0.8739)) + (504.8 + (62.93 x 19.701))

= 107208.8 cm4 = 1.07E+09 mm4

Check Section in Tension =

sbt= M x yt
I

= ### 387.39
1.07E+09

= 141.02 Mpa < 165 Mpa Safe

Check Section in Compression

Permissible Comp. Stress = sbc= 0.6 x fy

= 0.6 x 250
= 150 Mpa

Reduce permissible Stress 10 % due to fatiuge effect

So, = 0.9 x 150
= 135 Mpa

sbc(v)= M x yc
I

= ### 221.21
1.07E+09

= 80.52 Mpa < 135 Mpa Safe

sbc(H)= M x Xc Note :
Iyy/2 + Ixx Horizontal Force is taken by
ISMB Channel Flange Portion Only
= ### 221.21
1.64E+08

= 52.62 Mpa < 135 Mpa Safe

sbc(Total)= 80.52 x 52.62 = 133.14 Mpa < 135 Mpa

3.2 Check For Shear

 tva = Shear Force
Area of Web

= 206.5 x 1000
(608.6 x 12)

= 28.28 Mpa < 0.4 x 250 = 100 Mpa

3.3 Design for Axial thrust

s = P M
+
A Z

= 11500 3406415
+
6293 + 210 x 20.8 1.07E+09

= 1.08 + 3.18E-03

= 1.08 Mpa

= 1.08 + 52.62 + 80.52 = 134.22 Mpa < 135 Mpa