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Calculation of connection: Beam/Column – endplate -

Calculation1

General Information

Column: IPE 500

Material: S 235
Hb1 = 500 mm Height
Wb1 = 200 mm Width
twb1 = 10,2 mm Thickness of web
tFb1 = 16 mm Thickness of flange
Ab = 115,52 cm2 Area of section
Iby = 48198,5 cm4 Moment of inertia
Wpl = 2194,26 cm3 Plastic section modulus
W= 1927,94 cm3 Elastic section modulus
fyb = 235 MPa Resistance

 
Beam:IPE 500

Material: S 235
Hb1 = 500 mm Height
Wb1 = 200 mm Width
twb1 = 10,2 mm Thickness of web
tFb1 = 16 mm Thickness of flange
Ab = 115,52 cm2 Area of section
Iby = 48198,5 cm4 Moment of inertia of beam
Wpl = 2194,26 cm3 Plastic section modulus
W= 1927,94 cm3 Elastic section modulus
fyb = 235 MPa Resistance

 
Endplates:
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Material: S 235
hp = 647 mm Plate height
bp = 200 mm Plate width
tp = 30 mm Plate thickness
fyp = 235 MPa Resistance

Bolts:

d= 24 mm Diameter
cl = 8.8 Class
nh = 2 Number of columns
nv = 3 Number of rows
n= 6 Number of bolts
du = 60 mm Distance to upper edge of endplate
dl = 110 mm Distance to lower edge of endplate
a;b;c = 157;320; mm Rows spacing
w= 100 mm Columns spacing

 
Welds:

aw = 14 mm Thickness of web weld

af = 14 mm Thickness of flange weld

 
Safety coefficients:

γM0 = 1
γM1 = 1
γM2 = 1
γM3 = 1
γM3ser = 1

 
Column upper forces:

N= 0 kN
M= 0 kNm
V= 0 kN

 
Column lower forces:

N= -116 kN
M= 353,52 kNm
V= 41,2 kN

 
Nodal beam forces:

N= -41,2 kN
M= 353,52 kNm
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V= 116 kN

 
Capacity verification
Results of calculations

Resistances of components

Ntb,Rd = 2714,77 kN Tension resistance of beam EN 1993-1-1:[6.2.3]

Mbpl,Rd = 515,65 kNm Bending resistance of beam EN 1993-1-1:[6.2.5.(2)]
Vcb,Rd = 812,35 kN Shear resistance of beam EN 1993-1-1:[6.2.6]

Ft,Rd = 254,16 kN Tension resistance of single bolt tabl.3.4

Fv,Rd = 217,15 kN Shear resistance of single bolt tabl.3.4
Fb,Rd = 648 kN Bear resistance of internal bolt tabl.3.4
Fb,Rd,ext = 498,46 kN Bear resistance of external bolt tabl.3.4
Bp,Rd = 421,26 kN Pull through resistance of single bolt tabl.3.4
Fb,Rd,cf = 345,6 kN Bear resistance of bolt for column flange tabl.3.4
Bp,Rd,cf = 421,26 kN Pull through resistance of bolt for column flange tabl.3.4
Mc,Rd = 515,65 kNm Design resistance of the column section for EN 1993-1-1:[6.2.5]
bending
Mc,Rd = 515,65 kNm Design resistance of the beam section for EN 1993-1-1:[6.2.5]
bending
Class: 1 Column section class EN 1993-1-1:[5.5.2]
Class: 1 Beam section class EN 1993-1-1:[5.5.2]

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Effective lengths for particular rows of bolts for plate:                                                              tabl. 6.6

Nb m mx e ex p leff,cp leff,nc leff,1 leff,2 leff,cp,g leff,nc,g leff,1,g leff,2,g

1 29,06 51,16 50 60 157 260,73 100 100 100 0 0 0 0
2 29,06 0 50 0 157 182,59 182,59 182,59 182,59 248,3 171,72 171,72 171,72
3 29,06 0 50 0 320 182,59 178,74 178,74 178,74 411,3 249,37 249,37 249,37

Effective lengths for particular rows of bolts for column flange:                                                 tabl. 6.5

Nb m mx e ex p leff,cp leff,nc leff,1 leff,2 leff,cp,g leff,nc,g leff,1,g leff,2,g

1 28,1 0 50 0 157 176,56 176,56 176,56 176,56 0 0 0 0
2 28,1 0 50 0 157 176,56 176,56 176,56 176,56 245,28 167,61 167,61 167,61
3 28,1 0 50 0 320 176,56 176,56 176,56 176,56 0 0 0 0

 
Resistance of column web for shear
Vwc = 715,13 kN Shear force in column web raising from external forces [5.3(3)]
Vwc,Rd = 755,18 kN Resistance of column web [6.2.6.1]

Verification of column web for shear :

Vwc / Vwc,Rd = 0,95 < 1.0 Condition satisfied (95%)

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Resistance of column web for transverse compression
Fc,wc,Rd1 = 558,94 kN Resistance of column web for bearing [6.2.6.2 (1)]
Fc,wc,Rd2 = 439,45 kN Resistance of column web for buckling [6.2.6.2 (1)]

Verification of column web for transverse compression :

Nc,wc / Fc,wc,Rd = 1,66 > 1.0 Condition not satisfied (166%)

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Compression capacity of connection

Fc,wc,Rd,upper = 449,6 kN Capacity of column web on upper flange level
Fc,wc,Rd,lower = 439,45 kN Capacity of column web on lower flange level

Nc,Rd = 878,9kN

Verification of compression capacity :

Nb / Nc,Rd = 0,05 < 1.0 Condition satisfied (5%)

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Bending capacity of connection

 
Capacity of row 1
Mpl,1,ep,Rd = 5,29 kNm Plastic moment for model 1 - endplate tabl.6.2
FT,1,ep,Rd = 727,78 kN Tension resistance for model 1 - endplate tabl.6.2
Mpl,2,ep,Rd = 5,29 kNm Plastic moment for model 2 - endplate tabl.6.2
FT,2,ep,Rd = 444,13 kN Tension resistance for model 2 - endplate tabl.6.2
FT,3,ep,Rd = 508,32 kN Tension resistance for model 3 - endplate tabl.6.2
Mpl,1,fc,Rd = 2,66 kNm Plastic moment for model 1 - column flange tabl.6.2
FT,1,fc,Rd = 378 kN Tension resistance for model 1 - column flange tabl.6.2
Mpl,2,fc,Rd = 2,66 kNm Plastic moment for model 2 - column flange tabl.6.2
FT,2,fc,Rd = 366,4 kN Tension resistance for model 2 - column flange tabl.6.2
FT,3,fc,Rd = 508,32 kN Tension resistance for model 3 - column flange tabl.6.2
Ftwc,Rd = 400,32 kN Tension resistance of column web [6.15]
BP,Rd = 842,53 kN Pull through resistance
Fc,fb,Rd = 1065,39 kN Compression of beam flange
Ft1,Rd = 366,4 kN Final tension resistance of row 1

Capacity of row 2
Mpl,1,ep,Rd = 9,65 kNm
FT,1,ep,Rd = 1328,89 kN
Mpl,2,ep,Rd = 9,65 kNm
FT,2,ep,Rd = 577,71 kN
FT,3,ep,Rd = 508,32 kN
Mpl,1,fc,Rd = 2,66 kNm
FT,1,fc,Rd = 378 kN
Mpl,2,fc,Rd = 2,66 kNm
Plastic moment for model 1 - endplate tabl.6.2
Tension resistance for model 1 - endplate tabl.6.2
Plastic moment for model 2 - endplate tabl.6.2
Tension resistance for model 2 - endplate tabl.6.2
Tension resistance for model 3 - endplate tabl.6.2
Plastic moment for model 1 - column flange tabl.6.2
Tension resistance for model 1 - column flange tabl.6.2
Plastic moment for model 2 - column flange tabl.6.2
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FT,2,fc,Rd = 366,4 kN Tension resistance for model 2 - column flange tabl.6.2

FT,3,fc,Rd = 508,32 kN Tension resistance for model 3 - column flange tabl.6.2
Ftwc,Rd = 400,32 kN Tension resistance of column web [6.15]
Ftwb,Rd = 437,68 kN Tension resistance of beam web [6.2.6.8]
BP,Rd = 842,53 kN Pull through resistance
Fc,fb,Rd = 699 kN Compression of beam flange
Ft2,Rd = -7,56 kN Final tension resistance of row 2

Capacity of row 3
Mpl,1,ep,Rd = 9,45 kNm Plastic moment for model 1 - endplate tabl.6.2
FT,1,ep,Rd = 1300,87 kN Tension resistance for model 1 - endplate tabl.6.2
Mpl,2,ep,Rd = 9,45 kNm Plastic moment for model 2 - endplate tabl.6.2
FT,2,ep,Rd = 571,48 kN Tension resistance for model 2 - endplate tabl.6.2
FT,3,ep,Rd = 508,32 kN Tension resistance for model 3 - endplate tabl.6.2
Mpl,1,fc,Rd = 2,66 kNm Plastic moment for model 1 - column flange tabl.6.2
FT,1,fc,Rd = 378 kN Tension resistance for model 1 - column flange tabl.6.2
Mpl,2,fc,Rd = 2,66 kNm Plastic moment for model 2 - column flange tabl.6.2
FT,2,fc,Rd = 366,4 kN Tension resistance for model 2 - column flange tabl.6.2
FT,3,fc,Rd = 508,32 kN Tension resistance for model 3 - column flange tabl.6.2
Ftwc,Rd = 400,32 kN Tension resistance of column web [6.15]
Ftwb,Rd = 428,45 kN Tension resistance of beam web [6.2.6.8]
Ft,Rd,g(2+3) = 1016,64 kN Tension resistance - group
Ft,wb,Rd,g(2+3) = 1009,36 kN Tension resistance of beam web - group
BP,Rd = 842,53 kN Pull through resistance
Fc,fb,Rd = 706,56 kN Compression of beam flange
Ft3,Rd = 0 kN Tension resistance of row
Ft3,Rd = 53,75 kN Reduced tension resistance of row [6.2.7.2(9)]
Ft3,Rd = 0 kN Final tension resistance of row 3

Tension forces in rows

Nb hj Ftj,Rd
1 559 366,4
2 402 -7,56
3 82 0

Bending capacity of connection

Mj,Rd = ∑ hj Ftj,Rd

Mj,Rd = 204,82 kNm

Verification of bending capacity :

Mb / Mj,Rd = 1,73 > 1.0 Condition not satisfied (173%)

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Verification of interaction N+M

Mb / Mj,Rd + N / Nj,Rd = 1,77 > 1.0 Condition not satisfied (177%)

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Connection stiffness

k1 = 4,7 mm Stiffness coefficient of the column web panel [6.3.2.(1)]

subjected to shear
k2 = 4,87 mm Stiffness coefficient of the compressed column [6.3.2.(1)]
web
k10 = 8,43 mm Stiffness coefficient of bolts [6.3.2.(1)]

Stiffnesses of bolt rows:      tabl. 6.6

Nb hj k3.j k4.j k5.j keff.j keff.j*hj keff.j*hj2

1 559 2,96 29,33 99,01 2 1116,34 624032,18
2 402 2,96 29,33 180,79 2,02 810,2 325698,66
3 82 2,96 29,33 176,98 2,01 165,22 13548,38

zeq = 460,51 mm Equivalent force arm [6.3.1.(4)]

keq = 4,54 mm Equivalent stiffness coefficient of a bolt [6.3.1.(4)]
arrangement
Sj,ini = 69782,5 kNm/rad Initial rotational stiffness [6.3.1.(4)]
µ= 2,99 Stiffness coefficient of a connection [6.3.1.(6)]
Sj = 23350,71 kNm/rad Final rotational stiffness [6.3.1.(4)]
Sj,Pin = 2108,68 kNm/rad Stiffness of a pinned connection [5.2.2.5]
Sj,Rig = 105434,22 kNm/rad Stiffness of a rigid connection [5.2.2.5]
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Shear capacity of connection

Connection category: A
βLf = 0,98 Coefficient for long connections EN 1993-1-8:[3.8]

Capacity of row 1
Fv1,Rd = 434,29 kN Shear resistance of bolts in row 1
Fv1,Rd= 423,71 kN Reduced resistance of row 1- long connections
Fv1,Rd,red = 74,03 kN Shear resistance reduced due to tension tabl.3.4

Capacity of row 2
Fv2,Rd = 434,29 kN Shear resistance of bolts in row 2
Fv2,Rd= 423,71 kN Reduced resistance of row 2- long connections
Fv2,Rd,red = 434,29 kN Shear resistance reduced due to tension tabl.3.4

Capacity of row 3
Fv3,Rd = 434,29 kN Shear resistance of bolts in row 3
Fv3,Rd= 423,71 kN Reduced resistance of row 3- long connections
Fv3,Rd,red = 434,29 kN Shear resistance reduced due to tension tabl.3.4

Shear capacity of connection:

Vj,Rd = ∑ Fvj,Rd

Vj,Rd = 919,64 kN
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Verification of shear capacity :

Vb / Vj,Rd = 0,13 < 1.0 Condition satisfied (13%)

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Welds verification
Aw = 216,66 cm2 Total area of welds
Awy = 119,28 cm2 Area of vertical welds
Iwy = 76366,82 cm4 Moment of inertia of welds about Y axis
σperp=τperp = 87,76 MPa Perpendicular stress in weld
τpar = 9,73 MPa Parallel stress in weld
βw = 0,8 Appropriate correlation factor [tab.4.1]

Sqrt[(σperp2+ 3(τ perp2 + τ par2)]<= fu/(β w * γM2); 176,33 MPa < 450 MPa Condition satisfied (39%)

σperp <= 0,9*fu/ γM2;87,76 MPa < 324 MPa Condition satisfied (27%)

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Additional condition
Beam
Nb/Nc,Rd = 0,02 < 1.0 Condition satisfied

Mb/Mc,Rd = 0,69 < 1.0 Condition satisfied

Vb/Vc,Rd = 0,14 < 1.0 Condition satisfied

Column lower
Ncl/Nc,Rd = 0,04 < 1.0 Condition satisfied

Mcl/Mc,Rd = 0,69 < 1.0 Condition satisfied

Vcl/Vc,Rd = 0,05 < 1.0 Condition satisfied

Final verification
Connection verification:

Verification of connection FEd – force FRd - capacity Strain FEd/FRd

Column web for shear Vwc = 715,13 kN Vwc,Rd = 755,18 kN 95 %
M j,Rd - Bending capacity Mb = 353,52 kNm Mj,Rd = 204,82 kNm 173 %
N = -41,2 kN Nj,Rd = 358,84 kN
Mb/Mj,Rd + N/Nj,Rd - interaction N+M 177 %
Mb = 353,52 kNm Mj,Rd = 204,82 kNm
Vj,Rd - Shear capacity V = 116 kN Vj,Rd = 919,64 kN 13 %
Welds 176,33 MPa 450 MPa 39 %
Nc,Rd - Compression capacity of beam N = -41,2 kN Nc,Rd = 2714,77 kN 1,52 %
Mc,Rd - Bending capacity of beam M = 353,52 kNm Mc,Rd = 515,65 kNm 68,56 %
Vc,Rd - Shear capacity of beam V = 116 kN Vc,Rd = 812,35 kN 14,28 %
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4,27292655318118
Nc,Rd - Compression capacity of column lower N = -116 kN Nc,Rd = 2714,77 kN
%
68,5579842649419
Mc,Rd - Bending capacity of column lower M = 353,52 kNm Mc,Rd = 515,65 kNm
%
5,07167841629392
Vc,Rd - Shear capacity of column lower V = 41,2 kN Vc,Rd = 812,35 kN
%

Connection does not satisfy condition of EC3-EN 1993-1-8

Critical component:
Verification of bending capacity :
Mb/Mj,Rd = 1,73 > 1.0 Condition not satisfied (173%)

Verification of interaction N+M :

Mb/ Mj,Rd + Nb / Nj,Rd = 1,77 > 1.0 Condition not satisfied (177%)

Additional attentions
Warnings:
1.Thickness of stiffener upper Flange smaller than Flange of beam

2.Thickness of stiffener lower Flange smaller than Flange of beam

3.The condition minimum and maximum bolts spacing (table 3.3) is not satisfied:
- Spacing a,b,c ... = 320 mm > min(14t,200 mm) = 160 mm

4.Minimum weld thickness is not satisfied: asu > a.min; 5 mm < 11 mm

5.Minimum weld thickness is not satisfied: asl > a.min; 5 mm < 11 mm

6.Pull through resistance was calculated for hexagon bolt without washers in accordance with PN-EN
15048