A-2 TEST DATA FOR MATERIALS

Description Cement Admixture 20mm agg. 10mm agg. Sand Limits

a Fineness 1.90 - - - - <10%

b Initial setting Time 182 - - - - >30 min.
c Final setting Time 257 - - - - <600 min.
Comp.Strength 3 Days 27.49 - - - - 23N/mm2
d 7 Days 49.29 - - - - 33N/mm2
28 Days 51.83 - - - - 43N/mm2
e Specific gravity SSD 3.15 1.103 2.735 2.711 2.621 -
f Water absorption - - 0.46% 0.74% 1.33% <2%
g AIV - - 19.64 - <30%
h Flakiness - - 31.2 - <35%
i Zone of sand - - - - II -
j Fineness Modulus of Sand - - - - 2.72 2 to 3.5%
k Silt content - - - - 1.15 <3%
3) All in % Passing Percentage of Different Fraction Spec. As per
Aggregate IS Sieve
I II III 35 % 26 % 39 % IS-383
Mid Limit
Combined % passing Lower Uper
size(mm) CA FA CA FA
limit limit
31.50 100 100 100 35.00 26.00 39.00 100.00 100 100 100
26.50 96.67 100 100 33.83 26.00 39.00 98.83 95.00 90 100
19.00 57.43 100 100 20.10 26.00 39.00 85.10 85.00 75 95
9.50 1.98 76.89 100 0.69 19.99 39.00 59.68 60.00 50 70
4.75 0.15 1.76 98.83 0.05 0.46 38.54 39.05 42.50 30 55
0.600 0.00 0.78 44.99 0.00 0.20 17.55 17.75 19.00 8 30
0.150 0.00 0.70 2.63 0.00 0.182 1.03 1.21 5.00 0 10
0.075 0.00 0.00 1.05 0.00 0 0.41 0.41 1.00 0 2

120.00
100.00
80.00
60.00
% Passing

Column AS
40.00 Column AT
20.00 Column AU
0.00
0.10 1.00 10.00 100.00
1
IS Sieve Size in mm

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 A-3
TARGET STRENGTH FOR MIX PROPORTIONING :- 52 N / mm 2 (AS PER MORTH TABLE 1700-5 )

fck + (1.65* s) :- 40+(1.65*6.5)= 51 N/mm2 (AS PER IRC-44 CLAUSE 4.2.2 Table-4)

TARGET FLEXURAL STRENGTH FOR MIX PROPORTIONING

fck + (1.65* s) :- 4.5 + (1.65*0.4) = 5.2

fck +0.55 :- 4.5+0.55 = 5.1

A-4 SELECTION OF WATER-CEMENT RATIO

Based on experience, adopt water-cement ratio 0.350

0.35 = 0.45 hence O.K

A-5 SELECTION OF WATER CONTENT

From Table-2 IS 10262:2009, Maximum water content for 20 mm aggregate = 186 kg / m 3

As High Range water reducing and super plasticizer is used, water content can be reduced up to 30 percent
Based on trial with High Range water reducing and super plasticizer water content rduction of . 24.70 % has been ahived

Hence the arrived water content = { 186.00-(186x24.70 %) }

= 140 kg/m3

A-6 CALCULATION OF CEMENT CONTENT

Water- cement ratio = 0.35

Cement content Water content / Water-Cement ratio
=
= 410 kg / m3
Minimum cement content = 360 kg / m 3 < 400 kg / m3

A-7 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT

Fine Aggregate have been considered, for satisfying the all in aggregate gradation and for getting the cohesiveness of mix and the required slump

Therefore volume of coarse aggregate CA 1 = = 0.40 or 25%

Therefore volume of coarse aggregate CA 11 = 0.20 or 15%
Therefore volume of coarse aggregate CA 111 = 0.10 25%
Volume of Fine aggregate FA = Sand or 35%
=
Admixture dosage by weight of cement % kg / m3
= 0.90 ٪ ≈ 3.69
A-8 MIX CALCULATION
a) Volume Of Concrete = 1 m3
b) Volume Of Cement = (Mass of Cement / Specific gravity of Cement) x ( 1/1000 )

= ( 410 / 3.15 x / 1000

= 0.130 m3
c) Volume Of Water = (Mass of Water / Specific gravity of Water) x ( 1/1000 )

= ( 144.00 / 1 ) x 1 / 1000 )

= 0.144 m3
d) Volume Of Admixture = (Mass of Admixture / Specific gravity of Admixturer) x ( 1/1000 )

= ( 3.69 / 1.103 x ( 1 / 1000 )

= 0.003 m3

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 e) Volume Of All in aggregate = {a-( b+c+d )}

= { 1 - ( 0.130 0.144 + 0.0030 ) }

= 0.723 m3
f) Mass of Coarse aggregate (CA 1) = ( Volume of all in aggregate X Volume of Coarse aggregate X

Specific gravity of Coarse aggregate X1000)

= ( 0.723 x 0.25 x 2.735 x 1000 )
= 494.351 kg /m3
g) Mass of Coarse aggregate (CA 11) = ( Volume of all in aggregate X Volume of Coarse aggregate X
Specific gravity of Coarse aggregate X1000)
( 0.723 x 0.15 x 2.785 x 1000 )
= 302.033 kg /m3
g) Mass of Coarse aggregate (CA 111) = ( Volume of all in aggregate X Volume of Coarse aggregate X
Specific gravity of Coarse aggregate X1000)
( 0.723 x 0.25 x 2.776 x 1000 )
= 501.762 kg /m3

g) Mass of fine aggregate = ( Volume of all in aggregate X Volume of Fine aggregate X

Specific gravity of fine aggregate X 1000)

= ( 0.723 x 0.35 x 2.634 x 1000 )
= 666.534 kg /m3
A-9 MIX PROPORTION FOR 1 M3 IN SSD CONDITION

Water(Kg) Cement (Kg) 40 mm agg.( Kg) 20 mm agg.( Kg) 10 mm agg. (Kg) Sand (Kg) Admixtuer (Kg)
144.00 410 494.351 302.033 501.76 666.53 3.690
0.351 1 1.206 0.737 1.224 1.626 0.009

A-10 MIX PROPORTIONS FOR 1 m3 IN DRY CONDITION

Water(Kg) Cement (Kg) 26.5 mm agg.( Kg) 10 mm agg. (Kg) Sand (Kg) Admixtuer (Kg)
3.21 3.81 9.92
157 410 695.579 510.74 736.275 3.600
0.393 1 1.739 1.277 1.841 0.009
A-11 MIX PROPORTION FOR 0.027M3(CUBE CASTING)

Water(Kg) Cement (Kg) 26.5 mm agg.( Kg) 10 mm agg. (Kg) Sand (Kg) Admixtuer (Kg)
3.403 9.720 16.981 12.504 18.133 0.087
Sample No-1 Sample No-2 Sample No-3

Initial Slump mm
:- 70 70 75
After 30 minutes:- mm
40 45 40
After 60 minutes mm
:- 20 30 25
Remarks :- Visual observation for the mix is cohesive cube casting done
A-12 CUBE STRENGTH

Admixt Slump (mm) Visual

28 days Compressive
Grade of Concrete Mix ure After 90 Observation for 7 days Compressive strength N/mm2 Remarks
Stength N/mm2
(%) minutes the mix

0.90 25 Cohesive 46.88 56.30

OK

A-13 FLEXURAL STRENGTH

Admixt Slump (mm) Visual

28 days Compressive
Grade of Concrete Mix ure After 90 Observation for 7 days Compressive strength N/mm2 Remarks
Stength N/mm2
(%) minutes the mix

0.90 25 Cohesive 6.04 7.09

OK

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