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Dominar 400 Om Mar17 PDF
Dominar 400 Om Mar17 PDF
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to our notice, please get in touch with us.
International Business
Bajaj Auto Limited
Akurdi, Pune 411 035 India
Tel.: +91 20 2747 2851
Fax: +91 20 2740 7385
Website: www.globalbajaj.com
CIN: L65993PN2007PLC130076
NOTE
• Above information is subject to change
Malfunction Indicator : LED-Yellow without any notice.
Coolant Temp. Indicator : LED-Red
Low Battery Indicator : LED-Red
Bajaj Logo : LED-Blue
RPM Limit : LED-Amber
Service Reminder : LCD
2
IDENTIFICATION DATA
The Frame and Engine serial numbers are used to register the motorcycle.
They are the unique alpha-numeric codes to identify your particular vehicle from others of the
same model and type.
3
LOCATION OF PARTS Front
Brake Lever
Secondary Primary
Pillion Seat Speedometer Speedometer
Grab Handle
Rider Seat
Rear
Number plate
4
STEERING CUM
IGNITION LOCK
KEY
A common key is used for ‘Steering cum
Ignition lock’, ‘Fuel tank cap’ &
‘Rear Seat’
5
1 2 3 4 5
6 7
After switching ‘ON’ the ignition switch, the following indications will remain ‘ON’ till engine is started.
Coolant Temperature Indicator | Low Battery Indicator | Low Oil Pressure | Malfunction Indicator
8
TWIN CHANNEL means your ABS is active.
Also it is recommended to use both front & rear
ABS SYSTEM brakes simultaneously.
Always slow down when cornering. The anti-lock
Always maintain a safe distance between you and
brake system cannot prevent accidents resulting
objects ahead. Vehicle speeds should always be
from excessive speeds.
reduced during extreme road conditions. The braking
distance for motorcycle equipped with an anti-lock If the ABS warning light is ON and stays ON, you
braking system may be longer than for those may have a problem with the ABS. In this case,
without it on rough road conditions. During these however, your regular brakes will work normally.
conditions the vehicle should be driven at reduced
Incase, Malfunction indicator, ABS indicator,
INSTRUCTIONS
speeds.
coolant temperature indicator, low battery &
When you apply Front brake / Rear brake under low engine oil pressure indicator glows in
conditions which may lock the wheels, you feel a speedometer, bring the vehicle to nearest
corresponding sensation (pulsation) in Front brake Bajaj Distributors or Bajaj authorised service
lever / Rear brake pedal. This is normal and it centres for inspection / repair.
9
TRIP 1 / Service
TRIP 2 reminder icon Mode Set
NOTE
than 5 sec.
continue updating. dealership for re-setting the service
reminder icon.
10
Clock Mode Set
CLOCK RESET Press mode push button
1. TRIP1 Mode selected
• Digital clock indicates for less than 2 sec.
time in HR & MM Press mode & set push
separated by colon ‘:’ ‘:’ stops blinking
2. button together for more than Digits starts blinking
• It is 12 hour clock. 2 sec.
• Initially ‘:’ will be blinking Press mode button for Hour digits will increase.
3.
less than 1 sec.
• Clock setting is possible
in TRIP 1 mode only. Press set button for
4. Minutes digits will increase.
less than 1 sec.
Set value will be saved
Press mode & set button
5. Exit clock setting mode
together for more than 2 sec.
Digits stop blinking ‘:’ start blinking
Auto exit without saving set value.
Clock set mode is selected &
If engine/vehicle rpm is given then
6. no editing is carried out for
system will exit from clock set
more than 5 sec.
mode without saving set value.
11
B A C
B. Starter Button
CONTROL Starter button operates the electric starter.It
is recommended to start the engine with the
SWITCH RH transmission in neutral.
Vehicle in Gear - Press clutch lever & operate
starter button to start the engine.
12
AUTOMATIC HEADLAMP &
LIGHTS OPERATION
• Your vehicle has a safety feature which turns ON the headlamp automatically, once the engine is started. This
NOTE
Low beam
Tail Lamp Headlamp Hi beam
Rear Number Plate Lamp
Toward Left mode ( ) Control Switch Illumination will also glow.
(Headlight Both speedometer illumination
mode) Headlamp low beam
Front Position lamp
Tail Lamp No effect
Rear Number Plate Lamp
Hi beam
Control Switch Illumination
mode ( )
Both speedometer illumination
Headlamp Hi beam & low beam 13
E
D E F
Control Switch LH
LEFT HANDLE BAR SWITCHES
B D I
G
16
Daily Safety Checks
Before riding motorcycle be sure to check • Throttle cable play of 2 ~ 3 mm. Smooth
following items. Please give proper importance operation and positive return to closed
to these checks and perform all of them position.
before riding motorcycle.
• Brake Fluid level above MIN mark provided
If any irregularities are found during these on reservoir, applicable to disc brake vehicle.
checks, refer to the Maintenance chapter &
• Drive Chain slack of 20~30 mm adequately
see your dealer for the action required to
lubricated by OKS or equivalent spray.
return the motorcycle to a safe operating
condition. • Function of all lights & horn
• Clutch lever play - 2 to 3 mm
Warning: Failure to perform these checks • Check Coolant level between MIN and MAX
mark in coolant reservoir tank at vehicle
! every day before you ride may result in
serious damage or severe accident. upright position on level surface.
• Smooth steering movement without
• Enough fuel level for planned distance of journey. restriction.
No fuel leakage in fuel lines. • Side stand return to It's retracted position.
• Engine oil level (between upper and lower level • Correct inflation pressure in both tyres
mark) at vehicle upright position on level Adequate tyre tread depth - no cracks /
surface. cuts.
• Correct rear viewing span adjustment of
mirror.
17
6
4
5 How to Ride
3
Gear
2
N Your Bike
1
shifting
Lever Incase of battery discharged
NOTE
Gear shifting pattern
condition, vehicle can be
started by pushing it.
ensures that engine does not start if the transmission is • As the clutch starts to engage, open the
in gear. However, the engine can be started in any gear if throttle a little more, giving the engine
the clutch lever is pressed. just enough rpm to keep it from stalling.
18
Recommended Speed
Warning : When shifting down to lower
for Shifting Down gear, do not shift at such high speed
that engine rpm jumps excessively. This
From 6th to 5th Gear 68 km/h
From 5th to 4th Gear 62 km/h
! may cause engine damage, & rear
wheel may skid. Downshifting should be
From 4th to 3rd Gear 46 km/h done at recommended speeds as shown
in table above.
From 3rd to 2nd Gear 38 km/h
From 2nd to 1st Gear 27 km/h
5. Stopping the Vehicle
• Close the throttle completely.
4. Braking • Shift the transmission into neutral.
• Close the throttle completely, leaving the • Bring the vehicle to complete stop.
clutch engaged (except where shifting • Turn the ignition switch off.
gears) so that the engine braking will
help slow down the motorcycle. 6. Running IN
• Shift down one gear at a time so that
Proper running-in is important for
you are in Neutral when you come to a
the better life & trouble free
complete stop.
performance of the vehicle.
• When stopping, always apply both brakes • During first 2000 kms running-in
at the same time. period do not exceed following
speed limits. 19
Kms 1st 2nd 3rd 4th 5th 6th Ignition will be cut off if vehicle is
attempted to be driven in side stand
0 - 1000 13 24 37 50 56 73
DOWN condition.
1000 - 2000 20 32 42 56 62 85 3. If engine coolant temperature crosses
1100C, Coolant Temperature Indicator ( )
• Always keep the speed below the limits will get ON indicating engine is overheated
mentioned in the table. If vehicle is further driven in such a
• Do not race the engine excessively. condition coolant temperature will
increases up to 1150C & ECU will not
• Do not start moving or rav the engine
allow engine to run above 4500 rpm.
immediately after starting. Run the engine
4. Always maintain Min 3.00 Liters fuel in fuel
for a minute at idle speed to give the oil
tank for smooth functioning of fuel pump.
a chance to workup into the engine.
5. Always insist for use of 91 or above
7. Vehicle Parking Octane number fuel for smooth functioning
of bike.
• This vehicle do not have main stand. 6. This vehicle has new ‘A & S clutch’ (Assist
• Support the motorcycle on a firm level & sleeper).
surface with the side stand.
Due to this, very little force is required for
• Lock the steering on LHS. clutch lever operation. you won’t feel jerks
while sudden down shifting.
! CAUTION Slight pulsation is felt at clutch lever. This
1. Do not park on a soft or steeply inclined is normal & indicates ‘A & S clutch’ is
surface as the motorcycle may fall over. working well.
7. Power output of headlight is only 20W max
2. Always ensure side stand is UP while
& hence continuously glowing headlight will
starting off.
20 not damage / reduce life of battery.
Good Riding Habits
• Always fill 91 or above octane petrol at
reputed petrol pumps for optimum
performance of bike.
• Always maintain minimum 3 liters petrol
• Cut off the engine if you want to stop for
in petrol tank for smooth functioning of
more than two minutes.
fuel pump.
• Press clutch lever fully while shifting gears.
• Always maintain recommended air pressure
in both the tyres. • Always ensure battery is fully charged.
• Don’t overload the vehicle above the • Fill the tank full again in same fuel filling
specified payload. station, probably with same fuel dispenser.
• Use the accelerator judiciously. • Divide kilometer run / fuel quantity filled.
21
Safe Riding Tips & cautiously. Remember vehicles skid more easily
during light showers.
Rainy Season Care • Drive cautiously. Start early & reach your
destination safely.
Safe Riding Tips • Always carry vehicle registration & insurance
papers, and a valid driving licence with you.
• Always wear Helmet while driving or riding.
Your helmet should conform to appropriate • Avoid driving on loose sand or stones where
safety standards. vehicle is likely to skid.
• Thoroughly read the instructions given in this • Properly wrap-up loose clothes while driving or
manual and follow them carefully. riding to avoid entangling in wheel or other
objects on road.
• Avoid unnecessary accessories for the safety
of both rider and other motorists. • Always concentrate on Safe riding.
• Get familiar and follow traffic rules &
regulations in your states as well as general
Rainy Season Care
traffic signs. • It is suggested to customer to take appropriate
• Familiarise yourself well with starting, care in area of high rainfall area. Appropriate
acceleration and braking of the vehicle. surface preventive coat to avoid rusting on
account of adverse atmospheric conditions.
• When applying the brakes, use both front &
rear brakes simultaneously. Applying only one • Vehicle cleaning to be done with soft & clean
brake may cause the rider loose control. wet cloth to avoid scratches on painted parts.
• Riding at proper speed and avoiding • Clean & lubricate all the important parts as
unnecessary acceleration and braking are detailed in a periodic maintenance chart.
important not only for safety and low fuel • Do not apply direct water jet on painted,
consumption, but also for longer life of the electrical / electronic parts.
vehicle. • Do not obstruct engine cooling by adding mud
22 • During monsoon drive the vehicle more protection sheet from front.
A
C
B
D
A: Oil Filler Cap B : Oil Level Gauge
• Check engine oil level every day in the morning. Park Recommended
vehicle perpendicular to the ground on level surface. Model Grade
Engine oil
• Check oil level through oil level gauge ‘B’. Dominar SAE 10W50 API
10W50
400 ‘SL’ or JASO ‘MA2’
• Always maintain engine oil level between upper (C)
and lower (D) mark provided on Clutch Cover RH. Top • Engine oil replacement frequency:
up with specified grade of oil if the oil level is below 1stservice & then every 5,000 Km.
lower level mark. • Engine oil level top-up frequency:
Engine Oil Capacity Every 2500 km.
Cooling Fan
Coolant
Expansion Tank
NOTE
• Water pump in the engine circulates the at 900C. This is normal condition & it
coolant in cooling system. indicates cooling system functioning well.
• The pressure resulting from the warming of
the cooling system is regulated by a valve in ! Warning:
radiator cap (A). During operation, the coolant gets very
• Heat expansion causes excess coolant to flow hot & is under pressure. In case of
scalding, rinse immediately with lukewarm
into expansion tank.
water. Do not remove radiator cap,
• When the coolant temperature drops, this radiator hose or other cooling system
surplus coolant is sucked back into the components when the engine is hot. Allow
cooling system. the engine & cooling system to cool down.
• Cooling fan is provided for cooling of coolant
26 circulated through radiator fins.
Coolant
! Warning:
Coolant is poisonous and causes health hazard.
Avoid contact between coolant & skin, eyes and
Coolant Level
Expansion Inspection
clothing. If it gets into your eyes, rinse
Tank Cap (A) Window
immediately with water and contact a doctor.
Wash affected skin areas immediately with soap
and water. If coolant is swallowed, contact a Coolant Top up
doctor immediately. Change clothes that have • Park vehicle perpendicular to the ground on level
come into contact with coolants.
surface by using side stand. Remove 2 nos
Keep coolant out of the reach of children.
screws to access expansion tank cap.
• Check coolant level in engine cold condition only.
Coolant Specifications • Ensure coolant level is between Min & Max mark.
Antifreeze ready mix 50:50 • Always top up coolant through reservoir cap (A).
(Recommended Brand- • Always replace coolant with recommended coolant
Motul : Moto cool expert, Castrol : Radicool only.
Total coolant quantity : 1000 ml. • Use nitrile rubber hand glows while
(750~780 ml in radiator & draining & topping up coolant.
220~230 ml expansion tank). • Do not top up coolant through radiator cap.
27
0.8 to
0.9 mm
A C
Periodic Maintenance
Information
Spark Plug Drive Chain Slackness
• Remove spark plugs by using plug spanner. • Chain slackness will have to be adjusted
• Clean the spark plugs at 20000 Kms.. whenever required.
• Adjust the gaps if incorrect by bending outer • Std. Chain slackness 20 ~ 30 mm.
electrode carefully. • Marking on chain adjusters should be
Spark Plug Gap : 0.8 to 0.9 mm. identically positioned on both sides.
Spark Plug Ensure application of 10 Kg.m (98.1 N.m)
(2 Nos.) : CHAMPION (PRG6HCC) torque to rear axle nut.
(LH ‘A’ + RH ‘B’
(1 No.) : CHAMPION (RER6YCA)
28 (Center ‘C’)
Drive Chain Cleaning Method of O-ring
Drive Chain (O-ring type)
Chain Lubrication
Drive chain must be cleaned & lubricated as
• Park vehicle perpendicular to the ground on
per periodic maintenance schedule.
level surface. Clean the chain by using lint
free cloth (If excessive mud / slush found
• ‘O’ rings must always be kept wet for
approach Bajaj dealer for proper cleaning).
best performance hence lubricate every
500 Km. • Shake the can vigorously by holding vertically
upright till the noise of steel ball inside heard
• O-ring chain lubrication can easily be
uniformly.
done by owners using Bajaj ‘Chain Lube
• Hold spray can at the back of rear sprocket
Spray Can’ available with Bajaj dealers with extension tube nose at 5~10 cm.
for sale. • Rotate the wheel in reverse direction & spray
the lube on middle portion of the chain up to
full length of the chain.
29
Brake
Fluid/
Headlamp
Care
Front Brake Fluid Reservoir Rear Brake Fluid Reservoir
Front & Rear Brake Fluid Level Condensation occurs when atmospheric air containing
• Front brake fluid reservoir is located on RH water vapor or humidity enters the headlamp through
side of Handle bar. the vents due to temperature difference. A thin film
of fog can form on the inside surface of the headlamp
• Rear brake fluid reservoir is located behind RH lens. The thin fog will clear and exit through the vents
pillion holder bracket. during normal operating condition.
• To check the brake fluid level, park the vehicle at Condensation & fogging of headlamp lens may happen
upright position on level surface. with handle bar during rain or after washing.
in straight ahead condition.
Moisture condensation inside the headlamp lens will
• Always ensure that brake fluid level is above disappear gradually by switching ON the headlamp in
‘MIN’ mark given on inspection Window. high beam and driving the vehicle at 30 to 40 Kmph
• Incase of level drop, use only DOT-4 brake fluid speed for about 15 minutes.
(from sealed container) for top up & replacement. Time for evaporation will vary depending on the
Headlamp Care humidity of the ambient air.
End chamber to be
13. End chamber tail pipe cleaning CL CL CL CL CL CL CL
cleaned using brush.
Use recommended
14. Brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R
AP grease.
Use recommended
26. Coolant level in expansion tank C,A C,A C,A C,A C,A C,A C,A C,A
'Ready to use coolant'.
33
Tick in the box R after replacing the periodic parts.
Periodic Maintenance &
Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Service 1st 2nd 3rd
Operation 500 4500 9500 Every 5000 Km after Remarks
No. Kms ~ ~ ~ Previous Service
750 5000 10000
34
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle • Fill 10% excess air pressure in both wheels.
remains off road for a longer duration (more • Do not apply oil on front brake disc, to
than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts
use maintenance carried out before storing the during storage, do not attempt to clean it
vehicle will prevent the vehicle from rusting and with soap water. The rust will go off
automatically during first few application of
from such other non-operational damages like
brake.
fire hazards.
• Clean the entire vehicle thoroughly. ** For Battery
• Empty the fuel from the fuel tank and (if fuel a. Remove battery and keep it on wooden
is left in for a longer time, the fuel will break plank, in properly ventilated area.
and gummy substance could clog the b. Before taking the vehicle for use.
carburettor). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
Engine oil into the cylinder. Self start engine • Apply petroleum jelly on terminals. (applicable
over slowly a few times to coat cylinder wall to certain models).
with oil & install back spark plug.
Preparation for regular use after storage
• Set the vehicle on a box or a stand so that
both wheels are raised off the ground. • Clean the vehicle
• Spray oil on all unpainted metal surfaces to • Make sure the spark plug is tight.
prevent rusting. Avoid getting oil on rubber • Fill the fuel tank with fuel.
parts or brake liners. • Change the engine oil.
• Cover entire vehicle neatly. Make sure that • Check all the points listed in the
storage area is well ventilated & free from Daily Safety Checks section.
any source of flames or spark. • Check and inflate tyres to proper tyre pressure.
35
BAJAJ AUTO LIMITED
Akurdi, Pune 411035
www.globalbajaj.com
CIN L65993PN2007PLC130076