KEC INTERNATIONAL LTD.

GUARANTEED TECHNICAL PARTICULARS

TATA CONSULTING ENGINEERS LIMITED

220kV GIS BASED SUBSTATION AT CtrlS DATA CENTER,

MAHAPE
DATA SHEET A1 & B
TCE.11483A-
220kV CABLE Section D
EL-4004-4004
DETAILS TCE Specification By Bidder
Sr. No. Unit
Data Sheet A1 Data Sheet B
1C X 2000 Sq.mm 127/220KV
1 SYSTEM PARAMETERS
1.1 No. of phases and frequency 3ph, 50 Hz 3ph, 50 Hz
1.2 System neutral earthing Effectively earthed Effectively earthed
1.3 Voltage grade
1.3.1 Uo kV 127 127
1.3.2 U kV 220 220
1.3.3 Um kV 245 245
Lighting impulse level for 220
1.4 kV cables kV 1050 1050

Switching impulse level for

1.5 220kV cables kVp NA NA

Power frequency withstand

1.6 kV 318 318
voltage for RMS for 30
minutes
DC withstand voltage of
1.7 kV 10 10
HDPE serving for one minute
Short circuit withstand
capacity of conductor for 0.5 404.4KA for 0.5 second or
1.8 sec. Without exceeding the kA 50 286KA for 1 second (of
conductor temperature of conductor)
250°C.
1.9 Dynamic Current rating kA 125 125
Recommended operating
1.11
temperature
i) Continuous °C 90 90
ii) Emergency °C 105 130
iii) Under short circuit °C 250 250

1.12 Permissible overload

conditions
i) Maximum conductor
°C 90 90
temperature
ii) Duration 10% for two hours 10% for three hours

2 CONSTRUCTION
2.1 Conductor
Conductor material Annealed Plain Copper
Annealed Plain Copper
2.1.1 wires Conforming to IEC
(Class-2)
60228/IS: 8130
Conductor shape Stranded Milliken very well
Stranded Segmented
2.1.2 compacted circular
Compacted Circular (Milliken)
conductor
Extruded conductor screen
2.2

Material Extruded semiconducting

2.2.1 Semiconductor
compound

2.2.2 Thickness of extruded layer mm minimum 1 mm 1.0 mm (Min.)

 KEC INTERNATIONAL LTD.
GUARANTEED TECHNICAL PARTICULARS

2.3 Insulation

Material Cross linked Polyethylene

2.3.1 Cross linked polyethylene
(XLPE) as per IS:7098/III/93
Nominal thickness of 27.0 mm (Nom.)
2.3.2 insulation mm 27.0
24.3 mm (Min.)
2.4 Insulation Screen
Material Extruded semiconducting
2.4.1 Semiconductor
compound

2.4.2 Thickness of extruded screen mm minimum 1 mm 1.0 mm (Min.)

Longitudanal water blocking Synthetic non-woven
Semiconducting water
blocking tape (s)
2.5 Metal screen
2.5.1 Material Copper wire/copper tapes N/A
Short circuit withstand
2.5.2 capacity for 3 sec. kA 50 N/A

Metal sheath provided Yes to be provided by

2.6 Yes/No
Contractor
Material
Corrugated Aluminium (seam
Annular Corrugated
welded)
2.6.1 Aluminium sheath
Nom.corrugated Al sheath
seamless/seamwelded
thickness : 2.4 mm

Short circuit withstand

2.6.2 kA 50 50 KA for 3 second
capacity for 3 sec.
Separator sheath over
2.7 metal screen
2.7.1 Material Extruded PVC/PE N/A
2.8 Armour
Material Non Magnetic SS 316
2.8.1 Stainless steel tapes or N/A
1% tin bronze tape
Short circuit withstand
2.8.2 kA 50 N/A
capacity for 0.5 sec.
2.8.3 Type of reinforcement Steel/Bronze tape N/A
2.9 Separator Sheath Over
Armour
Material
2.9.1 Extruded PVC N/A
2.1 Outer Sheath
Material Extruded Black HDPE
Extruded Layer of Black
compound Type ST7 with
PE or PVC Type ST-2 or
Extruded Semi-Conducting
2.1.1 HDPE as per
Layer
IEC-62067 / IS: 7098 (Part
Min. Outer sheathThickness :
3)
3.0 mm
Whether HFFR type Yes to be provided by
2.1.2 Yes/No No
Contractor
i) Critical oxygen index (ASTM
29 N/A
D2863)
ii) Total acid gas generation
% 20 N/A
(IS 10810)
3 PHYSICAL DETAILS
Whether cross sectional Yes to be provided by
3.1 sketch of cables furnished Yes/No CSD attached here.
Contractor
3.2 Current Ratings
 Continuous current rating of
single cable in air at ambient (In Trefoil Formation)
3.2.1 temperature of 45°C for A By Contractor SEB
transformer 1650 Amp

Continuous current rating in

3.2.2 A
air at site conditions
KEC INTERNATIONAL LTD.
GUARANTEED TECHNICAL PARTICULARS

i) Screen bonded to earth at

A By Contractor Please specify site condition.
one end for transformer
ii) Screen bonded to earth at
A NA N/A
both ends
iii) Screen and sheath/armour
A NA N/A
cross bonded to earth
Additional Data
A Nom.conductor diameter mm 55.5 +/- 1.0
Nom.dia below corrugated Al
B mm 121.0 +/- 3.0
sheath
C Nom.dia over corrugated Al mm 137.0 +/- 3.0
sheath
Aluminium sheath resistance
D Ohm/Km 0.0375
(ohm/km) (at 80°C)
E Nom.area of corrugated Al sq.mm 995.0 (Min.)
sheath
F Nom. overall diameter of mm 147.0 +/- 4.0
cable
G Surge impedance Ohm 42
H Skin Effect factor (Ys) 0.131
Max. DC resistance of
I conductor at 20°C Ohm/Km 0.0090

Max.AC resistance at 90°C

J Ohm/Km 0.0134

K Reactance at 50 Hz Ohm/Km 0.120

Approx. capacitance microF
L arad/k 0.22
m
Embossing details
KEC INTL Ltd RPG CABLESTM
ASIAN CABLESTM 127/220 KV
M
Electric Cable 1 X 2000 MM2
XLPE YEAR MSETCL SLM

Where, SLM : Sequential length

marking
NOTES/DEVIATIONS :
1
Clause 4.1 (page 57 of 600) of tech spec : We have offered the cables with corrugated Aluminium
sheath (seam welded type) & in this type of cable construction Copper screen is not applicable
because Al sheath alone can carry the specified short circuit rating 50KA for 3 second. For your
information in corrugated Al sheath design Cu wire screen & armour both are not applicable
because Al sheath act as a screen & provide mechanical protection to the cable.

2 DATA SHEET A1 & B (Armour) :- In the data sheet Non Magnetic SS 316 Stainless steel tapes or
1% tin bronze tape armour has been specified. Please note that we have offered cable with
corrugated Aluminium sheath unarmoured cable and in this design armour is not required because
corrugated aluminium sheath is capable of carrying short circuit current and also provide
mechanical protection to the cable.
3 DATA SHEET A1 & B (Outer Sheath) :- In the data sheet HFFR type outer sheath with oxygen
index & acid gas generation test properties has been specified. We have offered cable with HDPE
outer sheath as per clause 5.5.1 of specification and please note that oxygen index & acid gas
generation test will not applicable on HDPE outer sheath.
4 In tech spec both standard covered IEC:60502-2 & IS:7098 Part-3. However we have offered
cable generally as per IS:7098 Part-3.
5 In tech spec PVC & PE ST-7 both material are specified for outer sheathing, however we have
considered PE Type ST-7 compound for outer sheathing.
6 As per your specific requirement in Annexure-A clause 9.(ii) we have considered outer sheath
thickness min. 3.00 mm.
7 Clause 12.4.j of tech spec : IS/IEC marking shall be required but offered cable is generally as per
IS: 7098 Part-3 not fully confirming. So same shall not be provided.
 KEC INTERNATIONAL LTD.
GUARANTEED TECHNICAL PARTICULARS

EN2021-1132-R4
S.No. No. of cores 1
Size( in mm²) 2000
Voltage Grade (in kV) 127/220(245kV)
1 KEC International Ltd. (Brand Name: RPG
Name of manufacturer
Cables Asian Cables)
2 Cable type 2XA2Y
3
Generally confirming to IS: 7098-Part 3 (for
Applicable standard
construction) & IEC: 62067 (for testing)

4 Permissible voltage & frequency variation Voltage variation : ± 10%

for satisfactory operation Frequency variation : +3%
5 Max. rated conductor temperature 90°C
6 Max. allowable conductor temp.
250°C
during short circuit
7 Continuous current carrying capacities for (In Trefoil Formation)
conditions, SEB
(a) In air…......(A) at 45°C 1650
(b) In ground…(A) at 35°C
Thermal resistivity 1.2 K.m/W 1050
Depth : 1200mm
8 CONDUCTOR
(i) Material Annealed Plain Copper (Class-2)
(ii) Stranded Segmented Compacted Circular
Shape
(Milliken)
(iii) Nominal cross sectional area (mm²) 2000
(iv) Nom.conductor diameter (mm) 55.5 +/- 1.0
9 CONDUCTOR SCREEN
(i) Material Extruded semiconducting compound
(ii) Minimum thickness (mm) 1.0
(ii Nom.diameter over conductor screen (mm) 61.3 +/- 1.0
10 INSULATION
(i) Cross linked Polyethylene (XLPE) as per
Material
IS:7098/III/93
(ii) Nominal thickness (mm) 27.0
(iii) Min.Thickness (mm) 24.3
(iv) Nom.diameter over insulation (mm) 115.4 +/- 2.0
11 INSULATION SCREEN
(i)
Material Extruded semiconducting compound

(ii) Minimum thickness (mm) 1.0

(iii) Synthetic non-woven Semiconducting water
Longitudanal water blocking
blocking tape (s)
(iv) Nom.diameter over insulation screen (over
water blocking tape) 120.9 +/- 2.0
 KEC INTERNATIONAL LTD.
GUARANTEED TECHNICAL PARTICULARS

EN2021-1132-R4
S.No. No. of cores 1
Size( in mm²) 2000
Voltage Grade (in kV) 127/220(245kV)
12 CORRUGATED ALUNINIUM SHEATH
(i) Material Corrugated Aluminium Sheath (seam welded)
(ii) Nominal thickness (mm) 2.4
(iii) Short circuit current of Al sheath for 3
50KA for 3 second
sec. (kA)
(iv) Nom.dia over trough sheath (mm) 126.9 +/- 3.0
(v) Nom.diameter over Al sheath (mm) 136.9 +/- 3.0
13 OUTER SHEATH
(i) Material Extruded HDPE compound Type ST7
(ii) Minimum thickness (mm) 3.00
(iii) Colour Black
(iv) Conducting layer over outer sheath Extruded Semi-Conducting Layer
14 Appr. overall diameter of cable (mm) 147.0 +/- 4.0
15 Appr. weight of cable (kg/km) 31000
16 Std. length of cable (Tol. ± 3%) (m) 400
17 Minimum bending radius (mm) 20 X OD
18 Safe pulling force 5 kg/mm² of Copper Area
19 Short circuit current of conductor for one
286.0
second (kA)
20 Max. DC resistance of conductor at 20°C
0.0090
(ohm/km)
21 Max.AC resistance at 90°C (ohm/km) 0.0134
22 Reactance at 50 Hz (ohm/km) 0.120
23 Approx. capacitance (microFarad/km) 0.22
24 KEC INTL Ltd RPG CABLESTM ASIAN
Embossing details CABLESTM 127/220 KV Electric Cable 1 X
2000 MM2 XLPE YEAR MSETCL SLM

NOTES/DEVIATIONS :
1 Clause 4.1 (page 57 of 600) of tech spec : We have offered the cables with
corrugated Aluminium sheath (seam welded type) & in this type of cable
construction Copper screen is not applicable because Al sheath alone can carry
the specified short circuit rating 50KA for 3 second. For your information in
corrugated Al sheath design Cu wire screen & armour both are not applicable
because Al sheath act as a screen & provide mechanical protection to the cable.
2 DATA SHEET A1 & B (Armour) :- In the data sheet Non Magnetic SS 316
Stainless steel tapes or 1% tin bronze tape armour has been specified. Please
note that we have offered cable with corrugated Aluminium sheath unarmoured
cable and in this design armour is not required because corrugated aluminium
sheath is capable of carrying short circuit current and also provide mechanical
protection to the cable.
 KEC INTERNATIONAL LTD.
GUARANTEED TECHNICAL PARTICULARS

EN2021-1132-R4
S.No. No. of cores 1
Size( in mm²) 2000
Voltage Grade (in kV) 127/220(245kV)
3 DATA SHEET A1 & B (Outer Sheath) :- In the data sheet HFFR type outer sheath
with oxygen index & acid gas generation test properties has been specified. We
have offered cable with HDPE outer sheath as per clause 5.5.1 of specification
and please note that oxygen index & acid gas generation test will not applicable on
HDPE outer sheath.
4 In tech spec both standard covered IEC:60502-2 & IS:7098 Part-3. However we
have offered cable generally as per IS:7098 Part-3.
5 In tech spec PVC & PE ST-7 both material are specified for outer sheathing,
however we have considered PE Type ST-7 compound for outer sheathing.

6 As per your specific requirement in Annexure-A clause 9.(ii) we have considered

outer sheath thickness min. 3.00 mm.
Clause 12.4.j of tech spec : IS/IEC marking shall be required but offered cable is
7
generally as per IS: 7098 Part-3 not fully confirming. So same shall not be
provided.