Viper Cable Charts and Wiring Diagrams

99-97-1962
(V 5.4)
Viper Climate and

Production Computer
Cable Charts and Wiring Diagrams
Cable Charts and Wiring Diagrams
Program Version
The product described in this manual is computer based, and most functions are realised by software.
This manual corresponds to:
• Software Version CPU 5.4
It was released in May, 2006.
Product and Documentation Changes
Big Dutchman reserve the right to change this document and the product herein described without
further notice. In case of doubt, please contact Big Dutchman.
Latest date of change appears from the back page.
NOTE
• All rights reserved. No part of this manual may be reproduced in any manner whatsoever
without the expressed written permission of Big Dutchman in each case.
• Big Dutchman have made reasonable efforts to ensure the accuracy of the information
contained in this manual. Should any mistakes or imprecise information occur in spite of
this, Big Dutchman would appreciate being notified hereof.
• Irrespective of the above, Big Dutchman shall not accept any liability with regard to loss or
damage caused or alleged to be caused by reliance on any information contained herein.
• Copyright 2006 by Big Dutchman
IMPORTANT
NOTES CONCERNING THE ALARM SYSTEM
Where climatic control is used in livestock buildings, breakdowns, malfunctions or faulty settings may
cause substantial damage and financial losses. It is therefore most important to install a separate,
independent alarm system, which monitors the house concurrently with the climate computer.
According to EU-directive No. 91/629/EØF and 91/630/EØF an alarm system must be installed in any
house that is mechanically ventilated.
Please note that the product liability clause of Big Dutchman’s general terms and conditions of sale
and delivery specify that an alarm system must be installed.
In case of misoperation or improper use, ventilation systems can result in production loss
or cause loss of lives among animals.
Big Dutchman recommend that ventilation systems should be mounted, operated and
serviced only by trained staff and that a separate emergency opening unit and an alarm
system be installed as well as maintained and tested at regular intervals, according to Big
Dutchman’s terms and conditions of sale and delivery.
Viper Climate and Production Computer

4 Cable Charts and Wiring Diagrams
1 INTRODUCTION 7
2 CABLE CHARTS - CLIMATE 8

2.1 Basic Cable Charts .................................................................................. 8
2.1.1 System without Emergency Opening .............................................................................. 8
2.1.2 System with MC 278M ON/OFF Emergency Opening ................................................. 8
2.1.3 System with MC 278CT Temperature Controlled Emergency Opening..................... 9
2.1.4 Winch Motors.................................................................................................................. 10
2.1.5 MultiStep® 230 V ............................................................................................................ 11
2.1.6 Fans 400 V ....................................................................................................................... 11
2.1.7 Fans, Heating, Cooling, 24-hour Clock, Auxiliary Sensor and Differential Pressure
Sensor............................................................................................................................... 13
2.1.8 Wiring box, Fans, Heating, Cooling, 24-hour Clock, Auxiliary Sensor and
Differential Pressure Sensor .......................................................................................... 14
2.1.9 Winch Motors.................................................................................................................. 15
3 WIRING DIAGRAMS - CLIMATE 16

3.1 Basic Wiring Diagrams.......................................................................... 16
3.1.1 Connection of Mains Voltage to I/O Module and Internal Fan Speed Controllers .. 16
3.1.2 Connection of Mains Voltage, Temperature Sensors and Alarm............................... 17
3.1.3 Connection of Mains Voltage, Temperature Sensors, Alarm and MC 278M ON/OFF
Emergency Opening ....................................................................................................... 18
3.1.4 Connection of Mains Voltage, Temp. Sensors, Alarm and MC 278CT Temperature
Controlled Emergency Opening .................................................................................... 19
3.1.5 Connection of Tunnel opening Motor ........................................................................... 20
3.2 Connection of Fans ............................................................................... 20

3.2.1 Fan for Internal Fan Speed Controller, 2-wire ............................................................ 20
3.2.2 Fan for Internal Fan Speed Controller, 3-wire ............................................................ 21
3.2.3 Frequency Controlled Fan and ETA Fan..................................................................... 21
3.3 Connection of External Fan Speed Controller .................................... 23

3.3.1 MC 37 External Fan Speed Controller ......................................................................... 23
3.3.2 MC 23U External Fan Speed Controller ...................................................................... 23
3.4 Connection of Winch Motors for Air Intake or System with one Winch
Motor....................................................................................................... 24
3.4.1 CL 75A 24 V Winch Motor for Air Intake ................................................................... 24

Cable Charts and Wiring Diagrams 5
3.4.2 Two CL 75A 24 V Decentralized Winch Motors for Air Intake in one House with
Intake in one Zone .......................................................................................................... 25
3.4.3 Six CL 75A 24 V Decentralized Winch Motors for Air Intake in one House with
Intake in three Zones...................................................................................................... 26
3.4.4 CL 75A 230 V Winch Motor for Air Intake ................................................................. 27
3.4.5 Joventa DAG 2.p1 Winch Motor for Air Intake .......................................................... 28
3.4.6 CL 74B Winch Motor for Air Intake ............................................................................ 29
3.4.7 Joventa DMG 1.1s Winch Motor for Air Intake.......................................................... 29
3.4.8 DA 20 Winch Motor for Air Intake............................................................................... 30
3.4.9 CL 74AV Stepless Winch Motor for Air Intake .......................................................... 31
3.4.10 Two CL 74B Decentralized Winch Motors for Air Intake.......................................... 32
3.5 Connection of Winch Motors for Air Outlet ......................................... 33

3.5.1 CL 74AV Stepless Winch Motor for Air Outlet........................................................... 33
3.5.2 Two Decentralized CL 74AV Stepless Winch Motors for Air Outlet ........................ 34
3.5.3 CL 75A 24 V Winch Motor for Air Outlet ................................................................... 35
3.5.4 CL 75A 230 V Winch Motor for Air Outlet ................................................................. 36
3.5.5 Joventa DAG 2.p1 Winch Motor for Air Outlet .......................................................... 37
3.5.6 CL 74B Winch Motor for Air Outlet ............................................................................ 38
3.5.7 Joventa DMG 1.1s Winch Motor for Air Outlet .......................................................... 38
3.5.8 MultiStep® Air Outlet ..................................................................................................... 39
3.5.9 MultiStep® Gable Fan for Air Outlet............................................................................ 40
3.6 Connection of Heating .......................................................................... 40

3.6.1 0-10 V Analog Heating ................................................................................................... 40
3.6.2 Relay Heating (380 V Electric Heating)........................................................................ 41
3.6.3 Relay Heating (Solenoid Valve) ..................................................................................... 41
3.7 Connection of Sensors ......................................................................... 42

3.7.1 DOL 14 Humidity Sensor............................................................................................... 42
3.7.2 Auxiliary Sensor (e.g. CO2/NH3/Wind Velocity) .......................................................... 42
3.8 Special Connections ............................................................................. 42

3.8.1 Connection of Differential Pressure Sensor ................................................................. 42
3.8.2 Internal Cooling/Humidification/Soaking .................................................................... 43
3.8.3 External Cooling ............................................................................................................. 43
3.8.4 External Cooling, Pad..................................................................................................... 44
3.8.5 Pad Temperature Sensor................................................................................................ 44
3.8.6 Weather Station .............................................................................................................. 45

3.9 Connection of Equal Pressure System................................................ 46

3.9.1 Equal Pressure System - MultiStep® ............................................................................. 46
3.9.2 Equal Pressure System - Stepless .................................................................................. 47
4 CABLE CHARTS - PRODUCTION 48

4.1 Basic Cable Charts ................................................................................ 48
4.1.1 24-hour Clock, Feeding System, Light, Water, Silo Weighing, Silo Augers and Cross
Auger (230 V) .................................................................................................................. 48
4.1.2 24-hour Clock, Feeding System, Light, Water, Silo Weighing, Silo Augers and Cross
Auger (400 V) .................................................................................................................. 49
4.1.3 Dimmer, MS 41R Proximity Switch, Water Meter, Poultry Weighers and Tip
Weigher............................................................................................................................ 50
5 WIRING DIAGRAMS - PRODUCTION 51

5.1 Basic Wiring Diagrams.......................................................................... 51
5.1.1 Connection of Silo Augers 230 V ................................................................................... 51
5.1.2 Connection of Silo Augers 400 V ................................................................................... 52
5.1.3 Connection of Switch and Auxiliary Contactor ........................................................... 52
5.1.4 Connection of Silo Weighing Module with max. 1 m CAN Cable .............................. 53
5.1.5 Connection of 2 Input Silo Weighing Module with max. 200 m CAN cable.............. 54
5.1.6 Connection of 4 Input Weighing Module with max. 200 m CAN cable ..................... 56
5.1.7 Connection of DOL 90 Water Meter............................................................................. 58
5.1.8 Connection of Poultry Weigher ..................................................................................... 58
5.1.9 Connection of Sensor in Cross Auger Container ......................................................... 59
5.1.10 Connection of Feed Demand Sensor ............................................................................. 59
5.1.11 Connection of Relays for Light, Water, Feeding System and Cross Auger............... 60
5.1.12 Connection of Sensor in the last Pan............................................................................. 61
5.1.13 Connection of Tip Weigher............................................................................................ 61
5.1.14 Connection of 24-hour Clock ......................................................................................... 62

1 INTRODUCTION
This document includes a collection of cable charts and wiring diagrams, which are to be used when
installing a Viper Climate and Production computer in any house. The document may therefore
contain sections that are not relevant to the specific house. In case of doubt, contact Big Dutchman
Service or your dealer.
The connection terminals in Viper Climate and Production computer are universal so that various
components can be connected to the individual terminals.
The connection may differ from the showed connection depending on which components are to be
connected. Therefore, the diagrams in this document must be considered examples.
The Viper Climate and Production computer installation menu (Technical/Setup/ Installation)
indicates precisely to which terminals a component must be connected. When the wiring diagrams
read, “See the setup menu Show installation”, it refers to the indications of the computer. See
also Technical Manual.
If a Big Dutchman wiring box has not been bought, it can be replaced by a locally manufactured
wiring box.
The installation must be made by an authorized electrician according to the current national
regulations and EU regulations.

2 CABLE CHARTS - CLIMATE

When you want to… lay cables, you must
1) select the basis cable chart out of three, which matches the emergency opening of the system
2) select cables for the remaining components according to the other cable charts
2.1 Basic Cable Charts

2.1.1 System without Emergency Opening
OUTSIDE SERVICE ROOM
Alarm system
DOL 12
HOUSE
Viper
DOL 14
DOL 12
2.1.2 System with MC 278M ON/OFF Emergency Opening

OUTSIDE SERVICE ROOM
Alarm system
DOL 12
HOUSE Viper
MC 278M
DOL 14
DOL 12

2.1.3 System with MC 278CT Temperature Controlled

Emergency Opening
HOUSE SERVICE ROOM OUTSIDE
Viper
MC 278CT
= Junction box
NB Use min. 1 mm2 armoured installation cables everywhere, however min. 1.5mm2 for CL 75 24 V
R. Do not use any shrink-on sleeves.

2.1.4 Winch Motors
CL 74AV stepless
For larger systems, see the cable chart for MultiStep®

CL 74A ON/OFF
Viper
CL 75A 24 V
CL 75A 230 V
DA 20
Joventa
DMG 1.1s
Joventa
DAG 2.p1
CL 74B

2.1.5 MultiStep® 230 V

The supply voltage for CL 74AV stepless 1 CL 74AV stepless 2
the fans is divided into
several groups
depending on the
number of fans and their
power consumption.
Air outlet 1 Air outlet 2
Wiring box
Viper
2.1.6 Fans 400 V

The supply voltage for the fans is divided Wiring box
into several groups depending on the Viper
number of fans and their power
consumption.

2.1.6.1 Fans – one Phase

The supply voltage for the fans is divided into Wiring box
several groups depending on the number of fans Viper
and their power consumption.

2.1.7 Fans, Heating, Cooling, 24-hour Clock, Auxiliary Sensor

and Differential Pressure Sensor
2-wire Max. 6.8 A
Viper
3-wire
Max. 6.8 A
Maximum 16 A MC 37
MC 23U
Maximum 3 × 10 A
Window emergency air inlet

CL 74B
Analog heating shunt
ON/OFF relay heating
Cooling
External cooling
Electronic differential
pressure sensor
Auxiliary sensor

2.1.8 Wiring box, Fans, Heating, Cooling, 24-hour Clock,

Auxiliary Sensor and Differential Pressure Sensor
Wiring box
Viper
Max. 6.8 A
2-wire
Max. 6.8 A
3-wire
Max. 16 A MC 37
MC 23U
Max. 3 × 10 A
Analog External cooling

heating shunt
Electronic
differential Curtain
pressure sensor
Auxiliary sensor
ON/OFF
relay heating
Cooling

2.1.9 Winch Motors
CL 74AV
CL 74A ON/OFF
Inlet
CL 75A 24 V Viper
Inlet
min. 1.5 mm2
CL 75A 230 V
min. 1.5 mm2
CL 75CT 230 V
Cable dimensions for CL 75

min. 1.5 mm2 depending on length
24 V DC
CL 75CT 230 V 2
Length < 7 m 7 x min. 1.0 mm
2
70 < length < 100 m 7 x min. 1.5 mm
2
100 < length < 165 m 7 x min. 2.5 mm
2
165 < length < 265 m 7 x min. 4.0 mm
2
min. 1.5 mm 230 V
2
All lengths Min. 1.5 mm

3 WIRING DIAGRAMS - CLIMATE

3.1 Basic Wiring Diagrams
3.1.1 Connection of Mains Voltage to I/O Module and Internal
Fan Speed Controllers
FAN SPEED CONTROLLER 6.8 A
I/O MODULE
BASIS MODULE
POWER SUPPLY
Test
one-pole switch
Viper
Use rigid wiring cable min. 1.5 mm2.

3.1.2 Connection of Mains Voltage, Temperature Sensors and

Alarm
Alarm system
Viper
DOL 12
Front2
TEST
one-pole switch
Viper
2
Use rigid wiring cable min. 1.5 mm .

3.1.3 Connection of Mains Voltage, Temperature Sensors,

Alarm and MC 278M ON/OFF Emergency Opening
MC 278M ON/OFF EMERGENCY
OPENING
Alarm system
Viper
DOL 12
TEST
one-pole switch
Viper

3.1.4 Connection of Mains Voltage, Temp. Sensors, Alarm and

MC 278CT Temperature Controlled Emergency Opening
MC 278CT
Viper

3.1.5 Connection of Tunnel opening Motor
MC 278CT
Only connect one of the CL

75CT motors to the MC 278CT,
and place the motor as close to
the MC 278CT as possible.
3.2 Connection of Fans

3.2.1 Fan for Internal Fan Speed Controller, 2-wire
Viper
Maximum 6.8 A
2-wire

3.2.2 Fan for Internal Fan Speed Controller, 3-wire

Viper
3-wire
Maximum 6.8 A
3.2.3 Frequency Controlled Fan and ETA Fan

3.2.3.1 CL 74AV Winch Motor, Stepless and Frequency
Controlled/ETA Fan
This diagram is an example of the typical connection. This varies, however, depending on the current
setup. For exact connection, see the setup menu of Viper: Show installation.
NB In house 2 L1 must be moved to L2 (fixed phase

must be the same as the fan speed controller).
Viper
Air outlet 1
CL 74AV
See Show
installation

3.2.3.2 Two CL 74AV Winch Motors, Stepless and Frequency

Controlled/ETA Fans
NB In house 2 L1 must be moved to L2 (fixed phase

must be the same as the fan speed controller).
Air outlet 1
CL 74AV
Viper
Air outlet 2
CL 74AV
See Show
installation

3.3 Connection of External Fan Speed Controller

3.3.1 MC 37 External Fan Speed Controller
MC 37
MC 37, 230 V 16A
Viper
3.3.2 MC 23U External Fan Speed Controller

MC 23U
MC 23U, 3×400 V + N 10A
MC 23U, 3×400 V + N 13A
Viper

3.4 Connection of Winch Motors for Air Intake or System

with one Winch Motor
3.4.1 CL 75A 24 V Winch Motor for Air Intake
CL 75A 24 V
Air intake
Viper

3.4.2 Two CL 75A 24 V Decentralized Winch Motors for Air

Intake in one House with Intake in one Zone
Air intake 1 Air intake 2
Winch motor
CL 75A 24 V
Viper

3.4.3 Six CL 75A 24 V Decentralized Winch Motors for Air

Intake in one House with Intake in three Zones

Winch motor
CL 75A 24 V

Winch motor
CL 75A 24 V
Viper

Winch motor
CL 75A 24 V

3.4.4 CL 75A 230 V Winch Motor for Air Intake

CL 75A 230 V
Air intake
Viper

3.4.5 Joventa DAG 2.p1 Winch Motor for Air Intake

Joventa DAG 2.p1
Air intake
Viper

3.4.6 CL 74B Winch Motor for Air Intake

CL 74B
Air intake
Viper
3.4.7 Joventa DMG 1.1s Winch Motor for Air Intake

Joventa DMG 1.1s
Air intake
Viper

3.4.8 DA 20 Winch Motor for Air Intake

DA 20
Viper
Air intake
BL = Blue
Br = Brown
S = Black

3.4.9 CL 74AV Stepless Winch Motor for Air Intake

NB In house 2 L1 must be moved to L2 (fixed

phase must be the same as the fan speed
controller).
Air intake
CL 74AV
Viper BASIS MODULE

3.4.10 Two CL 74B Decentralized Winch Motors for Air Intake

CL 74B CL 74B
Air intake
Viper

3.5 Connection of Winch Motors for Air Outlet

3.5.1 CL 74AV Stepless Winch Motor for Air Outlet
NB In house 2 L1 must be moved to L2 (fixed phase must

be the same as the fan speed controller).
Viper
Air outlet 1
CL 74AV

3.5.2 Two Decentralized CL 74AV Stepless Winch Motors for

Air Outlet
NB In house 2 L1 must be moved to L2 (fixed phase must

be the same as the fan speed controller).
Air outlet 1
CL 74AV
Viper
Air outlet 2
CL 74AV

3.5.3 CL 75A 24 V Winch Motor for Air Outlet

CL 75A 24 V
Air outlet 1
Viper

3.5.4 CL 75A 230 V Winch Motor for Air Outlet

CL 75A 230 V
Air outlet 1
Viper

3.5.5 Joventa DAG 2.p1 Winch Motor for Air Outlet

Joventa DAG 2.p1
Air outlet 1
Viper

3.5.6 CL 74B Winch Motor for Air Outlet

CL 74B
Air outlet
Viper
3.5.7 Joventa DMG 1.1s Winch Motor for Air Outlet

Joventa DMG 1-1s
Air outlet 1
Viper

3.5.8 MultiStep® Air Outlet

CL 74AV is called Air outlet 1.
Viper
Step 8
Step 7
Step 6
Step 5
Step 4
Step 3
Step 2
Step 1
Air outlet 1
CL 74AV
Stepless
Distribute the fans on one, two

or three phases according to
the load.

3.5.9 MultiStep® Gable Fan for Air Outlet

MultiStep®
Viper
3.6 Connection of Heating

3.6.1 0-10 V Analog Heating
Analog heating shunt

Viper

3.6.2 Relay Heating (380 V Electric Heating)

Viper
3.6.3 Relay Heating (Solenoid Valve)

Viper

3.7 Connection of Sensors

3.7.1 DOL 14 Humidity Sensor
BL = Blue
BR = Brown
S = Black
Viper
3.7.2 Auxiliary Sensor (e.g. CO2/NH3/Wind Velocity)

3.8 Special Connections

3.8.1 Connection of Differential Pressure Sensor
Differential pressure sensor

Viper

3.8.2 Internal Cooling/Humidification/Soaking

Water from nozzle

Viper
Internal cooling
3.8.3 External Cooling

Cooled air
Air
Viper
External cooling

3.8.4 External Cooling, Pad

Viper
3.8.5 Pad Temperature Sensor

Viper
BL = Blue
BR = Brown
S = Black

3.8.6 Weather Station

Viper
Wind velocity
Wind direction

3.9 Connection of Equal Pressure System

We distinguish between two types of equal pressure systems:
1) MultiStep® air outlet: The swivel shutters are controlled by the MultiStep® principle and open
by turns
2) Stepless air outlets: The swivel shutters are mechanically connected and open equally much
Swivel shutter
CL 74A
Cable
Fan
Recirculation motor
3.9.1 Equal Pressure System - MultiStep®

Recirculation
Mount the recirculation fans in an external fan speed controller MC 37.
This diagram is an example of the typical connection.
MC 37
MC 37. 230 V 16 A
Viper

Air Supply
Mount the fans for air supply in an external fan speed controller MC 37.
This diagram is an example of the typical connection. Connect it to the potentiometer of Air intake 1 .
MC 37
MC 37. 230 V 16 A
Viper
Air Intake
See the above diagrams 3.4.
Air Outlet
Connect the air outlet like an ordinary MultiStep®.
3.9.2 Equal Pressure System - Stepless

Recirculation
Connect the recirculation fans to the internal fan speed controller. See diagram 3.2.1.
Air Intake and Outlet
Mount the fans in both air intake and air outlet in the external fan speed controller MC 37.
This diagram is an example of the typical connection. Connect it to the potentiometer of Air intake 1.
MC 37
MC 37. 230 V 16 A
Viper
Air Intake
See above diagrams 3.4.
Air Outlet
See above diagrams 3.5.

4 CABLE CHARTS - PRODUCTION

4.1 Basic Cable Charts
4.1.1 24-hour Clock, Feeding System, Light, Water, Silo
Weighing, Silo Augers and Cross Auger (230 V)
Wiring box
Viper
24-hour clock
Feeding system
Light
Water
Silo weighing
Silo auger
Silo auger
Cross auger

4.1.2 24-hour Clock, Feeding System, Light, Water, Silo

Weighing, Silo Augers and Cross Auger (400 V)
Wiring box
Viper
Silo weighing
24-hour clock
Feeding system
Light
Water
Silo auger
Silo auger
Cross auger

4.1.3 Dimmer, MS 41R Proximity Switch, Water Meter, Poultry

Weighers and Tip Weigher
Viper
Dimmer
MS 41R
proximity
switch
Water meter
Poultry
weighers
Tip weigher

5 WIRING DIAGRAMS - PRODUCTION

5.1 Basic Wiring Diagrams
5.1.1 Connection of Silo Augers 230 V
Silo 1
Silo 1 Silo 2
Silo 2

5.1.2 Connection of Silo Augers 400 V

Silo 1
Silo 1 Silo 2
Silo 2
5.1.3 Connection of Switch and Auxiliary Contactor

Switch and
contactor Viper/Wiring box

5.1.4 Connection of Silo Weighing Module with max. 1 m CAN

Cable
The silo weighing module has two inputs and each input can be connected with up to eight load
cells/weight bars, e.g. WB1600 or WB6000.
1) Check that the silo is placed max. 30 m from the climate computer. If the distance is longer,
use the installation guide on next page: (200 m CAN cable)
2) Mount a small watertight junction box next to the silo so that all load cell cables can reach it.
(The junction box is not included in the delivery)
3) Mount the silo weighing module next to the climate computer
4) Connect the silo load cell cables in parallel in the junction box
5) Connect the load cell cable shields mutually in the junction box with short connections (max.
20 mm)
6) Connect the junction box with the silo weighing module with max. 30 m shielded four-wire
load cell cable
7) Attach the silo weighing module by means of max. 1 m four-wire shielded cable to the four-
poled terminal strip on the I/O-module or the main module in the climate computer
8) Connect the cable shield under the toggle in the silo weighing module and on the main module
(will not be on the main module until the end of 2005)
Silo weighing module 1 m

Silo weighing module
Weighing module
I/O-module
Viper
WB1600 or WB6000
load cells/weight bars
Load cell shield

termination

5.1.5 Connection of 2 Input Silo Weighing Module with max.

200 m CAN cable
The silo weighing module has two inputs and each input can be connected with up to eight load
cells/weight bars, e.g. WB1600 or WB6000.
1) Check that the silo is placed more than. 30 m from the climate computer. If the distance is
shorter, use the installation guide on the previous page: (1 m CAN cable)
3) Mount the silo weighing module max. 30 m from the junction box
4) Connect the silo load cell cables in parallel in the junction box
20 mm)
load cell cable
7) Mount the manufacturer-supplied data network module on the main module. Fasten the screw
firmly and connect the flat cable
8) Attach the silo weighing module by means of max. 200 m two-wire twisted pair with double
shield (Cat. 5 cable twisted pair) to the data network module in the climate computer. Always
use two wires from the same twisted pair to CAN HI and LO. Do not use two wires from
different pairs).
9) Connect the cable shield under the toggle in the silo weighing module and on the data network
module
10) Connect 230/240 V mains voltage to the power module in the silo weighing module

Silo weighing module 200 m
Weighing
module
Power module
MC 235/236
Data network
Viper
module
WB1600 or WB6000 load

cells/weigt bars
Load cell shield

termination

5.1.6 Connection of 4 Input Weighing Module with max. 200 m

CAN cable
The weighing module has four inputs and is designed for silo weighing. Each input can be connected
with up to eight load cells/weight bars, e.g. WB1600 or WB6000.
1) Check that the silo is placed more than 30 m from the climate computer. If the distance is
shorter, use the installation guide on the previous page: (1 m CAN cable)
3) Mount the weighing module max. 30 m from the junction box
4) Connect the load cell cables in parallel in the junction box
20 mm)
load cell cable
7) Mount the manufacturer-supplied data network module on the main module. Fasten the screw
firmly and connect the flat cable
8) Attach the weighing module by means of max. 200 m two-wire twisted pair with double shield
(Cat. 5 cable twisted pair) to the data network module in the climate computer. Always use
two wires from the same twisted pair to CAN HI and LO. Do not use two wires from different
pairs).
9) Connect the cable shield under the toggle in the weighing module and on the data network
module
10) Connect 230/240 V mains voltage to the power module in the weighing module
Two of the weighing module inputs can be used for animal weighing as well.

Weighing module 200 m
Weighing modulel
Power supply
Data network module
Viper
WB1600 eller WB6000

weigtbars
Loadcell schield
termination

5.1.7 Connection of DOL 90 Water Meter

Activate the pull-down resistance. See jumper number in the setup menu Show installation.
Viper
5.1.8 Connection of Poultry Weigher

Weigher
Poultry 2
weigher
Weigher
1

5.1.9 Connection of Sensor in Cross Auger Container

Sensor in cross auger container
MS 41R
5.1.10 Connection of Feed Demand Sensor

Feed demand sensor
MS 41R

5.1.11 Connection of Relays for Light, Water, Feeding System

and Cross Auger
Water
Light
Feeding system
Cross auger

5.1.12 Connection of Sensor in the last Pan

Wiring box
MS 45R
MS 45R sensor in the last pan
House
Motor relay, thermoswitch
5.1.13 Connection of Tip Weigher

Tip weigher pulse

relay

5.1.14 Connection of 24-hour Clock

C
Viper


2006.05.01 • 609181-02 • 9.15 • EN
Big Dutchman International GmbH • Calveslage • Auf der Lage 2 • 49377 Vechta
Tel. 04447/801-0 • Fax 04447/801-237

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99-97-1962

Viper Climate and

Viper Climate and Production Computer

2 CABLE CHARTS - CLIMATE 8

3 WIRING DIAGRAMS - CLIMATE 16

3.2 Connection of Fans ............................................................................... 20

3.3 Connection of External Fan Speed Controller .................................... 23

Viper Climate and Production Computer

3.5 Connection of Winch Motors for Air Outlet ......................................... 33

3.6 Connection of Heating .......................................................................... 40

3.7 Connection of Sensors ......................................................................... 42

3.8 Special Connections ............................................................................. 42

Viper Climate and Production Computer

3.9 Connection of Equal Pressure System................................................ 46

4 CABLE CHARTS - PRODUCTION 48

5 WIRING DIAGRAMS - PRODUCTION 51

Viper Climate and Production Computer

Viper Climate and Production Computer

2 CABLE CHARTS - CLIMATE

2.1 Basic Cable Charts

2.1.2 System with MC 278M ON/OFF Emergency Opening

Viper Climate and Production Computer

2.1.3 System with MC 278CT Temperature Controlled

Viper Climate and Production Computer

2.1.4 Winch Motors

For larger systems, see the cable chart for MultiStep®

Viper Climate and Production Computer

2.1.5 MultiStep® 230 V

2.1.6 Fans 400 V

Viper Climate and Production Computer

2.1.6.1 Fans – one Phase

Viper Climate and Production Computer

2.1.7 Fans, Heating, Cooling, 24-hour Clock, Auxiliary Sensor

Window emergency air inlet

Analog heating shunt

ON/OFF relay heating

Viper Climate and Production Computer

2.1.8 Wiring box, Fans, Heating, Cooling, 24-hour Clock,

Analog External cooling

Viper Climate and Production Computer

2.1.9 Winch Motors

min. 1.5 mm2

Cable dimensions for CL 75

Viper Climate and Production Computer

3 WIRING DIAGRAMS - CLIMATE

Use rigid wiring cable min. 1.5 mm2.

Viper Climate and Production Computer

3.1.2 Connection of Mains Voltage, Temperature Sensors and

Viper Climate and Production Computer

3.1.3 Connection of Mains Voltage, Temperature Sensors,

Use rigid wiring cable min. 1.5 mm2.

Viper Climate and Production Computer

3.1.4 Connection of Mains Voltage, Temp. Sensors, Alarm and

Use rigid wiring cable min. 1.5 mm2.

Viper Climate and Production Computer

3.1.5 Connection of Tunnel opening Motor

Only connect one of the CL

3.2 Connection of Fans