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Safety Rupture Disc Assemblies Operating Instruction Manual: General Instructions
Safety Rupture Disc Assemblies Operating Instruction Manual: General Instructions
Safety Rupture Disc Assemblies Operating Instruction Manual: General Instructions
Safety rupture discs are installed in Parr laboratory pressure should not exceed 90% of their design
reactors and pressure vessels to protect the equip- burst pressure. This guidance was developed to
ment and the operator from unexpected overpressure. protect these discs from the effects of repeated
These safety devices are made in several styles, each pressure pulsing. While no cycle life is guaranteed,
designed to match the size constraints and the relief discs held to this 90% limit may be expected to
flow requirements of the reactor or vessel on which it withstand 5,000 pressurization cycles. For most
is used. Each assembly consists of a domed, frangible Parr Pressure Vessels 5,000 cycles represents many
metal disc clamped firmly against a carefully machined years of service.
orifice through which the disc will rupture and release
pressure/material from the vessel if the internal pres- It should be noted that the burst pressure tolerance
sure reaches a pre-determined burst range. All assem- of these discs is ± 5%. So to take a disc to 90% of its
blies have either a safety tee or provision for attaching design may in fact be taking it to 95% of its actual
extension piping or tubing to carry any discharge to a burst pressure. This does not leave much room for
safe area if the rupture disc should burst. The different pressure excursions.
rupture disc assemblies used in Parr equipment are
illustrated with listings of the particular units in which
The 600 psi discs are the lowest rating offered in
each is installed. The rupture disc installed in each Parr
the 526HC Series discs and in the 708HC Series,
reactor or pressure vessel will function as an effective
800 psi is the lowest available rating. If lower relief
safety device when used as directed.
pressures are desired or required, the user should
It is essential that the user of this equipment read and install a spring - loaded relief valve on the vessel to
observe the following instructions. Rupture discs are of serve as a primary relief device, leaving the rupture
such simple construction that the user will often take disc in the system as the fail-safe protection in case
them for granted. Potential hazards can occur from: im- the mechanical relief valve does not function as
proper disc selection, improper installation, improper intended.
maintenance, improper usage, overfilling, over pressur-
izing, and from failure to provide adequate venting. Standard rupture discs can be furnished with a
declaration of conformity showing burst pressures
at room temperature. At temperature rupture discs
GENERAL INSTRUCTIONS can also be furnished with a declaration of confor-
mity showing burst pressures at room and elevated
1. Retain the disc identification tag. temperatures. Custom discs made of other than
All rupture discs are furnished with a metal tag standard materials or burst ratings can be provided
which identifies the burst rating of the disc at a within the limits of available materials and size
particular temperature as well as the material of the constraints. A minimum of three discs is usually
disc. When a complete reactor system or general required for a special order.
purpose vessel is furnished with a rupture disc,
these tags are attached to the safety head body 3. Select a suitable disc material.
prior to shipment. The disc must be made of a material which is com-
patible with the environment in which it is used.
When installing a replacement disc, the new tag This is particularly important when a reactor is used
should be attached to the safety head body. It is for several different purposes. A disc that may have
important that these tags remain on the apparatus been satisfactory for an original application may
so that both present and future operators will be not be suitable in a different situation. The Alloy
aware of the disc rating. 600 series discs usually installed in Parr pressure
equipment will resist most chemical vapors, yet it
2. Select the proper burst rating. cannot be assumed that an Alloy 600 disc will be
Our standard rupture discs are made of thin metal suitable for all applications. Strong mineral acids,
foils which are domed. The discs are installed with strong organic acids and wet halogens will attack
the inside of the dome (concave side) exposed to Alloy 600 to varying degrees. If corrosion becomes
the pressure. The general guidance for rupture discs a problem, gold facing or alternate disc materials
of this design is that their maximum operating are available.
1415 HC SERIES
708 HC SERIES
526 HC / 581 HC SERIES
www.parrinst.com 3
Safety Rupture Disc Assemblies
Series 526HC Discs for 1/4” Orifice (For A888HC2 Assembly) (Continued)
Part Number Burst Rating (psi) Max. Operating Pressure (psi) Temperature Material CE
526HCP10CTYZ35 1000 900 350 ºC Alloy 600 Y
526HCP10CTYZ50 1000 900 500 ºC Alloy 600 Y
526HCP19CTYZ35 1900 1710 350 ºC Alloy 600 Y
526HCP19CTYZ50 1900 1710 500 ºC Alloy 600 Y
526HCP20CHYZ50 2000 1800 500 ºC Alloy C276 Y
526HCP20CTYZ35 2000 1800 350 ºC Alloy 600 Y
526HCP20CTYZ50 2000 1800 500 ºC Alloy 600 Y
526HCP29CHYZ30 2900 2610 300 ºC Alloy C276 Y
526HCP29CTYZ35 2900 2610 350 ºC Alloy 600 Y
526HCP29CHYZ35 2900 2610 350 ºC Alloy C276 Y
526HCP30CHYZ35 3000 2700 350 ºC Alloy C276 Y
526HCP30CTYZ35 3000 2700 350 ºC Alloy 600 Y
526HCP30CHYZ50 3000 2700 500 ºC Alloy C276 Y
526HCP30CTYZ50 3000 2700 500 ºC Alloy 600 Y
526HCP42CTYZ60 4200 3780 600 ºC Alloy 600 Y
526HCP44CTYZ50 4400 3960 500 ºC Alloy 600 Y
526HCP50CHYZ35 5000 4500 350 ºC Alloy C276 Y
526HCP50CHYZ35 5000 4500 350 ºC Alloy C276 Y
526HCP50CHYZ50 5000 4500 500 ºC Alloy C276 Y
526HCP50CTYZ35 5000 4500 350 ºC Alloy 600 Y
526HCP50CTYZ50 5000 4500 500 ºC Alloy 600 Y
526HCP59CTYZ50 5900 5310 500 ºC Alloy 600 Y
526HCP80CTYZ50 8000 7200 500 ºC Alloy 600 Y
526HCP94CHYZ35 9400 8460 350 ºC Alloy C276 Y
526HCP10CR ‡ 1000 900 22 °C Tantalum Y
‡ Maximum operating pressure will vary dramatically with increase in temperature.
www.parrinst.com 5
Safety Rupture Disc Assemblies
SAFETY RUPTURE DISC ASSEMBLIES FOR PARR APPARATUS
A888HC2*
302VBAD 366VBAD
A888HC2
A888HC2
**49HC2
ORIFICE CONE
A707HC2*
A1417HC*
**760HC
ORIFICE RING
ASSEMBLY INSTRUCTIONS:
1) INSTALL 760HC ORIFICE RING W/TAPER AS SHOWN
2) INSTALL 1415HC STYLE RUPTURE DISC W/BUBBLEwAS
wSHOWN
w.pa rrinst.com 7
3) INSTALL 1416HC BACKUP ORIFICE W/5 TAPER NEXT TO
RUPTURE DISC R1
4) INSTALL 759HC2 PIPE OUTLET TO COMPLETE ASSEMBLY
231M R17 11/08/16