FINAL BLACK BOOK Latest PDF

AUTOMOBILE RESEARCH& HOMOLOgATIOn CEnTER| 2019-2020
INTRODUCTION
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SYNOPSIS
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PRIMARY OBJECTIVES
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SECONDARY OBJECTIVES
TERTIARY OBJECTIVES
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AIMS & OBJECTIVES

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NEED OF THE PROJECT

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1.0 OVERVIEW OF ACCIDENTS IN INDIA
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Accidents per capita are increasing; Goa and Kerala have most share of accidents per
lakh population
While each bar represents decadal data,

the 2014-15 data is only half way through
the decade.
Number of road accidents/ lakh Number of persons killed in road accidents/

population lakh population
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2.0 ERA OF ELECTRIC VEHICLES IN INIDA
CO2 EMISSIONS FROM VEHICLES

MILLION TONNES OF CO2
800
600
400
200
0
2015 2018 2021 2024 2027 2030
NO. OF YEARS
CURRENT TRANSFORMATIVE
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CONSUMPTION FROM PASSENGER

TRANSPOTATION
ENERGY REQUIREMENT ON MTOE

300
200
100
0
2015 2017 2022 2024 2030
NO. OF YEARS
CURRENT TRANSFORMATIVE
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ADVANTAGES FOR THE FUTURE OF ELECTRIC VEHICLES
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WHY INDIA LACKS IN ELECTRONIC VEHICLE DEVELOPMENT

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3.0 OVERVIEW OF AUTOMOBILE INDUSTRY IN INDIA

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Death trolls company wise [lakhs]
0.4
0.6
2.2
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Company A Company B Company C Company D Company E
GOVERNMENT INITIATIVES
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4.0 INDIA THE NEW R&D HUB FOR AUTOMOBILE INDUSTRY
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5.0 CURRENT STATUS OF THE ECONOMY & CAR
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6.0 TATA MOTORS CASE STUDY [ PIMPRI, PUNE]
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6.1 NATRAX CASE STUDY [ PRITHAMPUR, INDORE]
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6.3 EURO NCAP CASE STUDY [ BELGIUM, BRUSSELS]
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6.4 AUTOMOBILE RESEARCH CENTER [ WEST CHICAGO]
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7.0 SITE OVERVIEW

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COMPARATIVE ANALYSIS
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CONNECTIVITY TO OTHER CITIES
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SITE CONNECTIVITY
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9.0 SELECTION CRITERIA OF THE SITE

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10.0 SITE TOPOGRAPHY

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11.0 DESIGN PROGRAMMING & BRIEF
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10.0 DESIGN PROGRAMMING

TOPIC: PROGRAMMING OF AUTOMOBILE RESEARCH CENTRE
SR.NO PROGRAMMING AREAS (SQ.M)No.OCCUPANTS
A ADMINISTRATION DEPARTMENT
1 General admin , reception and waiting lobby 100 2
2 Chairman cabin, reception and waiting 40 2
3 Managing directors cabin, reception and waiting 20 2
4 Directors cabin, reception and waiting 20 2
5 Admin office 500 40
6 Staff office 100 10
7 Accounts office 200 10
8 AC / Record room 25 5
9 Conference rooms 50
TOTAL 1055 73
B Human Research department

1 HOD office, waiting lobby 20 2
2 staff office 190 30
TOTAL 210 32
C Maintenance department
1 GM maintenace cabin & secretary 20 2
2 staff office 190 30
3 Conference room 25
3 Storage [mechanical] 50
TOTAL 285 32
D Security department
1 GM cabin secretary 20 2
TOTAL 120 22
E Materials department
TOTAL 95 22
F Administration department
TOTAL 320 42
G Electronic data processing department

3 conference room 50
TOTAL 270 42
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G Electronic data processing department

3 conference room 50
TOTAL 270 42
H Design development & Research centre

1 Computer aided design and computer aided engineering 200 20
2 Design & development office and labs 300 20
3 Drive line and transmission units (clutch, brakes, axle,chassis) 200 20
4 Vehicle structural systems 200 20
TOTAL 900 80
I Environmental engineering
1 Engine design & engineering unit. 50 5
2 Chemical testing laboratories. 40 8
3 Engine testing unit [enclosed]. 10 3
4 Engine monitering R&D unit. 30 2
5 Working station. 70 3
TOTAL 200 21
J Crash test units

1 Frontal offset testing (70 kmph proposed) 2100 10
2 Side & rear impact testing 2100 10
3 Passive Pedestrian protection testing 1000 5
4 whiplash test 262 20
5 Roll mitigation control 1500 20
6 AEB urban test [pedistrain crash avoiding system] * 5
7 lane control test * 5
8 Certificate & standardisation department 1700 50
9 Admin waiting and reception area 200 10
10 working station post testing 1000 20
11 assembly and workstation prior testing 1000 10
12 painting station 1000 5
13 screening monitering R&D 1000 20
14 Visitors area 1000
15 Sand pit testing 2150 20
TOTAL 16012 210
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K Electric vehicle research & Development unit

1 Design & development unit. 350 32
2 Assembly line 750 10
3 workstations. 280 5
4 Engine testing units. 90 9
5 Electric traction motor. 200 5
6 Traction battery pack unit. 400 5
7 Transmission unit. 200 5
8 DC converter unit. 400 10
9 Solar electric unit. 400 5
10 Power electronics controller. 200 5
11 Thermal cooling system. 200 5
12 Battery auxiliary unit. 100 3
13 Electric magnetic roads development, 200 5
14 R&D monitoring unit. 100 10
15 Admin, reception and waiting lobby 100 10
TOTAL 3970 124
L Advanced hybrid & hydrogen fuel cells department

1 Energy system sensor laboratories. 100 5
2 Hydrogen fuel chemical laboratories. 175 15
3 Fuels cells chemical laboratories. 160 15
4 Petrol & hydogen hybrid laboratories. 100 5
5 Bio fuels laboratory. 150 10
6 Fuel cell converter unit. 100 10
7 Hybrid diesel & petrol units lab. 100 5
8 Electric hybrid unit. 200 10
9 Compilation units of labs. 240 20
10 Working station. 100 10
11 Assembly unit. 280 25
12 Engine testing unit. 260 15
13 Design and development unit. 350 45
14 R&D monitering unit. 155 20
15 Control room for engine testing. 100 10
16 Cold storage. 50 2
17 Visitors space. 200 50
TOTAL 2820 272
M Carbon fibre development and design unit

1 Design & development unit. 50 4
2 Chemical composition laboratories. 30 4
3 Strength testing units. 50 4
4 Modelling units. 30 5
5 R&D monitoring units. 50 5
6 Working stations units. 70 5
7 Storage. 20 1
8 Admin reception waiting lobby. 50 2
TOTAL 350 30
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N Advanced Traction control & ECU development unit

1 Design & Engineering of traction control 200 10
2 Design & Engineering of ECU unit 200 10
3 In house testing areas 100 10
4 Working stations 300 15
5 R&D monitoring unit 100 10
6 Simulation unit 50 5
TOTAL 950 60
O Terrian test tracks & torture tracks

1 Wet road test unit 900
2 Rough road test unit 900
3 sand road test unit 900
4 Mud test unit 900
5 Pothole test unit 900
6 Water test unit 900
7 bad road test unit 900
8 Monitering & research unit for TT & TC 500
TOTAL 6800
P NVH levels unit

1 NVH level room 200 0
2 assembly unit 50 5
3 R&D Monitoring room 30 5
4 NVH Simulation room 50 3
TOTAL 330 13
Q Engine testing Ideling stations 400 10
R ADVANCED SUSPENSION COMFORT AND BODY CONTROL UNIT

Design & engineering development unit. 100 15
Working station. 200 20
Arch shake rigger units. 50 5
R&D monitoring unit. 50 5
Control room. 20 2
In house testing machines. 200 5
TOTAL 620 52
S Aerodynamics Research & development unit

1 Wind tunnel testing unit. 300 5
2 R&D monitoring unit. 30 3
3 Control room. 20 2
TOTAL 350 10
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T Structural dynamics unit

1 Chassis development and design. 200 10
2 Body frame design and development. 200 10
3 Vehicle design and simulation unit. 100 5
4 Composite materials design & development. 200 10
5 Working stations. 500 20
6 Modelling unit. 200 10
7 Body endurance testing unit. 200 10
8 R&D Monitoring units. 100 5
TOTAL 1700 80
U Power - train Engineering depatment

1 Powertrain design unit 200 10
2 Design & RD engineering unit 200 10
3 Simulation unit 50 5
4 Working stations 500 25
5 Engine & powertrain testing units 300 15
6 R&D monitoring unit 100 5
TOTAL 1350 70
V Modelling unit 300 10
W Military/ Special forces Research & development unit

Design & development of military vehicles. 400 10
Design & development of vehicular armor. 400 10
Design & development of commercial vehicles. 400 10
Military grade tire tronic . 400 10
Engine powertrain design unit 400 10
Military grade structural dynamics. 400 10
Assembly line. 400 40
Working stations. 400 30
In house testing unit. 400 20
R&D monitoring unit 400 10
TOTAL 4000 160
X
Design development unit. 100 5
Design R&D technology. 100 5
Assembly stations. 100 5
Installations systems. 200 5
Work stations. 200 10
Simulation units. 100 5
Monitoring units. 50 2
TOTAL 850 37
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Y Common assembly line & Manufacturing unit 4000 100

Z Monitoring track facility tower 3000 50
A1 Artificial intelligence & development unit 400 20
A2 Recreational & Exhibition area

1 Exhibition hall 1500
2 Indoor Auditorium 1500
3 Open air amphitheatre 800
4 Yoga and meditation centre 300
5 Recreational areas 2000
6 Awarness center 500
TOTAL 6600
A3 TESTING TRACKS
1 The big R Track [ covering 2.4 kms start to end] 48000
2 Steering pad ESP Testing track 8000
3 Quarter mile track 9000
4 torture testing tarks
5 handling speed racing track 4800
69800
A4 Miscellaneous units
1 Storage warehouse 2000 20
5 Staff quarters 4000 200
4 Kitchen & pantry 200 15
5 Dinning area 2000
6 Fire station 1000 5
7 Hospital 1000 15
8 towing facility unit 200 10
9 cranes facility unit 300 10
TOTAL 10700 275
TOTAL BUA OF THE SITE 60807 1949

TOTAL LAND COVERAGE OF TRACKS 83200
TOTAL SITE AREA 100 ACRES 404700
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11.0 DESIGN PROCESS
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12.0 DESIGN CONSIDERATIONS
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13.0 DESIGN MATERIALS
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14.0 BIBLOGRAPHY
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AUTOMOBILE RESEARCH& HOMOLOgATIOn CEnTER| 2019-2020

AIMS & OBJECTIVES

NEED OF THE PROJECT

1.0 OVERVIEW OF ACCIDENTS IN INDIA

While each bar represents decadal data,

Number of road accidents/ lakh Number of persons killed in road accidents/

2.0 ERA OF ELECTRIC VEHICLES IN INIDA

CO2 EMISSIONS FROM VEHICLES

CONSUMPTION FROM PASSENGER

ENERGY REQUIREMENT ON MTOE

ADVANTAGES FOR THE FUTURE OF ELECTRIC VEHICLES

WHY INDIA LACKS IN ELECTRONIC VEHICLE DEVELOPMENT

3.0 OVERVIEW OF AUTOMOBILE INDUSTRY IN INDIA

Death trolls company wise [lakhs]

Company A Company B Company C Company D Company E

4.0 INDIA THE NEW R&D HUB FOR AUTOMOBILE INDUSTRY

5.0 CURRENT STATUS OF THE ECONOMY & CAR

6.0 TATA MOTORS CASE STUDY [ PIMPRI, PUNE]

6.1 NATRAX CASE STUDY [ PRITHAMPUR, INDORE]

6.3 EURO NCAP CASE STUDY [ BELGIUM, BRUSSELS]

6.4 AUTOMOBILE RESEARCH CENTER [ WEST CHICAGO]

7.0 SITE OVERVIEW

CONNECTIVITY TO OTHER CITIES

9.0 SELECTION CRITERIA OF THE SITE

10.0 SITE TOPOGRAPHY

11.0 DESIGN PROGRAMMING & BRIEF

10.0 DESIGN PROGRAMMING

B Human Research department

G Electronic data processing department

G Electronic data processing department

H Design development & Research centre

J Crash test units

K Electric vehicle research & Development unit

L Advanced hybrid & hydrogen fuel cells department

M Carbon fibre development and design unit

N Advanced Traction control & ECU development unit

O Terrian test tracks & torture tracks

P NVH levels unit

Q Engine testing Ideling stations 400 10

R ADVANCED SUSPENSION COMFORT AND BODY CONTROL UNIT

S Aerodynamics Research & development unit

T Structural dynamics unit

U Power - train Engineering depatment

V Modelling unit 300 10

W Military/ Special forces Research & development unit

Y Common assembly line & Manufacturing unit 4000 100

A2 Recreational & Exhibition area

TOTAL BUA OF THE SITE 60807 1949

11.0 DESIGN PROCESS

12.0 DESIGN CONSIDERATIONS

13.0 DESIGN MATERIALS

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