RENR2477-01

December 2001

GENERATOR PANEL ALARM MODULE OR PUMP STOP PANEL PUMP RUN VOLTAGE ADJUST ENGINE MONITORING
SET CONTROL LIGHT MANUAL SYNC MODULE PUSHBUTTON LIGHT PUSHBUTTON RHEOSTAT SYSTEM
START AID
SWITCH SCROLL SWITCH ABBREVIATIONS

MODE CLEAR AFTS AUTOMATIC FUEL TRANSFER SYSTEM KWR KILOWATT RELAY
SWITCH ALM ALARM MODULE
ALR ALARM RELAY
ALT ALTERNATOR L LOAD LEADS
WARNING ASR AIR SHUT-OFF RELAY LFLS LOW FUEL LEVEL SWITCH
SCROLL ATB AC TRANSFORMER BOX LFSR LOW FUEL SHUTOFF RELAY
ATR ALTERNATOR TEMPERATURE RELAY
HIGH
PUMP STARTING PUMP
COOLANT STOP AID RUN DISPLAY
TEMP

LOW
COOLANT
TEMP
CLEAR

LOW
BATT BATTERY MAN MANUAL
LOW OIL OIL
PRESSURE MODE
PRESSURE
LOW
BC BATTERY CHARGER MPU MAGNETIC SPEED PICKUP
FUEL DISPLAY
EMERGENCY LEVEL
STOP
SYSTEM
BCF BATTERY CHARGER FAILURE SWITCH MV MOTOR VALVE/SOLENOID VALVE
NOT IN PANEL
HIGH WATER
TEMP
AUTO
LIGHTS LH
BTR BEARING TEMPERATURE RELAY
LOW
BATTERY
ENGINE VOLTAGE RH
OVERSPEED
LH/RH
LOW
SELECT
COOLANT
LEVEL

OVERCRANK CAM CUSTOM ALARM MODULE NC NORMALLY CLOSED

STOP EMERGENCY NO NORMALLY OPEN
FAULT R R
STOP
OFF CB CIRCUIT BREAKER
SHUTDOWN RESET

FAULT CCM CUSTOMER COMMUNICATION MODULE

ALARM
AUT
OL OVERLOAD CONTACTOR
ALARM
SILENCE
COOLDOWN
STOP
AUTO CIM CUSTOMER INTERFACE MODULE
PHASE ENGINE LAMP ALARM SERVICE
EXIT
SELECT METER TEST CODES MODE

MAN
CR CRANK RELAY
START

560-642 154-3045 CT CURRENT TRANSFORMER PC PUMP CONTACTOR

CTR CRANK TERMINATION RELAY PL PANEL ILLUMINATION LIGHT
PLS PANEL LIGHT SWITCH
POT POTENTIOMETER
D DIODE
PR PUMP RELAY
DVR DIGITAL VOLTAGE REGULATOR PRL PUMP RUN LIGHT

3456 Generator Set with EMCP II

SPEED ADJUST PRPB PUMP RUN PUSHBUTTON
POTENTIOMETER ECLS ENGINE COOLANT LOSS SENSOR PS PINION SOLENOID
ENGINE ECM ELECTRONIC CONTROL MODULE PSL PUMP STOP LIGHT
CONTROL ECS ENGINE CONTROL SWITCH PSPB PUMP STOP PUSHBUTTON
EMERGENCY STOP

Electrical System
PWM PULSE WIDTH MODULATED
SWITCH ECTS ENGINE COOLANT TEMPERATURE SENSOR
PUSHBUTTON EFR ENGINE FAILURE RELAY
PANEL EGR ELECTRONIC GOVERNOR RELAY
RAN REMOTE ANNUNCIATOR
LIGHT EOPS ENGINE OIL PRESSURE SENSOR
RDM RELAY DRIVER MODULE
SWITCH EOTS ENGINE OIL TEMPERATURE SENSOR RFI RADIATED FREQUENCY IMMUNITY
RR RUN RELAY
CCB1-UP EPIR
ESPB
ETHER PULL-IN RELAY
EMERGENCY STOP PUSH BUTTON
ESTS EMERGENCY STOP SWITCH ON ENCLOSURE
CAH1-UP EXC EXCITOR SASV START AID SOLENOID VALVE
SAS START AID SWITCH

CBX1-UP SEC
SHTC
SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
F FUSE
SM STARTING MOTOR
8AZ1-UP FCR
FRBS
FUEL CONTROL RELAY
FUEL RUPTURE BASIN SWITCH
SMMS STARTING MOTOR MAGNETIC SWITCH
SMR STARTING MOTOR RELAY
SP SPEED ADJUST POTENTIOMETER
SR SLAVE RELAY
GFR GENSET FAULT RELAY
GNDFCT GROUND FAULT CT
GNDFR GROUND FAULT RELAY
T GENERATOR LINE LEADS
GRR GENERATOR RUN RELAY TDR TIME DELAY RELAY
GSC GENERATOR SET CONTROL TSC TRANSFER SWITCH POSITION
INDICATING CONTACT

HC HEATER CONTACTOR
VAR VOLTAGE ADJUST RHEOSTAT

IC REMOTE START/STOP INITIATE CONTACT VR VOLTAGE REGULATOR

GENERATOR RUNNING RELAY FUSE BLOCKS LOW FUEL

PWM MODULE AC TRANSFORMER BOX
LEVEL SHUTDOWN RELAY
TIME DELAY RELAY

CRANK RELAY DIODES

Volume 1: Electronic & AC/DC Panel Group and Schematic
ETHER START RELAY
© 2001 Caterpillar Printed in U.S.A.
All Rights Reserved

F11

F12
+
~ A1 B1 15
6 5 4 6 5 4 6 5 4
F13
3 2 1 3 2 1 3 2 1
3 2 1

CATERPILLAR A

AB FSM3U
1mn

-B S D +B
.8
1.0

.6 t
0
.4

TBC
.2

B A B A B A

EPIR 9 8 7 16 18 A2 ~
- 9 8 7 9 8 7

CR TDR GRR F15 F23 LFSR 50 50

51 51

61 61

52 52

53 53

L1 L1

L3 L3

80 80

82 82

KILOWATT
RELAY ALARM
RELAY

DC TERMINAL
PUMP
AC TERMINAL STRIP
STRIP
DC PANEL RELAY AC TERMINAL FUSE
STRIP BLOCKS

AC PANEL
6 5 4 6 5 4 6 5 4

DC TERMINAL 3 2 1 3 2 1 3 2 1

STRIP GROUND FAULT

RELAY
F50 F51 F52

B A B A B A
WINDING
9 8 7 9 8 7 9 8 7
TEMPERATURE 6

3
5

2
4

1 PUMP
KWR ALR PR RELAYS CONTACTOR
B A
GND5

GND6
CCM+

GND2
GND1

GND3
GND4
SP1A

136
137
CCM-

101

110
131
108
109

202
203
206
207
157
159
HC1

7
HC4

9 8
SP4
SP1

SP2
SP2

51
T0
50
50
50
SP3

52
53
45A

BO

MT
ER
D+

SV
SV
SV
SV

FP
EL
ES
30
30
30
30
37
38

57
57
59
62
62
63
67

90
99

80
82

87
10
10

17

D-
18

21

89
19
20
20

67

22

88
46

45

34
1
1
1
1
2
2
2
2

6
5
5

2
2
2
2

AR GNDFR
ATR ATR ARMING
RELAY MERLIN GERIN
multi 9

C60N
PC

ABCDEFGHIJ ABCDEFGHIJ OFF

DC TERMINAL STRIP (TBD1) AC TERMINAL STRIP (TBA1) adjust

set point
read
adjust
set point
read
F16 F17 F18 MCB1 F21 F22 F32 F33
12 567 12 567 HC

FUSE
BLOCKS

70
83
85
77
5
HEATER
CIRCUIT CONTACTOR
B BREAKER
BC
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
DC PANEL set point set point
read read

GND 12 567 12 567

2 AC PANEL
DC CHASSIS 2
F50 F51 F52
3
BTR ATR BATTERY
6 5 4 6 5 4 6 5 4 6 CHARGER
3 2 1 3 2 1 3 2 1

6 6 5 4

10 3 2 1

AC TERMINAL
30
B

9 8
A

7
B

9 8
A

7
B

9 8
A

7
BEARING STRIP
KWR ALR PR
57 B A

61 9 8 7

TEMPERATURE
O/UVR AR GNDFR
ATR ATR 63
87 PC
RELAY
ABCDEFGHIJ ABCDEFGHIJ MERLIN GERIN

88
multi 9

adjust adjust C60N

set point set point

read read

12 567 12 567 89 OFF OFF

90
99 F16 F17 F18 MCB1 F21 F22 F32 F33
HC
D+ PUMP
D- ALARM
ABCDEFGHIJ ABCDEFGHIJ
KILOWATT RELAY
RELAY
adjust adjust
set point
read
set point
read CCM+
12 567 12 567
DC 40 PIN CCM-
DC TERMINAL RELAY
BTR ATR CONNECTOR ATA+ STRIP
ATA-
BC
RDM
AC DC
47 6 5 4 6 5 4 6 5 4
48
3 2 1 3 2 1 3 2 1
49
231A
232A CUSTOMER
233A TERMINAL STRIP (TBA 2) FUSE
231B
BLOCKS
DC TERMS

232B
233B
231C B A B A B A
232C GND 148 139 131 131 132

233C 9 8 7 9 8 7 9 8 7

64

GND1

GND2
GND

EF1
EF2
101
108
109
110
133
133
136
137
157
159
202
203
206
207
132

140
142
209
210

120
122
124
65
AC 40 PIN 66
CONNECTOR 132 131 131 139 148 GND
(TBD 2)
AC TERMS

(TBA 2)
RFI

132 131 133 GND GND

GND GND 133 131 132

GND

SP1
SP2
SP3
SP4
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6
VOLTAGE
GROUND
7W-9799

REGULATOR

(TBD 2)
154
156
VIEW B-B
MARSHALLING BOX CUSTOMER TERMINAL STRIP CHASSIS ONLY SHOWN
CUSTOMER (FRONT VIEW) B (TBC)
GROUND BAR
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CUSTOMER
240V
AC SUPPLY

240

L1 L2

K C C C K
GND 132 133

NOTE Q

17 38 CR 66 19
132 136 136 136 137 137 141 VOLTAGE REGULATOR TERMINAL CHART
F16 HC
2A 2 8 A1 A2 REGULATOR TERMINAL DESTINATION CROSS REFERENCE
A B C D E F G H J K L M N O P Q R S

141
VR6-B 7 6A - 4 8 9 - - 5A 22 24 20 F1 F2 26 28 30 6
HC SPACE HEATER
135 140 140 140 DIGITAL 7 45 - - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
132
F17 45 44
1 2 240 VAC PF/KVAR 7 - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
8A H1 H3
A

B
H2 H4
SLR CHART
HC SYNCHRONIZING
133 141 142 142 142 VOLT LINE
F18
RESISTOR TAP
3 4
TO LINE
8A 240 VAC SETTING CHART
BATTERY

1600 OHM
CHARGER NOTE L 208 USE E-D 1760 OHM
A
J SEE CHART 240 USE E-C 2400 OHM
J

3200 OHM
BELOW NOTE P B
300 USE E-B 5600 OHM
MCB1
16 AMP
NOTE K + - 380 USE E-B 5600 OHM
HC BATTERY DISCONNECT
132 138 148 148 1L1 JACKET C

640 OHM
BATTERY BATTERY SWITCH 400 USE E-B 5600 OHM
1 2 5 6 WATER NOTE BL
+ - CHARGER 416 USE E-A 7200 OHM
HEATER 240 VAC BATTERY CHARGER TERMINAL CHART
UL

1760 OHM
CB1 60A NOTE N D
14 AWG 4 2 BATTERY CHARGER DESIGNATION 40 480 USE E-A 7200 OHM
ALT
A B PS1
14 AWG SM1 E
10 AMP NON-UL 0 240
HC
139 139 3 1 5 AMP NON-UL L N
133 134
CB2 20A SMMS1
24
3 4 7 8 1L2 25 PS1
2 1 NOTE AE GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN
1
3 2 2
LAMP 1 +D -E 30 GOVERNOR TERMINAL CHART

ELS 2 GOVERNOR TERMINAL DESTINATION CROSS REFERENCE

HC 1 2 T1 T2 T3 ATR1
132 138 148 1 30 A B C D E F G H J K
F19
5 6 10 AMP 4 WH 171 P
10A
3 74
GENERATOR RUNNING RELAY TC4 PWM S D B- B- B+ 3 2 1 - -
240V RD 172 Q 21
LAMP 2 37
6 LOADSHARE 19 - 21 16 15 28 27 26 14 13
BLOCK NOTE BK NOTE R
WH 173
HEATER 5
57
31 ENCLOSURE LIGHTING 30 TC1
RD
HC GRR 174
87 87 7 75
133 134 139 C NOTE BG
F20 7 4
7 8 11
10A 2
GND 58
I 32
I

OFF/RESET
CONTACTS
GRR 2
88 88

MANUAL
C OFF
7 1

AUTO

STOP
RESET
133 131 59
33 SP2
89 89
C 2 1 X X X X
2 X AUT
AUTOMATIC FUEL TRANSFER SYSTEM
3 X COOLDOWN
INTERNAL RM27 2 STOP
AUTO
5 36 PSPB 64 24 PR OL 1 FLYBACK 27 3 2 4 X
CIRCUITRY +D -E
132 207 207 207 206 206 205 204 131 1 5 X
F22 PC COMMON ALARM SHUTDOWN RM5 RM19
1A 2A 9 6 95 96 RM32 37 2 6 X X X X
2A A1 A2
33 NOTE U
F4 ATR2 MAN
1 30 7 X
ALR 10A ASR
64 181 P 8 X START
C RM16 A B 12
1 38 3 74
7 4 GRR TC5 9 X
182 Q
ALR CTR 6 10 X
65 RM30 RM17
70 C WH
PSL 7 1 F1 183 5
PC 3 42
10A RM3 CTR TC2
207 203 203 203 131 66 RD 184
R NOTE R 7 75
C
61 62
99
OUTPUT LOAD SPECIFICATIONS
PC 1 40 PRL RM36 RM23 FOR GSC RELAY MODULE
207 202 202 202 131 F7
G AUXILIARY CIRCUIT BREAKER CONTACT 10A RELAY MODULE RATING FOR RATING FOR
53 54 RM9 RR
1 TERMINAL NO. RESISTIVE INDUCTIVE
NOTE M FIRST CIRCUIT BREAKER 21 BK LOADS LOADS
NOTE AR 1
1
BREAKER AUX 22 RD MPU
2 13, 14, 0-.45A, 24VDC *N/A
CUSTOMER PC OL 233 GSC
C 233A 2
120V 132 208 209 209 T1 11 14 15, 16, 10A, 24VDC 10A, 24VDC
FUEL TRANSFER PUMP
H AC SUPPLY F21
15A
1 2 2
3/4 HP, 1Ø, 2 POLE BREAKER AUX
231
NOTE X 3
+D -E
2
17, 18, H
T2,T3 P 115/110-230-208 C 231A 2
19, 21, 20,
120 PC OL
210 210 50/60 HZ 11 12 ATR3 22, 24,
133 212
F24 8 GPM RM35 RM8 RM24 ESTS 1 30 23, 36, 10A, 24VDC 5A, 24VDC
3 4 4 232
L1 N T4 9.2/11.2 FLA C 232A F6
39
CR
2 191 P
15A OR 110VAC 7.5A,110VAC
RR ESPB A B 3 74
SECOND CIRCUIT BREAKER 10A TC6
6 34 1L1 1L2 4 192 Q * DO NOT CONNECT INDUCTIVE LOADS TO
BREAKER AUX 6
RM33 RM6 RM18 14 THESE TERMINALS
4
233
C 233B F3
1L1 1L2 34 4 4 SMM 3 WH 193
S1 5
C C C 11 14 10A SMR RM21 TC3
BREAKER AUX RD 194 7 75
231
GND 132 131 C 231B SMR 1L3 1L4
11 12 NOTE S 17 30
1L3 1L4
232 17 17 30 30
C 232B 38
NOTE Q RM B+
THIRD CIRCUIT BREAKER 1 1R2 1R1
17 38 66 19 RM28 46 45
CR BREAKER AUX 2R2 2R1
132 136 136 136 137 137 131 233 45 46 45
F16 HC C 233C NOTE S T1 T2 T3
2A 2 8 A1 A2 11 14
BREAKER AUX RM28
231 30 30 CLR NOTE Z
C 231C
131 131 11 12 SP2
4 SRV
28 28 SR
HC 232 45 MCS ENGINE INSTRUMENTATION
C 232C E-STOP SWITCH 1
132 135 140 140 140 86 85
F17 39 39 5 SCS 3
1 2 120 VAC 45A
8A H1 H3 E-STOP SWITCH 2
CB3 15A SR 1 1 2 3
L A+ B+ 2 1
BATT. (+) ELECTRONIC
N
30 87
2 2 LOADSHARE 6 NOTE AV
G H2 H4 BATT. (+) (SWITCH)
32 32
C

C
AUX
C
8
33 23 GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN NOTE AF 99 REMOTE
30 G
5 4 1+ 8 SPARE FAULT INPUT LED #1
131 142 ATA DATA LINK (-) C 2 CUSTOM
31 31 NOTE J 3 2 8 LIGHT
+D -E 9 SPARE FAULT INPUT LED #2
120 VAC AUTOMATIC FUEL TRANSFER SYSTEM 1 10 ATA DATA LINK (+) C
BATTERY NOTE AN RM14 9 9

CAT MONITORING SYSTEM

MCB1 SPACE HEATER FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK 20
DIGITAL SENSOR 2 10 SPARE FAULT INPUT LED #3
32 AMP NOTE K
CHARGER PR
RETURN
K J BTR
EGR RM13 1 29 29 11 SPARE FAULT INPUT LED #4
HC 41 D 1 30
132 138 148 148 1L1 NOTE L 7 4 E 163
JACKET NOTE N START/RUN/STOP 1 RD P
5 6 2 40 3 71 3 SPARE FAULT INPUT LED #5
WATER 40 BT1
PSPB 4
10 START/RUN/STOP 2 PWM S 1
HEATER LFLS RTD 6 16 4 SPARE FAULT INPUT LED #6
4 84
LFLS 81 83 83 2 CAT DATA LINK (+) 12 TEST
2 211 84 NOTE T NOTE BF 3 PT100 WH 164 Q
10 AWG F23 PR 7 H 5 5 SPARE FAULT INPUT LED #7
2 AMP 1B 2B 3 4 1 2 A B CAT DATA LINK (-) 21 13 SILENCE
6 86 85 G R 6 SPARE FAULT INPUT LED #8
ETHER START EPIR 2 7 76
NOTE AT NOTE AS RELAY21 F 30
131 1 14 HORN -7
3 1 10
THROTTLE A SP
1L2 Engine
PRPB 18 ETHER 10 12
9 ECM
GND START AID DROOP B
81 81 SP2
12 NOTE AW
3 4 NOTE T START AID SWITCH
MCB1 C
SAS 38 REMOTE
3 HORN INPUT 1
16 AMP 1 AUTO L NFPA 99
HC ES 99
132 138 148 1 8 LIGHT
2 3 MAN
5 6 NOTE AP 38
20 4 HORN INPUT 2
4 28
10 LFLS ER ER ER C
120V LFLS 12 90
84 84 81 83 83 2
BLOCK 24 SV SV SV A DATA
NOTE BJ F23 PR EXHAUST 2
3 4 1 2 A B 15
HEATER 2 AMP 6 2 2
TEMPERATURE 12
3 3 HC5 B NOTE BG
RM31 RM4 RM15 CR 3
NOTE AT NOTE AS 13 3 3 13
F 131 F2
10A FCR
6 9
C 16 HC4
LOW COOLANT
TEMP ALARM
14
R9 11 12 TEST
F
22 HC3 10
GND 84 PR 81 1 13 SILENCE
10 18
12 HC2 9 30
7 4 ETHER START AID 14 HORN -7
LOW OIL 16
3 HC1 R8 8
131 PRESS ALARM
PR 2 17
84 85 85 NOTE T 31 HC0 7
AUTOMATIC FUEL TRANSFER SYSTEM 2 8 5 21
AUTOMATIC FUEL TRANSFER SYSTEM 3 1 2 2 2 6 NOTE AX
FUEL SUPPLY FROM ABOVE GROUND BULK TANK EPIR
SASV
MV 59 2 SYSTEM NOT IN 19 R7 5
REMOTE
5 36 PSPB 64 24 PR OL 2 NFPA 110
204 30 87 AUTO ALARM 99
132 207 207 207 206 206 205 131 2 5 14 20 5 6 7 8 9 10 11 2 LIGHT
F22 PC B+
TSC
1A 2A 9 6 95 96 NOTE T D+ 90
2A A1 A2 24 2 30
33 14 13 12 11 10 9 8 22
D- C C C
HIGH COOLANT 22
R6 ELECTRONIC CONTROL 69
TEMP FAULT
PR 2 SPARE 6 6 GROUP 23
85 23
AUTOMATIC FUEL TRANSFER SYSTEM 3 63 63 63
8 5 36 C 7 6 5 4 3 2 1
27
70 FUEL SUPPLY FROM FREESTANDING BULK TANK
PSL 5
PC 3 42 MV 5 LOW OIL 25 12 1 4 3 2
203 131 PR 90 90 90 R5
207 203 203 35
R PRESS FAULT
26
61 62 7 4
4 30
NFPA ALARM MODULES 30
-B
4
3
PRL PSPB 10 LFLS A1 A2 NOTE AA OVERCRANK 28
PC 1 40 LFLS TDR R4
202 131 211 84 84 81 83 83 2 FAULT 2
207 202 202 10 30
G F23 PR 1 1+
-7 29
53 54 2 AMP 1B 2B 3 4 1 2 A B B1 1 NOTE AY
33
NOTE M RM2 1 1 NOTE AH
NOTE AT NOTE AS 44 REMOTE
36 LFLS 99 8 SPARE FAULT INPUT LED #1
31 CUSTOM
E 132 208
PC
209
OL
209
T1,T3
PRPB NOTE W ALM 8
70
5 6 35
OVERSPEED
FAULT
32
R3 99
1+ 16 LIGHT
9 SPARE FAULT INPUT LED #2
E
F21 FUEL TRANSFER PUMP 18
9 NOTE AL
1 2 2 90 LOW FUEL LEVEL ALARM
3/4 HP, 1Ø, 2 POLE NOTE AQ 36 10 SPARE FAULT INPUT LED #3
15A 81 81 ECS 2
P 115/110-230-208 22
48
SEE ALARM CHART
PC OL 3 4 HIGH COOLANT 34 11 SPARE FAULT INPUT LED #4
210 210 50/60 HZ CTR FCR 5 5 6 NOTE AC 301 38
131 6 10 TEMP ALARM R2
8 GPM 10 1
3 4 4 RM1 NOTE AF 35 3 SPARE FAULT INPUT LED #5
T2,T4 9.2/11.2 FLA
9 SEE ALARM CHART
7 15 16
300 39 4 SPARE FAULT INPUT LED #6
8 20 12 TEST 11
TDR 99 12 TEST
54 7 68 C EMCP DIAGNOSTIC 37 5 SPARE FAULT INPUT LED #7
1
13 SILENCE ALARM INPUT CHART FAULT
R1
CUSTOMER 13 SILENCE
55 2 30 6 SPARE FAULT INPUT LED #8
OFF/RESET 39 69 38
58 5 14 HORN ALM INPUT INTERFACE 30
COOLDOWN/STOP 32 8 10 11 14 HORN -7
56 3 TERMINAL CIM MODULE
LOAD 40
AUTO 40
57 4 NOTE AD
START 33 NFPA 99 SPARE SPARE SPARE
L0 L1 L2 L3 RUPTURE BASIN ALARM
1
FRBS NOTE AU
NFPA 110 SPARE SPARE BCF
SP3 30 16 99
77 2 30 IC 15
57 30 30 8 SPARE FAULT INPUT LED #1
57
1 2 C C 99
1+ 9 SPARE FAULT INPUT LED #2
MANUAL SYNCHRONIZING MODULE NOTE BM
90
51 SL2 SLR2 10 SPARE FAULT INPUT LED #3
15 6 3
156 159 160 162 110 PL1 CUSTOM ALARM MODULE
C F33 2 11 SPARE FAULT INPUT LED #4
NOTE AB
3 OR 4 POLE 2 AMP 23 PLS
11 2 1 NOTE AE 3 SPARE FAULT INPUT LED #5
OPTIONAL MOLDED 154 157 161 163 RM12 RM39 74
108 10 10 9 8
CASE CIRCUIT C F32 F10 PL2 GEN WINDING OVERTEMP ALARM 20 4 SPARE FAULT INPUT LED #6
BREAKER 3 2 2 12 TEST
2 AMP 4 1 10A
SL1 SLR1 5 SPARE FAULT INPUT LED #7
2 1 NOTE AF 68
SS 45 9 13 SILENCE
D NOTE BC
10
12
10
C
71 GEN BEARING OVERTEMP ALARM 12
69
14 HORN
6
30
SPARE FAULT INPUT LED #8
D
-7
15
GROUND FAULT RELAY 12
2 GNDFR NOTE E
2 10 73
AR RM34 RM7 RM22 6 10 R9 13 R9
6 6 11
NOTE E B A F5 C 14 11
15 GROUND FAULT OUTPUTS
AR GFR 14
122 10A 10
118
A1 CAM
T0 T1 T2 T3 7 4 COMMON ALARM SHUTDOWN 44
NOTE AH 18
9
120 36 LFLS NOTE AZ
EF2 A2 108 NOTE U 70 16
11 R8 R8 8
L A B REMOTE
T1 T11 ALR 5 6 OUTPUTS 3 HORN INPUT 1
GNDFCT EF1 17 NFPA 99
H1 T1 X1 J1-1 91 35 LOW FUEL LEVEL ALARM NOTE AL 7 99
K GNDFR 16 LIGHT
F11 10 1+
21
6
PR1

10
7 32 a 1+ 19 4 HORN INPUT 2
T1 T2 T12 H2 X2 SH 30 R7 R7 5 NOTE BG
J1-2 92 -7
F12 11 TC OUTPUTS 90
SHUNT TRIP CB 20 5 6 7 8 9 10 11
5 75 NOTE AE 2 DATA
T2 32 a 3 24
SH GEN WINDING OVERTEMP SHUTDOWN 14 13 12 11 10 9 8
TC
9 T3 T13 H1 T2 X1 SHUNT TRIP CB R6 22 12 TEST
T3 R6 ELECTRONIC CONTROL
NOTE AF OUTPUTS
F13 32 a 4 23 GROUP
SH
PR1

76 GEN BEARING OVERTEMP SHUTDOWN 13 SILENCE

14 TC 27 7 6 5 4 3 2 1
8 38 J1-3 SHUNT TRIP CB 30
H2 X2 93
TO TO 101 101 NOTE V 14 HORN -7
12 12 1 4 3 2
110 R5 25
R5
5 SPARE FAULT INPUT LED #7 OUTPUTS
26
50 12 4
DC CONN 1 30
20 3
CT 1 7 B 12 TEST
51 1 51 151 51 51 62 62L R4 28
4 5 H1 T3 J1-4 94 SENSOR V- 31 R4
2 8 SPARE FAULT INPUT LED #1
C BK BR
4
9 A
68
13 SILENCE OUTPUTS
29 99
1+ C
PR1

11 67 67L COOLANT 1 9 SPARE FAULT INPUT LED #2

50 61 SENSOR V+ 9 ECLS 69
LOSS 14 HORN 33
8 C 10 SPARE FAULT INPUT LED #3
CT 2 2 18 18
52 BK PU COOLANT LOSS 13 NOTE AK 31
LOADSHARE R3 R3 SPARE FAULT INPUT
11 LED #4
11 OUTPUTS
10 4 MODULE 19
C 32
50 3 SPARE FAULT INPUT LED #5
LOW FUEL LEVEL SHUTDOWN
36 2
52 152 52 52 12 A 20 4 SPARE FAULT INPUT LED #6
CT 3 53 3 6 7 H1 T4 J1-5 95 67O RDM 12 TEST
5 R2 34 C
BK BR R2 5 SPARE FAULT INPUT LED #7
PR1

10 B OUTPUTS 68
62O LFSR 35 13 SILENCE
86 6 SPARE FAULT INPUT LED #8
6
NOTE BD 9 39 69 30
6 14 HORN
BK PU -7
LFSR
ONLY FOR DVR R1 37 R1
4 7 OUTPUTS
D2 38 RELAY
53 153 53 53
DROOP 8 9 H1 T5 J1-6 96 19 DRIVER
1W 6 19 7 17 17
CT D- D- LFLS 40
D1 BK BR D+ D+ 72 72 2 MODULE
19 C
PR1

LFSR RDM
50 50 50 20 8 7 A B 1 NOTE BA
J1-7 97 20 6 NOTE AM NOTE AJ
16 D- D-
PU 20 C
BK D+ D+ REMOTE
3 HORN INPUT 1
J1-8 98 99 NFPA 110
T1 T2 T3 17 1+ 16 LIGHT
V W
U ATB
NOTE BG 4 HORN INPUT 2

90
VOLTAGE REGULATOR 7 7 2 DATA
RDM RDM
NOTE D 122 30

B T4 T5 T6
5A
VAR 12 TEST
B
J 82 82 1 124
A NOTE Y
VOLTAGE ADJUST
2 13 SILENCE
6A 80 80 POTENTIOMETER 32 8 30
S B 120 CCM+ CCM-
3 CCM+ CCM+ D+ 14 HORN -7
21 C DATA +

T7 T8 T9 RFI FILTER 33 18
3
NOTE A

NOTE C
NOTE B

NOTE F CCM- CCM- D-

22 C DATA-
22 K PF/KVAR CCM- CCM+
GENERATOR

22
REGULATOR

60 CCM
2 1 2 3 4
C ADJUST SP1 99
1 SP1A SP1 B+
RFI

24 24 L NOTE J SPARE 1 23 8 SPARE FAULT INPUT LED #1

99 99
1+ 9 SPARE FAULT INPUT LED #2
20 20 M 2
D GOV B-
NOTE AG 10 SPARE FAULT INPUT LED #3
LOADSHARE 61 14
F2GEN O E SP2 SP2 SP2 11 SPARE FAULT INPUT LED #4
MODULE SPARE 2 24 CUSTOMER
EXC
62 24
COMMUNICATION 3 SPARE FAULT INPUT LED #5
T10 T11 T12 F1GEN N F SP3 SP3 SP3 MODULE
NOTE H 10 11 12 SPARE 3 25 20 4 LED #6
+ NOTE J 12 TEST
SPARE FAULT INPUT

T0 10 5 SPARE FAULT INPUT LED #7

11 PMG P G 68
N 13 SILENCE
2 6 SPARE FAULT INPUT LED #8
12 PMG Q 49 69 30
11 14 HORN -7
2 1 36 36
F15 BATTERY
R
NOTE BH
VR H
NOTE:
+ - CHARGER
NOTE P NON-UL
SHIELD TO BE GROUNDED
GEN 122
PM GENERATOR L5
AT CONTROL END ONLY
PHASE ROTATION 1-2-3
A NOTE G F51
122
A
2 AMP S
124
F52
2 AMP LS2
S N NOTE BS
13 PMG 120 LS1
F50
M
2 AMP 120

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SYMBOLS NOTES NOTE L: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. NOTE V: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER NOTE AC: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION NOTE AL: "LOW FUEL ALARM" 40% DECREASING NOTE BA: OPTIONAL NFPA 110, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BM: CONTACT WIRED WITH OPTIONAL RUPTURE BASIN ALARM.
NOTE M: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 INSTALLED ON PACKAGE. MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. NOTE AM: "CRITICAL LOW" 5% DECREASING
Relay Contact Panel 70 way Marshalling Box NOTE BB: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS NOTE BN: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s",
ATB Terminal NOTE A: FOR VR6-B VOLTAGE REGULATOR ONLY: JUMPER TERMINALS FOR THREE PHASE SENSING,
Standard Wiring Lamp 23 C
NOTE W: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF NOTE AD: TERMINALS 12, 13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE AND SET BOTTOM DIAL TO "0.7".
(Normally Closed) Connector Customer DC Term. REMOVE JUMPER FOR SINGLE PHASE SENSING. OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
NOTE AN: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" TERMINALS 12, 13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
Generator Frame Breakdown Diode Marshalling Box DC DC Connector No. 1 Marshalling Box NOTE B: FOR VR6-B VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 1:1 V/HZ SLOPE, NOTE N: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. POSITION IN ORDER TO LIMIT BATTERY DRAIN. IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE AP: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
Customer Wiring 6 C NOTE BC: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
(Chassis) Ground (Bi-directional) Terminal (Black) Customer AC Term. REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) UL BATTERY CHARGERS WIRED 120 VAC. NOTE AQ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE X: SEE GSC RELAY RATING CHART. NOTE AE: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY. SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE C: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. NOTE P: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. ALARM OVERTEMPERATURE FACTORY SET TO 130°C FOR PRIME POWER, 160°C FOR STANDBY POWER. NOTE AR: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACTS RATED FOR
Marshalling Box AC 7 DC Connector No. 2 Magnetic Pick-up NOTE Y: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST NOTE BD: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
Package Options Earth Ground Diode 2
IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135°C FOR PRIME POWER, 165°C FOR STANDBY POWER. 6 AMPS AT 240/480VAC, 50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
Terminal (Grey) Engine Connector NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY NOTE BE: LOADSHARING LINES ARE COMMON TO ALL UNITS.
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 10 AMP FUSE 2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. NOTE AF: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
GSC 40 Way AC Connector From Coolant Loss Engine SUPPLIED WITH 10 AMP BATTERY CHARGER. NOTE AS: "PUMP OFF" 90% INCREASING NOTE BF: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
Alternative Wiring Solenoid Fuse 7 A ALARM OVERTEMPERATURE FACTORY SET TO 70°C.
Harness Connector Gen (Green) Connector (ECLS) NOTE E: COMPONENTS INSTALLED WITH THE GROUND FAULT RELAY OPTION. NOT AVAILABLE NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. NOTE AT: "PUMP ON" 50% DECREASING DESIGNATION FOR SPECIFIC GOVERNORS.
NOTE Q: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90°C.
WITH OPTIONAL DELTA CONNECTED GENERATORS. NOTE AA: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT NOTE BG: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
GSC Relay Module Marshalling Box 40 Oil Temp Engine BATTERY CHARGERS, JACKET WATER HEATER, OR BLOCK HEATER OPTIONS. NOTE AU: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
Shielded Wire Resistor Emergency Switch 36 C
NOTE F: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR6-B REGULATOR TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS NOTE AG: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
Terminal Way DC Connector Connector (EOTS) 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER NOTE AV: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE BH: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPERS BETWEEN:
NOTE R: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE G: OPTIONAL PM CONNECTIONS. STANDARD SE GENERATORS REQUIRE NO CONNECTIONS. TERMINALS 20 & 28, 22 & 30, AND 24 & 26 FOR OPTIONAL PM GENERATORS.
Engine Mounted Control Panel 11
Marshalling Box 40 CAT MONITORING SYSTEM NOTE S: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. FLASHING LAMP. PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. NOTE AW: OPTIONAL NFPA 99, (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
Temperature Switch Relay Coil 2
40 Way Connector NOTE H: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. NOTE AH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. NOTE BJ: COMPONENTS INSTALLED ONLY WITH 120 VAC BLOCK HEATER OPTION.
Component Terminal Way AC Connector JUMPERS BETWEEN 4 & 34 AND 45 & 46 ARE REMOVED WITH THIS OPTION. NOTE AB: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS NOTE AX: OPTIONAL NFPA 110, (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE J: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL. SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. NOTE AJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED. NOTE BK: COMPONENTS INSTALLED ONLY WITH 240 VAC BLOCK HEATER OPTION.
Relay Contact Engine 40 Way SASV 2 Way NOTE T: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. NOTE AY: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
Liquid Level Switch Circuit Breaker 19 2
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. (RATED FOR 4mA, 12 VDC OPERATION) NOTE AK: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
(Normally Open) Connector Connector NOTE U: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY. NOTE AZ: OPTIONAL NFPA 99, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BL: COMPONENT INSTALLED ONLY WITH BATTERY DISCONNECT OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER. THE LOCAL ALARM MODULE.
 ATB RENR2477-01
GND-REAR COVER
December 2001

75-CAM-3

76-CAM-4
T1-AC CONN-7 F11 108-TBA1-108T
NOTE E

51-TBC-51 OR 51-LSGOV-4

52-TBC-52 OR 52-LSGOV-6

53-TBC-53 OR 53-LSGOV-8
1-TBD1-1DT
1-TBD1-1CT
T2-AC CONN-5 F12

1-TBD1-1CL

GND-CHASSIS STUD
54-ECS-7

SP2-TBD1-SP2BB
7-RM-1
T3-AC CONN-9

GND-AC CONN-4
F13 110-TBA1-110T

50-TBA1-GND5T

GND-70 WAY-68
50-AC CONN-10

50-AC CONN-11
50-AC CONN-12

101-70 WAY-14

131-70 WAY-70

136-70 WAY-38
137-70 WAY-66

202-70 WAY-40

203-70 WAY-42

206-70 WAY-64

207-70 WAY-36

157-70 WAY-23

159-70 WAY-51
T0-AC CONN-8

51-AC CONN-1

52-AC CONN-2

53-AC CONN-3
50-TBA1-50AT
136-TBA1-136T

87-TBD1-87T

206-PSPB-2A

207-PSPB-1A
L1 L1

13-RM-15

202-PRL-X1
131-PSL-X2

203-PSL-X1
50-TBC-50
86-CAM-6

136-CR-2

137-CR-8

157-SS-4

159-SS-6
88-TBD1-88T

108-F11

110-F13
TBC

59-TBD1-59T
1-TBD1-1AL
43-SP-1
44-SP-2
42-SP-3
+
A1 B1 15
~
50-TBA1-50BT 50
EPIR 6 5 4 TDR 6 5 4 6 5 4 51-TBA1-51T 51
3 2 1 3 2 1 3 2 1 OR 151-LSGOV-5
61
A
52-TBA1-52T
OR 152-LSGOV-7 52 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
AB FSM3U F15 F23

D2

D3
CR 1mn
GRR LFSR 53-TBA1-53T 53
OR 153-LSGOV-9
L1
TBA1

.8
1.0
.6 t
0 L3
B A B A B A

.4
3 2 1

.2
U1 U1 NOTE D 80
9 8 7 16 18 A2 ~
-
9 8 7 9 8 7 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
CATERPILLAR

36-70 WAY-49

211-PSPB-1B
OR 84-70 WAY-4
82

SP2-TBD1-SP2BT

SP2-TBD1-SP2BT
2-CR-B

89-TBD1-89T

38-TBD1-38B
-B S D +B

2-GRR-B
2-TBD1-2AB
2-LFSR-B
3-TBD1-3B

137-TBA1-137T

39-RM-24

2-CR-B

30-LFSR-7

30-LFSR-9
30-TBD1-30DB
72-70 WAY-17
L2 L2

5-TBD1-5AB

30-TBD1-30DT
2-TBD1-2AL
8-ECM-21

101
GND5

GND6
206
207
202
203
131
108
109

136
137

157
110

159
T0

51
50
50
50

52
53
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17
75-ATR-7

76-BTR-7
L L
S-SPD-ECM-10
D-SPD-ECM-12
30-TBD1-30CT

10-PLS-3

108-SLR1

110-SLR2
30-PWM-B(-) OR 30-LSGOV-16
CHASSIS STUD

GND-CHASSIS STUD
HC4-EMSII CONN-16
HC1-EMSII CONN-3

SV-EMSII CONN-24
CCM(+)-70 WAY-32
CCM(-)-70 WAY-33

ER-EMSII CONN-8

GND-DOOR STUD
2-EMSII CONN-31

2-EMSII CONN-12
2-EMSII CONN-22
45A-DC CONN1-5

19-DC CONN1-11

20-DC CONN2-10

62-DC CONN1-10

67-DC CONN1-12

2-EMSII CONN-2

2-EMSII CONN-6
GND-70 WAY-47

2-DC CONN2-11

2-DC CONN2-12

45-DC CONN1-4

10-DC CONN2-8

18-DC CONN1-8

30-DC CONN2-4

59-DC CONN2-3

62-DC CONN1-7

67-DC CONN1-9

CCM(+)-GSC-21
D(+)-70 WAY-19

SP1-70 WAY-60

SP2-70 WAY-61

SP3-70 WAY-62

GND-GSC-GND
CCM(-)-GSC-22
2-TBD1-GND1T

D(-)-70 WAY-20
1-DC CONN2-1
1-DC CONN2-2

4-DC CONN2-6

10-70 WAY-45

30-70 WAY-16

57-70 WAY-30

99-70 WAY-35

87-70 WAY-57

88-70 WAY-58

89-70 WAY-59
SP1A-GSC-23
46-ESPB-1R1

20-ESPB-1R2

MPU-SHIELD
34-ESPB-1L2

17-ESPB-1L3

30-ESPB-1L4
2-70 WAY-15

5-70 WAY-48

63-70 WAY-6

90-70 WAY-5

VAR-SHIELD
D(+)-GSC-19

SP2-GSC-24

SP3-GSC-25
2-TBD1-2DT

D(-)-GSC-20

SP2-LFSR-4
3-70 WAY-3

6-70 WAY-2

59-EPIR-87

SP2-D3-U2
17-GSC-38
18-GSC-13

57-GSC-33

62-GSC-31
63-GSC-36

90-GSC-35

SP2-D2-U2
30-TDR-A2
30-LFSR-7

38-GRR-A

87-GRR-4

88-GRR-1

89-GRR-7

ES-SAS-3
67-GSC-9

21-GSC-1

22-GSC-2
10-RM-39

30-RM-28

38-RM-16
5-TDR-16

30-ECS-1

57-ECS-4

80-VAR-3

82-VAR-1
37-RM-19
20-SAS-2
10-PLS-3

20-RM14
1-RM-30
1-RM-36

2-RM-27

6-RM-22

99-RM-9
1-ECS-6

5-ECS-9

2-SCS-2
1-F15-T

1-F23-T

2-PL2-1

2-PL1-1
1-RM-2

2-CR-B

3-CR-9
3456 Generator Set with EMCP II

GND-TBA1-GND6B
GND-REAR COVER
CHASSIS STUD
TBD1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T

Electrical System
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
CCB1-UP
GND-BODY STUD
GND-TBD1-GND3T

CAH1-UP
GND1

CCM+

GND2

HC1

GND3

GND4
BO

MT
SP1A

ER
HC4
CCM-

ES
SP1

SP2
SP2
SP3
SP4

FP
D+
10
10

EL
17
18
19

SV
SV
SV
SV
45A

21
46

45

34

20
20
30
30
30
30
37
38

57
57
59
62
62
63

80
90

22

82

87
88
89
67
67

99
D-
1
1
1
1
2
2
2
2
5
5

2
2
2
2
CBX1-UP
L L L L L L L L L L L L L L L L L L L L L L L L L L L L
8AZ1-UP
1-EPIR-30

1-TDR-A1

1-TBD1-5AL
2-EPIR-85

2-TBD1-2EL

1-TBD1-1DL

46-TBD1-45L

46-TBD11-46L

4-TBD1-34L

4-TBD1-4L

10-EMSII CONN-1

20-LSGOV-20

30-TBD1-GND2L

90-ALM-2

D(-)-EMSII-14

D(+)-EMSII-5

SP1A-TBD1-SP1AL

SP1A-TBD1-SP1L

21-MPU-1

30-TBD1-30DL
22-MPU-2

82-VR6B-7
OR 82-DVR-7

80-VR6B-6A
OR 80-DVR-45

2-TBD1-2DL

ET(-)-EMT-B

ET(+)-EMT-A

ET-EMT-C
ES-ECM-38
BODY STUD
GND-CHASSIS STUD

D(+)-TBD1-D(+)B

D(-)-TBD1-D(-)B

207-TBA1-207B

157-TBA1-157B

203-TBA1-203B
101-TBA1-101B
OR 84-PRPB-3
57-TBD1-57BB

30-TBD1-30AT

RDM-GSC-30
90-TBD1-90B

63-TBD1-63B
2-TBD1-2BT

81-PRPB-4
6-TBD1-6B

72-LFSR-A
67-TBD1-67AB

62-TBD1-62AB

20-TBD1-20AB

50-TBA1-50CB

3-TBD1-3T
67-TBD1-67AT

62-TBD1-62AT

10-TBD1-10BT

50-TBA1-50BB

50-TBA1-50AB

71-CAM-9

74-CAM-8
18-TBD1-18B

T0-TBA1-T0T

84-F23-B
2-TBD1-2BB

2-TBD1-2AT
19-TBD-19B

T3-F13

T1-F11

12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14

DC CONN 1 DC CONN 2 AC CONN 15 16 17 18 19 20 21 22 23 24 25 26 27 28

(BLACK) (GREY) (GREEN) 70 WAY
29 30 31 32 33 34 35 36 37 38 39 40 41 42
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
43 44 45 46 47 48 49 50 51 52 53 54 55 56

57 58 59 60 61 62 63 64 65 66 67 68 69 70
41-RM 13

41-RM 13

45-TBD1-45T

45A-TBD1-45AT

1-TBD1-1AT

1-TBD1-1AB

59-TBD1-59B

30-TBD1-30AB

4-TBD1-4B

51-TBA1-51B

52-TBA1-52B

53-TBA1-53B

GND-TBA1-GND5B

T2-F12

Volume 2: Control Panel & Marshalling Box

87-TBD1-87B

88-TBD1-88B
10-TBD1-10AB
89-TBD1-89B
CCM(+)-TBD1-CCM(+)B
SP1-TBD1-SP1B
GND-TBD1-GND1B
SP2-TBD1-SP2AB
CCM(-)-TBD1-CCM(-)B
SP3-TBD1-SP3B
5-TBD1-5AT

36-F15-B
99-TBD1-99B

206-TBA1-206B
159-TBA1-159B

136-TBA1-136B
137-TBA1-137B

202-TBA1-202B
GND-TBA1-GND6T

131-TBA1-131B
NOTE D
© 2001 Caterpillar Printed in U.S.A.
All Rights Reserved

COMPONENTS INSIDE CONTROL PANEL

CONTROL PANEL DOOR

Failure Mode Identifiers (FMI)¹

GND-TBD1-GND4B

CAT MONITORING SYSTEM

FMI No. Failure Description

40 30 20 10
0 Data valid but above normal operational range.
46-TBD1-46B

5-TBD1-5BT
30-TBD1-30BT

5-ECS-10
54-TDR-B1
5-ECS-8

39 29 19 9
5-ECS-10

1 Data valid but below normal operational range.

10-TBD1-10AT

34-TBD1-34B

5-ECS-9
1-TBD1-1BB

ALM CAM
20-TBD1-20BT
1-TBD1-1BT

17-TBD1-17T

57-TBD1-57AT
30-TBD1-30CB

ER-TBD1-ERT 2 Data erratic, intermittent, or incorrect.

10-ALM-1

-
38 28 18 8
14-RM-18
1-TBD1-1DB

1-TBD1-1CB

56-GSC-40
7-TDR-15

37 27 17 7 3 Voltage above normal or shorted high.

55-GSC-39

10 7 8 9
36 26 16 6 2-TBD1-2HT
4 Voltage below normal or shorted low.
58-GSC-32

NOTE B 1L1 NC 1L2 6

CONTROL PANEL 5 Current below normal or open circuit.
B+ HC4-TBD1-HC4T
13-CR-6 15 1 1L3 NO 1L4
6 Current above normal or grounded circuit.
38-TBD1-38T 16 29 2 1R1 NC 1R2 REAR SUB PANEL
17 30 F1 3 1
5 D(+)-TBD1-D(+)L
7 Mechanical system not responding properly.
35 25 15
14-ESPB-1L1 18 31 F2 4 ESPB 5 2 3 4 SV-TBD1-SVAT 8 Abnormal frequency, pulse width, or period.
99-TBD1-99T

37-TBD1-37B 32 5
69-CAM-14 14 7 30-CAM-7 69-ALM-14 14 7 30-ALM-7 34 24 14 4
19 F3

S-SPD-ECM-10
30-TBD1-30CT
30-RM-B-

20-TBD1-20BL
33
68-CAM-13 13 6 68-ALM-13 13 6 86-LFSR-6 SRV-SCS-3 D(-)-TBD1-D(-)L 9 Abnormal update.
20 F4 6
60-CAM-12 12 5 60-ALM-12 12 5 CLR-MCS-6 33 23 13 3 HC1-TBD1-HC1T
ECS 10 Abnormal rate of change.

10-PLS-3
21 34 F5 7 DOOR STUD

42-SP-3
44-SP-2
43-SP-1
70-70 WAY-44 11 4 70-70 WAY-44 11 4 76-D3-L2 2-TBD1-2GT
6-TBD1-6T 22 35 F6 8 32 22 12 2 2-TBD1-2ET
10 3 73-GNDFR-14 10 3 75-D2-L2 11 Failure mode not identifiable.
23 36 F7 9 2-TBD1-2FB
9 2 90-TBD1-90L 71-70 WAY-1 9 2
39-CR-A 24 37 F8 10 2-TBD1-2EB 31 21 11 1 10-TBD1-10BL 12 Bad device or component.
8 1 10-CAM-1 8 1 10-ALM-1
74-70 WAY-21
25 38 F9 11 10-RM-39 13 Out of calibration.
GND-TBD1-GND4T
SP-SHIELD

26 39 F10 12
2-TBD1-2CB 27 13 CLR-MCS-4 MCS ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
28 B- 14 CLR-CAT MONITORING SYSTEM CONN-33 6 3 SRV-SCS-3
SP-SHIELD-DOOR STUD

30-TBD1-30BB 2-MCS-2 5 2 2-MCS-5

RM
20-TBD1-20AT
41-DC CONN1-1
41-DC CONN1-2

CLR-MCS-6 4 1 2-SCS-2
OR 42-LSGOV-26

OR 44-LSGOV-27

OR 43-LSGOV-28

30-ALM-7
OR 10-LSGOV-15

SCS SRV-MCS-3
NOTE A
10-TBD1-10BB
10-PWM-B(+)

3 SRV-CAT MONITORING 15 16 17 18 19 20 21 22 23 24 25 26 27 28
42-PWM-1

44-PWM-2

43-PWM-3

SYSTEM CONN-23
2 2-MCS-2
82-TBD1-82B
80-TBD1-80B
159-TBA1-159T

157-TBA1-157T
110-TBA1-110L

108-TBA1-108L

1 2-TBD1-2FT

WOODWAR D
PART NO. REV.

WOODWAR D
SERIAL NO.

LOAD
SHARING
3 R MODULE

SP 3
2
1
PLS VAR 3
2
1 LOAD SHARING MODULE LOAD
2 DROOP GAIN

6 5 4 NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
SS INSULATION WIRE UNLESS OTHERWISE INDICATED. 0 10 0 10
21-TBD1-21B
22-TBD1-22B

94-ATB J1-4
95-ATB J1-5
96-ATB J1-6

3 2 1
9-PL1-2

9-PL2-2

WARNING
10 = 10 AWG
Component Identifiers (CID'S)¹
160

SL2 = COMPONENT LOCATED ON ENGINE OR BASE

1 2 3 4 5 6 7 8 9 10 11 12 13 14
For (EMCP II )
A
A

= COMPONENT LOCATED IN MARSHALLING BOX

2 1
CID DESCRIPTION
B
B

161

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY

SLR1
162

100 Pressure Sensor (Engine Oil)

C

FOR OPTIONAL NFPA 110 ALARM MODULE.

C
SLR 2

1 2 3 4 5 6
91-ATB J1-1
110 Temperature Sensor (Engine Coolant)
D

NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT

7 8 9 10 11 12 SL1 GND
93-ATB J1-3 RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
111 Fluid Level Sensor (Engine Coolant)
E
E

92-ATB J1-2
163

67-TBD1-67BB 2 1
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.
13 14 15 97-ATB J1-7 168 Electrical System Voltage
18-TBD1-18T 16 17 18 NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP
98-ATB J1-8 "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED. 190 Speed Sensor (Engine)

122-TBA2-122U
124-TBA2-122U
120-TBA2-120U
51-TBA1-51T

52-TBA1-52T

53-TBA1-53T
151-TBC-51

152-TBC-52

153-TBC-53
D(-)-TBD1-D(-)T SLM
D(+)-TBD1-D(+)T
19 20 21 22
CCM(-)-TBD1-CCM(-)T NOTE E: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s", 248 CAT Data Link
CCM(+)-TBD1-CCM(+)T AND SET BOTTOM DIAL TO "0.7".
SP2-TBD1-SP2AT
23 24 25 26 27 28
268 EMCP Electronic Control (Generator Set)
SP1A-TBD1-SP1AB 269 Sensor Power Supply
20-TBD1-20BB
203-TBA1-203T

202-TBA1-202T
207-TBA1-207T

206-TBA1-206T

81-70 WAY-18
131-PRL-X2

84--70 WAY-4
131-TBA1-131T

SP3-TBD1-SP3T 58-ECS-5 333 Alarm Module Control

84-PSPB-2B

131-PSL-X2

32 33 34 REAR COVER
ES-TBD1-ES

29 30 31 SLR CHART
84-PRPB-3
211-F23-B

RDM-70 WAY-7 57-TBD1-57AB GND-TOP COVER 334 Spare Output

62-TBD1-62BB SYNCHRONIZING
35 36 37 38 39 40 VOLT LINE GND-CHASSIS STUD
90-TBD1-90T RESISTOR TAP 336 Switch (Engine Control)
1
TO LINE
SETTING CHART CONTROL PANEL 441 Electronic Governor Relay
1600 OHM

63-TBD1-63T PSL
2 X1
PRL
X2 A
208 USE E-D 1760 OHM REAR SUB PANEL 442 Generator Fault Relay
X1 X2 SAS
17-TBD1-17B
55-ECS-2
56-ECS-3

240 USE E-C 2400 OHM

3200 OHM

1A NC 2A 3 NO 4
3 B
300 USE E-B 5600 OHM
443 Crank Termination Relay
1B NC 2B
380 USE E-B 5600 OHM 444 Starting Motor Relay
PSPB PRPB C
640 OHM

400 USE E-B 5600 OHM 445 Run Relay

416 USE E-A 7200 OHM
446 Air Shutoff Relay
1760 OHM

D
480 USE E-A 7200 OHM
447 Fuel Control Relay
E 475 Relay Driver Module
500 EMCP Electronic Control (Generator Set)
566 Unexpected Shutdown
PL1 PL2
1 2 1 2
590 Engine Electronic Control Module
2-TBD1-2DB 9-PLS-2 2-TBD1-2CT 9-PLS-2
¹ The CID is a diagnostic code that indicates which component is faulty.

CONTROL PANEL DOOR

 GND-TBD2-GNDT
GND-DC CONN-21

5-KWR-B

DC CHASSIS STUD
5-DC CONN-22

B
TBD2
5
70-DC CONN-36
70-LFLS-5

B
70
GND-DC CHASSIS STUD

T
B
GDN-PANEL GND GND

U
B
83-LFLS-2 83 83-PR-A
2-TBC-2T 2-BTR-E

T
B
U
2-PR-B 2 2-ATR1-E

U
B
30-TBD2-30BB 85-MV-2 85 85-PR-5 2-DVR-(B-)

T
B
30-BTR-5

U
2-DC CONN-35 2 2-MV-1

U
B
77-FRBS-1 77 77-TBD2-SP3T 2-ALR-B
71-TBD2-71T

T
B
2-BC-(-) 2

1 2 3 4
3-TBD2-3U
3-DC C0NN-3 3-BTR-D

T
B
30-BTR-1 2-TBD2-2AU

U
3-TBC-3T 3 3-ATR1-D

read
set point
adjust
30-TBD2-30BB 6-DC CONN-2

T
B
@ 76-D3-L2 6-TBC-6T 6
30-ATR1-5
74-TBD2-74T 10-DC CONN-12

T
B
U
74-ATR2-3 3-TBD2-3U 10-TBC-10T 10 10-LFLS-8

A B C D E F G H I J
1 2 3 4
30-ATR1-1 3-ATR2-D

T
B
U
10-DVR-B(+) 10
30-ATR2-1 2-TBD2-2AU
2-ATR2-E 30B-DC CONN-15

read
set point
adjust
@ 75-D2-L2

T
B
30-TBC-30T

U
75-ATR2-7 30 30-LFLS-6
30-GNDFR-11

T
30-ATR1-1

B
U
30-BTR-1
30 30-FRBS-2
163-BT1-RD

A B C D E F G H I J
164-BT1-WH 36-BC-(+)

T
B
36-DC CONN-11
36
71-BTR-3

K L M N O P Q R S

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
T
B
71-DC CONN-16
71

BTR
T
B
72-DC CONN-17

U
72 72-LFLS-7
171-TC4-WH 74-ATR1-3

T
B
172-TC4-RD 74-DC CONN-37
74
81-PR-4

T
B
U

K L M N O P Q R S
81-DC CONN-9 81 81-LFLS-1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
ATR1
T
B
81-LFLS-4

U
81
84-PR-7

T
B
U
30-ATR1-5 84-DC CONN-10
84 84-LFLS-3
30-ATR2-5 30-ATR2-5

DC CHASSIS
30-ATR3-5 74-ATR1-3
5-TBD2-5T
74-ATR3-3 3-ATR1-D
74-ATR2-3

1 2 3 4
30-ATR2-1 3-ATR3-D

1 2 3 4
3-ATR2-D
30-ATR3-1 2-ATR1-E
30-ATR3-1 2-ATR2-E 2-ATR3-E

read
set point
adjust
9
3
6

B
75-ATR1-7

read
set point
adjust
75-ATR3-7
75-ATR2-7

8
5

A B C D E F G H I J

A B C D E F G H I J
KWR

7
1
4
49-TBC-49T

A
48-TBC-48T

181-TC5-WH 61-TBC-61B 47-TBC-47T

191-TC6-WH 182-TC5-RD
192-TC6-RD

K L M N O P Q R S

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

K L M N O P Q R S

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
ATR2
2-TBD2-2CT

ATR3
9
3
6

B
2

8
5

ALR

F
D(-)-TBC-D(-)B

G
5A-DVR-5
7
1
4

64-TBC-64T

E
A
22-GEN 66-TBC-66T

22
22
22-VR6B-22

A
ATA(-)-TBC-ATA(-)B D(+)-TBC-D(+)B

H
D2
6-TBC-6B 65-TBC-65T

C
24-GEN

24
24
24-VR6B-24

NOTE C
B
ATA(+)-TBC-ATA(+)B 10-TBC-10B

RFI FILTER
20-GEN

20
20
20-VR6B-20 2-TBD2-2AB

D1

SERVICE CONNECTOR
205-OL-95

2-TBC-2AB
9
3
6

206-TBA2-206T

DROOP RESISTOR
85-TBD2-85B
2

8
5

84-PR-7
PR

275-DVR-45

6A-DVR-6

3
2
84-TBD2-84T

1
81-TBD2-81T
7
1
4

PF/KVAR
84-PR-8
276-DVR-44

120-F50-B
122-F51-B
124-F52-B
5A-DROOP-D2
6A-DROOP-D1
83-TBD2-83T

MARSHALLING BOX DC CHASSIS

3
10-TBD2-10U
T
B

2-TBD2-2BT SP1-DC CONN-4 SP1

J1
20-GEN

GND-AC CHASSIS STUD

131-TBA2-131AB
206-TBA2-206B
101-TBA2-101B
T
B

22-GEN SP2-DC CONN-14 SP2

NOTE E
24-GEN
77-TBD2-77T

40 41 42 43 5
T
B

26-GEN PM

DVR
SP3-DC CONN-24 SP3

6
28-GEN PM

7
T

30-GEN PM
B

31
32
33
34
35
36
37
38
39
40

SP4
F1-GEN FIELD LEAD SP4-DC CONN-34

46 47 48 49 50
44 45

B+ B- 20 22 24 26 28 30 F1 F2
F2-GEN FIELD LEAD

21
22
23
24
25
26
27
28
29
30

11
12
13
14
15
16
17
18
19
20
(40 WAY)

2
3
4
5
6
7
8
9

1
AC CONN

10

275-PF/KVAR-3
276-PF/KVAR-1
80-TBD1-80L @
82-TBD1-82L @
157-TBA2-157B
202-TBA2-202B
203-TBA2-203B
207-TBA2-207B
159-TBA2-159B
136-TBA2-136B
137-TBA2-137B

GND-TBC-GNDT
GND-TBA2-GND1B
GND-TBD2-GNDB
PANEL GND

120-F50-B
122-F51-B
124-F52-B

NOTE G
8

@
14
10

NOTE C
20-GEN-20 OR 20-RFI-20
22-GEN-22 OR 22-RFI-22
2
WIRE NO.
DEVICE ABBREVIATION

24-GEN-24 OR 24-RFI-24
= 8 AWG

= 14 AWG
= 10 AWG

26-GEN PM 5A-DROOP CT
WIRING EXAMPLE

NOTE E 28-GEN PM 6A-DROOP CT

30-GEN PM 80-TBD1-80L @

VR6-B
87-TBC-87T
88-TBC-88T
5-TBD2-5B
89-TBC-89T
SP4-TBD2-SP4B
SP3-TBD2-SP3B
2-TBD2-2BB
70-TBD2-70B
74-TBD2-74B
99-TBC-99T
57-TBC-57T

F1-GEN FIELD LEAD 82-TBD1-82L @

F2-GEN FIELD LEAD
DEVICE TERMINAL NUMBER
A STANDARD SE GENERATOR.

31
32
33
34
35
36
37
38
39
40
2 - TBD1 - 2 F T
UNLESS AND RFI FILTER IS PROVIDED.

21
22
23
24
25
26
27
28
29
30

11
12
13
14
15
16
17
18
19
20
T=TOP

(40 WAY)
DC CONN
U=UPPER
(IF REQUIRED)

B=BOTTOM

2
3
4
5
6
7
8
9

1
10
= COMPONENT LOCATED ON ENGINE OR BASE
INSULATION WIRE UNLESS OTHERWISE INDICATED.

NOTE G: REMOVE JUMPERS FOR OPTIONAL PM GENERATOR.

NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF

NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH

(IF REQUIRED)
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
= COMPONENT LOCATED IN THE CONTROL PANEL

BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT

IS THE SIXTH BLOCK

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC

THE FIRST BLOCK, 'B' IS

FOR WIRE NO. I.E.: 'A' IS
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

36-TBD2-36B
THE SECOND BLOCK,...,'F'
SPECIFIC TERMINAL BLOCK

GND-DC CHASSIS STUD

NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR

6-TBD2-6T
3-TBD2-3T
TERMINAL CONNECTION POINT

61-TBC-61T
90-TBC-90T
63-TBC-63T

10-TBD2-10T
71-TBD2-71B
72-TBD2-72B
81-TBD2-81B
84-TBD2-84B

30-TBD2-30AT
D(-)-TBC-D(-)T

D(+)-TBC-D(+)T

SP1-TBD2-SP1B
SP2-TBD2-SP2B
RDM-TBC-RDMT
CCM(-)-TBC-CCM(-)T
CCM(+)-TBC-CCM(+)T

GND-TBA2-GND1T
GND-AC CONN-21
TBA2

AC CHASSIS STUD

GND-AC CHASSIS STUD

T
B

GND-PANEL GND GND1

120-GNDFR-A2 101-AC CONN-38
T
B

101
132-F17-T
T
B

132-TBA2-132AT 108
136-TBA2-136T
F16
9
3
6

B
T
B

109
135-HC-1 132-F16-T
T
B

110
F17
2

8
5

AR

133
multi 9

C60N

OFF

10 138-HC-5 132-TBA2-132BB 10
MERLIN GERIN
1

2
MCB1
7
1
4

122-AR-A 10 133-TBC-133B 133

A

118-GNDFR-A1
208-PC-1 132-TBA2-132AB
132-F22-T 136-F16-B
T
B

136
122-TBA2-122B 136-AC CONN-17
207-PC-61
T
B

132-F21-T 122-AR-4 137-HC-A1 137

207-TBA2-207T
F21 F22

137-AC CONN-19
T
B

157-F32-B 157
157-AC CONN-11
157-TBA2-157T 154-TBC-154T
F32
T
B

159-F33-B 159
A1

M+

118-AR-7 159-AC CONN-15

202-PC-54
T
B

202
A2

156-TBC-156T 202-AC CONN-1

M-

159-TBA2-159T
F33

120-TBA2-120B
203-PC-62
T
B

120-AR-B 203
203-AC CONN-3
120V AC OPTIONS

EF1-TBA2-EF1B
T
B

206-PR-9 206
(K) (L)

206-AC CONN-24
EF2-TBA2-EF2B
T

207-F22-B
B

207
207-AC CONN-5
T

132-F16-T
B

132
T/R
T/R

132-F21-T
GNDFR

21
11

8 132
30-TBD2-30BT 132-TBC-132B
10 132-MCB1-1
22
12

131-BC-N
131-PC-3 131
24

131-TBA2-142B
14

73-CAM-10 @ 131-AC CONN-33

8 131-TBC-131T
135-F17-B 131-HC-A2 131 131-JWH-IL2
10
OR 131-BLH
2
1

140-TBA2-140B 137-TBA2-137T
A1

139
4
3

6
5

AC CHASSIS

10 148-HC-6 148 148-JWH-IL1

10 148-TBA2-148B 138-MCB1-2 10 10
OR 148-BLH
8
7

GND-PANEL GND
A2

GND B T
MARSHALLING BOX

GND GND-JWH-GND
HC

131-TBA2-131BB 8 GND-TBC-GNDB 10
2 2-TBD2-2AT OR GND-BLH
B T
2-SERVICE CONN-B
T
B

2 2-SHUNT TRIP1-C1 GND-BC-GND GND

2-SHUNT TRIP3-C1 U B T 207-PC-61
2-SHUNT TRIP2-C1 140-BC-L 140-SPH-H1
T
B
U

3 B T 3-TBD2-3B 202-TBA2-202T 208-F21-B 140-HC-2 140

3-GNDFR-A1 140-SPH-H3
6-TBD2-6B
T
U

6 B T 131-TBA2-131AT 142 131-SPH-H2

6-ALR-A 204-OL-96
98

131-SPH-H4
2

6-SHUNT TRIP1-C2 209-TBA2-209B

T
B
U

6-SHUNT TRIP3-C2 6 209-OL-2 209

1 3

U B T 14
A1

6-SHUNT TRIP2-C2 209-PUMP-T1/T3

131-TBA2-131AT
54
53

97
T

10-TBD2-10B
B
U

10 B T 210-OL-4 210 210-PUMP-T2/T4

4

14
5

10-SERVICE CONN-A 210-TBA2-210B 131-PC-A2

62
61
PC

95
OL

30 30-TBD2-30AB 205-PR-6
T

B T
B

EF1-GNDFR-K EF1
A2

6
13

57-DC CONN-30 131-PC-3

96
14

57
T

B T
B

EF2-GNDFR-L EF2
61 61-DC CONN-13 120-F50-T
B T
T
U

61-KWR-A 204-PC-A1 120 120-LSGOV-3 @

120-GNDFR-A2
63-DC CONN-6 203-TBA2-203T
63 B T 122-F51-T
T
U

122-AR-A 122 122-LSGOV-1 @

87-DC CONN-31 207-F22-B
87 B T
T
U

207-PC-53 124-F52-T 124 124-LSGOV-2 @

88-DC CONN-32
88 B T
89-DC CONN-33
89 B T
T
U

90-DC CONN-5 GND2 GND-PUMP-GND 14

90 B T
99-DC CONN-38
99 B T
120-VR6B-20 OR 120-DVR-20 120-TBA2-120T
F50

D(+)-DC CONN-19
D(+)-ADEM-7 U D+ B T D(+)-SERVICE CONN-D
D(-)-ADEM-6 U D- B T D(-)-DC CONN-20
D(-)-SERVICE CONN-E
B T CCM(+)-DC CONN-8 122-VR6B-22 OR 122-DVR-22 122-TBA2-122T
CCM+
F51

B T CCM(-)-DC CONN-18
CCM-
AC TERMS

B T ATA(+)-ADEM-31
ATA+
ATA(+)-SERVICE CONN-J
124-VR6B-24 OR 124-DVR-24 124-TBA2-124T
ATA(-)-ADEM-32
F52

ATA- B T
ATA(-)-SERVICE CONN-H
B T RDM-DC CONN-7
RDM

47 B T 47-KWR-1

48 B T 48-KWR-7

49 B T 49-KWR-4

231A B T CB1-AUX-12

232A B T CB1-AUX-11

233A B T CB1-AUX-14

231B B T CB2-AUX-12

232B B T CB2-AUX-11

233B B T CB2-AUX-14

231C B T CB3-AUX-12

232C B T CB3-AUX-11

233C B T CB3-AUX-14

64 B T 64-ALR-4 GND-TBA2-GND1T
GND-AC CONN-21
65 B T 65-ALR-1

66 B T 66-ALR-7
TBA2

AC CHASSIS STUD

132-F17-T GND-AC CHASSIS STUD

T
B

136-TBA2-136T 132-TBA2-132AT GND1

F16

GND-PANEL GND
120-GNDFR-A2 101-AC CONN-38
T
B

101
135-HC-1 132-F16-T
T
B

108
141-HC-A2
9
3
6

B
T
B

133-TBA2-133AT 109
141-HC-3
F17 F18

MARSHALLING BOX CUSTOMER TERMINAL BLOCK

T
B

110
2

8
5

138-HC-5 132-TBA2-132BB
AR

F19

132 133 133-TBA2-131BT

132-TBA2-132BT 8

138-HC-7 133-TBA2-133BB
7
1
4

122-AR-A 10 133-TBC-133B 133 133-MCB1-3 14

A

118-GNDFR-A1
F20

131 131-TBA2-131BT
(This Terminal Block is common for both 120V AC and 240V AC Options.)

8 136-F16-B
T
B

136
136-AC CONN-17
multi 9

C60N

122-TBA2-122B
OFF

14 138-HC-5 132-TBA2-132BB 14
MERLIN GERIN
T
B

137-HC-A1
2

133 122-AR-4 137

133-TBA2-133BT 10 137-AC CONN-19
157-F32-B
T
B

157
OFF

14 134-HC-7 133-TBA2-133BU 14 157-AC CONN-11

4
3

MCB1
T

GND
B

GND-TBA2-GNDAT 159-F33-B 159

A1

M+

118-AR-7 159-AC CONN-15

208-PC-1 132-TBA2-132AB 202-PC-54
T
B

202
240V AC OPTIONS

132-F22-T
A2

M-

202-AC CONN-1
GND 120-TBA2-120B
203-PC-62
T
B

207-PC-61 120-AR-B 203

207-TBA2-207T 132-F21-T 203-AC CONN-3
F21 F22

EF1-TBA2-EF1B
DC TERMS
T
B

154 B T 154-F32-T 206-PR-9 206

(K) (L)

206-AC CONN-24
156-F33-T EF2-TBA2-EF2B
T
B

156 B T 212-PC-3 133-TBA2-133AB 207-F22-B 207

AC CHASSIS
F24

207-AC CONN-5
T

132-F16-T
B

132
T/R
T/R

132-F21-T
GNDFR

157-TBA2-157T 154-TBC-154T
F32

MARSHALLING BOX
21
11

8 132-TBC-132B 132
30-TBD2-30BT
14 132-MCB1-1
22
12

159-TBA2-159T 156-TBC-156T
F33

131
24

131-PC-A2
14

73-CAM-10 @ 131-AC CONN-33

135-F17-B 131 133-TBA2-133AU

8 131-TBC-131T
2
1

140-TBA2-140B 137-TBA2-137T
14
A1

14 148-HC-8 139 139-JWH-IL2

4
3

OR 139-BLH
142-TBA2-142B 141-F18-B
6
5

14 148-HC-6 148 148-JWH-IL1 14

14 148-TBA2-148B 138-MCB1-2 14
OR 148-BLH
OR 138-F19-B
8
7
A2

GND 14
HC

14 139-TBA2-139B 141-F18-B 8 GND-TBC-GNDB GND-JWH-GND

TBC OR GND-BLH
134-MCB1-4 14
T
B

GND
OR 134-F20-B 207-PC-61
140-BC-L
T
B
U

202-TBA2-202T 208-F21-B 140-HC-2 140 140-SPH-H1

T
U

142 142-SPH-H4
204-OL-96
98

209-TBA2-209B
T

14
B
U

209-OL-2 209 209-PUMP-T1

1 3
A1

212-F24-B
54
53

97
T

14
B
U

210-OL-4 210 210-PUMP-T4

4
5

210-TBA2-210B
62
61
PC

95
OL

205-PR-6
T
B

EF1-GNDFR-K EF1
A2

6
13

131-TBA2-131AT
96
14
T
B

NOTE F

EF2-GNDFR-L EF2
120-F50-T
T
U

204-PC-A1 120 120-LSGOV-3 @

120-GNDFR-A2
203-TBA2-203T 122-F51-T
T
U

122-AR-A 122 122-LSGOV-1 @

207-F22-B
T
U

207-PC-53 124 124-LSGOV-2 @

142-TBA2-142T
140-TBA2-140T
2-TBD2-2CB
36-TBD2-36T

124-F52-T
-
L
+

N
T
U

GND2 GND-PUMP-GND 14

120-VR6B-20 OR 120-DVR-20 120-TBA2-120T

F50

122-VR6B-22 OR 122-DVR-22 122-TBA2-122T

F51

124-VR6B-24 OR 124-DVR-24 124-TBA2-124T

F52

BC