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Aerostructures Supplier Quality Requirements Control of Nonconforming Product
Aerostructures Supplier Quality Requirements Control of Nonconforming Product
ASGSQR-005
TABLE OF CONTENTS
1 GENERAL REQUIREMENTS ................................................................................................................ 2
1.1 Purpose .......................................................................................................................................... 2
1.2 Scope/Applicability.......................................................................................................................... 2
2 TERMINOLOGY, ACRONYMS AND DEFINITIONS ............................................................................. 3
2.1 Terminology .................................................................................................................................... 3
2.2 Acronyms ........................................................................................................................................ 3
2.3 Definitions ....................................................................................................................................... 3
3 VMRR SUBMISSIONS .......................................................................................................................... 4
3.1 Requirements ................................................................................................................................. 4
3.2 Document Submission .................................................................................................................... 5
3.3 E-mail Naming Convention ............................................................................................................. 6
3.4 Training Requirements ................................................................................................................... 7
3.5 Preparation of VMRR (Form 1589)................................................................................................. 7
3.6 Preparation of Resubmit VMRR (Form 4385) .............................................................................. 13
4 HARDWARE DELIVERY ..................................................................................................................... 16
4.1 Delivery Requirements ................................................................................................................. 16
4.2 Resubmit Dispositions .................................................................................................................. 17
4.3 Coordination Required Material .................................................................................................... 17
4.4 Notification Requirements ............................................................................................................ 17
5 SUPPORTING DATA (ATTACHMENTS) ............................................................................................ 18
5.1 Requirements ............................................................................................................................... 18
5.2 Format .......................................................................................................................................... 18
6 NAMING CONVENTION...................................................................................................................... 19
7 RECORDS AND FORMS .................................................................................................................... 19
7.1 Retention ...................................................................................................................................... 19
7.2 Forms ............................................................................................................................................ 19
7.3 References ................................................................................................................................... 20
8 AEROSTRUCTURES FURNISHED MATERIAL ................................................................................. 20
9 REVISION HISTORY ........................................................................................................................... 20
THIS DOCUMENT IS THE PROPERTY OF COLLINS AEROSPACE AND CONTAINS CONFIDENTIAL AND/OR PROPRIETARY
INFORMATION. YOU MAY NOT POSSESS, USE, COPY OR DISCLOSE THIS DOCUMENT OR ANY INFORMATION IN IT,
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SUCH PERMISSION. POSSESSION, USE, COPYING OR DISCLOSURE BY ANYONE WITHOUT COLLINS AEROSPACE’S
EXPRESS WRITTEN PERMISSION IS NOT AUTHORIZED AND MAY RESULT IN CRIMINAL AND/OR CIVIL LIABILITY.
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ASGSQR-005
1 GENERAL REQUIREMENTS
1.1 Purpose
This section defines the method by which a supplier may request Material
Review Board (MRB) consideration of nonconforming materials prior to delivery,
using the Vendor Material Review Request (VMRR), Form 1589.
1.2 Scope/Applicability
This section applies to all MRB requests carried out by the supplier for products
shipped to Aerostructures.
1.2.2 VMRRs may not be used for material that is reworkable in all manners
back to an "as engineered" condition unless approved by Aerostructures
MRB management prior to VMRR submission.
1.2.2.1 Only those items that are not manufactured within engineering
parameters, and are not reworkable to an "as engineered"
condition may be processed on a VMRR unless approved by
Aerostructures MRB management prior to submission.
1.2.3 VMRRs shall be limited to one part number per form and may not be used
to cover an accumulation of discrepant materials.
1.2.4 Additional nonconforming items may not be added to a VMRR that has
been dispositioned, unless they are related to the original VMRR item.
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2.1 Terminology
Term Description
Can Indicates a possibility or a capability
May Indicates a permission
Must Indicates a requirement
Shall Indicates a requirement
Should Indicates a recommendation
2.2 Acronyms
Term Definition
CCS Configuration Control Sheet
MRB Material Review Board
MDR Material Discrepancy Report
N/A Not Applicable
QTY Quantity
UOM Unit of Measure
VMRR Vendor Material Review Request
2.3 Definitions
Stock:
Material that has completed all aspects of the production process and which is
being held for sale.
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ASGSQR-005
3 VMRR SUBMISSIONS
3.1 Requirements
3.1.2 The VMRR shall be written in a clear and concise manner on Form 1589.
The description of the discrepancy shall contain a "SHOULD BE"
statement which is a summary of the specific engineering requirement that
has not been achieved, and an "IS" statement, which is the actual
condition of the feature that is being reported.
Note: Aerostructures will return those VMRRs that are missing information
or do not sufficiently describe the condition of the product.
3.1.4 All discrepant material, including work in process and stock, must be
included on the VMRR.
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ASGSQR-005
Note 2: E-mail attachments too large to send in one e-mail (e.g. 15mb) or
separated for email encryption, VMRR submission may be separated into
multiple e-mails following naming convention below in section 3.3.
3.2.2 Submit documents via e-mail to the location on the “deliver to” address on
the purchase order:
Asia: mrbasia@collins.com
Europe: gaevmrr@collins.com
Everett: mrbeverett@collins.com
Foley: mrbfoley@collins.com
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ASGSQR-005
Mexicali: mrbmexicali@collins.com
Riverside: mrbriverside@collins.com
Exceptions:
E-mail Subject line for VMRR submission must follow the naming convention and
practices in the order listed below. Clearly separate below portions of subject line
with a comma (“,”), semi-colon (“;”), dash (“-”), or similar non-alpha numeric
character.
3.3.1 Include QN Number with “QN” or “VMRR” designation (for resubmit VMRR
only)
3.3.2 Include Supplier Rejection Number (e.g. “SRN 4321”, “Rejection Number
4321”, etc.)
3.3.5 Include email “X of Y” when email submission is split into multiple emails
(e.g. “(1 of 3)”, “Email 1 of 2”, etc.)
Examples:
New VMRR – “SRN 1234, P/N: 123-4567-89, TR_Bracket_LH”
New VMRR – “SRN 1234, P/N: 123-4567-89, TR_Bracket_LH (1 of 3)”
New VMRR – “NCR 1234, P/N: 123-4567-89, TR_Bracket_LH SN
555/556”
Resubmit VMRR – “QN 123456, Rej 1234, P/N: 123-4567-89,
TR_Bracket_LH”
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The VMRR shall be prepared as follows. The numbers of section 3.5 correspond
to the fields on the VMRR Form.
3.5.1 DATE: Enter the date (MM-DD-YYYY) the VMRR was sent to
Aerostructures.
3.5.2 MATERIAL NUMBER: Enter the part number of the nonconforming detail
or assembly (only one part number per VMRR is permitted).
3.5.2.1 VMRRs written for assemblies shall have the part number of the
nonconforming detail as listed on the engineering stated in the
“Parts Affected” and “Reference” fields for each item.
3.5.2.2 For Group and Serial Number purchased parts (e.g. 279-
00245), enter the Group and Serial number and the
Aerostructures approved supplier part number. Clearly separate
Aerostructures approved supplier part number in either
parenthesis (“()”) or slash (“/” or “\”).
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3.5.3 MATERIAL NAME: Enter the part description as stated on the Purchase
Order (P.O.)
3.5.6 SUPPLIER QA CONTACT NAME, PHONE NUMBER: List the key person
who may be contacted by Aerostructures who can clarify questions about
the reported discrepancy.
3.5.8 SUPPLIER REJECTION NO.: Enter internal rejection number (e.g. NCR,
MDR etc.).
3.5.10 PURCHASE ORDER NUMBER: Enter the purchase order number issued
by Aerostructures.
3.5.11 P.O. ITEM NUMBER: Enter the item number from the Purchase Order
(P.O.) of the discrepant part. (e.g. 10, 20, 30, etc.). P.O. Item Numbers
shall not include decimals.
Note 1: P.O. Item Numbers are only in multiples of 10 (e.g., 10, 20, 30,
etc.).
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3.5.12 QTY (UOM): Enter quantity of discrepant parts being submitted. This also
includes Work in Process (WIP) and stock if applicable. This quantity shall
not exceed the total purchase order quantity. Parts not yet built must not
be included.
3.5.13 PARTS AFFECTED: Enter the following information for each detail part or
sub-assembly affected by a non-conforming material. This information can
be found in the Parts List.
a. Part Number
c. Part Description
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Note: Enter “N/A” for not applicable if engineering does not note
a part category
3.5.14 ITEM: Different discrepancies for each drawing characteristic on the same
part number shall be numbered. The first noted discrepancy shall be "1",
the second, "2", etc.
3.5.15 DISC. CODE: Enter discrepancy code for each noted discrepancy. See
Discrepancy Codes in Forms Library (Refer to Section 7).
Note: Discrepancy code shall be the most appropriate and accurate code
that describes the noted discrepancy.
3.5.16 SHEET/ZONE & VIEW: Enter sheet and zone number of discrepant
engineering requirement location.
For zone coordinate drawings, list the drawing zone for each
nonconforming feature (e.g. “1A5”, “2C6”, “1B12”, etc.) in this
block.
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feature with a dash (“-”) (e.g. “1-5”, “2-6”, “1-12”, etc.) in this
block.
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3.5.17.3 The "IS" statement must report the actual condition of the
discrepant material. Each discrepant part must be inspected,
but may be reported, as a range (e.g. is .111 to .122).
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Note 1: Enter VMRR (QN) number that has been assigned by Aerostructures that
is associated with the Resubmit VMRR.
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ASGSQR-005
Note 3: A Supplier shall resubmit a VMRR if the repair of the original discrepancy
creates a new nonconformance during the repair or within the immediate vicinity
of the repair.
Note 5: Aerostructures will return those Resubmit VMRRs that are missing
information or contains mismatch information from Original VMRR.
3.6.1 SUPPLIER NAME: Enter the supplier name (should match the original
VMRR).
3.6.2 MATERIAL NUMBER: Enter the part number of the nonconforming detail
or assembly (only one part number per Resubmit VMRR is permitted and
shall match the original VMRR).
3.6.2.1 VMRRs written for assemblies shall have the part number of the
nonconforming detail as listed on the engineering stated in the
“Parts Affected” and “Reference” fields for each item.
3.6.2.2 For Group and Serial Number purchased parts (e.g. 279-
00245), enter the Group and Serial number and the
Aerostructures approved supplier part number.
3.6.3 MATERIAL NAME: Enter the part description as stated on the P.O.
(should match the original VMRR).
3.6.4 DATE: Enter the date (MM-DD-YYYY) the Resubmit VMRR was sent to
Aerostructures.
3.6.5 SUPPLIER REJECTION NO.: Supplier shall enter the unique internal
rejection number that was reported on original VMRR submission (e.g.
NCR, MDR etc.).
3.6.6 SUPPLIER QA CONTACT NAME: List the key person who may be
contacted by Aerostructures who can clarify questions about the reported
discrepancy.
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3.6.8 PARTS AFFECTED: See section 3.5 for Preparation of VMRR (Form
1589).
3.6.9 ITEM: Enter the corresponding item number to the original VMRR
submittal.
Note: Multiple rows of same Item is acceptable when Item resubmit has
multiple reasons for resubmittal (e.g. Corrections, Additional Information,
Alternate Disposition, etc.).
3.6.10 DISC. CODE: Enter discrepancy code for each noted discrepancy and
should match Original VMRR Item. See Discrepancy Codes in Forms
Library (Refer to Section 7).
3.6.11 SHEET/ZONE & VIEW: See section 3.5 for Preparation of VMRR (Form
1589).
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The "RESULT IS" statement must include the actual condition of the part
and must be written so that the exact condition of the part or assembly is
clearly defined, relative to the repair requirement.
The "RATIONALE" statement must include the reasoning for the alternate
disposition request.
4 HARDWARE DELIVERY
4.1.1 Material may not be delivered to Aerostructures until all items on VMRR
have an approved disposition and returned to the supplier with direction to
"Use As Is", "Repair", or "Coordination Required" and the disposition has
been met (unless otherwise specified by Aerostructures MRB and Quality
in writing with instructions on how to identify product when reviewed by
Aerostructures).
Note: Approved dispositions must have both MRB Engineering and MRB
QA signatures.
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4.1.2 Deliverable material shall be 100% identified with the VMRR number. A
copy of the dispositioned VMRR shall be stamped by the supplier's quality
organization in the Final Accept Stamp/Date block, with the exception of
“Coordination Required” dispositions.
4.2.1 MRB disposition requests that are not received (e.g. requested Resubmit)
beyond 60 days with part location confirmed at supplier, the VMRR
disposition will be returned to the supplier as “Scrap.”
COORDINATION REQUIRED
DO NOT REMOVE THIS TAG
REF: VMRR NO.
DEFECT ITEM NO(S)
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5.1 Requirements
5.1.1 All applicable supporting data and test documentation shall be attached to
the VMRR (and/or Resubmit VMRR) submission.
5.1.2 Form No. 9948 VMRR Sketch Attachment in Forms Library (Refer to
Section 7) should be utilized or create sketch with same format.
5.1.4 Any referenced documents, such as a copy of the affected drawing area,
engineering orders, lab reports, recommended dispositions, etc. shall be
attached as additional pages of the VMRR. Reference this data in the
applicable “NOTES” row of each item.
5.2 Format
5.2.1 Create the appropriate file types. Most common file types are listed below
as follows:
5.2.2 The page layout for files should be limited to 8.5” X 11” (Letter) format.
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5.2.3 Any sketches or photos shall not be embedded in the VMRR Form 1589
or Resubmit VMRR Form 4385.
6 NAMING CONVENTION
File naming for VMRR (and Resubmit VMRR) submissions must follow the
naming convention and practices in the order listed below.
Note 1: Do not use symbols (@, #, etc.) other than those shown in the example
below.
Examples:
• ABCSUPPLIER_SOC_01-06-2015.xlsx
• ABCSUPPLIER _ SOC_REVISED_01-08-2015.xls
• ABCSUPPLIER _SCAR_01-06-2015.xlsx
• ABCSUPPLIER _SKETCHES_01-06-2015.pdf
• ABCSUPPLIER _PICTURES _ITEM_01_01-06-2015.docx
• ABCSUPPLIER _CLARIFYING_PHOTO_01-08-2015.pptx
7.1 Retention
A stamped copy of the Vendor Material Review Request (VMRR) Form 1589 and
Resubmit VMRR Form 4385 will be retained indefinitely.
7.2 Forms
All forms are located on the materiel.goodrich.com website under the “Forms
Library” section.
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Form Description
1589 Vendor Material Review Request (VMRR) Form
4385 Resubmit VMRR Form
9948 VMRR Sketch Attachment Form
COL-FRM-0054 Supplier Corrective Action Request Form
COL-FRM-0055 Supplier Corrective Action Request Form
7.3 References
DECRI list
VMRR Training
9 REVISION HISTORY
- Removed all content from ASQR-01-AA Rev F 8.3 & created ASGSQR- 04/01/2019
005
Added Section 2.0 Terminology, Abbreviation and Definitions
Updated Para. 3.1.5 & 3.1.6 Changed SCAR form number
Added Para. 3.1.7 Exception to SCAR submission
Updated Para 3.2.2 Added new email addresses
Added Section 3.4 Training requirements
Updated Para 3.5.1 Date sent
Updated Para 3.5.10 Limit Purchase Order quantity
Added Section 4.2 Resubmit dispositions
Added Section 7.2 Forms
Added Section 7.3 References
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