Professional Documents
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Vendor Document Cover Sheet: Record of Revision
Vendor Document Cover Sheet: Record of Revision
COVER SHEET
DOCUMENT TITLE: 'Technical catalogue (Installation, TOP No.:
Operation and Maintenance manual) Clean Fuel CONT. Doc. No.:
Project VENDOR. Doc. No.: PBE100036-IOM-01
PO Code: S30008
Signature
Mfg. Co. Ltd.
1. RECORD OF REVISION
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Revisio
Date Revision History Pages Issue
n
A
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
2. CONTENTS
Table of Contents
1. RECORD OF REVISION.....................................................................................................................................2
2. CONTENTS.......................................................................................................................................................3
3. INFORMATION ON DESIGN, PRINCIPLE OF OPERATION OF EQUIPMENT........................................................4
4. INSTRUCTIONS ON INSTALLATION EQUIPMENT...........................................................................................13
5. INSTRUCTIONS ON USE OF EQUIPMENTS AND SAFETY MEASURES TO FOLLOW AT OPERATIONAL STAGE
OFEQUIPMENT........................................................................................................................................................22
6. INTENDED RESOURCE CHARACTERISTICS DEPENDING ON DESIGN FEATURE...............................................26
7. CAUTION: LIST OF ERRONEOUS ACTIONS RESULTING IN BREAKDOWN OR INJURY......................................27
8. ACTION REQUIRED IN CASE OF ERRONEOUS ACTION...................................................................................28
9. CRITERIA OF LIMITING STATES......................................................................................................................29
10. INSTRUCTIONS ON WITHDRAWAL FROM OPERATION AND DISPOSAL.........................................................30
11. INFORMATION ON COMPETENCY OF SERVICE STAFF...................................................................................31
12. THE NAME, LOCATION AND CONTACT INFORMATION OF THE MANUFACTURER........................................32
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
3.2.1. C-10613
Sr.
Title Client Doc. No. Godrej Drg. No. Sht.
No.
1 General Arrangement Drawing R1118111-S30008-COL-C10613-20003-B01 6VL-DA-061 1 OF 7
Detail Of Skirt & Lifting
2 R1118111- S30008- COL -C10613-20004-B02 6VL-DA-061 2 OF 7
Attachment
3 Detail Of Nozzles R1118111- S30008- COL -C10613-20005-B02 6VL-DA-061 3 OF 7
3.2.2. V-10605
Sr.
Title Client Doc. No. Godrej Drg. No. Sht.
No.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
3.2.3. V-10608
Sr.
Title Client Doc. No. Godrej Drg. No. Sht.
No.
General Arrangement
1 R1118111-S30008-VES-V10608-20003 6VL-DA-063 1 OF 8
Drawing
Details Of External
4 R1118111-S30008-VES-V10608-20006 6VL-DA-063 4 OF 8
Attachments-1
Details Of Internal
5 R1118111-S30008-VES-V10608-20007 6VL-DA-063 5 OF 8
Attachments
General Arrangement
7 R1118111-S30008-VES-V10608-20003 6VL-DA-063 7 OF 8
Drawing(General Notes)
Details Of External
8 R1118111-S30008-VES-V10608-20006 6VL-DA-063 8 OF 8
Attachments-2
3.2.4. V-10632
Sr.
Title Client Doc. No. Godrej Drg. No. Sht.
No.
General Arrangement
1 R1118111-S30008-VES-V10632-20003-B01 6VL-DA-064 1 OF 7
Drawing
Details Of Internal
5 R1118111-S30008-VES-V10632-20007-B02 6VL-DA-064 5 OF 7
Attachments
General Arrangement
7 R1118111-S30008-VES-V10632-20003-B01 6VL-DA-064 7 OF 7
Drawing(General Notes)
3.2.5. V-10705
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Sr.
Title Client Doc. No. Godrej Drg. No. Sht.
No.
R1118111-S30008-VES-V10705-20003-
1 6VL-DA-065 1 OF 5
General Arrangement Drawing B01
R1118111-S30008-VES-V10705-20005-
3 6VL-DA-065 3 OF 5
Detail Of Nozzles-1 B02
R1118111-S30008-VES-V10705-20006-
4 6VL-DA-065 4 OF 5
Detail Of Nozzles-2 B02
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Before installing the Vessels in to system, ensure that all the piping and safety gauges are in place.
Allow enough space around the vessel to provide sufficient clearance for maintenance or
inspection purpose.
Provide valves and bypasses in the piping system to permit isolation of the Vessel for inspection,
cleaning, and repairs.
Provide thermometer wells and pressure gauge pipe taps in all piping to and from the Vessel, as
close as possible to the unit to detect operating performance of the unit.
Provide necessary air vent valves for the Vessel so that it can be plugged to prevent or relieve
vapour or gas.
All loose pipings shall be installed on the Vessel as per the applicable P&IDs.
The equipment is to be lifted into place.
Lifting devices i.e. trunnion & tailing lug are designed for erection weight of the equipment. Proper
rigging must be used in lifting assembled Vessel.
Prior to any planned lifting of a vessel, the site engineer should review the General Assembly
Drawing and Transportation Drawing. This drawing contains the necessary data to plan normal
lifting of the vessel.
This information consists of the following items:
o Empty weight of the vessel in kilogram.
o Location of the longitudinal center of gravity.
o Lifting trunnion/cover location and tailing lug location on the Vessel.
4.1.3.1. Handling:
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Though the outer body of vessel is made of steel, due care shall be taken in handling it to avoid
damage. To ensure this the following guidelines should be followed:
o Use crane/ chain pulley block for unloading. Avoid any impact or shock to the equipment.
o Do not lift equipment using anchor holes. Strictly use the lifting points provided on the
equipment.
o Do not roll the equipment.
4.1.3.2. Erection:
4.2. SET-UP/ADJUSTMENTS :
4.2.1. Erection equipment:
4.2.1.1. Hoisting equipment (Mobile Crane)
All mobile crane operators shall be qualified by government or other equipment authorities. A set
of the manufacturer’s life tables shell be placed conspicuously in the mobile crane operator’s cab at
the jobsite. The capacities given shall be adhered to strictly. Additional boom sections installed on
the equipment shall be compensated by additional counter weights in accordance with the
instruction manual.
Timber mat and / or steel mat shall be provided for treads or tires considering the soil bearings.
Basically, outriggers and jacks shall be provided on the mobile to guard if against tire failures and
overturning while lifting heavy equipment.
When a risky condition is found, appropriate measures shall be taken immediately.
Major items of inspection shall be as follows.
o All control mechanisms as to mal-adjustment.
o All control mechanisms as to excessive wear of components and contamination by lubricants or
other foreign matter.
o All control mechanisms as to malfunction.
o Deterioration or leakage in pneumatic or hydraulic systems.
o Electrical apparatus as to malfunctions and signal.
o Crane hooks with deformations or cracks.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
The safety factor for wire rope slings of all grades shall be not less than five.
4.2.1.2.3. Chain
All chains shall be forged or electric welded steel link type of the proper size for the loads to be
lifted.
Overloaded chains shall be discarded immediately.
The diameter of the drum or pulley shall be not less than 20 times the rope diameter. The
diameter of sheaves shall be not less than 10 times the rope diameter.
4.2.1.2.5. Fitting
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
All hooks, swivel hooks, anchor shackles, swivel sockets, safety hooks, cable clamps, turnbuckles,
and other attachment shall be made of drop forged steel.
The steel structure where equipment is installed shall be thoroughly chipped and then be cleaned
completely with compressed air, etc.
The required number of shims and wedges with the necessary tools shall be prepared and ready
for use.
Eyebolts, or other devices, if any, are installed only to lift the empty components to which they are
attached and not the complete assembled equipment, unless explicitly specified otherwise. Proper
lifting accessories must be used for lifting of equipment.
When high wind velocity persists, all installation work shall be stopped.
No equipment shall be installed under stormy winds, heavy rain or heavy snow.
4.2.1.4.5. Plumbness
Plumbness shall be checked by viewing from two directions 90⁰ apart with a transit. Check of
plumbness of very tall equipment shall be done early in the morning.
Plumbness over the total height of the gasifier, the variation of the vessel center line from plumb
shall not exceed 3/4 inch (18 mm), both after fabrication & field installation.
After alignment is finished and the lock nuts of the anchor bolts are tightened firmly, the shims
and wedges shall be tack-welded to each other and exceed in the shims and wedges shall be cut off
with a gas cutter.
4.2.1.4.6. Leveling
The alignment lever shall be made using a spirit level instrument or a transit at four points on the
center line marked on the equipment in the shop.
After levelling gas finished and the lock nuts of the anchor bolts are tightened trimly, the shims
and wedges shall be tack-welded to each other and any exceed in the shims and wedges shall be cut
off with a gas cutter.
Prior to any planned lifting of an equipment, the site engineer should review the general assembly
drawing and transportation drawing. This drawing contains the necessary data to plan normal lifting
of the equipment.
This information consists of the following items:
Empty weight of the equipment in kilogram.
Location of the longitudinal center of gravity.
Lifting lug or trunnion location for equipment.
Transportation Saddle location, for horizontal transportation.
Check the condition of the received equipment and Ensure that the equipment and the
components are in order according to the enclosed packing list. (In case the components are
damaged, the same shall be brought to the notice of Godrej & Boyce Mfg. Co. Ltd., immediately.)
4.2.1.5.1. Erection:
4.2.1.5.2. Precaution:
MAINTENANCE INSTRUCTIONS:
4.3.1. Maintenance:
The maintenance and periodic inspection of the equipment must be carried out by qualified
personnel in accordance with the national regulations and the user’s safety and maintenance
standards and procedures.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Under no circumstances should the equipment be opened while it still contains any hazardous
materials or when the internal pressure is above or below the local atmospheric pressure. The
equipment must be brought to atmospheric pressure by venting it to safe location, before opening.
Do not remove covers, piping, or connections unless plant instructions for venting and draining
equipment have been followed. Removal of cover without first properly venting and draining
equipment may cause serious injury or death from rapid release of hot vapour /liquid
Check equipment with internal corrosive environments for reduced wall thickness by visual
inspection and NDE techniques.
Inspect equipment and systems to ensure that no unauthorized modifications have been made.
Ensure that all safety relief devices for the equipment are in place and functioning properly
Do not isolate the relieving device from the pressure system it is protecting.
Do not repair an equipment when it is pressurized.
Assure that oil and grease do not get into valves, fittings, and pipes of oxygen gas systems.
4.3.3.1. Scope
This section provides recommendations for assembly and maintenance of external bolted joints
utilizing
gasketed sealing surfaces. Bolted joints considered are full access bolted covers, nozzles and
manways.
This section does not cover internal bolted joints if any. These recommendations are not intended to
supersede existing plant maintenance procedures where such procedures have been established and
used successfully for this type of equipment.
All gasket joint surfaces shall be clean and free of all foreign materials.
Inspect gasket surfaces for defects or damage that may hinder proper sealing of the gasket.
Suspect areas should be repaired prior to assembly of the joint.
Nut faces and the flange or washer surfaces where the nut face bears should be clean and smooth.
If roughness, burrs, or surface irregularities are present, these irregularities should be dressed out
to provide as smooth a surface as possible.
Threads on studs and nuts shall be cleaned. Thoroughly lubricate threads on studs and nuts as well
as contacting surfaces on which the nut face bears.
4.3.3.3. Assembly:
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
All bolted connections are to be tightened uniformly in a diametrically staggered pattern as shown on
the Bolt Tightening Pattern Sketch. Tightening to the listed torque values shall be achieved in multiple
steps as noted below, with each tightening increment performed in the same diametrically staggered
pattern.
This will ensure a uniform stress over the entire gasket surface. The procedure to use for tightening
bolted connections is as follows:
The joint shall be snugged up squarely so that the entire flange face bears uniformly on the gasket.
Tightening of the bolts shall be applied in at least three equal increments to achieve specified
torque values. It is suggested that 4 equal increments be used for bolt diameters above 2”.
Alternatively, bolts can be tightened one flat at a time in a diametrically staggered pattern until
the specified torque is achieved.
If the bolted connection leaks, the nuts can be tightened in the pattern outlined on the Bolt
Tightening Pattern Sketch, one flat at a time. The spacing between the flanges must be equal
throughout the tightening process. This will ensure the gasket surface will not be distorted.
If a connection continues to leak, it must be disassembled and examined for the following:
Indication of a leak path, such as a gouge across the gasket surface.
Evidence of an interference between the mating connections.
Evidence of distortion or out of roundness of either of the mating gasket surfaces. This is usually
best checked by measuring the gasket compression every 45 degrees around the gasket itself.
Thickness measurements should also be taken close to both the I.D. and the O.D. of the compressed
portion of the gasket to check against any possible rotation of the flange during bolt tightening.
Evidence of bolt diameter reduction or "necking", which would indicate an overstressing of the
bolts.
In order to ensure that all bolted flanged joints remain tight, such joints should be tightened
uniformly
immediately after the equipment has been placed in service for the first time, and again after the
equipment has been operated at full load for the first time. It is recommended that periodic checks be
made during the first six months of operation to ensure proper tightness of all bolted joints.
82486(809.188
38 A1 24” 1500 16 3½“
)
82747(811.748
39 A1 24” 1500 16 3½“
)
4.3.3.5. Disassembly
Protection must be provided to assure that, on completion of bolt removal, parts will not fall free or
shift,
possibly leading to injury of personnel or damage to equipment. All mating flanges should be
adequately match-marked before disassembly is started. Bolts are to be loosened in the reverse of
the tightening process shown on the sketch.
4.3.3.6. Gaskets:
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Periodic inspection of the equipment shall be carried out with necessary visual checks, NDE etc. in
accordance with all Local regulations and owner’s policies. Any failures/damage observed shall be
reported to the concerned authority immediately before proceeding for any repair work.
4.4.1. Scope:
These instructions cover the repair procedure of Vessel.
4.4.2. General:
Regardless of the size, the care must be exercised to ensure that the equipment is always evenly
supported during repair. Uneven support may lead to damage of equipment. Care must be exercised at all
times to ensure that there is no sudden shift or jerk can result in damage to the equipment.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
This Equipments have parts designed for pressure as mention in the document (as per 3.1) which
must not be exceeded during Normal Operation.
During operation protection measures are to be provided to control and safeguard the pressure
vessel against over pressure and overheating. These protective measures and devices must remain
operative and in good working order at all times when the pressure vessel is in operation.
As the equipment will operate at elevated temperatures, measures must be taken to protect
personnel from injury due to contact with the hot equipment. The equipment must not be operated
without these measures in place, as they would also serve to protect the equipment from excessive
heat input from a local fire and without this protection, the design basis of the system safety
pressure relief devices provided would be compromised.
In case of leakage, kindly shut off the equipment immediately to avoid any damage.
The outside surfaces of equipment may get excessively hot during operation. Direct contact with
the equipment can cause severe injuries.
Before starting the operation, a check shall be made on all Over-pressure protection devices.
Required pressure relief devices and/or overpressure protection are properly installed and in place
prior to initial operation.
The overpressure protection shall be under such positive control that the pressure in the
equipment cannot exceed the Maximum allowable working pressure (MAWP) at operating
temperature.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
The selection and installation of the overpressure protection devices shall be done in the piping
system by the Contractor/ Process Licensor in accordance with Local regulations and owner’s
policies.
In case of probable emergencies, alert shall be issued to general public as well as the site staff.
Proper refuge area shall be provided for the personnel to avoid any hazards.
Operating personnel shall always use personal protection devices like helmets, industrial safety
shoes, eye-glasses, masks etc.
In case of leakage of lethal fluids/gases, the area nearby the equipment shall be evacuated and the
operation must be immediately stopped.
All the safety measures and necessary permits in accordance with Local regulations and owner’s
policies shall be taken care by Contractor/ Process Licensor.
The new gasket should be thoroughly checked for scratches and damage surface.
Gasket should be properly positioned before tightening of bolt.
The use of particular type of gasket as specified by manufacturer is to be ensured.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
5.2.6. TRANSPORTATION
Prior to any planned lifting of Vessel, the site engineer should review the general assembly drawing and
transportation drawing. This drawing contains the necessary data to plan normal lifting of the Vessel.
This information consists of the following items:
Empty weight of the Vessel in kilograms.
Location of the longitudinal center of gravity.
Lifting trunnions and tailing Lug on the equipment.
Vessel shall be purged with Nitrogen, seal all the openings & maintain positive pressure of 0.5-0.7 bar
(g) if required to be stored after completion of site work.
Equipment shall be stored in a dry area and shall not be exposed to direct sunlight.
All the nitrogen shall be removed before opening any part of the Vessel.
Before putting the Vessel for use again, it shall be thoroughly inspected for any defects/corrosion
during storage.
• The hydrostatic test pressure of the equipment is stated on equipment's nameplate and in the
General Arrangement drawing.
• Under no circumstance is the hydrostatic test pressure to be exceeded. Verify test pressure stamped
on the equipment nameplate prior to any field hydrotest. The recommended minimum metal
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
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VENDOR. Doc. No.: PBE100041-44-MAINT-01
temperature during hydrotest is indicated in the General Arrangement drawing. Verify test temperature
prior to any field hydrotest.
• The chloride content of water shall be limited to 20 ppm.
• After filling the equipment with test water, hold for at least one hour, drain a sample and check the
temperature to ensure that it is higher than the minimum recommended hydrostatic test temperature.
Following hydrostatic testing, the equipment shall be thoroughly drained and dried out. The
equipment shall be completely dried by passing dry air for sufficient time until no further increase in
relative humidity of outgoing air is observed.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Intended service life for the equipment is 20 years. The service life can be extended subjective to
proper maintenance and periodic inspection..
Periodic check on the thicknesses of main elements shall be made. The equipment can remain in
service until the specified corrosion allowance mentioned in GA drawing is not exceeded.
Upon completion of service period, the equipment shall be immediately withdrawn from service.
The withdrawn Vessel shall be completely inspected and decision shall be taken whether replacement
or repair is required.
In case of replacement, old Vessel shall be suitably disposed off in accordance to local laws.
The service life shall also be in accordance with local regulations and owner specifications.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Resting the complete equipment on transportation skid in vertical erected condition will cause the
equipment to topple. The skid is meant for rotation of equipment only. The equipment shall rest
on saddles only. (See transportation drawing for instructions).
Touching the surface of equipment during operation may cause severe burn injuries to operator
as the operating temperature is very high.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
In case of leakage due to pressurizing of the equipment, the equipment shall be stopped
immediately. The components in question shall be thoroughly inspected and suitable
replacements shall be done in case of failure in consultation with Original Equipment
manufacturer (OEM).
In case of accident during transportation, the equipment shall be thoroughly inspected for
damage and suitable repair work shall be carried out in consultation with OEM.
In case of burn injuries due to hot surfaces, immediate medical help shall be given to the
personnel depending on the severity of the burn.
All the necessary actions taken shall be in accordance with local regulations and owner’s
specification.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
OPERATING AND MAINTENANCE MANUAL N04
CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
Following are the limiting states of the equipment beyond which the equipment may not operate
safely:
The equipment is designed to operate at the pressure not more than the MAWP stated on the
drawing/Nameplate. Also, the operating temperature, shall in no case exceed the design
temperature stated on the drawing/ Nameplate.
The mechanical wear (corrosion) is the major part limiting the operation of the equipment. When
the actual corrosion exceeds the specified corrosion allowance on the drawing, the limiting state
of equipment is reached. Further usage of the equipment shall be stopped.
The equipment shall not be continued in operation if any visual deformation, crack, bend etc. is
observed.
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DOCUMENT TITLE: TECHNICAL INSTALLATION, TOP No.: R1118111-S30015-VES-V00000-20033-
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CONT. Doc. No.: 2044-00000-MS-225062
VENDOR. Doc. No.: PBE100041-44-MAINT-01
In case of withdrawal from operation, it shall be made sure that the equipment is depressurized
and free from hazardous fluids.
After the withdrawal of pressure, the equipment shall be suitably disposed off i.e. recycle the
metal in accordance with local regulatory authority guidelines or owner’s specification.
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