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Int. J. Rock Mech. Min. Sci. & Geomech. Abstr. Vol. 22, No. 2, pp.

71-83, 1985 0148-9062/85 $3.00+0.00


Printed in Great Britain Pergamon Press Ltd

INTERNATIONAL SOCIETY FOR ROCK MECHANICS

COMMISSION ON TESTING METHODS

SUGGESTED METHOD FOR ROCK ANCHORAGE TESTING

Joint Co-ordinators
W. E. Lardner (Canada) and G. S. Littlejohn (U.K.)

The following persons contributed in the drafting of this Suggested Method: J. A. Franklin (Canada);
P. Habib and M. Gandais (France): T. H. Hanna (U.K.); J. Huder (Switzerland);
D. E. Weatherby (U.S.A.).

71
ISRM: ROCK A N C H O R A G E T E S T I N G 73

Suggested Method for Rock Anchorage


Testing

INTRODUCTION A proper comparison of the short term results with those


of Design Tests on identical anchorages provides a guide
(a) Two distinct methods of loading are described,
to longer term behaviour.
namely co-axial loading and remote loading, the choice
(c) In this document no attempt has been made to
of appropriate method being dictated by the design
describe anchorage design methods. The main objective
engineer.
is to define test methods and to specify performance
Co-axial loading is most commonly applied to test
parameters that may, if judged appropriate by the design
fixed anchor bond strength where the surrounding rock
engineer, be employed as criteria for the evaluation of
mass is not allowed to fail. Accordingly, the method is
anchorage behaviour. Since testing involves the use of
generally used only where the anchorage is deeply
stressing equipment, design considerations are intro-
embedded (rock mass failure unlikely) or solely for the
duced for such equipment and monitoring instrumen-
purpose of rock reinforcement.
tation together with guidelines on stressing procedures
Remote loading is applied to evaluate the strength of
which are applicable to all classes of test and methods
the anchorage in combination with the surrounding rock
of loading.
mass. This method is essential in shallow applications
(d) The procedures outlined in this document cover
where the anchorage is resisting uplift, e.g. in the foun-
dation of a transmission tower. not only anchorages founded entirely within rock but
also systems passing through soil or structural materials
(b) Using either of these methods, a variety of tests
where the fixed anchor is embedded in rock. Such
may be conducted. Tests on rock anchorages can gener-
applications include retaining wall tiebacks, rock rein-
ally be classified into two groups:
forcement in excavations and anchorages for the pre-
Design Tests--which are basic proving tests, may be stressing of concrete gravity dams.
required to demonstrate or investigate, in advance of the (e) Whilst it is hoped to achieve some degree of
installation of working anchorages, the quality and standardization in rock anchorage testing through this
adequacy of the design in relation to ground conditions document, it is not all-encompassing nor should it be
and materials used, e.g. levels of safety provided by the regarded in a restrictive way; the improvement of tech-
design. The tests may be more rigorous than proof tests niques is to be encouraged, as is the development of new
and the results, therefore, cannot always be directly concepts.
compared, e.g. where short fixed anchors of different
lengths are installed and tested, ideally to failure. On the
other hand, where test anchorages are constructed under SCOPE
identical conditions as the proposed working anchorages 1. (a) This Suggested Method provides guidelines on a
and loaded in the same way to the same level, these tests variety of tests for rock anchorages, including Design
indicate in advance the results that should be obtained Tests and Proof Tests.* In addition, this document
from the working anchorages. The period of monitoring suggests equipment, measurements, calculations and
should be sufficient to ensure that prestress or creep records which are suitable for these two classes of tests.
fluctuations stabilize within tolerable limits. These are The long-term monitoring of anchorages is treated in a
generally long term tests, e.g. in excess of 2 days, which separate Suggested Method.
are outside the scope of this document. Long term (b) Two alternative methods of loading are normally
monitoring of anchorages is to be dealt with in a considered in practice. In the co-axial loading method,
forthcoming Suggested Method. (Figs 1 and 2) the rock immediately surrounding the
Proof Tests--which are routine acceptance tests, anchor head is used as a bearing surface for the stressing
are carried out on every anchorage and demonstrate the device; thus, rock movement or rock mass failure cannot
short term ability of the anchorage to support a load be tested. Where rock mass failure in the form of a cone,
that is greater than the design working load and the wedge or block is a possibility then the remote loading
efficiency of load transmission to the fixed anchor zone. method is appropriate, whereby the reaction loads are
applied via a beam or grillage, to the ground surface
remote from the test anchorage. The span between
* Terms in italic type are defined in Definitions at the end of the text. reaction points must be sufficient to allow rock mass
74 ISRM: ROCK A N C H O R A G E TESTING

' ~ / ~ LOAD CELL --TENDON


//
YDRAULIC JACK

IG PLATE
DIALGAUGE #
MEASURES BED
TENDON
EXTENSION

PREPARE A FLAT
x ROCK SURFACE BY
CHIPPING AND
HAMMERING

L---HYDRAULICPUMP
WITH PRESSURE
GAUGE
Fig. 1. Co-axial testing.

failure, if the rock is weaker than the steel tendon or its


NOTE :
bond strength to the rock./* For example, if a conical or
THE GROUT BED MUST
wedge type of failure is anticipated with an included BE LARGE ENOUGH TO
angle of 45 °, the free span should not be less than the KEEP COMPRESSIVE
total embedded depth (Fig. 3). For laminar type failure STRESS WITHIN THE
SAFE CAPACITY OF
in horizontally bedded "slabby" rock, free spans may be THE ROCK OR SOIL
increased or decreased depending upon fracture geome-
try. In cases where the rock is separated from the
reaction structure by a considerable thickness of over- Fig. 2. Co-axial testing.
burden soil (as in Figs 4 and 12), the effect of the
overburden's surcharge in restraining rock mass failure
must be evaluated. The load measuring equipment should be provided
with independently certified calibration graphs as noted
in paragraph 5.
APPARATUS Load cell types applicable to anchorages include:
(i) mechanical [based on proving ring systems] up to
2. Tools and materials are required, to allow prepara-
tion of the reaction surface around each test anchorage,
PLAN A'A
including for example rock chisels, hammers, and quick
set grout for rock surface preparation or picks, shovels, ~um m
backhoe, and timber cribs for soil surface preparation.
3. Loading and load measuring equipment are needed
including:
(a) One or more hydraulic jacks 2 with bearing plates, REFERENCEBEAM,- - ~
SUPPORTED
wedges, shims, and other reaction/load transfer equip- INDEPENDENTLY ~=,, ~ D I A L GAUGE,ATTACHED
TO REFERENCE BEAM
ment sufficient to ensure that the load is applied co-
STEEL FRAME- -
axially with the Tendon throughout the test. Usually a TRANSFERSLOAD ~ CAP ON TENDON
AWAYFROMROCK ' ~
single centre-hole hydraulic jack is employed with a PROVIDINGTENSILE ~ ~ " " ~ TENDON A'A v
firmly seated base plate, Anchor Head or nut(s) to CAPACITY(Nofe1) ['
transfer load from the jack to the tendon. A spherical
seating beneath the anchor head or nut is desirable;
when such a seating is not used, care must be taken to
ensure co-axial alignment of jack and tendon and to
provide adequate resistance against tilting or lateral COMPRESSION ~ /
translation of the jack or base plate. REACTION
(b) One or more hydraulic pumps 3 is necessary to /
pressurize the jacks and to maintain the applied load
constant during readings. POSSIBLE~~ i /
(c) One or more hydraulic gauges should be used to FAILURE ZONE, \ i /
MUST BE DEFINED
measure the load applied to the anchorage.* Load cells
[preferably mechanical] may also be used for this pur-
pose.

* Superscript numbers refer to Notes at the end of the text. Fig. 3. Testing rock strength. Simplified layout of rock anchorage test.
ISRM: R O C K A N C H O R A G E TESTING 75

REFERENCE~ ~DCFiECTION

PUMPAND--~ ~ /---HYDRAULIC
PRESSURE~ ~ , n:~n-'f JACK
GAUGE ~ , ~ [ ',~'. ~
. ~'J F STEEL BEAMS (N°'eI,
Ill I . . . .

I I

"i I I I I
--EXCAVATE AND
COMPACT AS REQUIRED
I I ILl I TO
SUROFATA,.
CE ATEAR,.G
RIGHT 1
ANGLES TOTHE .

~i ~ -

Fig. 4. Testing rock strength.

2000kN capacity, force measuring blocks, up to piece of adhesive tape, or some other means, is used to
10,000kN, and cup springs, for loads greater than mark the tendon at some distance above the permanent
4500 kN. load bearing plate. This approach permits an accurate
(ii) strain gauged elements, up to 5000 kN, and measurement of extension without removal of the jack,
(iii) vibrating wire systems, up to 10,000 kN. providing the bearing plate is not subjected to move-
Other methods involving photoelasticity, hydraulics, ment. Ram extensions are usually measured with a stiff
and springs have been used in practice. steel rule, and an accuracy of _ 1 mm can be attained
In all cases, at least l~o accuracy is preferred 5 and, which is adequate for load extension data in practice.
regardless of cell type, eccentric loading effects should be (d) An example of a wire, mirror and scale displace-
either assessed or prevented. ment measuring system is shown in Fig. 5. The scale is
fixed to the mirror and both are attached to the anchor-
4. Equipment for measuring anchorage movement
age. The wire is tensioned between remote fixing points
will include:
so that it passes close to the scale. Readings to about
(a) Equipment that will permit measurement of move- + 1 mm can be obtained by lining up the wire with its
ment of the anchor head in a direction co-axial with the mirror image.
tendon with reference to a stable datum, such as rock (e) Where greater accuracy is required e.g. creep
remote from the anchor head. The measuring equipment displacement monitoring with time, dial gauges attached
should be designed and installed so that it is robust and to a simply supported datum beam or tripod (Fig. 1). are
provides a measuring accuracy better than _+0.1 ram, recommended. Dial gauges with a reading accuracy of
unless otherwise specified (e.g. for simple proof tests), 0.05 mm are adequate for the majority of test applica-
and have a range of ram travel not less than 75 mm or tions.
the anticipated full test extension, whichever is the (f) All reference beams, wires etc., must have indepen-
greater. dent supports firmly embedded in ground far enough
(b) As with load cells, there are various levels of from the test anchorage and compressive reactions to
sophistication for measuring axial tendon extension or ensure they are not moved more than 0.1 mm by anchor-
anchor head displacement. Methods generally utilize dial age or jack movements. Reference beams must be
gauges, electric transducers, steel tape and surveying sufficiently stiff to support the instrumentation such that
equipment. variations greater than +_ 0.1 mm in readings do not
(c) The simplest and least accurate method is to occur. They can be cross connected to provide additional
measure the jack ram extension by a steel rule. Since rigidity. Reference beams when used must be protected
strand or wire slip can occur at the grip wedges, the true from or be insensitive to wind, humidity and tem-
extension is overestimated for this type of tendon. A perature changes, e.g. they should have one end free to
preferable method of measurement is one whereby a move laterally to accommodate temperature variations.
76 ISRM: ROCK ANCHORAGE TESTING

TENDON OR
ANCHOR HEAD

A! yA

PIANO MIRRORWITH
WIRE ( SCALE

~ /-
TENDON

ELEVATION
PLAN SECTION A-A
Fig. 5. Simple displacement measuring system.

/ STRESSINGJACK
• ./ ANCHORHEADPLATE

~"~/ / TENDONLE WIRE

.... 7"-%0
"1~ID-EP-ENB-ENTLY ~ ~

Fig. 6. Direct method of measuring fixed anchor movement.

PULLEY ~ ,~/~
(g) A direct, as opposed to interpretive, method of
measuring the amount of fixed anchor movement in-
WIRE ~ / / "
volves the embedment of a wire in the fixed anchor. The
wire is deeoupled, i.e. sheathed over the free length, and JAcK - - 7
extends out of the anchor head assembly. With the wire
loaded in tension, simply to keep it taut, the wire MEASURINGTHE " ~ ]:~ )~" "%.'~'~
movement indicates fixed anchor movement (Fig. 6). WIRE MOVEMENT J~l~l~"~ "'~I'~X"~.%~
Alternatively, a redundant tendon unit may be used in
place of a wire. Figure 7 shows a wire pulling system for
measuring anchor head displacement. STEELSUPPORT~
SECURELYFIXED
(h) Miscellaneous equipment including a stopwatch, TO THE GROUND,
field data sheets are needed to record the test results, REMOTEFROM
pens, clipboards, and marking equipment to label the
THE ANCHORAGE
anchorages tested. Fig. 7. Direct method of measuring anchor head displacement.
ISRM: ROCK ANCHORAGETESTING 77

PROCEDURE (e) Deterioration of a newly exposed rock surface


must be prevented. It may, for example, be necessary to
Calibration
clean the rock surface and protect it with gunite.
5. (a) All jacks and pressure gauges must be cali-
brated prior to use and the calibration certificate be 7. The loading and reaction equipment is then assem-
made available for inspection on site at all times. bled on the prepared surface. A small load, less than 5~
(b) Jacks should be calibrated at least every year using of the Specified Maximum Test Load [SMTL] is to be
properly designed test equipment which has an Absolute applied and the system checked for stability. The pres-
Accuracy not exceeding 0.5~ and the test records should sure gauge and pump should be at a safe location.
tabulate the relation between the load carried by the jack
and the hydraulic pressure when the jack is in the active Setting up the extension measuring system
mode with load both increasing and decreasing. 8. (a) The extension measuring system is assembled
The jack calibration should be checked prior to the and checked to ensure that it meets the requirements of
start of tensioning on each contract and a calibration paragraph 4.
curve prepared for each jack. (b) All gauges, and other data sources should be
The calibration should extend from zero over the full clearly marked with a number or letter to assist in
working range of the jack and should be established for recording data. Provisions should be made to securely fix
the opening (load rising) and closing (load falling) and to protect the measuring system, reference system
operation of the jack, so that the friction hysteresis can and instrumentation from extreme temperature vari-
be known when repeated loading cycles are being carried ations and from mechanical disturbances.
out on the tendon. This requires calibration at several (c) Measurement of the extension of the tendon
ram extensions, e.g. 25, 50 and 75Vo full ram travel. should when possible be made directly onto the end of
(c) Load cell(s) may be used in series with the hydrau- the tendon; flexible tendons should be guided to prevent
lic jack(s). Load cell(s) should be calibrated prior to the lateral movements (Fig. 8). For simple tests, e.g. Proof
test to an accuracy of not less than 1~o of the Specified Tests, the jack extension may be monitored but cor-
Maximum Test Load (SMTL) and will generally need to rected for any measured movement of the base of the
be equipped with spherical or machined seating(s) to jack.
give the required measuring accuracy. (d) Dial gauges when employed should be mounted
(d) Calibration reports are to be certified by an on a reference beam so as to bear upon a prepared flat
independent and approved testing laboratory. They surface or cap on the anchor head or tendon. The surface
should be furnished for all testing equipment for which or cap should be big enough so that the dial gauge
calibration is required, and are to be available at the time plunger remains in contact throughout testing. In some
of testing and dated not more than 6 months prior to cases it may be convenient to employ two or more
that time. gauges equidistant from the anchorage axis so that the
average reading can be taken as the anchorage displace-
Test surface preparation ment.
6. (a) When reaction is to be provided by rock or
concrete, the reaction surface should be cleaned of all
loose or soft materials and prepared plane and at right
angles to the applied load. A machine or hand chisel can i.~-----~-DIAL GAUGE
be used to prepare the surface roughly, after which steel FLATSURFACE
plates can be placed and bedded accurately on a grout PERPENDICULAR
TEN TO LONGITUDINAL
cushion or using wedges (Fig. 2). AXISOF TENDON
(b) When the reaction is to be provided by over-
burden soil, the reaction structure must be designed to GUIDEFOR
transmit the loads to the soil without excessive move- NUTOR~ TENDONiF
STRESSING NECESSARY
ment. Normal stresses must be kept within acceptable HEAD
levels. Incompetent soil should be removed or com-
pacted, and footings such as timber cribs constructed
(Fig. 4).
(c) In cases where the rock anchorage is to act on a
structure such as a temporary retaining wall, a portion
of the wall itself can often provide adequate support.
(d) Where the bearing plate is bedded to the ground ~ PLATE
or structure through a concrete plinth or pad, i.e. where
the depth of concrete exceeds 10~ of the bearing plate
width or 100mm, the plinth should be designed in
accordance with FIP standards (F6d6ration Inter-
nationale de la Pr6contrainte) or national standards for
Fig. 8. System for measuring tendon displacement, but with lateral
post-tensioned concrete and blocks. movement restricted.
78 ISRM: ROCK ANCHORAGE TESTING

Testing (vii) If required, the loading cycle may be repeated,


9. (a) Design Tests are undertaken before the installa- one or a number of times.
tion of working anchorages. They provide criteria to (viii) If failure occurs, continue the loading process
substantiate the design parameters used and to define only as desirable to determine the reason for failure.
acceptable performance 6 of service anchorages during Record the nature of the failure and the failure load.
proof testing. (ix) Delays t~, and t, can be curtailed and
In this paragraph a general test procedure is sug- loading/unloading continued if any two successive read-
gested, modifications may be made if required for a ings show a rate of movement of less than the allowable
particular site. creep shown in Table 2.
(i) In the following procedure, test variables SMTL, (b) Proof Tests, carried out on all working anchor-
Pl, N, It, and 12, are included which must be defined in ages, can employ procedures similar to Design Tests, but
the test specifications to suit the objectives of the test are generally abbreviated and much simpler.
programme. Typical values are shown in Table 1. (i) Follow steps (i) through (v) in 9(a).
(ii) Apply a small bedding-in load PI less than 5~o of (ii) On completing step (v) the load is released to the
SMTL; allow the jack to stabilize, then check all gauges specified "Lock-off Load", the tension is transferred
and readings of load and corresponding displacements. from the jack to the nut/anchor head, and the test
Increase the applied load in steps o f N ~ SMTL stopping equipment is removed. An exception is when the anchor-
at each step to take readings of extension; hold each load age has failed to meet the specified acceptance criteria,
step for a period of t~ min. All measurements should be in which case further stages of testing may be required
taken in the rising mode. by the testing contract specifications.
(iii) Hold the applied load [P2, P3, etc.] steady ( + 2~o (iii) An alternative procedure frequently followed for
SMTL) at each step and take 5 sets of readings at simple proof tests is to record the loss of load over a
intervals of approximately 1 rain; however, when creep short period of time after the SMTL has been applied.
occurs significantly greater than the anticipated creep of Provided the loss of load is within specified limits (see
the tendon steel, the applied load should be maintained Table 2) the anchorage is deemed acceptable.
until such excessive creep ceases, (see ix and Table 2 (c) General. The method of tensioning to be used, the
below). sequence of stressing and the procedures to be adopted
(iv) On completion of each loading step reduce the for each stressing operation should be specified at the
load to P~ holding this steady and taking a reading of planning stage of a project, The equipment should be
permanent deformation before proceeding to the next used strictly in accordance with the manufacturer's
loading step. operator instructions.
(v) On reaching SMTL maintain the applied load For cementitious grouts, stressing should not com-
constant within + 29/o SMTL for a period of t 2 min. Take mence until the primary grout forming the fixed anchor
readings of load, load displacement and time at intervals has attained a crushing strength of at least 30 MPa, as
of 5 min during the first 30 min, then at intervals of verified from tests on appropriate grout samples. No
30 min for durations up to 3 hr, t h e n at intervals of 1 hr tendon that is to form part of any temporary or per-
until t2 is reached. manent works should be stressed at any time beyond
(vi) On completing step (v) repeat the unloading 80~ of the characteristic strength.
procedure given in parts (iv), then remove load and (d) Check-lifting. Check-lifting is the technique of
equipment. using the stressing jack straddling over the stressing head
to lift it clear of its distribution plate to record the
Table 1. Suggested test parameter values tendon load with the jack pressure gauge or load cell.
Full design Simplified The distance the anchor head is raised, normally 1 mm,
test design test Proof test although this may be as low as 0.1 mm, should be fixed
SMTL 2 × Working load [2 x Pw] 1.25-1.50Working load and the method of measurement should ensure that all
Pj .... less than 5% SMTL .... sides of the stressing head are clear of the distribution
N 10~/o 20% 100% plate (see Fig. 9).
t~ 5 min 5 rain N/A
t2 1500min 20 rain 10min (e) When a stressing operation is the start point for
future time-related measurements, the stressing oper-
ation should be concluded with a check-lift load mea-
Table 2. Suggested allowablecreep displacement or load relaxation
surement, following the exact procedure to be used for
Period of observation Permissible loss of load
subsequent check-lifts in order to minimize operational
(min) or displacement(%)
error.
5 1
15 2 (f) Unit stressing. The procedure for stressing multi-
50 3 unit tendons using a number of hydraulically syn-
150 4 chronized monojacks or individual monojacks, should
500 5
1500 6 allow for the fact that, when stressing is carried out using
Notes: (i) Permissible loss of load is expressed as a ~ of the applied
an individual monojack, the possible change in load in
load [P]. (ii) Permissible displacement is expressed as a % of elastic adjacent tendon units should be appreciated. Such load
extension at the applied load [P]. changes generally result from frictional forces between
ISRM: ROCK ANCHORAGE TESTING 79

A STEEL BAR
CEMENTGR O U T - ~ . ~ ~

G~ "--N--" r r _ . ~
li~ ~ BEARINGPL~ E ~
L--.. DEFLECTION
]'~ ~ . ~ DIALGAUGE
I L \ ~ EXTENSION
I I"---... \ SLEEW
I I REACT,ONCHAIR
"~ ~ HYDRAULICJACK

LA A.A
Fig. 9. Jack arrangement for mono-unit stressing and measuring of residual load.

adjacent units in the free length and from the permanent number of jacks employed, making use of the jack
displacement of the fixed anchor grout during loading. calibration curves to correct for frictional and other
These effects can be reduced by application of small effects.
load increments and can generally be eliminated by (b) Displacements measured by more than one gauge
repeat application of load, unless permanent displace- or by electrical transducers or surveying techniques are
ment is continuous. At any time, the load in each reduced to a single equivalent displacement of the an-
individual tendon unit can be measured by a lift-off chor head along the axis of the anchorage. In some cases
check. it may be necessary to correct the readings, for example
(g) For anchorages that have failed a proof load when the reference datum itself moves, when ram exten-
criterion, some additional tendon unit stressing may help sion is measured and the ram moves, or when gauges are
to ascertain location of failure, e.g. for a temporary re-set during the tests.
anchorage, pull-out of individual tendon units may
indicate debonding at the grout/tendon interface;
whereas, if all tendon units hold their individual proof Graph plotting
loads, attention is directed towards failure of the fixed 11. As well as being tabulated, the results are to be
anchor at the ground/grout interface. plotted graphically as shown in Figs 10 and !1. The
(h) Health hazards and safety. During stressing, ade- graphs should show all points of measurement. The
quate precautions should be taken to protect personnel graph of load-displacement (Fig. 10) should include
and property from injury and damage due to rupture of for comparison straight lines corresponding to the
a tendon or failure of the stressing equipment. Theoretical Elastic Extension (see paragraph 12) of the
Persons not engaged in the works, including members tendon and its elastic limit.
of the public, should also be protected. In this regard,
strong barricades should be erected beyond the anchor
head in line with any exposed ends during tensioning.
The barricades should be strong enough to absorb a ELASTICLIMIT OF TENDON
significant proportion of the tendon energy if it should /
SMTL . . . . . /_
be accidentally released. I ///'
The space between the anchor head and the barricade /

should be roped off to prevent unauthorized passage.


Notices should be displayed stating " D A N G E R - -
Tensioning in Progress" or similar wording.
Operatives and observers should stand to one side of
the tensioning equipment and never pass behind when it
is under load,

Data reduction
Ap
i/
/ /I , x
i /
...D/
. S i l l II f
/

S
PLASTIC

ELASTIC

10. (a) When applied loads are measured as hydraulic I LL/--,--


C- --I-- / -I
pressure in the jacks, the total applied load at each o
increment is calculated, multiplying the hydraulic pres- DISPLACEMENT
sure by the effective piston area per jack, and by the Fig. 10. Load--displacement curve.
80 ISRM: ROCK ANCHORAGE TESTING

t~
kd O. Nominal Fixed Anchor Length
"q t~
or
110% of the Nominal Free Anchor Length.

\. (The latter upper limit takes account of relatively short


Fixed Anchor Lengths and full decoupled tendons with
an end plate or nut.)
~o\ Should the Effective Free Anchor Length fall outside the
limits suggested, the acceptability of the anchorage must
be questioned.
\ P,

REPORTING OF RESULTS
-- P, 15. The test report should include the following:
ELASTIC PLASTIC (a) Data on ground conditions pertinent to anchorage
EXTENSION EXTENSION
performance including locations and characteristics of
Fig. 11. Diagram of the elastic and plastic deformations. soil and rock strata intersected by the anchorage drill-
hole.
(b) Details of drilling including hole diameter and
Calculation of Theoretical Elastic Extension length, method of drilling, peculiarities of the drillhole,
the type of drill and cutting head e.g. diamond bit,
12. The Theoretical Elastic Extension (A) of the
tricone bit, down-the-hole hammer etc., and the method
tendon at any given load P is to be calculated as:
of flushing or supporting the hole, e.g. by air. water,
A = PLI/AE, slurry, foam, etc.
(c) Type and composition of the grout, date of
where
grouting, volume injected and grouting pressure.
L1 = the nominal free (ungrouted or sheathed) length (d) Type, diameter(s), cross-sectional area(s),
of tendon; Young's modulus, elastic limit and ultimate strength of
A = average total cross sectional area of steel in the the tendon steel. Special features such as corrosion
tendon; protection systems must be fully described.
E = Young's modulus of tendon. (e) Details of the test equipment and procedures
including a diagram details of methods used and accu-
Calculation of Effective Free Anchor Length racies of force and displacement measurement. Refer-
13. The Effective Free Anchor Length L2 at any given ence may be made to this Suggested Method stating only
load P is generally greater than the nominal free length the departures from the prescribed techniques. A copy of
because a finite length of grout debonds or partially the calibration certificate should be included. (See para-
debonds during stressing. L2 may be calculated as: graph 5 above.)
(f) For each test, the date of testing and a tabulation
of results including for each load/unload increment the
where Am = measured elastic extension at load P. time(s), applied force(s) and measured displacement(s).
The Reduced Bond Length at load P may be calculated (g) For each test, a graph corresponding to the tabu-
as the total anchorage length minus the Effective Free lation (see Figs 10 and 11), and a report with
Anchor Length. sketches/photographs showing the nature of anchorage
Where the working load Pw is known, the analysis failure, if failure occurs.
should be carried out on the load-extension curve over
the range 20~ Pw-125~ Pw for temporary anchorages
and 20~o Pw-150% Pw for permanent anchorages. DEFINITIONS
The analysis should be based on the results of the
second or subsequent loading cycles and any differences (a) The term Anchorage is used to refer to the entire
between the calculated effective free length and the system of tendon, grout, nuts, plates, etc., used for
nominal free length intended in the design should be ground reinforcement or as a tie-back for external loads.
stated. (b) The Tendon is that part of the anchorage under
tension and/or embedded in grout, being either a bar,
Effective Free Anchor Length strand, or wire in single or multiple units.
(c) The Fixed Anchor Length (Fig. 12) is the end
14. The Effective Free Anchor Length, calculated in
portion of the rock anchorage which is bonded to the
paragraph 13, should be not less than 90% of the
Nominal Free Anchor Length, nor more than either: rock, over which length the tendon transfers its load to
the rock by means of adhesion or mechanical bond. The
the Nominal Free Anchor Length plus 50~o of the Nominal Fixed Anchor Length is equal to the grouted
ISRM: ROCK ANCHORAGE TESTING 81

ANCHOR-"7 " ~

PLATE F'DR"" HOLE // / /


// / /

STRUCTURE~ /
TOBE ANCHORED
SHOULD BE M O N I T O R E D "-~X~D,~../
DURING TEST
BOND BREAKER--
OR TENDON SH~ ATH
Fig. 12. Nomenclature for a ground anchorage.

(unsheathed) length. The Reduced Bond Length is equal system, by monitoring the behaviour at working load
to the total anchorage length less the Effective Free over an extended time, to ensure stabilization of load
Length at a specified load. relaxation or creep displacement. It should provide data,
(d) The Nominal Free Anchor Length is equal to the for example, on bond strength between grout and rock
ungrouted or sheathed length. The Effective Free Anchor or tendon, on the effective free anchor length at various
Length is calculated from the elastic extension of the loads, and on creep performance. Where such tests are
tendon and accommodates the degree of debonding in taken to failure the tested anchorages seldom can be
the fixed anchor length. used in service.
(e) Ultimate Strength of a rock anchorage or one of (k) Characteristic Strength--The value of cube
its components is the load at failure, i.e. the load above strength of grout or concrete (fcu) or the ultimate load
which measurable creep occurs at a uniform or acceler- of a prestressing tendon (fpu), below which not more
ating rate. than 5% of the test results fall.
(f) A Proof Test is one carried out on service anchor- (m) Anchor Head--The component of a ground an-
ages following their installation as part of the support chorage that is capable of transmitting the tensile load
system to confirm that these (or selected) anchorages from the tendon to the surface of the ground or structure
meet specified performance criteria. It is not intended to requiring support.
be a destructive test. (i) Normal type anchor head. An anchor head that is
(g) Proof Load is the test load that proves that an designed to permit the load in the tendon to be raised or
anchorage has sufficient capacity to resist the loads that lowered within the limits 0% fpu to 80% fpu and
may be imposed upon it in service, with an adequate measured, when necessary to comply with the require-
load factor of safety. Generally, a rock anchorage is ments of acceptance testing. This facility is available
designed so that the ultimate strength of each of its during the initial stressing phase and subsequently, if the
components is in excess of its Design Load by factors tendon is shortened, further measurement or adjustment
which are considered adequate when taking into account is not possible.
variability of material properties, dimensions and work- (ii) Restressable type anchor head. An anchor head
manship etc. Typical Proof Load is in the range that has all the properties of the normal head and in
1.25-1.50 x Design Load, but may be varied at the addition permits the tendon, throughout the life of the
discretion of the designer depending on the application. structure, to be measured by check lifting and small
(h) Design Load or Working Load in the case of a losses, up to 109/o of working load, to be recovered by
working stress design, is the maximum load that has shimming or thread-turning.
been calculated as being applied to the anchorage during (iii) Detensionable type anchor head. An anchor
service. In the case of a limit state design, it is the sum head that has all the properties of the restressable head
of the factored load components which could be applied and in addition permits the tendon to be detensioned in
during service. a controlled way at any time during the life of the
(j) A Design Test is one generally carried out prior to structure.
the drafting of specifications to assist in selecting an (n) Lock-off Load--The load transferred to the
appropriate anchorage design. Alternatively, the design anchor head immediately on completion of a stressing
test can check the suitability of a proposed anchorage operation.
82 ISRM: ROCK ANCHORAGE TESTING

(o) Lift-off Load--The minimum load monitored tensioned and anchored in increments to raise or lower
during a restressing operation that permits a locking nut the tendon force according to the tensioning recommen-
to turn on a bar tendon or provides a clearance or lift dations and finally to be checkqifted to ascertain the
in the case of a wire or strand tendon. tendon load.
(p) Residual Load--The load remaining in the an- 3. Usually jacks are activated by an electrical or hand
chorage at any time-during service. pump. If the former, it must have the capability of
(q) Relaxation--The decrease of stress with time permitting the loading to be stopped at any point and
while the tendon is held under constant strain. then continued without first having to drop the pressure
(r) Creep--The change in strain of the tendon with back to zero. Hydraulic pressures employed are usually
time under constant stress. up to 70 MPa.
(s) Absolute Accuracy--The deviation from the true Hydraulic pumps should be rated to operate through
value, i.e. where the measuring instruments have been the pressure range of the stressing jack. The controls of
calibrated against dead weight apparatus or loading the pump should allow the tendon extension to be easily
machines and the accuracy is known. adjusted to the nearest millimetre, whether the jack is
(t) Relative Accuracy--The deviation from the mea- opening or closing. The pressure gauge should be
sured value, i.e. the error in measurement where small mounted such that it is reasonably free of vibration
changes in load or displacement are monitored against during pumping. All flexible connections between pump
time. and jack should have a burst pressure at least twice the
(u) The Theoretical Elastic Extension of the anchor- maximum pump pressure rating.
age at any given load is equal to the calculated extension The pump unit should be equipped with a site-
of the Nominal Free Anchor Length of tendon assuming regulated pressure relief valve to prevent tendon damage
that no grout debonding has occurred. by over-tensioning.
(v) The Specified Maximum Test Load (SMTL) is the The pump must be connected to the jack(s) with hose
maximum load which is to be applied to an anchorage long enough to permit the pump to be operated in safety.
during a test. The hose should be fitted with quick-release non-spill
In the case of a design test, the SMTL would generally connectors. If the hydraulic pump is to be left un-
be at least twice the desired working load; in the case attended for a significant time during the test it should
of a proof test, frequently SMTL can be taken as 1.33 be equipped with an automatic regulator to hold the
times the working load Pw (the recommended range is load constant as movement occurs.
1.25-1.5Pw). In determining the sizes and strength 4. At least one pressure gauge per test will be re-
characteristics of the components of a test anchorage, quired, and should be chosen to match the range of
care must be taken to ensure that the SMTL does pressures to be used (e.g. a 70MPa gauge may not
not overstress any portion of the anchor. Thus record pressures over a range 0-20 MPa with sufficient
SMTL :~ 0.8 x characteristic strength of tendon. In ad- accuracy.) Consideration should be given to employing
dition, stressing is not permitted until grout cube a second load measuring system (gauge and load cell) as
strength attains 30 MPa. a back-up in case one system malfunctions. This second
In the case of design tests, for example, it may be gauge can, preferably, be used as a control gauge.
necessary to employ a tendon of greater strength than is Whenever there is a doubt about the working gauge, the
proposed for the service anchorages, in order to test control gauge can be mounted in parallel to compare the
adequately the rock strength and the bond and adhesive two. When not in use, keep the control gauge well
strengths. packed and protected.
5. When loads are held for a relatively long period of
time [e.g. t2 = 1500 min] in a climate where large tem-
NOTES
perature changes may be experienced, it may be neces-
1. Reaction beams may be subjected to considerable sary to allow a greater percentage variation than 1~/o.
bending moments and should be cross-braced and struc- Additional optical readings---e.g, of the reference beam
turally adequate for the applied loads. deflections--may be used to achieve greater accuracy.
2. As rock anchorage loads can be quite large--e.g. 6. Criteria that may be adopted for anchorage accept-
test loads over 100 t are quite common--the most suit- ability include the following:
able tool for applying and controlling the load is usually (a) The Reduced Bond Length (RBL) (i.e. the effective
one or more hydraulic jacks. Centre-hole jacks up to fixed anchor length) measured by testing to a SMTL
100 t capacity are readily available and capable of being which should be sufficient to give a margin of safety
placed by hand; jacks of larger capacity are generally against long-term failure. If the RBL is significantly less
placed by machine. It may be convenient to use two or than the Nominal Fixed Anchor Length, this indicates
more jacks to provide high loads, in which case the jacks that substantial bond failure may have occurred
should be of the same ram diameter and connected via during the test. Bear in mind that when the tendon is
a common manifold to a single pump and pressure button-ended or has an end plate fixture embedded in
gauge. Jacks with travel (extension) of 150 mm or more the grout, the anchorage may continue to perform
should be employed. If possible, the jacks should be satisfactorily after the entire tendon-grout bond has
equipped with a means to allow the tendon to be initially yielded, provided that the grout rock bond is stronger.
ISRM: ROCK ANCHORAGE TESTING 83

In such cases, the RBL could assume zero or even to (progressive) failure of the bond between grout and
negative values. rock.
(b) Anchorages should maintain their working load.
Suspect anchorages m a y be repeat-tested to measure Received 20 August 1984.
their tension by a "lift-off" technique. If the anchorage
tension has fallen significantly between tests, this is an BIBLIOGRAPHY
indication of progressive anchorage failure.
1. Littlejohn G. S. and Bruce D. A. Rock Anchors: State-of-the-Art.
(c) When the Reduced Bond Length approaches zero, Geo Publications Ltd, Brentwood (1977).
the anchorage m a y or m a y not be approaching failure, 2. Douglas T. J. and Arthur L. J. A guide to the use of rock
depending on its design. I f the bond between grout and reinforcement in underground excavations. CIRIA Rept No. 101,
London (1983).
rock has been the first to fail, the anchorage as a whole 3. Weatherby D. E. Tiebacks. U.S. Dept of Transportation. Federal
will be failing except, for example, in the case of an Highway Administration Rept No. FHWA/RD-82/047 (1982).
under-reamed anchorage. If the bond between grout and 4. Hanna T. H. Foundations in Tension. Trans Tech Pubns, Clausthal
(1982).
tendon has been the first to fail, the anchorage as a whole 5. Hobst L. and Zajic J. Anchoring in Rock. Elsevier, Amsterdam
will be approaching failure unless the tendon has an (1983).
"anchor foot" (Fig. 12). In the latter case, bond failure 6. American Society of Mechanical Engineers. Jacks--American
National Standard ANSI B30.1 (1981).
between grout and tendon will be followed by com- 7. Schnabel H. Jr. Tiebacks in Foundation Engineering and Construc-
pressive loading o f the grout plug leading ultimately tion. McGraw Hill, New York (1982).

R.M,M.S. 22/2~C

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