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4GBF0581 - MEDIUM VOLTAGE INVERTER TMdrive-MVe2 Instruction Manual PDF
4GBF0581 - MEDIUM VOLTAGE INVERTER TMdrive-MVe2 Instruction Manual PDF
Rev. T
Jul 2018
TOSHIBA MITSUBISHI-ELECTRIC
INDUSTRIAL SYSTEMS CORPORATION
© TOSHIBA MITSUBISHI-ELECTRIC
INDUSTRIAL SYSTEMS Corporation, 2015
All Rights Reserved
4GBF0581
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4GBF0581
Contents
1 Safety Precautions ........................................................................................................................................ 4
1.1 To Prevent Electric Shock Accidents .................................................................................................. 4
1.2 Product Safety Signs and Label Classifications ................................................................................. 5
1.2.1 Format of Product Safety Signs and Labels ............................................................................. 5
1.3 Product Safety Labels ......................................................................................................................... 6
1.3.1 Product Safety Labels on Panels .............................................................................................. 6
1.3.2 Product Safety Labels on Cell Inverter Unit ............................................................................ 18
1.4 Preparations for Inspection and Maintenance of Equipment ............................................................ 22
1.5 Recovery after Inspection and Maintenance of Equipment .............................................................. 24
2 Precautions on Use ..................................................................................................................................... 25
2.1 Installation Environment .................................................................................................................... 25
2.2 When a Fault Occurs......................................................................................................................... 27
2.3 Notes on Changing Parameter Settings ........................................................................................... 28
3 Overview ..................................................................................................................................................... 29
3.1 Introduction ........................................................................................................................................ 29
3.2 Description of Terminology ............................................................................................................... 30
3.3 Specifications .................................................................................................................................... 31
3.3.1 Features................................................................................................................................... 31
3.3.2 General Specifications (Mechanical)....................................................................................... 32
3.3.3 General Specifications (Electrical) .......................................................................................... 34
3.3.4 General Specifications (V/f Control for IM, without Speed Sensor) ........................................ 45
3.3.5 General Specifications (Speed Sensorless Vector Control for IM) ......................................... 46
3.3.6 General Specifications (Vector Control for IM, Speed Sensor: PLG) ..................................... 47
3.3.7 General Specifications (Speed Sensorless Control for SM) ................................................... 48
3.3.8 General Specifications (Vector Control for IM, Speed Sensor: resolver) ............................... 49
3.3.9 General Common Control Specifications ................................................................................ 50
3.3.10 Ratings..................................................................................................................................... 53
3.4 Product Code..................................................................................................................................... 56
3.5 Structure ............................................................................................................................................ 57
3.5.1 Panel Structure and Dimensions ............................................................................................. 57
3.5.2 Operation Panel....................................................................................................................... 68
4 Interface....................................................................................................................................................... 69
4.1 Power Supply Interface and Grounding ............................................................................................ 69
5 Circuit Operation ......................................................................................................................................... 71
5.1 Main Circuit Configuration ................................................................................................................. 71
5.2 Cascade Connection Inverter Output................................................................................................ 72
6 Operation ..................................................................................................................................................... 73
6.1 Pre-operational Check Points ........................................................................................................... 74
6.2 Powering-On...................................................................................................................................... 74
6.3 Operation ........................................................................................................................................... 74
6.3.1 Normal Operation .................................................................................................................... 74
6.3.2 Test Operation ......................................................................................................................... 74
6.4 Powering-Off...................................................................................................................................... 75
6.5 Rotation Direction of the Motor ......................................................................................................... 75
7 Maintenance ................................................................................................................................................ 76
7.1 Daily Inspections ............................................................................................................................... 77
7.2 Regular Inspections........................................................................................................................... 77
7.3 Points of Maintenance ....................................................................................................................... 77
7.3.1 Cleaning of Main Circuit and Control Circuit ........................................................................... 77
7.3.2 Enclosure and Structural Parts................................................................................................ 78
7.3.3 Printed Circuit Boards.............................................................................................................. 78
7.3.4 Spare Cell Inverter Unit ........................................................................................................... 78
7.4 Parts to be Regularly Replaced ........................................................................................................ 79
7.5 Recommended Spare Parts .............................................................................................................. 80
7.6 Prohibition of Modifications ............................................................................................................... 87
7.7 Move .................................................................................................................................................. 87
7.8 Disposal ............................................................................................................................................. 87
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4GBF0581
8 Fault and Recovery ..................................................................................................................................... 88
8.1 Cautions on Handling Faults ............................................................................................................. 88
8.2 Repair ................................................................................................................................................ 89
8.2.1 Cautions on Repair .................................................................................................................. 89
8.2.2 Replacing Units ....................................................................................................................... 89
8.3 Restoring Setting Parameters ........................................................................................................... 89
8.3.1 Reloading (PC Tool) ................................................................................................................ 89
8.3.2 Reloading (Operation Panel) ................................................................................................... 89
9 References .................................................................................................................................................. 90
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4GBF0581
1 Safety Precautions
There are some safety precautions the user must follow when using this equipment. Those safety
precautions are indicated using product safety signs and labels attached to the equipment. Pay special
attention to the fact that this equipment includes high-voltage circuits. Before using this equipment, be sure to
read this chapter and Drive Equipment Safety Precautions to prevent electric shocks and burns as well as to
keep the soundness of the equipment. In addition, when handling or operating this equipment, be sure to
observe the contents described in the product safety signs and labels.
Product safety signs and labels are important items that contribute to protecting the personnel from operation
mistake. If any of the labels should come off, please purchase a new one from TMEIC and attach it to the
equipment.
1.1 To Prevent Electric Shock Accidents
The equipment contains very dangerous high-voltage circuits: the main circuit of 3 kV to 11 kV
AC and the control circuit of 200 V to 480 V AC. Be sure that the all the door keys are always
locked and the doors for the input transformer panel and converter panel are always attached to
the respective panels with the fixing screws (see Note 1), except when performing maintenance
or inspection. The person responsible for safety shall be in charge of the keys.
Also, make sure that the equipment is in the correct state with the rear panels, side panels, air
filters etc. attached properly.
Never touch the inside of the equipment with your wet hands.
Note 1: An electric shock can be prevented by locking the doors with the handle keys and
securing the doors with the fixing screws at the top and bottom of the equipment.
Be sure to lock the doors with the handle keys and tighten the door fixing screws.
Please note that TMEIC is not responsible for any personal injury or property
damage caused by the customer using the equipment with the handle keys
unlocked and/or the door fixing screws loosened or removed.
DOOR FIXING
SCREW
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4GBF0581
CAUTION
Indicates a potentially hazardous situation which, if you handle or operate the equipment
inappropriately, may result in minor or moderate injury or property damage.
PROHIBITION
Indicates an action strictly forbidden. Failure to observe the instruction may result in an electrical
shock or property damage at the level equivalent to "DANGER".
* The Danger/Caution mark is used when several contents are to be expressed or when it is difficult to
express the situation with one symbol.
* There are such symbols and pictograms other than the four above.
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4GBF0581
1.3 Product Safety Labels
Confirm that all the product safety labels are attached to the specified positions. If any of the labels are
missing or damaged, contact your TMEIC representative.
D D
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Section D-D
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C C C
D
3 3
2
1 1 1
E
6 5
10 10
4
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11
Section D-D
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C C C C
D
3 3 3
1 1 1
2
1
6 5
E
10 10
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11 11
Section D-D
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H D J
3 3 3
1 1 1
1 2
10 10
E 7
E E E
4
5
E E E
E E E
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11 11
11 11
Section A-A
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C C C C D
3 3 3
1 2
1 1 1
B
A
3 3
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6 5
E
10 10 4
11 11
Section D-D
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10
10
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10
10
G
Fig. 1.3.2.D 400E/G, 360E cell inverter unit
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4GBF0581
10
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4GBF0581
Table 1.3.1 The contents of product safety labels
No.
1 "DANGER" Risk of electric shock or burn; Before opening/closing the door, turn off the
power supply. Before servicing this equipment, check the voltage and provide grounding.
2 "CAUTION" Risk of electric shock or burn; Before servicing this equipment, turn off the
power supply and check the voltage.
3 "DANGER" 3000V class/4000V class/6000V class/11000V class
4 "DANGER" Risk of injury or death; Hazardous voltages present. Do not remove this cover.
5 "CAUTION" Risk of tipping; Use caution when removing this unit.
6 "CAUTION" Risk of damage; Be careful when handling optical cable.
7 "DANGER" Risk of injury or death; This unit contains hazardous voltages supplied from
external power sources.
8 "DANGER" Risk of injury or death; Power to devices connected to this terminal block may
be supplied from external sources.
9 "DANGER" High voltage
10 "CAUTION" Surface may be hot.
11 "CAUTION" Risk of injury; Keep hands clear of this fan while operating. When performing
maintenance be sure to disconnect the power supply.
12 "DANGER" Risk of electric shock or burn. Before removing the cover, turn off the power
supply. Before servicing this equipment, check the voltage and provide grounding.
13 "DANGER" Do not stand in front of the panels of the inverter while it is charging or receiving
power.
14 "DANGER" Be sure to replace the cover before receiving power.
A D
F
CHARGED
G
B
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4GBF0581
Turn off the main (3) Trip the incoming circuit breaker with the incoming circuit breaker trip signal to turn
power supply off the external main power supply.
Take proper safety precautions to ensure current breaking and prevent erroneous
turn-on of the equipment.
Make sure that the AC MAIN lamp on the control panel is off. The input
transformer is very hot immediately after a load operation. Be very careful not to
touch the hot parts. The cooling fans stop after the specified period of time.
(4) Confirm that the DC BUS DISCHARGED lamp (Green LED) on the operation
panel is on. (If using the multi-language display, check the LCD.)
*The lamp is on when the common bus is discharged and is off when the bus is
charged. The lamp does not turn on when the control power supply is off.
(5) Unlock the padlock (Notes 1) on the door of the control panel. (The padlock is
Turn off the control
prepared by customer.)
power supply
(6) Unlock the door of the control panel. This should be done by the person in charge.
(Because the handle is locked automatically (Notes1), the key has be turned to
unlock the handle.)
(7) Turn off the "CONTROL" MCCB of the control power supply.
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4GBF0581
Notes 1:
The padlocks are optional.
The handles on the panel doors are equipped with an auto-lock feature. Before energizing the equipment, close the doors and push the door
handles to the locked position to have the doors locked automatically.
Tighten the screws fixing the top and bottom of the doors to prevent the doors from opening unexpectedly.
Inner doors to be provided upon request are too simple to avoid injury or damage. Be sure to lock the outer doors with the handle key and tighten
the door fixing screws. Please note that TMEIC is not responsible for any personal injury or property damage caused by the customer using the
equipment with the handle keys unlocked and/or the door fixing screws loosened or removed.
Be careful not to be caught in the door at the time of opening and closing the door.
Notes 2:
Note that the person in charge of safety management is responsible for turning on/off the MCCBs and locking the doors.
If the incoming circuit breaker is equipped with a close limit switch, have the equipment interlocked with the close signal.
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4GBF0581
1.5 Recovery after Inspection and Maintenance of Equipment
Remove the (1) Remove the grounding rod (short circuit grounding apparatus)for the 3-phase
grounding rods output power supply terminal at the main circuit output terminal.
(2) Remove the grounding rod for the 3-phase input power supply terminal at the
main circuit input terminal..
Close the doors or (3) Close the doors of the input transformer panel and converter panel and push the
cover door handles to the locked position to have the doors locked automatically (Notes
1).
(4) Tighten the screws (Notes 1) securing the doors of the input transformer panel
and converter panel (2 locations per door).
(5) Lock the padlocks (Notes 1) on the doors for the input transformer panel and
converter panel. (The padlocks are prepared by customer.)
(5-B) For the B-TYPE, attach the front cover of the control input/output panel. (See Fig.
3.5.1 for mass of the covers)
Turn on the main (10) Comfirm that the incoming circuit breaker is in the closed position.
power supply (11) Turn on the external main power supply.
At this time, confirm that the AC MAIN lamp on the control panel is on. If this lamp
is off, the fuse may have been blown or the wire for the lamp may be broken. In
this case, turn off the external main power supply and control power supply, check
the voltage according to the directions in Section 1.4, and then replace the
relevant part.
(12) Check the safety of the system and have the equipment ready for operation.
Have the equipment
For the equipment, press the illuminated INTERLOCK switch on the operation
ready for operation
panel.
(As the lamp goes out, the interlock is disabled.)
Notes 1:
The padlocks are optional.
The handles on the panel doors are equipped with an auto-lock feature. Before energizing the equipment, close the doors and push the door
handles to the locked position to have the doors locked automatically.
Tighten the screws fixing the top and bottom of the doors to prevent the doors from opening unexpectedly.
Inner doors to be provided upon request are too simple to avoid injury or damage. Be sure to lock the outer doors with the handle key and tighten
the door fixing screws. Please note that TMEIC is not responsible for any personal injury or property damage caused by the customer using the
equipment with the handle keys unlocked and/or the door fixing screws loosened or removed.
Be careful not to be caught in the door at the time of opening and closing the door.
Notes 2:
Note that the person in charge of safety management is responsible for turning on/off the MCCBs and locking the doors.
If the incoming circuit breaker is equipped with a close limit switch, have the equipment interlocked with the close signal.
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4GBF0581
2 Precautions on Use
2.1 Installation Environment
Install the equipment in the environment described below as well as in Chapter 5 of IEC 61800-4.
3
7 Hazardous gas Hydrogen sulfide (H2S) 0.01 mg/m or less
3
Chloride (Cl2) 0.1 mg/m or less
3
Hydrogen chloride (HCl) 0.1 mg/m or less
3
Hydrogen fluoride (HF) 0.003 mg/m or less
3
Ammonia (NH3) 0.3 mg/m or less
3
Ozone (O3) 0.01 mg/m or less
3
Nitrogen oxide (NOx) 0.1 mg/m or less
• The equipment must be installed completely indoors, protected against rain and
wind.
• There shall be no water steam, oily steam, or explosive compound of dust and
8 Other
gas.
• The equipment must be installed in an environment free of influence from animals
and plants (such as intrusion of small animals like rats, growth of molds, etc.).
Notice
• When cleaning the equipment room, use a vacuum cleaner lest dust will be stirred up.
• Do not apply silicon wax to the floor in the equipment room. It will have a negative effect on the electric
contacts.
• After external cables (grounding wire, main circuit cable and control wire) are led into the panel,
completely seal the cable entrance area with putty.
If the cable entrance area is left unfilled, fresh air will enter the equipment, preventing the above
installation environment from being secured, and possibly resulting in serious damage to the equipment.
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4GBF0581
CAUTION
Do not use the equipment in an environment
containing corrosive gas.
For the installation environment, see "Chapter 2 Installation, Transportation, and Storage Environments" of
Installation Precautions Instruction Manual.
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4GBF0581
2.2 When a Fault Occurs
When a serious fault occurs, perform the following procedure to prevent further damage and to put the
equipment back into service as soon as possible.
(1) Record the fault message displayed in the LCD on the operation panel.
The latest ten faults are displayed with alphabetical abbreviations in order of occurrence. To display the
description, place the cursor over the fault code, and press the right arrow or Enter key.
Fault occurred = 2002/11/13 18:56:43
1.U1_F_ 79
2.CELL_FUSE 526
--- RESET FAULT NOW ---
With regard to the list of "FI-" code (Fault code) displayed at the right of the fault message, see Medium
Voltage IGBT Inverter TMdrive-MVe2 Function Manual.
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4GBF0581
2.3 Notes on Changing Parameter Settings
The TMdrive-MVe2 setup data is stored in EEPROM, a nonvolatile memory, in the manner shown in Fig.
2.3.1. When the microcontroller is started (initialized) at power on, the data in the EEPROM is read as
indicated by (1) and copied as-is to RAM as (2). From that point on, the data in the RAM is used to control the
system as (3) shows.
When the parameters are modified by the maintenance tool on the personal computer, the execution
parameters in the RAM are modified as indicated by (4). At the same time, the parameters are saved in the
EEPROM automatically as indicated by (5).
Microcontroller EEPROM
On initialization, parameters are (1)
Saved parameters
copied to RAM.
(2)
RAM
Control software (3)
Execution parameters
(5)
(4)
Parameters are modified by the
maintenance tool on the personal
computer.
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4GBF0581
3 Overview
3.1 Introduction
This equipment is a total digital type sine-wave PWM IGBT inverter which performs highly efficient variable
speed control over high voltage motors for fan pumps, etc. Before starting operation of this equipment,
thoroughly read this instruction manual to fully understand its contents.
This manual consists of the specifications of the equipment, names of components and parts, concept of
control, startup and operation of the equipment, fault and recovery and maintenance points, and describes
maintenance and operation after the installation of the equipment.
Interfaces
For the connections with external equipment, read "4 Interface".
Concept of control
To know how this equipment performs variable speed control over motors, read "5 Circuit Operation".
Startup and operation of equipment
For the procedure for preparations before starting the equipment and how to operate the equipment
independently on an experimental basis or how to check the operation status during operation, read "6
Operation".
Maintenance
For the inspection points to keep the equipment in optimal conditions and cautions on handling internal
parts, read "7 Maintenance".
Fault and recovery
For action to be taken in the case of any fault in the equipment, read "8 Fault and Recovery".
Spare parts
For spare parts for emergency replacement, read "7.5 Recommended Spare Parts".
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3.2 Description of Terminology
This section describes the special terms used in this manual.
Table 3.2.1 Description of terminology
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4GBF0581
3.3 Specifications
This section describes the features of the TMdrive-MVe2.
3.3.1 Features
(1) Power supply "friendly" and high power factor
This equipment comprises a clean power supply with little distortion and makes it possible to meet the
harmonic regulation guidelines without installing harmonic filters, etc. In addition the power factor is
controlled to be "1" (fundamental power factor).
(2) Motor "friendly" and high power factor
Since the multiplexed connection of cell inverters and PWM control allow the output voltage waveform to
be sine wave, this equipment constitutes a motor "friendly" high voltage inverter with low torque ripples
and free of resonance surge voltages, and moreover it allows you to use your existing motors as they are.
To achieve highly efficient conversion, the PWM uses low frequency PWM control, providing highly
efficient operations.
(3) High performance and high reliability
Use of large capacity IGBTs improves the reliability, reduces the switching loss, and improves the control
performance. The control circuit uses a power electronics equipment control processor PP7EX2, FPGA
and an eight-layered surface mounting circuit board, ensuring high component integration and high
reliability.
(4) Maintenance tool (Test and adjustment support tool: optional)
This tool can be used for maintenance, monitoring, fault analysis and adjustment.
(5) Regenerative function
Equipped with three-level IGBT converter in its input stage, the cell inverter unit is applicable to use that
requires regenerative function, which ultimately realizes energy saving.
(6) Reactive power compensation
This equipment is possible to provide leading reactive power to compensate line lagging reactive power.
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4GBF0581
3.3.2 General Specifications (Mechanical)
The general mechanical specifications of the equipment are shown in table 3.3.1.
Table 3.3.1.A General specifications (Mechanical)
Note 1: This equipment is protected from electric shocks by locking the doors with the handle keys and
tightening screws. Be sure to lock the doors with the handle keys and tighten the doors with the fixing
screws. Please note that TMEIC is not responsible for any personal injury or property damage caused
by the customer using the equipment with the handle keys unlocked and/or the door fixing screws
loosened or removed.
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Table 3.3.3.C General specifications (Electrical; 6 kV output) China exclusive use model
Standard optional Additional optional
Item Standard specification Remark
specification specification
360 kVA 6K100E/G If you have
selected
540 kVA 6K90E
IP3X, the
600 kVA 6K80E/G capacity is
required to
6K100E/G
720 kVA be lowered.
6K90E
6K200E/G
1090 kVA
6K180E
1200 kVA
6K150E/G
6K200E/G
6 kV 1450 kVA
Output capacity 6K180E
output
6K300E/G
1720 kVA
6K270E
1900 kVA
6K250E/G
6K300E/G
2000 kVA
6K270E
2360 kVA 6K400E/G
2720 kVA 6K360E
3270kVA
6K600G
4000kVA
AC 3.3 kV, 4.16 kV,
Input supply
AC 6000V 11 kV
voltage and range
Main Voltage fluctuation range: 10% Voltage fluctuation
of fluctuation
power range: 10%
supply 6000V or lower between inverter
Output voltage output terminals with AC input
voltage of 6000V
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 18.5 kV-1min.
(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) It is permitted that two kinds of cells are used in combination, such as 80E/G~100E/G, 150E/G~200E/G, 250E/G~
300E/G.
(Note 3) There is 600G for lineup. However there is not 600E for lineup.
(Note 4) 90E, 180E, 270E, and 360E are models for exclusive use of China; these lineups are only type E.
— 36 —
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Table 3.3.3.D General specifications (Electrical; 6.6 kV output)
Standard optional Additional optional
Item Standard specification Remark
specification specification
400 kVA 6K100E/G 6 kV output If you have
600 kVA The capacity decreases selected
6K80E/G
in proportion to the IP3X, the
800 kVA 6K100E/G voltage. capacity is
required to
1200 kVA 6K200E/G be lowered.
6K200E/G
1600 kVA
6K150E/G
6K300E/G
1900 kVA
6K250E/G
6.6 kV 2200 kVA 6K300E/G
Output capacity
output
2600 kVA
6K400E/G
3000 kVA
3600kVA
6K600G
4400kVA
6K300E/G
4180 kVA
2bank
6K400E/G
5700 kVA
2bank
6K600G
8360kVA
2bank
AC 6000V (6 kV output)
Voltage fluctuation range:
AC 3.3 kV, 4.16 kV,
Input supply Type E
AC 6600V 11 kV
voltage and range +10%, -5% (Start-up)
Voltage fluctuation range: 10% Voltage fluctuation
Main of fluctuation ±10% (Steady-state)
range: 10%
power Type G
supply ±10%
6000V or lower between
6600V or lower between inverter
inverter output terminals
Output voltage output terminals with AC input
with AC input voltage of
voltage of 6600V
6000V
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 18.5 kV-1min.
(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) Voltage fluctuation range of type G is different from type E in case that input supply voltage is AC 6000V.
(Note 3) It is permitted that two kinds of cells are used in combination, such as 80E/G and 100E/G, 150E/G and 200E/G, 250E/G
and 300E/G.
(Note 4) There is 600G for lineup. However there is not 600E for lineup.
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(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) It is permitted that two kinds of cells are used in combination, such as 80E/G and 100E/G, 150E/G and 200E/G, 250E/G
and 300E/G.
(Note 3) There is 600G for lineup. However there is not 600E for lineup.
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Table 3.3.3.F General specifications (Electrical; 11 kV output)
(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) It is permitted that two kinds of cells are used in combination, such as 80E/G and 100E/G, 150E/G and 200E/G, 250E/G
and 300E/G.
(Note 3) There is 600G for lineup. However there is not 600E for lineup.
— 39 —
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Table 3.3.3.G General specifications (Electrical; 10 kV output) China exclusive use model
Item Standard specification Standard optional Additional optional Remark
specification specification
600 kVA 11K100E/G If you have
selected
900 kVA 11K90E IP3X, the
990 kVA 11K80E/G capacity is
required to
11K100E/G be lowered.
1200 kVA
11K90E
11K200E/G
1800 kVA
11K180E
2000 kVA
11K150E/G
11K200E/G
2400 kVA
Output capacity 10 kV output 11K180E
11K300E/G
2800 kVA
11K270E
3080 kVA
11K250E/G
11K300E/G
3300 kVA
11K270E
3900 kVA 11K400E/G
4500 kVA 11K360E
5400kVA
11K600G
6680kVA
Input supply
voltage and range AC 10000V
Main of fluctuation Voltage fluctuation range: 10%
power
supply 10000V or lower between inverter
Output voltage output terminals with AC input voltage
of 10000V
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 27.0 kV-1min.
(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) It is permitted that two kinds of cells are used in combination, such as 80E/G~100E/G, 150E/G~200E/G, 250E/G~
300E/G.
(Note 3) There is 600G for lineup. However there is not 600E for lineup.
(Note 4) 90E, 180E, 270E, and 360E are models for exclusive use of China; these lineups are only type E.
— 40 —
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Table 3.3.3.H General specifications (Electrical, common)
Standard optional Additional optional
Item Standard specification Remark
specification specification
Motor driven by this
Squirrel-cage induction motor Synchronous motor
equipment
Inverter:
3.3kV/4.16kV 1200Hz (1 leg), 2400Hz (cell)
Output voltage: 2400 x 2 stages = 4800Hz
6kV /6.6kV 800Hz (1 leg),1600Hz (cell)
PWM
Output voltage: 1600 x 3 stages = 4800Hz
frequency
Main circuit
Cooling fan
capacity, see Table 3.3.3.H. system can be powered with a step-down
power supply
Power breaker capacity: 7.5kA or below by a single power supply transformer)
capacity
(up to 220V) For details on the
For details on the cooling-fan power supply
cooling-fan power supply capacity, see Table 3.3.3.H.
capacity, see Table Power breaker capacity:
3.3.3.H. 7.5kA or below
Power breaker capacity:
15kA or below
125%, 150%, 175%,
100%–Continuous
Other
Overload
200%, 225%, 250% .
capacity 110%–60 s.
(There is a capacity limit.)
Ground
Yes
protection
Yes (Power supply capacity:
5A or below)
Power outlet No
Domestic specification
(for tool PC)
Motor cooling Yes (Installed in auxiliary
No
fan circuit panel)
Yes
• On/Off control for the
Panel internal equipment in a state of
No
space heater stop/running
• Off/On control for
temperature rise/drop
Cooling fan Runs the cooling fan during power supply, Run the cooling fan with Redundant cooling fan
control and stops it when supply shuts down control power on (Offline maintenance)
Panel internal Yes (In the control panel;
No
lamp LED only)
Schematic IEC 60617
symbols See Fig. 3.3.1
IEC 61800-3:2004 + A1:2012
EMC Second environment
(Note 1) Category: C3 (Control part)
C4 (Main circuit)
When servicing the equipment, be sure to turn off the MCCB in the control panel. The MCCB must be turned on/off only by the
responsible person. Make door-locking rules for safety management of the panels and strictly observe the rules.
Note 1: This equipment is not intended to be used in the first environment (residential area) specified in IEC 61800-3.
If the equipment is used in the first environment, radio frequency interference is expected.
— 41 —
4GBF0581
— 42 —
4GBF0581
— 43 —
4GBF0581
Different symbols for IEC and JIS standards Common symbols for IEC and JIS standards
The schematic diagram complies with IEC standards for graphic symbols used with electrical schematic
diagram.
— 44 —
4GBF0581
3.3.4 General Specifications (V/f Control for IM, without Speed Sensor)
The general (electrical) specifications for the V/f control for IM (without speed sensor) are shown in Table
3.3.4.
Table 3.3.3.General specifications (V/f control for IM, without speed sensor)
5%–100%
range
Simplified sensorless speed
Frequency control 0.5% (Analog 0.5%
control is selectable.
accuracy setting) (Digital setting)
(Accuracy of speed control: 1%)
Frequency setting 1/1000 or higher 1/25000
resolution (Analog setting) (Digital setting)
Speed response No speed control
0.1 s–3600 s
Acceleration/ Acceleration/deceler
deceleration time ation independent
settings
Field weakening ratio 1:2
Restart after No
Standard: Restarts within 3 s Restart within 6 s
instantaneous Stops when blackout
(Configurable) (Configurable)
interruption is detected
Extended control feature
— 45 —
4GBF0581
— 46 —
4GBF0581
3.3.6 General Specifications (Vector Control for IM, Speed Sensor: PLG)
The general (electrical) specifications for the vector control for IM (Speed sensor: PLG [Pulse generator]) are
shown in Table 3.3.6.
Table 3.3.6 General specifications (Vector control for IM, Speed sensor: PLG)
frequency.
0.5% 0.01%
Speed control accuracy
(Analog setting) (Digital setting)
1/1000 1/25000
Speed setting resolution
(Analog setting) (Digital setting)
30rad/s Max. with
Speed response motor
alone
0.1 s –3600 s
Acceleration/deceleratio
Acceleration/deceleration
n duration range
independent settings
Field weakening ratio 1:3
Restart after No Restarts within 6 s
Standard: Restarts within 3
instantaneous Stops when blackout is (Configurable)
s (Configurable)
interruption detected
Extended control feature
Ride-through control
0 ms–300 ms equipped as
during instantaneous Max. 3 s
standard
power failures
Startup during idle Starts up while motor is at a Starts up the free running
running stop motor
Yes
Output reactor and
Utility synchronous
No commercial power
transfer/capture control
source switching
board are required.
Single-ended type and
differential type (Switchable
with a slide switch)
Max. input frequency:
100kHz (Differential)
10kHz (Single-ended)
Speed sensor (PLG)
PLG source voltage:
requirements
Supply voltage to PLG:
5VDC/15VDC
Differential:
5VDC–15VDC
Single-ended:
5VDC–15VDC
— 47 —
4GBF0581
— 48 —
4GBF0581
3.3.8 General Specifications (Vector Control for IM, Speed Sensor: resolver)
The general (electrical) specifications for the vector control for IM (Speed sensor: resolver ) are shown in
Table 3.3.68.
Table 3.3.8 General specifications (Vector control for IM, Speed sensor: resolver)
frequency.
0.5% 0.01%
Speed control accuracy
(Analog setting) (Digital setting)
1/1000 1/25000
Speed setting resolution
(Analog setting) (Digital setting)
30rad/s Max. with
Speed response motor
alone
0.1 s –3600 s
Acceleration/deceleratio
Acceleration/deceleration
n duration range
independent settings
Field weakening ratio 1:3
Restart after No Restarts within 6 s
Standard: Restarts within 3
instantaneous Stops when blackout is (Configurable)
s (Configurable)
interruption detected
Extended control feature
Ride-through control
0 ms–300 ms equipped as
during instantaneous Max. 3 s
standard
power failures
Startup during idle Starts up while motor is at a Starts up the free running
running stop motor
Yes
Output reactor and
Utility synchronous
No commercial power
transfer/capture control
source switching
board are required.
-1
1X:300min or more less
-1.
than 2000min
Speed sensor (resolver) -1.
4X: less than 300min
requirements
Cable length is up to
200m.
— 49 —
4GBF0581
Additional
Standard
Item Standard optional specification optional Remark
specification
specification
Resonant frequency
No Can be set for up to 3 points
skip
Acceleration/ Up to 5 break points (6 types each for
deceleration rates Linear acceleration and deceleration rates) can be
along polygonal line acceleration/ set
deceleration
S-rate 2 options of initial and convergence rates
Automatic frequency
Reduces the frequency to prevent overload
reduction on No
protection stop
overload
Digital output on For digital
detection of low No Turns on when low speed is detected output, one
speed of the 8
Digital output on Turns on when the motor is accelerated up (programma
No
reaching set speed to the set speed ble) digital
Digital output on signal
Turns on when the external speed outputs is
following external No
reference is followed used.
speed reference
Digital output on
Extended control feature
— 50 —
4GBF0581
Operation stop Status signal (Run: 1, Stop: 0) Start signal: One-shot signal Transmission input
Stop signal: One-shot signal
Remote/Local Remote Enable the following signals
switching Local (Operation panel) through 2 systems:
Input the selected signal with DI.
• Analog speed reference
• Running level signal
• Start signal, stop signal
PLC interface No PROFIBUS, DeviceNet, Optional board
Transmission
— 51 —
4GBF0581
Table 3.3.9.C General common control specifications
Standard optional
Item Standard specification Additional optional specification Remark
specification
Digital UVS1 (Dedicated mapping): 1ch UVS2 (Dedicated Number of extended channels: 1 Type of coil
signal Voltage: 24VDC (±10%) mapping): 1ch Type: Relay input or photo-coupler relay
input Current: Approx. 10 mA (@24V) Voltage: 24VDC (±10%) input 12VDC-75 mA
Type: Photo-coupler input Current: Approx. 10 mA 24VDC-37 mA
(@24V) Input through OPTS 48VDC-18.5 mA
Type: Photo-coupler input (ARND-4051A):
Either internal or external power supply (1) Photo-coupler type
can be selected. Either internal or external Voltage: 24VDC (±10%)
Common line of UVS1 is individual. power supply can be Current: Approx. 10 mA (@24V)
Common line of DI is shared. selected. Either internal or external power
Input from XIO (ARND-4045) supply can be selected.
Common line of UVS2 is The common line is individual.
individual.
Digital input (Configurable mapping): Input from GIF (2) Relay type
4ch (ARND-4186) Either internal or external power
Voltage: 24VDC (±10%) supply can be selected.
Current: Approx. 10 mA (@24V) The switch supports relay of 50V
Type: Photo-coupler input or lower.
— 52 —
4GBF0581
3.3.10 Ratings
The ratings for the equipment with the standard specifications are shown in Tables 3.3.9.
Table 3.3.10.A Ratings (Standard specifications)
Rated output Total – Tr
Total loss loss[kW] DC current
Output Output Input current Tr
[kW] carrying
capacity voltage voltage [Arms] loss Frame size Overload
capacity
[kVA] [VAC] [VAC] 110% 125% [kW]
Type E Type G Type E Type G [%]
OL OL
200 35 31 15.8 12.8 5.5 10.3 7.3
300 53 47 21.0 18.0 7.9 13.1 10.1 100/80 Frame
400 70 62 27.1 24.1 11.9 15.2 12.2
600 105 92 34.0 31.1 17.5 16.5 13.6
200/150 Frame
800 3300 3300 140 123 42.6 39.7 25.9 16.7 13.8
950 166 146 45.6 43.0 26.2 19.4 16.8
300/250 Frame
1100 192 169 51.5 48.9 29.6 21.9 19.3
1300 227 200 60.0 57.5 34.7 25.3 22.8
400 Frame
1500 263 231 67.8 65.3 35.4 32.4 29.9
500 69 61 29.4 26.4 15.0 14.4 11.4 100 Frame
1000 139 122 49.5 46.6 25.2 24.3 21.4 200 Frame
1380 4160 4160 192 169 60.3 57.7 32.4 27.9 25.3 300 Frame
1890 262 231 79.6 77.1 39.8 39.8 37.3 400 Frame
2770 384 338 - 124.6 72.2 - 52.4 600 Frame
400 35 31 22.5 18.0 10.1 12.4 7.9
100/80 Frame
600 53 47 32.1 27.6 15.2 16.9 12.4
800 70 62 42.2 37.7 22.5 19.7 15.2 100 Frame
1200 105 93 58.2 53.8 31.4 26.8 22.4 200/150 Frame
1600 140 123 64.7 60.3 32.7 32.0 27.6 200 Frame
1900 6600 6600 166 146 80.1 76.1 43.1 37.0 33.0 300/250 Frame
2200 192 169 90.5 86.5 46.3 44.2 40.2 300 Frame
2600 227 200 107.3 103.5 54.0 53.3 49.5
400 Frame
3000 263 231 121.3 117.5 61.9 59.4 55.6
3600 315 277 - 138.9 73.9 - 65.0
600 Frame
4400 385 339 - 167.1 86.0 - 81.1 110%-
70
600 35 31 35.5 28.0 12.0 23.5 16.0 1 min
900 53 47 46.3 38.8 18.0 28.3 20.8 100/80 Frame
990 57 50 48.0 40.5 19.8 28.2 20.7
1200 70 62 56.9 49.4 26.8 30.1 22.6 100 Frame
1800 105 92 83.9 76.6 40.7 43.2 35.9
200/150 Frame
2000 115 101 95.3 88.0 40.0 55.3 48.0
2400 139 122 105.9 98.6 51.7 54.2 46.9 200 Frame
10000 10000
2800 162 143 125.7 119.1 61.1 64.7 58.1
300/250 Frame
3080 178 157 139.0 132.4 61.6 77.4 70.8
3300 191 168 144.2 137.6 71.9 72.3 65.7 300 Frame
3900 226 199 171.8 165.5 75.6 96.3 90.0
400 Frame
4500 263 231 194.5 188.2 79.7 114.9 108.6
5400 312 275 - 227.8 81.7 - 146.1
600 Frame
6680 385 339 - 261.0 93.8 - 167.2
660 35 31 37.2 29.7 13.2 24.0 16.5
100/80 Frame
990 53 47 48.9 41.4 19.8 29.1 21.6
1320 70 62 60.4 52.9 29.9 30.5 23.0 100 Frame
2000 105 92 90.1 82.8 44.4 45.7 38.4 200/150 Frame
2640 139 122 113.1 105.8 53.9 59.2 51.9 200 Frame
3080 11000 11000 162 143 134.3 127.7 67.0 67.3 60.7 300/250 Frame
3630 191 168 154.3 147.7 75.1 79.2 72.6 300 Frame
4290 226 199 183.7 177.4 80.0 103.7 97.4
400 Frame
5000 263 231 209.7 203.4 83.4 126.3 120.0
6000 315 277 - 240.9 91.7 - 149.2
600 Frame
7350 385 339 - 290.4 100.5 - 189.9
Note: The values of the power loss are for an air-conditioning system and indicating the power loss of the
entire equipment, including the control power supply. The loss varies depending on the operating condition.
Type E : Divider resister is attached (standard specification).
Type G : DCDC converter attached (optional available).
— 53 —
4GBF0581
Table 3.3.10.B Ratings (Standard specifications) China exclusive use model
Note: The values of the power loss are for an air-conditioning system and indicating the power loss of the
entire equipment, including the control power supply. The loss varies depending on the operating condition.
Type E : Divider resister is attached (standard specification).
Type G : DCDC converter attached (optional available).
— 54 —
4GBF0581
Rated output
Total loss Total – Tr loss DC current
Output Output Input current Tr
[Arms] [kW] [kW] carrying
capacity voltage voltage loss Frame size capacity Overload
[kVA] [VAC] [VAC] 110% 125% [kW]
Type E Type G Type E Type G [%]
OL OL
2090 364 320 96.5 91.2 59.3 37.2 31.9 300 Frame
3300 3300
2850 499 439 128.2 123.2 70.8 57.4 52.4 400 Frame
2620 364 320 113.1 107.8 64.7 48.4 43.1 300 Frame
3590 4160 4160 499 439 150.8 145.8 79.6 71.2 66.2 400 Frame 110%-
70
5260 731 643 - 238.4 144.4 - 94.0 600 Frame 1 min
4180 364 320 169.2 161.3 92.7 76.5 68.6 300 Frame
5700 6600 6600 499 439 228.7 221.1 123.9 104.8 97.2 400 Frame
8360 731 643 - 319.4 147.9 - 171.5 600 Frame
Note: The values of the power loss are for an air-conditioning system and indicating the power loss of the
entire equipment, including the control power supply. The loss varies depending on the operating condition.
Type E : Divider resister is attached (standard specification).
Type G : DCDC converter attached (optional available).
— 55 —
4GBF0581
3.4 Product Code
The product code format is shown below.
(1) 3kV–11kV class product codes
Table 3.4.1 Product code (New product code)
Column 1 5 6 7 8 9 10 11
VTIME
1– 5 6■ 7, 8 ●● 9 □ 10, 11 ○○
Number of cell inverter
Model name Cell inverter type Input voltage Main transformer capacity
units in series
02: 200kVA 08: 800kVA 15: 1500kVA
2: 2 in series 03: 300kVA 10: 950kVA 21: 2090kVA
33: 3.3kV
(3.3kV output voltage) 04: 400kVA 11: 1100kVA 29: 2850kVA
08 : 80E 06: 600kVA 13: 1300kVA
AE : 90E 05: 500kVA 28: 2770kVA
2: 2 in series
E1: 100E 10: 1000kVA 27: 2620kVA
(4.16kV output 40: 4.16kV
1E : 150E 14: 1380kVA 36: 3590kVA
voltage)
BE : 180E 19: 1890kVA 53: 5260kVA
E2: 200E 03 : 360kVA 10 : 1090kVA 19 : 1900kVA 32 : 3270kVA
3: 3 in series 2E : 250E 05 : 540kVA 12 : 1200kVA 20 : 2000kVA 40 : 4000kVA
CE : 270E 60: 6kV
(6kV output voltage) 06 : 600kVA 14 : 1450kVA 23 : 2360kVA
E3: 300E
07 : 720kVA 17 : 1720kVA 27 : 2720kVA
TMdrive-MVe2 DE : 360E
04: 400kVA 16: 1600kVA 30: 3000kVA 57: 5700kVA
E4: 400E
3: 3 in series 8G : 80G 06: 600kVA 19: 1900kVA 36: 3600kVA 84: 8360kVA
66: 6.6kV
(6.6kV output voltage) G1: 100G 08: 800kVA 22: 2200kVA 44: 4400kVA
1G : 150G 12: 1200kVA 26: 2600kVA 42: 4180kVA
G2: 200G 06 : 600kVA 18 : 1800kVA 31 : 3080kVA 54 : 5400kVA
5: 5 in series 2G : 250G 09 : 900kVA 20 : 2000kVA 33 : 3300kVA 67 : 6680kVA
A0: 10kV
(10kV output voltage) G3: 300G 10 : 990kVA 24 : 2400kVA 39 : 3900kVA
G4: 400G 12 : 1200kVA 28 : 2800kVA 45 : 4500kVA
G6: 600G 07: 660kVA 27: 2640kVA 50: 5000kVA
5: 5 in series 10: 990kVA 31: 3080kVA 60: 6000kVA
B0: 11kV
(11kV output voltage) 14: 1320kVA 37: 3630kVA 74: 7350kVA
20: 2000kVA 43: 4290kVA
1– 5 6■ 7, 8 ●● 9 □ 10, 11 ○○
TMdrive- C: Control
** ** **
MVe2 console
— 56 —
4GBF0581
3.5 Structure
This section describes the structure and dimensions of this equipment. The diagrams shown in Figures 3.5.1
include a channel base.
3.5.1 Panel Structure and Dimensions
(1) The equipment consists of an input transformer panel, converter panel, and control output panel.
(2) 3kV/6kV class panels have a structure which allows maintenance from the front. 10kV/11kV class panels
have a structure which allows maintenance from the front and back. The panels may be placed attached
to the wall, however, this may cause vibration noise depending on the installation state of the panels.
(3) Dimensions of the following parts are not included in Figures 3.5.1.
• Projections such as handles
(4) Table 3.5.1 shows the maintenance space required for the panels.
— 57 —
4GBF0581
Table 3.5.2 Cell inverter unit dimensions and weight
Cell inverter unit Dimensions [mm] Weight
type Width Depth Height [kg]
80E/G, 90E 259 727 513 43
100E/G 259 727 513 45
150E/G, 180E 259 852 513 57
200E/G 259 852 513 60
250E/G, 270E 411 775 539 95
300E/G 411 775 539 100
360E 411 875 539 105
400E/G 411 875 539 110
600G 515 620 555 90
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1. A.1 Outline and panel dimensions of 4K100Frame A-TYPE (As of March, 2015)
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.A.2 Outline and panel dimensions of 4K100Frame B-TYPE (As of November, 2014)
— 58 —
4GBF0581
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.B.1 Outline and panel dimensions of 4K200Frame A-TYPE (As of March, 2015)
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.B.2 Outline and panel dimensions of 4K200Frame B-TYPE (As of November, 2014)
— 59 —
4GBF0581
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.C.1 Outline and panel dimensions of 4K300Frame A-TYPE (As of March, 2015)
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.C.2 Outline and panel dimensions of 4K300Frame B-TYPE (As of November, 2014)
— 60 —
4GBF0581
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.D.1 Outline and panel dimensions of 4K400Frame A-TYPE (As of March, 2015)
16kg*
8kg*
8kg*
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Values with an asterisk (*) indicate approximate weight of the front cover.
When handling the covers, be very careful not to drop them as they are heavy.
Fig. 3.5.1.D.2 Outline and panel dimensions of 4K400Frame B-TYPE (As of March, 2015)
Note: For the 4kV-1890kVA B-type, another cooling fan is mounted the control/transformer panel.
— 61 —
4GBF0581
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.E Outline and panel dimensions of 6K100Frame (As of September, 2013)
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.F Outline and panel dimensions of 6K200Frame (As of June, 2013)
— 62 —
4GBF0581
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.G Outline and panel dimensions of 6K300Frame (As of January, 2014)
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.H Outline and panel dimensions of 6K400Frame (As of January, 2014)
— 63 —
4GBF0581
KEYPAD
DISPLAY
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.J Outline and panel dimensions of 6K600Frame (As of April, 2017)
— 64 —
4GBF0581
2200
There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.K Outline and panel dimensions of 11K100Frame (As of February, 2017)
There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.L Outline and panel dimensions of 11K200Frame (As of June, 2014)
— 65 —
4GBF0581
There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.M Outline and panel dimensions of 11K300Frame (As of June, 2014)
There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.N Outline and panel dimensions of 11K400Frame (As of June, 2014)
— 66 —
4GBF0581
FRONT VIEW
RIGHT SIDE VIEW
CONTROL
CONVERTER PANEL OUTPUT PANEL
INPUT PANEL TRANFORMER PANEL
KEYPAD
DISPLAY
There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.P Outline and panel dimensions of 11K600Frame (As of April, 2017)
CONVERTER PANEL A
TRANSFORMER PANEL A
CONTROL ・ INPUT REACTOR ・ OUTPUT
PANEL PANEL
CONVERTER PANEL B
TRANSFORMER PANEL B
There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.Q Outline and panel dimensions of 4K400Frame 2bank (As of June, 2016)
— 67 —
4GBF0581
Menu
MENU
Stop
Ethernet Connector
Modular jack connector to Analog Signal Pins Panel interlock switch (P_SW)
connect with tool Cover on Analog Pins of analog signal Operation interlock switch for the equipment
(e.g. PC). connector connector. (with protective cover).
If interlock switch is pushed, the switch lamp
is turned on and the equipment can’t operate.
— 68 —
4GBF0581
4 Interface
This equipment consists of two major interface systems, power system interface and control system
interface.
4.1 Power Supply Interface and Grounding
The power supplies required are the main circuit input of 3000 V to 11000 V–50/60 Hz as well as the cooling
fan and control power input of AC380 V to 440 V–50 Hz and 400 V to 480 V–60 Hz, or AC200 V to 240 V–50
Hz and 200 V to 240 V–60 Hz.
Fig. 4.1.1 shows a recommended grounded circuit for the related equipment. Grounding is intended not only
to secure the safety but also to fix the grounding potential of the equipment against high frequencies.
Therefore, the ED trunk line wired to the earth electrode should be as short as possible.
Perform A-class grounding work to the earth electrode for the drive equipment. Also use the shortest possible
wiring when grounding the motor. The EN trunk line is also required.
Note 1: Connect the shield of Cable A to the ground terminal of the incoming circuit breaker.
Note 2: Connect the shield of Cable B to the frame ground BUS (E1) of the TMdrive-MVe2. Connect the
shields of the input cable and the output cable for the output CTT.
Note 3: Connect the shield of Cable B' to the motor frame ground.
Note 4: Lay the Cable A, B and B' so that they are separated from each other. (Use separate racks for power
cable or avoid laying these cables in parallel.)
Note 5: If the output CTT panel is not used, connect the shield of TMdrive-MVe2 output cable to the
TMdrive-MVe2 frame ground BUS (E1) and to the motor frame ground.
Note 6: When using two or more TMdrive-MVe2, it is recommended that the Cable A, B and B' for each MVe2
are laid separately from each other.
Note 7: If other type of drive equipment will be used in the same system, lay the ED trunk line separately from
the equipment.
Note 8: If the cooling-fan power supply is approximately 400 V, the control power supply will be converted from
approximately 400 V to 200 V by the high-voltage transformer in the inverter unit.
! CAUTION
The control system may malfunction due to noise, etc. unless the
recommended grounding work has been performed.
— 69 —
4GBF0581
— 70 —
4GBF0581
5 Circuit Operation
5.1 Main Circuit Configuration
Fig. 5.1.1 shows the circuit configuration of the TMdrive-MVe2 (6600 V output). AC is supplied from an
external AC power supply to the cell inverter units in a single-phase configuration via transformers in the
equipment. Then, three each of these inverters are connected in series for each of three phases (U, V and W),
which form a star connection. Thus, the power is converted to a three-phase AC power (frequency, voltage)
required by the motor.
The cell inverter unit consists of IGBT converters which convert from AC to DC and IGBT inverters which
convert the DC to AC as shown in Fig. 5.1.2. It can achieve regenerative operation with the IGBT converters.
— 71 —
4GBF0581
5.2 Cascade Connection Inverter Output
If we suppose that the AC output voltage of the cell inverter unit is 1270 V, the phase voltage in 3-stage
cascade connection is approximately 3810 V and if each phase is shifted 120 degrees from each other, it is
possible to obtain a high voltage power supply of 6600 V between the lines. The output voltage waveform
generated by cascade connection is a sine wave with very little distortion as shown in Fig. 5.2.2 even if the
switching frequency of each cell inverter unit is low. That is, it is possible to obtain a sine wave power supply
with little switching loss and low distortion.
1270VAC
~
1270VAC
~
6600VAC
1270VAC
~
M
~ ~
~ ~
~ 1270VAC ~
W 1270VAC V
1270VAC
Fig. 5.2.2 Cascaded inverter unit output voltage waveform (between lines)
— 72 —
4GBF0581
6 Operation
The powering-on operation must follow a certain sequence. Failing to observe the powering-on sequence
described here may cause unnecessary stress on the equipment, and so be sure to observe the powering-on
sequence. Have an interval of 1 minute from powering off to powering on the main circuit, and do not repeat
powering on and off the main circuit power supply more than two times each in a row. To repeat more, wait 30
minutes in advance after powering off.
PROHIBITION
While the equipment is in operation and the
motor is running,
DO NOT turn off the main circuit power supply
and control power supply.
DO NOT open the panel doors.
The basic procedures for powering on or off the equipment when it is completely stopped are presented
below. See Chapter 1 for safety procedure.
Turn on the main circuit power supply. Turn off the main circuit power supply.
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6.1 Pre-operational Check Points
Check the following items before starting operation.
(1) The wiring is correct.
(2) Input power supply voltage is in the range of 3000 to 11000V 10%.
(3) Control power supply voltage is in the range of 200 to 240V and 380 to 480V 10%.
(4) The grounding terminals and shield cables are grounded firmly. (The motor frame is also grounded.)
(5) The short circuit grounding apparatus for temporary grounding for work has been removed from the main
circuit wiring of the motor.
6.2 Powering-On
Turn on the power after the motor has been stopped completely. Also see Chapter 1 for details of safety.
(1) Turn on the "CONTROL" MCCB of the control power supply.
(2) Turn on the external main power supply.
Confirm that the AC MAIN lamp on the control panel is on during pre-charge or when the main power
supply is powered on. If the lamp is off, the fuse may have been blown or the wire for the lamp may be
broken. In this case, turn off the power supply according to the directions in Section 1.4, check for any
broken wires, and then replace the relevant part.
6.3 Operation
This section describes typical operating procedures. Always observe the safety regulations specified by the
user to prevent troubles and/or accidents.
WARNING
Test operation by an individual other than TMEIC field service
engineers is prohibited as it involves frequency and speed
settings using a support tool, and unskilled operation may
result in unexpected accident caused by a sudden acceleration
of the motor, etc.
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6.4 Powering-Off
Turn off the power after the motor has been stopped completely. Follow the steps below to power off the
equipment. For details on the maintenance procedures, see Sections 1.4 and 1.5.
(1) Turn off the external main power supply.
(2) Turn off the "CONTROL" MCCB of the control power supply.
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7 Maintenance
Stop the equipment Turn off the main circuit power supply Cooling-fan timer stops
Turn off MCCB of the control power supply Check the main circuit power supply discharge
Voltage check
See Chapter 1 for details of safety.
The following points should be noted to use the TMdrive-MVe2 under the optimal conditions for a maximum
period of time.
(1) Install it correctly.
(2) Follow the correct operation procedures.
(3) Carry out appropriate daily and regular inspections based on a maintenance/inspection plan.
In particular, maintenance and inspection is an effective means to prevent accidental faults of the equipment.
Creating inspection check sheets, recording the equipment-specific characteristic changes and stability of the
components, and storing those records will help you perform maintenance and inspection effectively, prevent
faults, and investigate the causes of faults. Maintenance and inspection comprise daily inspections and
regular inspections. Inspections should be carried out in short cycles and more detailed to prevent initial faults
in the beginning after the installation, while inspections after a certain period of time should be focused on
checking for characteristic deterioration of parts.
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7.1 Daily Inspections
Daily inspections mainly consist of visual inspections on the following items. Any abnormalities discovered
should immediately be repaired.
(1) Installation environment check
Temperature, humidity, presence of special gases, presence of dust
(2) Abnormal sound or vibration of reactor, transformer, cooling fan, etc.
(3) Odor, smell of insulating substances, smell peculiar to each circuit device
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4GBF0581
7.3.2 Enclosure and Structural Parts
(1) Cooling fans (Any time)
Check if there is any abnormality with air flow, increased fan noise, etc. Particularly make sure you have
replaced and tightened the bolts which you removed once. Untightened screws may damage the bearing
and blade, etc. due to vibration.
(2) Air filters (Once a month to once a year)
Visually check if the air filters are clogged. Pat the filters out of doors to drop off dust, remove dirt in an
aqueous solution with neutral detergent, wash them with water and dry them.
(3) Main circuit parts and entire enclosures (Once a month to once a year)
Check if dust is stuck to the enclosure interior or if there is any discoloration, heat generation, abnormal
sound, odor or damage with the reactor, tightened parts of the conductor, fuses, capacitors and resistors.
Check if some wire or mounted parts are almost broken, disconnected, loose or damaged.
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4GBF0581
Recommended Remark
Product name replacement
cycle
7 years The replacement cycle varies depending on
Cooling fan
the fan type.
Air filter 6 months Cleaning will serve the purpose.
Control power supply equipment 7 years
DCDC power supply equipment 7 years Only type G.
Main circuit 7 years
Fuse
Control circuit 7 years
Aluminum electrolytic Board interior Cell inverter unit drive board (ARMD-4199A)
7 years
capacitor /Control circuit Control power supply backup capacitor
Multi-language display unit 5 years Multi-language display unit is optional.
(Internal battery)
Have the aluminum electrolytic capacitors on the cell inverter unit drive board replaced by TMEIC for
quality assurance of the board. Please note that a fee is charged for the replacement service.
Replacement of the main control circuit board (ARND-4044) is not necessary as it does not include
aluminum electrolytic capacitors.
After replacing the cooling fan, be sure to check its rotation direction.
: Airflow
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4GBF0581
7.5 Recommended Spare Parts
Spare parts are important for quick recovery of important facilities from faults.
For when parts in the inverter equipment are broken down, spare parts are required in order to shorten the
mean time to repair (MTTR). Since replacement of individual parts takes much time, it is recommended to
replace the unit as a whole. Recommended spare parts for each capacity are shown in Tables 7.5.1. The
recommended spare rate and minimum amount can serve as the references for the minimum number of spare
parts relative to the total number of parts used. It is recommended to determine the amount according to the
number of the equipment used.
For the cell inverter unit, the following steps should be used to prevent trouble when spare parts are replaced.
First, replace the failing cell inverter unit with a spare cell inverter unit and restart the operation (to
minimize MTTR).
Then, replace the failing parts of the failing cell inverter unit with spare parts.
If the failing part is a power device, please request the TMEIC representative to repair it.
Table 7.5.1.A Recommended common spare parts for 3kV/4kV/6kV class
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Table 7.5.1.D Recommended common spare parts for 4kV/6kV/11kV class (600G)
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Note 1: The number of control circuit fuses varies depending on the panel composition.
Note 2: If cell inverter units are used as spare parts, spare parts for cell inverter units are not required.
Note 3: Special lifter is necessary for the cell inverter unit replacement. Lifter is not supplied with the equipment.
Note 4: The lifter for the TMdrive-MVG2 can also be used for the TMdrive-MVe2 by changing the adapter and weight.
Note 5: Spare part of cell inverter unit is inverter block only. Condenser block is not included in spare part of cell inverter unit.
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4GBF0581
Note 1: The table above shows the number of the spare parts included in a single cell inverter unit. If cell
inverter units are used as spare parts, spare parts for cell inverter units are not required.
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4GBF0581
8 Fault and Recovery
8.1 Cautions on Handling Faults
When a fault occurs, people are likely to repeat trial and error, pressed by the feeling that they have to
recover it immediately. However, it is important to go back to the fundamentals and correctly understand the
phenomena of the fault.
To do this, it is necessary to record the phenomena and conditions of the fault in detail from the electrical and
mechanical standpoints, including the situation of the operator's operation. Collect as much data as possible
on the following items to describe the operation situation when the fault occurred. See also Chapter 1.
(1) Operation panel display
Record the fault message (sequential fault display) shown in the LCD on the operation panel at the
moment the fault occurred.
(2) Collection of trace back data
Record the trace back data with personal computer. (The maintenance tool is optional.)
(3) Operation different from normal operation
Check if there was anything that affected the input power supply of the equipment at the moment the fault
occurred (for example, powering-on of large-capacity equipment which is connected to the common AC
power supply or short-circuit accidents, etc.) and record it.
(4) Power failure
Check if the input power supply of the equipment was disconnected at the time of the fault (for example, if
the line of the AC power supply was switched or if the breaker was turned on or off) and record it.
(5) Load condition
Check if the power supply of the load (motor) connected to the equipment was turned on/off or the load
was drastically changed at the time of the fault and record it.
(6) Operation
Check what kind of operation the operator did in the central operator's room at the time of the fault and
record it.
(7) Installation environment
Check if there was any abnormal ambient temperature rise at the time of the fault or before and record it.
(Fault of air-conditioner or ventilation system)
(8) Changes
Check if there were any recent changes to other apparatuses around the equipment (for example, if some
electrical work was carried out on the apparatuses around the equipment) and record it.
(9) Inspection situation
Check if there was excessive dust or leak and record it.
(10) Lightning
Check if there was lightning in the neighborhood of the equipment and record it.
(11) Abnormal sound, odor
Check if there was any odor or abnormal sound around the equipment at the time of the fault and record
it.
(12) Control power supply
Check if the control power supply of the equipment was functioning normally at the time of the fault and
record it.
Understanding the situation in this way serves as a reference to determine whether the nonconformity is
attributable to factors inside or outside the equipment. Further, this information becomes an important clue to
find out the cause of non-reproducible nonconformities or faults and it is important to keep precise record.
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8.2 Repair
8.2.1 Cautions on Repair
(1) Prepare necessary tools and drawings, etc. before starting the work.
(2) When removing parts, be careful not to damage other parts.
(3) Do not make wrong connections when recovering from the fault. Put markings, etc. to prevent mistakes, if
necessary.
(4) After recovery, check the wiring according to the schematic.
(5) Use right tools (torque wrench, etc.) when handling screws.
(6) Special cares is required when handling heavy articles.
(7) After the work has been completed, check the number of tools to make sure that no tools are left inside
the panel.
(8) For details about layout of main components in the inverter circuit, see Section 3.5.
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9 References
(1) 6F3A4806: Drive Equipment Safety Precautions
(2) 4GBF0632: Medium Voltage IGBT Inverter TMdrive-MVe2 Function Manual
(3) 6F3A4734: Drive Equipment Enhanced Keypad Operation Guide
(4) 4GBF0249: Drive Equipment Multi-Language Keypad Operation Guide
(5) 4GBF0620–4GBF0625: Installation Precautions Instruction Manual
(6) 4GBF0616, 4GBF0617: Cell Inverter Unit Replacement Procedures Instruction Manual
(7) 6F3A4885: Drive Equipment PLC Transmission Instruction Manual
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TOSHIBA MITSUBISHI-ELECTRIC
INDUSTRIAL SYSTEMS CORPORATION
TM_F50017B