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Fuel Processing Technology 210 (2020) 106562

Contents lists available at ScienceDirect

Fuel Processing Technology


journal homepage: www.elsevier.com/locate/fuproc

Research article

Effects of steam to enhance the production of light olefins from ex-situ T


catalytic fast pyrolysis of biomass
Changsong Hu1, Chao Liu1, Qingyu Liu, Huiyan Zhang, Shiliang Wu, Rui Xiao

Key Laboratory of Energy Thermal Conversion and Control, Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096, PR China

ARTICLE INFO ABSTRACT

Keywords: This study aims to report on the feasibility of enhancing light olefins production from ex-situ catalytic fast
Biomass pyrolysis (CFP) of biomass by co-feeding with steam and determine the role of steam. Effects of steam on catalyst
Pyrolysis and pyrolysis/catalysis reactions in ex-situ CFP were investigated using a two-stage fluidized-bed/fixed-bed
HZSM-5 reactor. Carbon yield of olefins + monocyclic aromatic hydrocarbons (MAHs) increased by 23.80% after proper
Steam
steam dealumination of HZSM-5 framework, which suggests that HZSM-5 can be activated at the initial exposure
Light olefins
to steam. For activated HZSM-5, olefins carbon yield increased by 35.65% and olefins to MAHs (O/M) ratio
boosted from 0.83 to 1.60 as steam concentration in carrier gas increased from 0% to 40%, while the total carbon
yield of olefins and MAHs still kept at the same level. Steam enhanced olefins production by: (1) promoting the
formation of light compounds in bio-oil, which are the main precursors of hydrocarbons, during pyrolysis; (2)
inhibiting aromatization reactions during catalysis. It provides a possibility for the control of O/M ratio of
hydrocarbon products and the enhancement of light olefins production from CFP of biomass.

1. Introduction components. According to their results, cellulose, hemicellulose and


lignin got an O/M ratio of 0.25, 0.58 and 0.98, respectively. There is a
Lignocellulosic biomass, which is the only renewable source of or- phenomenon that most of research in this field is aimed at the pro-
ganic carbon, has great potential to substitute fossil resources to pro- motion of aromatics production, while light olefins are rarely con-
duct fuels and chemicals [1]. Catalytic fast pyrolysis (CFP) is a pro- cerned [3,9].
mising thermochemical method for biomass utilization, that converts Both light olefins and MAHs are basic feedstocks and key platform
biomass into hydrocarbons including monocyclic aromatic hydro- chemicals in the petrochemical industry. The value and importance of
carbons (MAHs), polycyclic aromatic hydrocarbons (PAHs), light ole- light olefins are not lower than that of MAHs. At present, the production
fins and light alkanes in one step [2,3]. HZSM-5 aluminosilicate zeolite of light olefins mainly relies on fossil resources [10]. Enhancing light
is the most effective catalyst in this field and attracts much attention olefins production from CFP of renewable biomass can provide an al-
[4]. It gives the highest yield of hydrocarbons among all the zeolite ternative route for the sustainable production of light olefins. This is
catalysts due to its suitable pore size [4,5]. also of great significance to driving the development of the substitution
MAHs and light olefins are the two most abundant and valuable of biomass for fossil resources. However, few studies have focused on
hydrocarbon products of CFP over HZSM-5. While MAHs always ac- the development of CFP technology with giving priority to the pro-
count for the majority and are commonly considered as the most im- duction of light olefins over MAHs, and they were mainly centered on
portant products [6–8]. Cheng et al. [6] performed CFP of pine sawdust catalyst modification [11,12]. There is also a disadvantage in these
in a fluidized-bed reactor. Carbon yields of MAHs and olefins were studies that aromatics products are completely ignored, resulting in a
10.8% and 7.1% respectively at the optimized temperature of 550 °C, reduction in the economic efficiency of the overall process. The product
resulting in the olefins to MAHs (O/M) ratio of 0.66. Jae et al. [7] distribution of CFP is highly dependent on the application mode of
studied CFP of pine sawdust in a developed fluidized-bed reactor where HZSM-5 catalyst (in-situ and ex-situ) [13–15]. In our previous work
HZSM-5 catalyst was continuously added and removed. An O/M ratio of [13], ex-situ CFP was found to strongly promote the production of light
0.63 was obtained under the optimized conditions. Wang et al. [8] olefins compared with in-situ CFP. Ex-situ CFP not only gave a sig-
reported the product distributions from CFP of lignocellulosic biomass nificant increase in light olefins carbon yield (increased by 75.9%) but


Corresponding author.
E-mail address: ruixiao@seu.edu.cn (R. Xiao).
1
These authors contributed equally to this work.

https://doi.org/10.1016/j.fuproc.2020.106562
Received 12 June 2020; Received in revised form 8 August 2020; Accepted 12 August 2020
Available online 29 August 2020
0378-3820/ © 2020 Elsevier B.V. All rights reserved.
C. Hu, et al. Fuel Processing Technology 210 (2020) 106562

also an increase in the total carbon yield of light olefins and MAHs volume flow rate of carrier gas remained constant at 550 °C to keep a
(increased by 9.7%). Therefore, a study to further enhance the pro- gas velocity of 0.07 m/s. The biomass feeding rate was set at 20 g/h
duction of light olefins on the basis of ex-situ CFP is feasible and re- with a total feeding amount of 4 g for each run. For catalytic pyrolysis
quired. experiments, HZSM-5 catalyst was added in the fixed-bed with a total
Steam may affect CFP of biomass in several ways. First, deal- amount of 15 g, resulting in a weight hourly space velocity of 1.33 h−1.
umination of HZSM-5 framework under steam atmosphere has been The condensing system consisted of 4 condensers in series. Each con-
widely accepted [16–18], while the influence of steam dealumination denser was filled with ~20 ml isopropanol and placed in an ice water
on the catalytic performance of HZSM-5 in ex-situ CFP is still unknown. bath. After stopping biomass feeding, the carrier gas and reaction
Besides, it has also been reported that steam has direct impacts on both temperatures were kept for 18 min to ensure complete pyrolysis of
pyrolysis and catalysis reactions in CFP [16,19,20]. Kantarelis et al. biomass and complete collection of products. A more detailed de-
[19] showed that the distribution of biomass pyrolysis products is sig- scription can be found elsewhere [13]. Each run was repeated at least
nificantly different under N2 and steam atmospheres. Mukarakate et al. three times.
[20] proved that phenol, naphthol and their derivatives can be gener-
ated from the reactions between aromatic intermediates and steam 2.3. Products analysis
during CFP. Yang et al. [16] explored the effects of steam on in-situ CFP
of cellulose using a fluidized-bed reactor. The results indicated that Gaseous products were analyzed using a Shimadzu GC-2014 gas
steam affects CFP through both irreversible changes to the catalyst chromatograph (GC). Olefins and alkanes were determined by a flame
structure and direct interference with chemical reactions, while only a ionization detector (FID) with a HP-PLOT/Q column, while CO and CO2
slight increase in olefins with increasing steam concentration was ob- were determined by a thermal conductivity detector with a TDX-01
served in in-situ CFP. The remarkable promotion of steam on light column.
olefins production from ex-situ CFP of biomass has never been reported. The components of liquid products were identified using an Agilent
There is a lack of systematic study on the effects of steam on ex-situ CFP 7890B-5977B gas chromatography–mass spectrometry (GC–MS) at first,
of biomass. and then quantified by GC-FID with the effective carbon method
The purpose of this paper is to report on the feasibility of enhancing [21,22]. Both GC–MS and GC-FID were equipped with a Rtx-VMS ca-
the production of light olefins from ex-situ CFP of biomass by co- pillary column.
feeding with steam and determine the role of steam. The effects of Solid products, including coke (organic residue on used catalyst)
steam on ex-situ CFP of biomass were studied from the following three and char (solid residue from biomass pyrolysis), were burned to pro-
aspects: (1) the direct interference with biomass pyrolysis reactions; (2) duce a mixed gas composed of CO, CO2 and H2O. The mixed gas was
the influence of steam dealuminization on the physicochemical prop- catalyzed over CuO to convert CO into CO2, and then desiccated with
erties and catalytic performance of HZSM-5 catalyst; (3) the direct in- anhydrous silica gel. Ascarite was used to absorb all the residual CO2
terference with HZSM-5 catalysis reactions. and the carbon yield of char/coke was calculated on the basis of its
additional weight [13].
2. Materials and methods
2.4. Catalyst characterization
2.1. Materials
The porosity characteristics of HZSM-5 catalyst samples were
The biomass feedstock was pine sawdust in the particle size range of measured by N2 adsorption-desorption using a TriStar II 3020 system
0.4–1.4 mm. Its ultimate composition was 46.5 wt% carbon, 6.3 wt% (Micromeritics, USA). All the catalyst samples were degassed in a va-
hydrogen, 0.3 wt% nitrogen and 47.0 wt% oxygen (calculated by dif- cuum at 300 °C for 600 min prior to adsorption. NH3 temperature-
ference). The result of proximate analysis was 10.4 wt% moisture, programmed desorption experiments were carried out with a FINES-
76.4 wt% volatile, 13.0 wt% fixed carbon and 0.3 wt% ash. Both the ORB-3010 chemisorption analyzer (Finetec, China) to determine the
ultimate and proximate analyses were given on an air-dry basis. The acidity of HZSM-5 catalyst samples. All the catalyst samples were pre-
bed material in fluidized-bed was silica sand in the particle size range of treated at 600 °C in He (99.999%) flow for 120 min. Relative amount
0.15–0.25 mm. The powdery pure HZSM-5 (Nankai University Catalyst and relative content of acid sites were calculated by the following
Co., Ltd.) with a SiO2/Al2O3 ratio of 38 was calcined at 600 °C for 6 h, formulas:
and then compression-molded, ground and sieved to prepare particles
with size between 0.3 and 0.9 mm. Prior to use, the prepared catalyst Relative amount of acid sites
Amount of acid sites on a catalyst
was calcined again at 600 °C for 1 h. = × 100%
Amount of acid sites on fresh catalyst (1)
2.2. Experimental setup
Relative content of acid sites
Amount of weak or strong acid sites
All the pyrolysis experiments were conducted in a bench scale = × 100%
Amount of total acid sites (2)
continuous feeding two-stage fluidized-bed/fixed-bed reactor in this
work, as shown in Fig. 1. Biomass pyrolysis took place in the fluidized-
bed, while the generated pyrolysis vapors were catalyzed over HZSM-5 3. Results and discussion
in the fixed-bed. Both the two reactors were maintained at 550 °C. The
temperature of the connecting pipe between the two reactors was also 3.1. Effects of steam on fast pyrolysis of biomass
controlled at 550 °C by independent thermocouple and heater. The time
required for pyrolysis vapors to pass through the connecting pipe was The effects of steam on fast pyrolysis of biomass were investigated
about 0.2 s. A mixture of N2 (99.999%) and steam was used as the in this section. All the pyrolysis experiments were performed without
carrier gas. Steam was formed by the vaporization of deionized water in HZSM-5 catalyst.
the vaporizer (180 °C), which was injected by a syringe pump. There Fig. 2 shows the product distribution of non-CFP at different steam
were two parts of N2, one was applied to create positive pressure for the concentrations in the range of 0% to 60%. As to the analysis of bio-oil,
feeding system, and the other was mixed with steam in the vaporizer to only compounds volatile at injection temperature of GC (270 °C) were
ensure the stability of steam flow. The volume concentration of steam able to be detected by MS and FID, thus there existed large amounts of
in carrier gas (N2 + steam) varied from 0% to 60%, while the total unidentified compounds in bio-oil based on GC–MS and GC-FID results

2
C. Hu, et al. Fuel Processing Technology 210 (2020) 106562

Fig. 1. Schematic of the experimental pyrolysis system.

50 yield of around 48%. The whole process of biomass pyrolysis mainly


includes two stages: (1) the decomposition of biomass particles to
generate pyrolysis vapors and char; (2) the secondary cracking of
40 thermally unstable compounds in pyrolysis vapors to form smaller and
more stable chemicals [26]. The reduction of char indicates that steam
Carbon yield (%)

can participate in the primary pyrolysis of biomass and improve the


30 thermal decomposition degree of biomass particles to form less solid
residue [27]. This may be because H2O molecule can serve as a hy-
drogen-donor to inhibit the polycondensation reactions [19]. In addi-
20 tion, since the secondary cracking of pyrolysis vapors is a major source
of gaseous products, the reduction of gas shows that steam also affects
the secondary cracking of pyrolysis vapors and inhibits the excessive
cracking of pyrolysis vapors into non-condensable gaseous products
10
[19,28].
It is important to emphasize that the increase of light compounds
was significant. Carbon yield of identified compounds increased by
0
43.84% (from 8.15% to 11.73%) as steam concentration increased from
0 20 40 60
0% to 60%. Since most of light compounds have a sufficiently small
Steam concentration (%)
molecular size to diffuse into HZSM-5 channels, they are the main
Char Identified compounds in bio-oil precursors of the final hydrocarbon products [5,29]. The increase of
Gas Unidentified compounds in bio-oil light compounds caused by the introduction of steam is beneficial to the
production of hydrocarbons.
Fig. 2. Product distribution as a function of steam concentration in carrier gas
for non-CFP. The gaseous product distribution of non-CFP at different steam
concentrations in the range of 0% to 60% are listed in Table 1. Carbon
yield of CO decreased monotonously with increasing steam concentra-
[5,23–25]. The identified compounds are light compounds that have a tion. This suggests that steam has an inhibitory effect on decarbonyla-
sufficiently small boiling point and usually have a small molecular size, tion reactions. Meanwhile, carbon yield of CO2 increased slightly. There
while the unidentified compounds can be regarded as heavy com- are primarily two possible sources for its growth: (1) steam reforming of
pounds with a larger molecular size. The carbon yield of unidentified pyrolysis vapors; (2) slight water-gas shift reaction [19,30]. Carbon
compounds was estimated by difference according to the law of con- yields of methane, C2-C4 alkanes and olefins showed a continuous
servation of carbon. According to Fig. 2, carbon yields of char and gas downward trend. It is due to the suppression of secondary cracking
decreased continuously with increasing steam concentration. Con- reactions by steam, as mentioned previously. In addition, a slight effect
versely, bio-oil carbon yield (the sum of the carbon yields of identified of steam on the carbon selectivity distribution of olefins was observed
and unidentified compounds in bio-oil) exhibited an opposite trend. according to the results. Carbon selectivities of propylene and butylene
Among liquid products, light compounds increased obviously, while decreased marginally as steam concentration increased. This may be
heavy compounds remained relatively constant, maintaining a carbon

3
C. Hu, et al. Fuel Processing Technology 210 (2020) 106562

Table 1 inhibition of steam on the secondary cracking of pyrolysis vapors. The


Gaseous product distribution as a function of steam concentration in carrier gas increase of other products can be explained in the following two as-
for non-CFP. pects: (1) secondary cracking reactions are suppressed by steam to
Steam concentration (%) avoid the consumption of light compounds; (2) steam takes part in the
primary pyrolysis of biomass and improves the thermal decomposition
0 20 40 60 degree of biomass particles to form more light compounds. In addition,
it should be noted that some furans, ketones and esters decreased
Carbon yield (%)
CO 13.44 12.68 12.31 11.98 slightly as steam concentration increased from 40% to 60%. Furans,
CO2 3.87 3.96 4.04 4.10 ketones and esters can be assumed to be the molecular fragments of
CH4 2.85 2.65 2.59 2.55 cellulose and hemicellulose [33]. Pyrolysis of cellulose and hemi-
C2-C4 alkanes 0.63 0.59 0.56 0.56
cellulose also produces large amounts of heavy carbohydrates, which
Olefins 3.22 3.00 2.84 2.75
can continue to decompose into light compounds through cracking
Olefins carbon selectivity (%) reactions [25,34,35]. Therefore, it can be inferred that steam tends to
Ethylene 50.40 51.28 52.29 53.19
Propylene 33.19 32.31 32.21 31.75
inhibit the secondary cracking of heavy carbohydrates at a relatively
Butylene 16.40 16.42 15.50 15.06 high steam concentration, resulting in the reduction of some light
compounds.

Table 2 3.2. Effects of steam on catalyst


Carbon yields of identified compounds in bio-oil as a function of steam con-
centration in carrier gas for non-CFP.
3.2.1. Catalyst characterizations
Carbon yield (%) Steam concentration (%) It is widely reported in the literature that steam can hydrolytically
remove Al atoms from HZSM-5 zeolite framework (dealumination) at
0 20 40 60
elevated temperatures, thereby causing irreversible changes in the
Aromatics 0.43 0.35 0.29 0.28 structure and catalytic performance of HZSM-5 catalyst [16–18]. In
Benzene 0.12 0.09 0.06 0.06 order to explore the effects of steam on HZSM-5 catalyst, the fresh
Toluene 0.20 0.16 0.12 0.12 HZSM-5 was treated with 60% steam at 550 °C for 15, 30, 60, 120, 240,
Phenols 1.97 2.72 3.10 3.29
360 and 480 min respectively. The physicochemical properties and
Phenol 0.14 0.18 0.21 0.22
2-Methyl-phenol 0.09 0.12 0.13 0.13 catalytic performance of fresh and steam treated HZSM-5 samples were
p-Cresol 0.07 0.10 0.11 0.12 compared.
3-Methyl-phenol 0.06 0.08 0.09 0.10 The porosity characteristics of HZSM-5 catalyst samples were de-
2,4-Dimethyl-phenol 0.10 0.13 0.15 0.15 termined by N2 adsorption-desorption, as shown in Table 3. With in-
Catechol 0.50 0.68 0.78 0.82
creasing steam treating time, the micropore area and micropore volume
2-Allylphenol 0.08 0.11 0.12 0.13
4-Methyl-1,2-benzenediol 0.29 0.42 0.49 0.52 decreased monotonously, while the external surface area and mesopore
Hydroquinone 0.07 0.09 0.09 0.10 volume presented an opposite trend. This indicates that steam deal-
4-Ethylcatechol 0.15 0.21 0.25 0.28 umination causes the collapse of micropores and the generation of
1-Naphthalenol 0.04 0.09 0.11 0.11
mesopores. In addition, a rapid collapse of micropores was observed in
Furans 0.60 0.73 0.81 0.79
3-Furaldehyde 0.07 0.11 0.13 0.14
the initial stage of steam treatment, especially in the first 30 min, and
Furfural 0.25 0.27 0.28 0.26 the dealumination rate gradually slowed down with increasing of
5-Hydroxymethylfurfural 0.11 0.13 0.15 0.15 dealumination degree.
Ketones 2.43 2.92 3.27 3.28 Fig. 3 shows the acidity of HZSM-5 catalyst as a function of steam
1-Hydroxy-2-propanone 1.46 1.61 1.80 1.89
treating time. Relative amount and relative content of acid sites were
2-Cyclopenten-1-one 0.19 0.21 0.22 0.21
2-Methyl-2-cyclopenten-1-one 0.10 0.13 0.15 0.13 calculated according to Eqs. (1) and (2), respectively. Both weak and
1,2-Cyclopentanedione 0.36 0.55 0.62 0.60 strong acid sites showed a downward trend in relative amount with
3-Methyl-2-cyclopenten-1-one 0.11 0.14 0.15 0.13 steam treating. The relative amount of strong acid sites decreased more
2-Hydroxy-3-methyl-2-cyclopenten-1-one 0.14 0.19 0.22 0.22
than weak acid sites, which led to a decrease in the relative content of
Acids 1.19 1.67 1.89 1.95
Acetic acid 1.19 1.67 1.89 1.95
strong acid sites. The relative amounts of total, weak and strong acid
Esters 0.24 0.26 0.27 0.25 sites decreased sharply by 67.72%, 60.25% and 76.48% respectively in
Butyrolactone 0.11 0.12 0.13 0.12 the first 30 min, and then the decreasing rate became much lower. This
Sugars 1.29 1.73 1.85 1.88 phenomenon is consistent with the trend of porosity characteristics of
1,6-Anhydro-β-d-talopyranose 0.07 0.09 0.10 0.10
Levoglucosan 1.22 1.64 1.75 1.78
Total 8.15 10.39 11.47 11.73 Table 3
Porosity characteristics of HZSM-5 catalyst samples with different steam
treating time.
related to the hydrogen-donating capacity of steam which helps small Steam Sbet Smicroa Sexta Vtotalb Vmicroa Vmeso
molecular fragments stabilize quickly and thereby increasing the diffi- treating time (m2/g) (m2/g) (m2/g) (cm3/g) (cm3/g) (cm3/g)
culty of larger molecules formation. (min)
As shown in Table 2, the identified light compounds in the bio-oils
0 333.7 241.4 92.3 0.196 0.124 0.072
obtained from non-CFP at different steam concentrations in the range of 15 327.4 202.5 125.0 0.193 0.104 0.089
0% to 60% were classified into 7 categories. The important chemicals 30 332.2 189.7 142.5 0.196 0.098 0.098
with a carbon yield higher than 0.1% were also given. Carbon yields of 60 325.9 171.1 154.7 0.193 0.088 0.105
120 316.1 130.8 185.4 0.191 0.069 0.122
phenols, furans, ketones, acids, esters and sugars showed an upward
240 315.2 129.5 185.6 0.190 0.066 0.124
trend as steam concentration increased from 0% to 60%, only aromatics 360 316.3 125.3 191.0 0.191 0.064 0.127
carbon yield decreased monotonously. Aromatics mainly arise from the 480 306.7 112.5 194.2 0.186 0.057 0.128
natural aromatic benzene rings which are abundant in lignin
a
[26,31,32]. The main reason for the reduction of aromatics is the Based on t-plot method.
b
Single point total pore volume.

4
C. Hu, et al. Fuel Processing Technology 210 (2020) 106562

100
100 (b) Weak acid sites
(a) Strong acid sites
80

Rela tive con tent (%)


Relative amount (%)
80
Total acid sites 60
60 Weak acid sites
Strong acid sites
40
40

20 20

0 0
0 100 200 300 400 500 0 100 200 300 400 500
Steam treating time (min) Steam treating time (min)

Fig. 3. Acidity of HZSM-5 catalyst samples with different steam treating time.

catalyst samples. Overall, there is a rapid dealumination of HZSM-5 compounds, it can be inferred that the impacts of catalyst acidity are
zeolite framework in the first 30 min of steam treatment, resulting in more important. Distinct from the rising trend of MAHs carbon yield in
the rapid adjustment of its physicochemical properties [16,18]. the first 30 min, PAHs carbon yield decreased monotonously with steam
treating, while its decreasing rate was much lower in the first 30 min.
3.2.2. Catalytic performance On the other hand, carbon selectivity of PAHs decreased rapidly in the
Fig. 4 shows the influence of steam treating of HZSM-5 catalyst on first 30 min and decreased slowly with further dealumination. An im-
product distribution of CFP. These pyrolysis experiments were carried portant pathway for the generation of PAHs is the combination of
out under 100% N2 atmosphere to avoid the continued effects of steam oxygenated fragments with MAHs [42,43]. It is highly dependent on the
on catalyst samples. With increasing steam treating time, olefins carbon acidity of catalyst. The decrease of acidity has a negative effect on the
yield exhibited an upward trend, while MAHs carbon yield increased conversion from MAHs to PAHs.
obviously in the first 30 min and decreased with further steam treating. Steam dealumination was also observed to affect the carbon se-
Carbon yield of olefins + MAHs was only 20.40% for fresh HZSM-5 but lectivity distribution of both olefins and aromatics. Carbon selectivities
increased by 23.80% and reached 25.25% after 30 min steam treating. of ethylene and benzene decreased monotonously with increasing
It decreased gradually to 24.21% as steam treating time increased to steam treating time, while carbon selectivities of larger olefins and
480 min. This result suggests that proper steam dealumination of MAHs showed an opposite trend. It is because of the reduction of
HZSM-5 is beneficial to the generation of hydrocarbons from biomass cracking ability caused by the decreasing of catalyst acidity.
pyrolysis vapors. The rapid adjustment of physicochemical properties
and improvement of catalytic performance of HZSM-5 in the first 3.3. Effects of steam on catalytic fast pyrolysis over activated catalyst
30 min steam treating can be regarded as a steam activation process for
catalyst. This phenomenon may be explained by the following two main The above results show that fresh HZSM-5 catalyst can be activated
reasons: (1) steam dealumination enlarges HZSM-5 channels in varying at the initial stage (the first 30 min) of steam dealumination. After
degrees, resulting in the generation of hierarchically porous structure steam treating for more than 60 min, the physicochemical properties
which can promote the conversion of heavy compounds and reduce and catalytic performance of HZSM-5 become relatively stable and
diffusional limitations; (2) both strength and density of acid sites are change slowly with further dealumination. Therefore, activated HZSM-
reduced by steam dealumination, thereby suppressing the formation of 5, which was treated with 60% steam at 550 °C for 60 min, was em-
catalyst coke and upgrading the use efficiency of precursors of hydro- ployed as the catalyst to explore the effects of steam on CFP, as well as
carbon products [36–39]. The rapid decrease of coke carbon yield in the avoid the influence of steam activation process.
first 30 min is consistent with the above explanation. After the steam Fig. 5 shows the product distribution of CFP at different steam
activation process, the structure and acidity of HZSM-5 are destroyed concentrations in the range of 0% to 60% with the use of activated
excessively with further steam treating, leading to a reduction of its HZSM-5 catalyst (steam treating for 60 min). Olefins carbon yield in-
catalytic aromatization ability. As a result, more olefins and less MAHs creased by 47.44%, while MAHs carbon yield decreased by 53.00% as
were produced when steam treating time exceeded 30 min. steam concentration increased from 0% to 60%. Indeed, the effects of
CO carbon yield decreased by 10.68% (from 21.29% to 19.01%), steam on CFP over activated catalyst including two parts, effects on
while CO2 carbon yield increased by 24.44% (from 5.36% to 6.67%) pyrolysis process and effects on catalysis process. It can be seen from
with the first 30 min steam treating. It indicates that steam activation Table 1, increasing steam concentration yielded less olefins from pyr-
slightly weakens the decarbonylation ability and strengthens the dec- olysis reactions. Therefore, the increase of olefins mainly relies on
arboxylation ability of HZSM-5 catalyst. The decrease in gaseous al- catalysis process. The results suggest that aromatization reactions are
kanes is caused by the reduction of cracking ability which is related to significantly inhibited with the introduction of steam [44,45]. On the
the loss of catalyst acidity. other hand, the increase of oxygenated compounds indicates steam also
Shape selective reactions and deoxygenation reactions are also in- weakens the deoxygenation ability of HZSM-5. It seems that the cata-
hibited with the destruction of micropores and weakening of acidity. lytic effects of HZSM-5 on pyrolysis vapors are reduced in all aspects
Thus, carbon yield of oxygenated compounds increased with steam under the influence of steam. One possible reason is the competitive
treating. The increase of heavy compounds is mainly due to the adsorption between pyrolysis vapors and steam on catalyst acid sites.
weakening of catalyst acidity. Although heavy compounds cannot dif- Steam can be adsorbed on acid sites and block the adsorption of pyr-
fuse into catalyst channels, they are active for cracking or aggregating olysis vapors, thereby leading to a reduction in catalyst activity
on the external surface of HZSM-5 [40,41]. More heavy compounds can [16,20,46,47].
be retained with the loss of external acid sites. As mentioned above, Carbon yield of olefins + MAHs increased by 5.98% as steam
proper introduction of mesopores is conducive to the conversion of concentration increased from 0% to 20%, but decreased continuously
heavy compounds. However, according to the growth trend of heavy with further increases in steam concentration. The production of

5
C. Hu, et al. Fuel Processing Technology 210 (2020) 106562

30 1.05
(a)
25 1.00

Carbon yield (%)


20 0.95

O/M ratio
15 0.90

10 0.85
Olefins+MAHs O/M ratio
5 Olefins 0.80
MAHs
0 0.75
0 100 200 300 400 500
Steam treating time (min)

25 20
(b) (c)
20
15
Carbon yield (%)

Carbon yield (%)


15 Char Coke CO
CO2 CH4 C2-C4 Alkanes 10 PAHs
Oxygenated compounds in bio-oil
10
Unidentified compounds in bio-oil
5
5

0 0
0 100 200 300 400 500 0 100 200 300 400 500
Steam treating time (min) Steam treating time (min)

80 50

(d) (e)
40
Carbon selectivity (%)

Carbon selectivity (%)

60 Benzene Toluene
Xylenes Other MAHs
30 PAHs
40
Ethylene 20
Propylene
20 Butylene
10

0 0
0 100 200 300 400 500 0 100 200 300 400 500
Steam treating time (min) Steam treating time (min)

Fig. 4. Product distribution as a function of steam treating time of HZSM-5 catalyst for CFP with 100% N2 as carrier gas.

hydrocarbons is positively affected by the increase of light compounds vapors at higher steam concentration. The increase of heavy com-
derived from pyrolysis reactions and negatively affected by the de- pounds is caused by both promoting their generation from biomass
crease of catalyst activity with increasing steam concentration. The pyrolysis and inhibiting their conversion during catalysis process.
increase of hydrocarbons at low steam concentration is due to the Affected by the reduction of catalyst activity, carbon yield of PAHs
strong enhancement of light compounds formation, as shown in decreased continuously with increasing steam concentration. However,
Table 2. In addition, O/M ratio increased sharply as steam concentra- carbon selectivity of PAHs presented an upward trend as steam con-
tion increased from 0% to 60%. Even though carbon yield of olefins + centration increased from 20% to 60%. This is because that the for-
MAHs decreased when steam concentration increased from 20% to mation of MAHs from aromatization of light compounds is suppressed
40%, it was still at the same level as that obtained under 0% steam more seriously.
atmosphere. Whereas 40% steam atmosphere gave a 35.65% increase in According to the carbon selectivity distribution of olefins and aro-
olefins carbon yield and a 92.61% increase in O/M ratio (from 0.83 to matics, the cracking of C3+ olefins and dealkylation of alkylbenzenes
1.60) compared with 0% steam atmosphere. The results provide an were found to be inhibited with increasing steam concentration. It can
effective way to greatly enhance the production of light olefins as well be attributed to the decline in the cracking ability of HZSM-5 which is
as avoid the reduction of total hydrocarbons. The formation of catalyst caused by the enhanced competitive adsorption between pyrolysis va-
coke was also inhibited with the decrease of catalyst activity when pors and steam at higher steam concentration.
steam concentration increased. It is helpful for extending catalyst life-
time [48]. 3.4. Effects of steam on catalytic fast pyrolysis over fresh catalyst
No apparent trend was observed in CO carbon yield, while carbon
yield of CO2 increased obviously as steam concentration increased. It CFP of biomass over fresh HZSM-5 catalyst at different steam con-
can be explained by the enhanced catalytic steam reforming of pyrolysis centrations in the range of 0% to 60% were also performed to ascertain

6
C. Hu, et al. Fuel Processing Technology 210 (2020) 106562

30 2.75
(a)
25
Olefins+MAHs 2.25

Carbon yield (%)


20 Olefins

O/M ratio
MAHs
15 1.75

10 O/M ratio
1.25
5

0 0.75
0 20 40 60
Steam concentration (%)

25 20
(b) (c)
20
15
Carbon yield (%)

Carbon yield (%)


15 Char Coke CO
CO2 CH4 C2-C4 Alkanes 10 PAHs
Oxygenated compounds in bio-oil
10
Unidentified compounds in bio-oil
5
5

0 0
0 20 40 60 0 20 40 60
Steam concentration (%) Steam concentration (%)

60 50
(e)
40
Carbon selectivity (%)

Carbon selectivity (%)

Benzene Toluene
40 Xylenes Other MAHs
30 PAHs
Ethylene
Propylene
20
20 Butylene (d)
10

0 0
0 20 40 60 0 20 40 60
Steam concentration (%) Steam concentration (%)

Fig. 5. Product distribution as a function of steam concentration in carrier gas for CFP over activated HZSM-5 catalyst.

the integrated effects of steam on CFP, as shown in Fig. 6. Compared concentration, the steam activation of catalyst proceeds slowly, and the
with activated catalyst, the product distribution from fresh catalyst competitive adsorption between steam and pyrolysis vapors is also re-
under steam atmosphere is additionally affected by the steam activation latively weak. With the increase of steam concentration, the influence
process of HZSM-5. Steam dealumination of HZSM-5 framework slows of competitive adsorption becomes more and more obvious. Based on
down at low steam concentration. Thus, the influence of steam acti- all the product distribution information, it can be inferred that steam
vation process on the product distribution is weaker under the same activation of catalyst exerts a dominant influence on product distribu-
reaction time. tion at the initial exposure of catalyst to steam.
An increase in MAHs carbon yield was observed as steam con-
centration increased from 0% to 40%. As a result, carbon yield of ole-
fins + MAHs increased monotonously with increasing steam con- 4. Conclusion
centration and showed a much higher growth rate at low steam
concentration. Meanwhile, there was a continuous decline in CO carbon The effects of steam on ex-situ CFP of biomass were investigated
yield and a stable low carbon yield of oxygenated compounds with the using a two-stage fluidized-bed/fixed-bed reactor in this work. The
initial increase in steam concentration. These trends are quite different results show steam promotes the thermal decomposition of biomass
from those given by activated catalyst and consistent with the changes feedstock and prevents the secondary cracking of pyrolysis vapors to
caused by steam activation process. The results verify the existence of some extent, resulting in an increase of bio-oil, especially light com-
steam activation phenomenon for fresh HZSM-5 in CFP of biomass pounds which are the main precursors of hydrocarbons. HZSM-5 cata-
again. Catalytic performance of HZSM-5 is affected by steam activation lyst can be activated at the initial exposure to steam (the first 30 min
and competitive adsorption at the same time. At low steam with 60% steam) through the adjustment of physicochemical properties
caused by framework dealumination, leading to an improvement of its

7
C. Hu, et al. Fuel Processing Technology 210 (2020) 106562

30 1.55
(a)
25

Carbon yield (%)


20 1.35
Olefins+MAHs

O/M ratio
Olefins
15 MAHs

10 1.15
O/M ratio
5

0 0.95
0 20 40 60
Steam concentration (%)

25 20
(b) (c)
20
15
Carbon yield (%)

Carbon yield (%)


15 Char Coke CO
CO2 CH4 C2-C4 Alkanes 10 PAHs
Oxygenated compounds in bio-oil
10
Unidentified compounds in bio-oil
5
5

0 0
0 20 40 60 0 20 40 60
Steam concentration (%) Steam concentration (%)

80 50

(d)
Benzene Toluene (e)
Xylenes Other MAHs
40
Carbon selectivity (%)

Carbon selectivity (%)

60 PAHs
Ethylene
Propylene 30
40 Butylene
20

20
10

0 0
0 20 40 60 0 20 40 60
Steam concentration (%) Steam concentration (%)

Fig. 6. Product distribution as a function of steam concentration in carrier gas for CFP over fresh HZSM-5 catalyst.

catalytic performance for the production of olefins + MAHs (increased Conceptualization, Writing - Review & Editing. Shiliang Wu:
by 23.80%). In addition, there is a competitive adsorption between Validation, Data Curation. Rui Xiao: Conceptualization, Resources,
pyrolysis vapors and steam on catalyst acid sites, which reduces the Supervision, Project administration, Funding acquisition.
catalytic effects of HZSM-5 on pyrolysis vapors in all aspects, especially
the aromatization reactions. Fresh catalyst is affected by catalyst acti-
Declaration of competing interest
vation and competitive adsorption at the same time, and catalyst acti-
vation exerts a dominant influence on product distribution at the initial
stage. For activated catalyst (60 min with 60% steam), when steam The authors declare that they have no known competing financial
fraction increased from 0% to 40%, olefins + MAHs carbon yield kept interests or personal relationships that could have appeared to influ-
at the same level, while olefins carbon yield increased by 35.65% and ence the work reported in this paper.
O/M ratio boosted from 0.83 to 1.60. It provides an effective method
for controlling the O/M ratio of hydrocarbon products and enhancing Acknowledgements
light olefins production from ex-situ CFP of biomass.
This work was supported by the National Science Fund for
CRediT authorship contribution statement Distinguished Young Scholars (Grant No. 51525601), the International
(Regional) Cooperation and Exchange Program of the National Natural
Changsong Hu: Conceptualization, Investigation, Methodology, Science Foundation of China (Grant No. 51561145010) and the
Writing - original draft, Visualization. Chao Liu: Investigation, Scientific Research Foundation of the Graduate School of Southeast
Methodology. Qingyu Liu: Methodology. Huiyan Zhang: University (Grant No. YBJJ1756).

8
C. Hu, et al. Fuel Processing Technology 210 (2020) 106562

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