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Materials Science and Engineering A First Course (Magnetic Materials) V.Raghavan PDF
Materials Science and Engineering A First Course (Magnetic Materials) V.Raghavan PDF
Materials Science and Engineering A First Course (Magnetic Materials) V.Raghavan PDF
CHAPTER
Units
SI units
Quantity Other units
Unit Symbol
14243 14243
– – –
Magnetic susceptibility c – – –
Magnetic moment m ampere metre2 A m2 –
Energy product Br Hc joule per J m–3 –
cubic metre
123
Hysteresis loss
Eddy current loss watt W –
Frequency of alternating current hertz Hz per sec
393
394 Magnetic Materials
Constants
M
c= (16.4)
H
The orbital motion of charge carrying electrons in an atom is analogous to a
current carrying coil. When a magnetic field is applied to an atom, the motion of
the orbital electrons gets modified in such a way that a weak magnetic moment
opposing the field is induced. Diamagnetism is the result of this interaction. In a
diamagnetic solid, the magnetic lines of force due to an applied field are
repelled, as shown in Fig. 16.1a. The diamagnetic susceptibility is negative and
very small in magnitude, typical values of the order of –10–5. An important
Magnetic Moments due to Electron Spin 395
Permanent magnetic moments can arise from three sources: the orbital magnetic
moment of the electrons corresponding to the quantum number ml, the spin
magnetic moment of electrons corresponding to the spin quantum number ms,
and the spin magnetic moment of the nucleus. Of these, the spin magnetic
moments of the electrons are the only ones that are important from our point of
view. We will discuss only this source of magnetism.
396 Magnetic Materials
Solution
The lattice parameter of BCC iron = 2.87 Å
Volume of the unit cell = 2.873 ´ 10–30 m3
Number of atoms in the unit cell = 2
Net magnetic moment per atom = 1750 ´ 1000 ´ 2.873 ´ 10–30 ´ 1/2
= 2.068 ´ 10–23 A m2
In units of mB, the moment = 2.068 ´ 10–23/(9.273 ´ 10–24)
= 2.2
Element Ti Cr Mn Fe Co Ni
datomic/d3d orbital 1.12 1.18 1.47 1.63 1.82 1.98
398 Magnetic Materials
It turns out that, only when this ratio lies between 1.5 and 2.0, the exchange
energy is positive and parallel spins are energetically favoured. Among the
common metals, only Fe, Co and Ni have positive exchange energy and are in
the spontaneously magnetized state. These metals or their ions form the basis of
the majority of magnetic materials.
No overlap of the d orbitals occurs in the higher transition series, as the d
electrons are strongly attracted to their respective nuclei, which have larger
positive charges. The only other elemental crystals where the exchange energy is
appreciable belong to the first rare earth series such as gadolinium, terbium and
dysprosium. Here, the 4f electrons align themselves in a parallel fashion.
Thermal energy tends to randomize the aligned spins, so that all
ferromagnetic materials become paramagnetic at a sufficiently high temperature.
The transition temperature at which all the spin alignment is lost is called the
Curie temperature. Just below the Curie temperature, the susceptibility can be
102 to 103, increasing with decrease in temperature, as the alignment becomes
more complete. The Curie temperature is a function of the magnitude of the
exchange energy. Cobalt that has the highest exchange energy has the highest
Curie temperature, 1400 K. Gadolinium with a small exchange energy has a
Curie temperature below room temperature.
Example 16.2 Which of the two solids, cobalt and gadolinium, has the
higher saturation magnetization at (i) 0 K, and (ii) 300 K?
Solution (i) At 0 K, the thermal energy kT, which tends to randomize the
spins, is zero. Therefore, all the spins remain aligned in both Co and Gd. As the
net magnetic moment of Gd is 7 per atom, as compared to 1.7 per atom in the
Co crystal, Gd will have the higher saturation magnetization. The actual values
will depend on the number of atoms per unit volume in the two cases.
(ii) At 300 K, Gd is above its Curie temperature of 289 K. Hence, Gd will
be paramagnetic at 300 K and will have negligible magnetization as compared to
Co, which has a much higher Curie temperature.
Fig. 16.2 (a) Ferromagnetic, (b) antiferromagnetic, and (c) ferrimagnetic coupling
of electron spins in atoms denoted by arrows. The length of an arrow is a
measure of the magnetic moment of the atom.
Example 16.3 In nickel ferrite, NiFe2O4, the ferric ions are antiferro-
magnetically coupled. The magnetization is due to the nickel ions. When zinc is
added to nickel ferrite, the magnetization of the crystal increases, even though
the zinc ions are not ferromagnetic. Explain how this could happen.
Iron has a high Curie temperature of 1041 K (768°C) and, consequently, almost
all the spins remain aligned at room temperature. Yet, at room temperature, an
ordinary piece of iron is not magnetic in the absence of an applied field. To
explain this discrepancy, Weiss conceived the idea of magnetic domains. The
400 Magnetic Materials
N S SN N S
S N S N
S
N S N S
SN NS S N
The B-H curve for a typical ferromagnetic material is shown in Fig. 16.4. As the
applied field H is increased, the magnetic induction B increases slowly at first
and then more rapidly. The rate of magnetic induction slows down again,
eventually attaining a saturation value Bs. With further increase in the magnetic
field, there is no increase in the induction. If the field is reversed, the induction
decreases slowly at first and reaches a residual value Br at zero field. Br
represents the amount of residual induction left in the specimen after the
removal of the field. If the application of the field is continued in the opposite
direction, the domains tend to reverse their alignment, so that the remaining
The Hysteresis Loop 401
Bs
Br
Hc
induction is lost at a certain value of the reverse field called the coercive field
Hc. The process of reversal of domains continues to give a net magnetization in
the opposite direction. After saturation occurs in this direction, restoring the
original field direction completes the hysteresis loop.
There are two possible ways to align a random domain structure by
applying an external field. One is to rotate a domain in the direction of the field
and the other is to allow the growth of the more favourably oriented domains at
the expense of the less favourably oriented ones. If we compare the domain
structure with the grain structure of a polycrystalline material, the boundaries
separating the domains called domain walls are the analogue of grain
boundaries. The domain boundary energy is about 0.002 J m–2. The domain
walls, however, are some two orders of magnitude thicker than the grain
boundaries, because there is a gradual transition from one domain orientation to
the next across the wall. Also, the domain boundaries can exist within the grain.
Analogous to grain growth (Chap. 6), the domain walls can move such that the
more favourably oriented domains grow at the expense of others. In the earlier
stages of magnetization below the saturation region of the hysteresis curve,
domain growth is dominant. The growth is more or less complete as the
saturation region is approached. Thereafter, the most favourably oriented, fully
grown domain tends to rotate so as to be in complete alignment with the field
direction. The energy required to rotate an entire domain is more than that
required to move the domain walls during growth. Consequently, the slope of the
B-H curve decreases on approaching saturation.
Each time the hysteresis loop is traversed, energy equal to the area of the
loop is dissipated as heat. The power loss due to hysteresis in a transformer core
is dependent on the number of times the full loop is traversed per second.
402 Magnetic Materials
Solution
Energy lost during each cycle
= Area of loop
= 10–4 ´ 102 ´ 60 000
= 600 J m–3
Volume of the transformer core = 0.01 m3
Energy lost in the core in each cycle = 600 ´ 0.01 = 6 J
Power loss due to hysteresis = 6 J ´ 50 Hz = 300 W
[100]
[111]
B, weber/m2 1
directions of growth, the columnar crystals are aligned along one of the á100ñ
directions. In the manufacture of ceramic magnets by powder compacting, a
field is superimposed across the die cavity before pressing so that the crystalline
particles of the powder orient themselves along directions of easy magnetization.
The other source of energy loss in soft magnets is the eddy current loss.
When the magnetic flux in a medium is changing, an emf is induced. As given
by Lenz’s law, the induced emf is proportional to the rate of change of flux and
hence to the frequency of the alternating current. The induced emf sets up eddy
currents in the medium and the power loss due to the eddy currents is equal to
V 2/R, where V is the induced emf and R is the resistance of the medium.
Solution The hysteresis loss and the induced emf are proportional to the
frequency. The eddy current loss is proportional to the square of the induced
emf. Let We and Wh be the eddy current and the hysteresis losses at 25 Hz. Then,
We + Wh = 750 W
At 440 V and 50 Hz, we have
4We + 2Wh = 2300 W
or
2We = 800 W
So,
Eddy current loss at the normal voltage and frequency
= 4We = 1600 W
404 Magnetic Materials
2.2 300
2.1 200
Bs
Ductile-brittle transition
2.0 100
temperature, °C
1.9 0
1.8 –100
80
Resistivity, 10–8
ohm m
60
40
20
0 2 4 6
% Silicon
Fig. 16.6 Variation in magnetization, resistivity and ductile-brittle transition
temperature as a function of silicon content in Fe–Si alloys.
fidelity are required. Fe–Ni alloys such as Permalloy and Supermalloy are used
for this purpose. These alloys have a high initial permeability which reduces
considerably the area under the hysteresis loop. Hence, these alloys are suitable
for higher frequencies. For frequencies exceeding MHz, metals and alloys are
generally not suitable as soft magnets, as the eddy current losses are very high.
However, thin films of a Permalloy of about 2000 Å in thickness vapour-
deposited on a glass substrate have been used. Here, eddy current losses are not
significant because of the small thickness. The reversal of magnetization, which
occurs by domain rotation, is faster and switching speeds of ~ 0.1 ms can be
attained. The ferrimagnetic oxides, ferrites and garnets, are very suitable in the
high frequency range. Being electrical insulators, they have a much higher
resistivity than alloys. This reduces the eddy current losses to a negligible value.
The choice depends on the application. Nickel–zinc ferrites are used for audio
and TV transformers. Magnesium–manganese ferrites with a high resistivity are
used as microwave isolators and gyrators in the kHz and MHz range. With a
higher manganese to magnesium ratio than in the above, the ferrite has a nearly
rectangular hysteresis loop and is used for memory cores in computers. Garnets
such as Y3Fe5O12 (yttrium–iron–garnet) have a narrow resonance line width and
are widely used as microwave isolators in the very high frequency GHz range.
Table 16.1 lists the properties of some soft magnetic materials.
TABLE 16.1
Properties of Soft Magnetic Materials
permanent magnet. The maximum value of this area is BrHc, called the
energy product. It must be as large as possible for permanent magnets. High
carbon steels and other low-alloy tungsten and chromium steels are used in
the martensitic condition as permanent magnets. The same factors that
improve the mechanical hardness impart better resistance to domain wall
motion in permanent magnets. Among the metallic alloys, the best knowns are
the Al–Ni–Co (alnico) alloys. These alloys are directionally solidified and
subsequently given a heat treatment in a magnetic field that enhances the desired
properties. The heat treatment at 800°C is known to result in a phase separation
into two phases of different compositions with different amounts of
magnetization. The phase with a larger magnetization precipitates as very fine
elongated particles embedded in the matrix of the other phase. It is difficult to
alter the direction of the magnetic moments in these fine elongated particles,
with the result that the energy product BrHc is increased. A similar idea is used
in the production of fine particle permanent magnets known as ESD (elongated
single domain) magnets. The particle thickness here is smaller than the domain
wall thickness so that each one of the particles is a single domain. A large field
is required to rotate these domains during reversal, as they cannot reverse by the
domain growth process. These particles are embedded in a nonmagnetic resin
matrix such that they are separated from one another and remain single domains.
Among the nonmetallic oxides used as permanent magnets is barium ferrite
(BaO×6Fe2O3), which has a high coercivity, more than 100 kA m–l, as illustrated
in Table 16.2. Recently, permanent magnets of cobalt alloyed with rare earth
elements have been developed with a very large energy product in the range of
200 kJ m–3, refer Table 16.2. Nd2Fe14B, an alloy discovered in 1984, has a still
higher energy product of 400 kJ m–3. The alloy is cooled from the molten state
at a cooling rate of 104 °C s–1 to produce an ultrafine grain size, which is in the
same range as the domain size (~1 mm). The domain walls here are effectively
pinned down by the grain boundaries.
TABLE 16.2
Properties of Hard Magnetic Materials
SUMMARY
PROBLEMS
16.1 Write down the equivalence of (i) weber, and (ii) henry in SI base units.
16.2 Show that
N
=1+c
N0
16.3 Show that, for a perfectly diamagnetic material, M = –H, c = –1 and
B = 0.
408 Problems
16.4 Explain why copper crystal is diamagnetic, even though the copper atom
has an outer electron configuration of 3d104s1. The diamagnetic
susceptibility of copper is –0.5 ´ 10–5. For an applied field of 100 kA m–1,
find the induction B and the magnetization M.
Answer: 0.126 Wb m–2; – 0.5 A m–1.
16.5 Deduce the net magnetic moment of Fe, Co and Ni from the electronic
configuration of the atoms.
16.6 The Curie temperatures of some elements are: Fe (768°C), Co (1127°C),
Gd (16°C), Ni (358°C), and Dy (–168°C). Arrange these in order of
increasing exchange energy.
16.7 Does a large magnetic moment per atom mean a high Curie temperature?
Explain.
16.8 Deduce the magnetic moment per formula of the following ferrites:
Fe3O4, NiFe2O4, CoFe2O4, and MnFe2O4. In Fe3O4, the ferric ions are
antiferromagnetically coupled. All the divalent cations have lost their 4s
electrons. Compare the deduced values with the listed values and explain
any discrepancy.
Answer: Deduced: 4, 2, 3, and 0 (MnO is antiferromagnetic).
Listed: 4.1, 2.4, 3.7 and 5.
16.9 Calculate the saturation magnetization of magnetite. The unit cell of
magnetite is cubic with a lattice parameter of 8.37 Å. There are 16 ferric
ions and 8 ferrous ions in the unit cell.
Answer: 510 kA m–1.
16.10 The speed of storing and reading out information from a computer core
is less than a microsecond. Why is it necessary to use a ferrite for this
application rather than a ferromagnetic alloy?
16.11 Explain how a high initial permeability in Fe–Ni alloys helps to reduce
the area under the hysteresis loop.
16.12 Explain the principle underlying the lamination of a transformer core,
indicating how you would design it with reference to the direction of the
eddy currents.
16.13 The total iron loss in a transformer core at normal flux density was
measured at 25 Hz and at 50 Hz and was found to be 250 W and 800 W
respectively. Calculate (i) the eddy current loss and (ii) the hysteresis loss
at 50 Hz.
Answer: (i) 600 W, and (ii) 200 W.
16.14 The electrical resistivity of iron increases by a factor of 6, on alloying
with 4% silicon. Estimate the decrease in eddy current losses for this
change in composition.
Answer: 83%.
Multiple Choice Questions 409
Answers
1. C, D 2. D 3. B 4. B 5. A
6. B 7. B 8. D 9. A 10. C
11. A, B, C, D 12. A 13. A 14. D 15. A
16. B 17. A 18. B 19. C 20. C
21. A
Sources for Experimental Data/Suggestions for Further Reading 411
F.N. Bradley, Materials for Magnetic Functions, Hayden, New York (1971).
ASM International, Metals Handbook, 10th ed, Vol. 2: Special-Purpose
Materials, Materials Park, Ohio (1990), pp. 761–803.