BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

LK 6. ENGINE MANAGEMENT SYSTEM

VEHICLE DATA Example

Type INNOVA Toyota ……
Vehicle Identification No.(VIN)
Engine No.
License No. Training Unit Training Unit

Safety Inspection
Description Available** Not Availble**
Fender Cover*
Seat Cover*
Floor Mate*
Steering Cover*
Chooker/Ganjal (Front and Rear Tyre)*
Wearpack*
Safety Shoes*
Safety Glass*
Safety Glooves*
Masker*
* All Personal Protective Equipment/PPE must be worn during practice in the workshop (photo)
** Give a Check Mark (Tick “√”) in the column where relevant, specify your real condition.

Preparation
Description Good** Bad**
Visual Check engine cleanless*
Visual Check Wiring harness condition & repaired*
Check Engine Oil Level & Condition*
Check Engine Cooling*
Check Battery Condition*
Workshop Manual
Tools Set
Diagnostic Scantool
Stethoscope/Soundscope
Injector clean & Tester (if Available)
Multitester Digital
Feeler Gauge
*Make sure the item must be corrected until all item in good condition.
** Give a Check Mark (Tick “√”) in the column where relevant, specify your real condition.

A. Inspection of EFI Main Relay

BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

Item Value Result

1.(a) Terminal 1 and 3 Continuity/No Continuity Good/Bad
1.(b) Terminal 2 and 4 Continuity/No Continuity
2.(b) Terminal 2 and 4 Continuity/No Continuity

B. Inspection of Circuit Opening Relay

Item Value Result

1.(a) Terminal 1 and 3 Continuity/No Continuity Good/Bad
1.(b) Terminal 2 and 4 Continuity/No Continuity
2.(b) Terminal 2 and 4 Continuity/No Continuity
3.(a) Terminal +B and FP Good work/No Good

C. Inspection of Injector Work with Stethoscope

Item Condition
Injektor #1 Normal/No
Injektor #2 Normal/No
Injektor #3 Normal/No
Injektor #4 Normal/No

D. Inspection of Injector Resistance

Item Value Result

Injektor #1 ............................ Ω Good/Bad
Injektor #2 ............................ Ω Good/Bad
Injektor #3 ............................ Ω Good/Bad
Injektor #4 ............................ Ω Good/Bad
BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

E. Inspection of Flow Injector Volume

Item Volume in 15 Sec. Remarks

Injektor #1 ............................ cc (ml)
Injektor #2 ............................ cc (ml)
Injektor #3 ............................ cc (ml)
Injektor #4 ............................ cc (ml)

F. Inspection of Injector Spray Pattern

Item Pattern
Injektor #1 Good/Bad
Injektor #2 Good/Bad
Injektor #3 Good/Bad
Injektor #4 Good/Bad

G. Inspection of Leak test

Item Condition
Injektor #1 Good/Leak/Dribble
Injektor #2 Good/Leak/Dribble
Injektor #3 Good/Leak/Dribble
Injektor #4 Good/Leak/Dribble

H. Inspection of SENSORS

Item Condition
MAP SENSOR Good/Bad
IATS Good/Bad
ECTS Good/Bad
KNOCK SENSOR Good/Bad
O2 SENSOR

F. Inspection and Adjusment of Throttle Position Sensor

Celah antara sekrup pembatas Antara terminal Standard (Ohm) Result

0 VTA – E2 200 -800
0,35 IDL – E2 2300 atau kurang
0,59 IDL – E2 Tidak terhingga
Throttle membuka penuh VTA – E2 3300 – 10.000
- VC – E2 3000 - 7000

G. Inspection of DTC (MIL)

Kode Kedipan MIL (DTC) Gangguan Pada Sensor (Trouble)

1.
2.
3.
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BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

H. Inspection of DTC with Diagnostic Scantool

Diagnostic Trouble Code (DTC) Gangguan Pada Sensor

1.
2.
3.
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Note: Each activity must be completed by picture/photo

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Trainee,

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TOOL & MANUAL

1. Caddy Tools Set

2. Diagnostic Scantool
3. Radiator and cap tester
4. Stethoscope/Soundscope
5. Multimeter Digital
6. Multimeter analog
7. Injector clean & Tester (if Available)
8. Feeler Gauge
9. Injector cleaning Tester
10. Battery tester
11. Fender Cover
12. Seat Cover
13. Floor Mate
14. Steering Cover
15. Toyota/Mitsubishi/Avanza,great corolla,Corona Absolute Manual
16. d
BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020