Carboguard® 501

Selection & Specification Data Substrates & Surface Preparation

Generic Type Two component solvent free epoxy General Surfaces must be clean and dry. Employ
adequate methods to remove dirt, dust, oil
Description Epoxy patching and surfacing compound and all other contaminants that could
that exhibits excellent bond strength and interfere with adhesion of the coating.
chemical resistance to a variety of acids,
alkalies, salt solutions and oils. It is used to Steel Cleanliness: SSPC-SP10
fill voids and bugholes in precast or poured- Surface Profile: 1.5-3.0 mils
in-place concrete and other masonry (38-75 microns)
surfaces. Repairs damaged concrete, fills
narrow cracks, and can be used as a Galvanized SSPC-SP1 and prime with specific
coving material for floor-wall transitions or Steel Carboline primers as recommended by
lap joint areas. May also be used to repair your Carboline Sales Representative.
weld seams and pits in metal.
Concrete Concrete must be cured 28 days at 75°F
Features ƒ Solvent free (24°C) and 50% relative humidity or
ƒ Excellent film strength, abrasion, and equivalent. Prepare surfaces in accordance
impact resistance with ASTM D4258 Surface Cleaning of
ƒ Rapid hardening for quick service Concrete and ASTM D4259 Abrading
ƒ Easy to mix ratios Concrete.
ƒ Excellent film build and working
properties CMU Mortar joints should be thoroughly cured for
a minimum of 15 days at 75°F (24°C) and
Color Light gray 50% relative humidity or equivalent.

Primers Normally self-priming to steel, concrete or

masonry surfaces. May be applied over
Performance Data
other epoxies.
Test Method System Results
Topcoats Epoxies, Polyurethanes ASTM D4541
501 >400 psi
Bond Strength
over concrete concrete failure
Dry Film As required to fill the void or resurface the (Elcometer)
Thickness substrate. May be applied up to 1/8 inch ASTM C579
(125 mils) per application on a vertical Compressive 501 5000 psi
surface. Strength
ASTM C307
Solids By Volume: 100% 501 1300 psi
Tensile Strength
Content
ASTM C580
2 501 2200 psi
Theoretical 12.8 ft. /gal at 125 mils (1/8 inch) Flexural Strength
Coverage Allow for loss in mixing and application.
Rate Thicknesses less than or greater than this ASTM D2240
will alter the coverage rate. Please consult Hardness 501 60
Technical Service for additional information. Shore D Durometer
Test reports and additional data available upon written request.
VOC Values As supplied: 0.00 lbs./gal

Dry Temp. Continuous: 250°F (121°C)

Resistance Non-Continuous: 300°F (149°C)
Discoloration may be observed above
200°F (93°C).

Limitations Epoxies lose gloss, discolor and eventually

chalk in sunlight exposure.

December 2003 replaces January 2001 S501

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Carboguard®
are registered trademarks of Carboline Company.
Carboguard® 501

Application Equipment Application Conditions

Listed below are general equipment guidelines for the application Condition Material Surface Ambient Humidity
of this product. Job site conditions may require modifications to 60°-85°F 60°-85°F 60°-90°F
Normal 0-80%
these guidelines to achieve the desired results. (16°-29°C) (16°-29°C) (16°-32°C)
General Guidelines: 55°F 55°F 55°F
Minimum 0%
(13°C) (13°C) (13°C)
Hand Tools This is a high solids thixotropic coating that is
90°F 125°F 110°F
applied through the use of one or more of the Maximum 80%
(32°C) (52°C) (43°C)
following: steel finishing trowel, taping knife,
spatula, or rigid squeegee. Use the This product simply requires the substrate temperature to be
surrounding area as a leveling guide for above the dew point. Condensation due to substrate temperatures
finishing. below the dew point can cause flash rusting on prepared steel and
interfere with proper adhesion to the substrate. Special application
techniques may be required above or below normal application
Mixing & Thinning conditions. It may be sanded 8 to 16 hours after application,
Mixing Power mix separately and then combine and depending on ambient conditions.
power mix for at least two minutes or until a
uniform gray color is achieved. Recommend Curing Schedule
using a heavy-duty, slow speed drill and a jiffy
mixer. When mixing partial kits it is critical to Surface Temp. & Set Time to
apportion equal volumes of the two Ultimate Physical
50% Relative Topcoat with
components to ensure proper cure and film Properties
Humidity Other Finishes*
properties. Any unused material must be 75°F (24°C) 6-8 Hours 7 days
resealed immediately. Higher film thickness, insufficient ventilation or cooler temperatures
Ratio 1:1 Ratio (A to B) will require longer cure times. Excessive humidity or condensation
on the surface during curing can interfere with the cure, can cause
Pot Life 15-30 min at 75°F(24°C) depending on discoloration and may result in a surface haze. Any haze or blush
volume mixed. Pot life ends when coating must be removed by water washing before recoating. During high
becomes too viscous to use. Pot life times will humidity conditions, it is recommended that the application be
be less at higher temperatures or larger mixed done while temperatures are increasing. *Maximum
masses. recoat/topcoat times are 30 days for epoxies and 90 days for
polyurethanes at 75°F (24°C). If the maximum recoat times have
Cleanup & Safety been exceeded, the surface must be abraded by sweep blasting or
sanding prior to the application of additional coats. Elastomeric
Cleanup Use scouring pads and water or Thinner #2. topcoats (ie: Polibrid 705) require abrasively blasted 501 prior to
In case of spillage, absorb and dispose of in topcoat.
accordance with local applicable regulations.
Safety Read and follow all caution statements on this Packaging, Handling & Storage
product data sheet and on the MSDS for this
product. Employ normal workmanlike safety Shipping Weight 3.6 gallon kit
precautions. Hypersensitive persons should (Approximate) 50 lbs (23 kg)
wear protective clothing, gloves and use
protective cream on face, hands and all Flash Point Part A >267°F (131°C)
exposed areas. (Setaflash) Part B >485°F (251°C)
Ventilation When used in enclosed areas, thorough air
Storage Conditions 60°-85°F (16°-30°C) Store indoors.
circulation must be used during and after
application until the coating is cured. The Do not freeze.
ventilation system should be capable of
preventing the solvent vapor concentration Shelf Life Min. 36 months
from reaching the lower explosion limit for the *Shelf Life: (actual stated shelf life) when kept at
solvents used. User should test and monitor recommended storage conditions and in original
exposure levels to insure all personnel are unopened containers.
below guidelines. If not sure or if not able to
monitor levels, use MSHA/NIOSH approved
respirator.
Caution All electrical equipment and installations
should be made and grounded in accordance
with the National Electric Code. In areas
where explosion hazards exist, workmen
should be required to use non-ferrous tools
and wear conductive and non-sparking shoes.

December 2003 replaces January 2001

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Carboguard®
are registered trademarks of Carboline Company.