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4D Printing Report
4D Printing Report
Submitted By:
SYED MALIK RIZWAN
1HM15ME081
Internal guide
Mr. Hurmathulla Khan
Asst Professor of Mechanical Dept.
Certificate
This is certify that the SEMINAR entitled 4D PRINTING has been successfully
presented by SYED MALIK RIZWAN 1HM15ME081 a student of VIII semester B.E.,
for the partial fulfilment of the requirements for the Bachelor’s degree in Mechanical
Engineering of the VISVESVARAYA TECHNOLOGICAL UNIVERSITY during the
academic year 2019-20
2.
ACKNOWLEDGEMENT
First of all, I am indebted to the GOD ALMIGHTY for giving me an
opportunity to excel in my efforts to complete this seminar on time.
I will be failing in duty if I do not acknowledge with grateful thanks to the authors
of the references and other literatures referred to in this seminar.
Last but not the least; I am very much thankful to my parents who guided me in
every step which I took.
ABSTRACT
The paper highlights the possible technological evolution in the Lean manufacturing
that concerns 4D Printing. To date there are not case studies of 4D printing application able
to demonstrate the effective use of 4D Printing, and its results on the production cycles.
The purpose of this article is to review the state of the art of the developments in four-
dimensional (4D) Printing, through a literature review, in order to define the 4D Printing
characteristics, to examine its perspectives for the future application in manufacturing and
to identify the potential benefits and manufacturing advantages.
Research into 4D printing has attracted unprecedented interest since 2013 when the
idea was first introduced. It is based on 3D printing technology but requires additional
stimulus and stimulus-responsive materials. Based on certain interaction mechanisms
between the stimulus and smart materials, as well as appropriate design of multi-material
structures from mathematical modelling, 4D printed structures evolve as a function of time
and exhibit intelligent behaviour. Unlike 3D printing, 4D printing is time-dependent, printer-
independent, predictable, and targets shape/property/functionality evolution. This allows for
self-assembly, multi-functionality, and self-repair. This paper presents a comprehensive
review of the 4D printing process and summarizes the practical concepts and related tools
that have a prominent role in this field. Unsought aspects of 4D printing are also studied and
organized for future research.
CONTENTS
1. Chapter – 1
1. Introduction 1
1.1 4D Printing 2
2. Chapter – 2
2. Literature Reviews 3
3. Chapter – 3
3. Processing of 4D printing 5
3.1 Generic additive manufacturing process 5
3.2 Current state of technology 7
4. Chapter – 4
4. Application 8
4.1 Potential application of 4D printing 8
5. Chapter – 5
5. Smart materials and polymers 11
5.1 List of smart materials 11
5.2 Piezoelectric materials 11
5.3 Shape memory polymers 12
5.4 Magneto strictive materials 12
6. Chapter – 6
6. Conclusion and Future work 14
7. Reference
4D Printing 2019-20
CHAPTER 1
1. INTRODUCTION
4-dimensional printing (4D printing; also known as 4D bioprinting, active origami,
or shape-morphing systems) uses the same techniques of 3D printing through computer-
programmed deposition of material in successive layers to create a three-dimensional object.
However, 4D printing adds the dimension of transformation over time. It is therefore a type
of programmable matter, wherein after the fabrication process, the printed product reacts with
parameters within the environment (humidity, temperature, etc.,) and changes its form
accordingly. The ability to do so arises from the near infinite configurations at a micrometre
resolution, creating solids with engineered molecular spatial distributions and thus allowing
unprecedented multifunctional performance.
The term 4D printing was first coined by TED professor Skylar Tibbits in his
February, 2013 speech at the MIT Conference.
FIG. 1. Schematic of 1-, 2-, 3-, and 4D concepts. A 4D structure is a structure (x,
y, z) made by 3D changes over time (t). Arrows indicate the direction of change
with respect to time.
CHAPTER 2
2. LITERATURE REVIEWS
2.1. Eujin Pei aims to review state-of-the-art developments in additive manufacture, in
particular, 4D printing. It discusses what it is, what research has been carried out and maps
potential applications and its future impact. Additive manufacturing technologies and goes on
to describe the state-of-the-art. Following which the paper examines several case studies and
maps a trend that shows an emergence of 4D printing. The case studies highlight a particular
specialization within additive manufacture where the use of adaptive, biomimetic composites
can be programmed to reshape, or have embedded properties or functionality that transform
themselves when subjected to external stimuli. The state-of-the-art of additive manufacture,
discussing strategies that can be used to reduce the print process (such as through
kinematics); and the use of smart materials where parts adapt themselves in response to the
surrounding environment supporting the notion of self-assemblies.
2.2. Headrick, Dan observes that product design transform may be possible with 4D
printing, the convergence of smart materials and 3D printing technology, which promises to
change not only how things get made but what they can do. Change over time is the fourth
dimension in 4D printing: programmable materials developed for 3D printing applications
have the potential to produce adaptive products whose physical properties alter when
triggered by particular stimuli or that self-assemble or self-modify over pre-programmed
periods of time. Researchers believe this work will stimulate R&D for smart sensors,
coatings, textiles, and other structural components. Researchers hope to develop materials
that can be used in 3D printing processes to build products that can transform in programmed
ways in response to specific environmental forces. One team has nearly completed its first
samples of a class of adaptive composite materials that mimic biochemical processes to alter
their shape, physical properties, or functionality multiple times in response to external
stimuli.
2.3. Al Rhodan, N investigated that the possible technological evolution in the Lean
manufacturing that concerns 4D Printing. To date there are not case studies of 4D printing
application able to demonstrate the effective use of 4D Printing, and its results on the
production cycles. The purpose of this article is to review the state of the art of the
developments in four-dimensional (4D) Printing, through a literature review, in order to
define the 4D Printing characteristics, to examine its perspectives for the future application
in manufacturing and to identify the potential benefits and manufacturing advantages.
2.4. Tibbits, Skylar J. E stated that the increasing complexity of the physical structures
surrounding our everyday environment -- buildings, machines, computers and almost every
other physical object that humans interact with -- the processes of assembling these complex
structures are inevitably caught in a battle of time, complexity and human/machine
processing power. If we are to keep up with this exponential growth in construction
complexity we need to develop automated assembly logic embedded within our material parts
to aid in construction. In this thesis I introduce Logic Matter as a system of passive
mechanical digital logic modules for self-guided-assembly of large-scale structures. As
opposed to current systems in self-reconfigurable robotics, Logic Matter introduces
scalability, robustness, redundancy and local heuristics to achieve passive assembly. I
propose a mechanical module that implements digital NAND logic as an effective tool for
encoding local and global assembly sequences. I then show a physical prototype that
successfully demonstrates the described mechanics, encoded information and passive self-
guided-assembly. Finally, I show exciting potentials of Logic Matter as a new system of
computing with applications in space/volume filling, surface construction, and 3D circuit
assembly.
2.5. Julien Gardan examined that these technologies have other names such as 3D printing
or additive manufacturing, and so forth, but they all have the same origins from rapid
prototyping. The design and manufacturing process stood the same until new requirements
such as a better integration on production line, a largest series of manufacturing or the reduce
weight of products due to heavy costs of machines and materials. The ability to produce
complex geometries allows proposing of design and manufacturing solutions in the industrial
field in order to be ever more effective. The additive manufacturing (AM) technology
develops rapidly with news solutions and markets which sometimes need to demonstrate their
reliability. The community needs to survey some evolutions such as the new exchange
format, the faster 3D printing systems, the advanced numerical simulation or the emergence
of new use. This review is addressed to persons who wish have a global view on the AM and
improve their understanding. We propose to review the different AM technologies and the
new trends to get a global overview through the engineering and manufacturing process. This
article describes the engineering and manufacturing cycle with the 3D model management
and the most recent technologies from the evolution of additive manufacturing. Finally, the
use of AM resulted in new trends that are exposed below with the description of some new
economic activities.
CHAPTER 3
3. PROCESSING OF 4-D PRINTING
4d printing similar to current additive manufacturing process (3D
printing). The main difference is the programmable materials or smart materials
which are used for making the
product. The4D printing relies predominantly on four factors —
✓ Interaction mechanisms.
✓ Smart design.
• STL convert
• Machine setup
• Build
• Remove
• Post Process
Step 1: CAD
All AM parts must start from a software model that fully describes the
external geometry. This can involve the use of almost any professional CAD solid
modelling software, but the output must be a 3D solid or surface representation.
Reverse engineering equipment (e.g., laser scanning) can also be used to create this
representation.
Step 5: Build
Building the part is mainly an automated process and the machines can
largely carryon without supervision. Only superficial monitoring of the machine
needs to take place at this time to ensure no errors have taken place like running out
of material, power or software glitches, etc.
Step 6: Removal
Once the AM machine has completed the build, the parts must be removed.
This may require interaction with the machine, which may have safety interlocks
ensure for example that the operating temperatures are sufficiently low or that there
are no actively moving parts.
CHAPTER 4
4. APPLICATIONS
3D printing has been used to create car parts, smartphone cases, fashion accessories, medical
equipment and artificial organs. Manufacturing corporations and aerospace organizations
have saved billions of dollars by using 3D printing for building parts. 3D printing has also
helped save lives. One of the best ways to learn about what 3D printing can do is by
researching real-life applications on the technology. Other applications include:
Rapid prototyping
3D Printed Organs
Personal printing
In the Automotive Industry
In the Aerospace Industry
Self-assembly furniture
Since 3D printing furniture is limited by the size of the printer, 4D printing could
allow to just print a flat board that will curl up into a chair by just adding water or light to it.
A future application can be on a large scale and in a harsh environment. Individual parts can
be printed with small 3D printers and then self-assembled into larger structures, such as
space antennae and satellites. This capability can be exploited for the creation of
transportation systems for complex parts to the International space station. Further
applications include self-assembling buildings, this is especially useful in war zones or in
outer space where the elements can come together to give a fully formed building with
minimum work force. There is also the added advantage that some limitations in construction
can be eliminated by the use of 4D printing. Rigid materials can be can be 3D printed along
with smart materials to create specific areas of a part that act as joints and hinges for
bending. Revive et al argue that construction must be made smarter and solve problems of
wasting large amounts of energy, materials, money and time for building. These issues
can be solved using design programs and software to embed information into the materials
that makes the material and construction more accurate. Self-assembly may not be efficient
for every purpose, which implies different sectors and applications must be identified that
benefit most from self-assembly
Self adaptability
4D printing allows the integration of sensing and actuation directly into a
material rendering external electromechanically systems unnecessary. This decreases the
number of parts in a structure, assembly time, material and energy costs as well as the
number of failure prone devices, which is associated with electromechanics al systems. This
technology is finding use in self-adaptive 4D printed tissues and 4D printed personalized
medical devices such as tracheal stems.
Medical industry
On the other hand, imagine 4D printing being applied to a very small scale, in sectors
such as the medicinal one. 4D printed proteins could be a great application, as the self-
reconfiguring protein example illustrated in the following video. Another special material
researcher is working on is self-folding protein. 4D Printing: Self-Folding Protein from Self-
Assembly Lab, MIT. Another application of 4D printing in the medical field could be
designing sent. Programmed stents would travel through the human body, and when they
reach their destination, they would open up.
Fashion
4D printing could also change the face of fashion. Self-Assembly Printing Lab from
MIT is studying potential applications of 4D technologies. One of the ideas is that clothing
could change accordingly to the weather or the activity. For instance, shoes could change
their shape when you start running to provide you with better comfort and amortization.
Fundamentals of 4D printing
3D printing technology has been used to make static structures from digital data in 3D
coordinates, 4 D printing adds the concept of change in the printed configuration over
time, dependent on environmental stimuli. The key difference between 3D and 4D
printing are the smart design and smart materials as 4D printed structures may transform in
shape or function. This implies that the 4D printed structures should be fully programmed in
detail by accounting for any anticipated time-dependent deformation of the object. 4D
printing was firstly introduced by a research group of Massachusetts Institute of Technology
(MIT) and defined as the fabrication of 3D printed structures with adaptable and
programmable shapes, properties or functionality as a function of time. Intelligent materials
are able to sense stimulus from the external environment and create a useful response.
Thus, intelligent materials can be seen as those which provide a means of achieving an active
intelligent response in a product that would otherwise be lacking and have the potential to
yield a multitude of enhanced capabilities and functionalities. Three key aspects must be
fulfilled for 4D printing to take place. The first is the use of stimuli responsive composite
materials that are blended or incorporate multi-materials with varying properties being
sandwiched layer upon layer. The second is the stimuli that will act on the object causing it
to animate. Examples of these stimuli include heating, cooling, gravity, ultraviolet (UV)
light, magnetic energy, wind, water or even humidity. The last aspect is time for the
simulation to occur, and the final result is the change of state of the object.
CHAPTER 5
5. SMART MATERIALS AND POLYMERS
5.1 List of Smart Materials
5.2Piezoelectric materials
Those materials capable of generating electric charge in response to applied
mechanical stress are piezoelectric materials. Not all the smart materials do exhibit a
shape change but they do carry significant properties such as electro and magneto
theological fluids. Those fluids can change viscosity upon application of external
magnetic or electric field. Naturally occurring crystals like quartz and sucrose,
human bone, ceramics, Polyvinylidene fluoride (PVDF) are known to have
piezoelectric characteristics. Followed by the automotive industry and medical
Dept of Mechanical, H.M.S Institute of Technology, Tumkur 13
4D Printing 2019-20
instruments, global demands for these materials have huge application in industrial
and manufacturing sector. Researchers from University of Warwick in UK have
developed new micro stereolithography (MSL) 3D printing technology that can be
used to create piezoceramic object. Piezoceramics are special type of ceramic
materials that can create electrical response and responds to external electrical
stimulation by changing shape. These are very useful materials and applicable all
around, sensor in airbag systems, fuel injectors in engines, electric cigarette lighter
and electronic equipment.
Composites in 4D printing
CHAPTER 6
6. CONCLUSION AND FUTURE WORK
6.1 Conclusion
Emerging Market Potential:
Evolving Ecosystem:
Technology:
human and other constraints continue to fluctuate, we will eventually need dynamic systems
that can respond with ease and agility.
4D Printing is the first of its kind to offer this exciting capability. This is truly a
radical shift in our understanding of structures, which have up to this point, remained static
and rigid (think aerospace, automotive, building industries etc) and will soon be dynamic,
adaptable and tuneable for on demand performance.
5. Ge, Q., Dunn, C.K., Jerry, H.Q., Dunn, M.L.: Active origami by 4D printing. Smart
Mater. Struct. 23(9), 1–15 (2014)
6. Al Rhodan, N.: Programmable Matter: 4D Printing’s Promises and Risks.
Georgetown Journal of International Affairs (2014)
7. Hoskins, S.: 3D Printing for Artists. Designers and Makers. Bloomsbury Publishing,
London (2013)
8. www.asme.org/engineering-topics/articles/manufacturing-design/4d-printing-
Advances-additive-manufacturing
9. https://www.sculpteo.com/en/3d-learning-hub/best-articles-about-3d-printing/4d-
printing-technology/
10. Ge, Q., Dunn, C.K., Jerry, H.Q., Dunn, M.L.: Active origami by 4D printing. Smart
Mater. Struct. 23(9), 1–15 (2014)