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Temperature Effects On Warm Mix Asphalt Performance: July 2014
Temperature Effects On Warm Mix Asphalt Performance: July 2014
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ABSTRACT: Over the past few years, several Warm Mix Asphalt technologies have been
developed to help lower asphalt production temperatures by up to 30°C. As part of this
research, two different technologies were investigated; a wax additive using Sasobit and a
chemical additive using Rediset LQ. The rheological behaviour of the base binders and the
base binders with each additive was investigated over a range of temperatures using both
a Dynamic Shear Rheometer (DSR) at lower temperatures and a rotational viscometer at
higher temperatures. Then by performing the Dynamic Contact Angle (DCA) test using the
Wilhelmy Plate apparatus, the effect of these additives was looked at in terms of the Surface
Energy components of the binders.
Keywords: Warm Mix Asphalt (WMA); compaction temperature; rheology; surface energy
1 INTRODUCTION
Warm Mix Asphalt (WMA) refers to bituminous mixtures which are produced at tempera-
tures approximately 25°C to 55°C lower than the typical production temperature of Hot Mix
Asphalt (HMA) for the purposes of energy saving and lowering greenhouse gas emissions.
However, as a replacement material for conventional HMA, WMA should have similar
strength, durability and performance characteristics [1].
During the mixing, delivery or compaction processes, if the mixture’s temperature drops
below the minimum allowable production temperature at which adequate compaction can be
achieved, then serious problems are expected. In the case of WMA mixtures, the effects of
temperature decline on the properties of mixture may be more complicated than in HMA
due to the presence of additives. This can refer to several factors such as the lower level of
ageing in WMA binder due to the lower production temperatures, the effect of additives
on the rheological, physical and mechanical characteristics of the binders, binder-aggregate
adhesion properties and subsequently, the resultant mixture mechanical performance and
properties [2].
The aim of this research is to study the effects and implications of temperature decline
during mixing, delivery, placement and compaction phases on the mechanical performance
of Warm Mix Asphalt along with the determination of the fundamental reasons for such
performance changes.
2 MATERIALS IN USE
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temperatures typically 20 to 30°C lower than conventional HMA. The surfactants in Rediset
LQ modify the properties of the binder in such a way that readily allows it to bond with the
active sites on the aggregate surface. The surfactants also reduce the surface tension of the
asphalt binder, which enables efficient coating of asphalt binder on the aggregate surface.
This property enables the binder to readily coat the aggregate and eventually increases the
workability of the mix and allows the mix to be more compactable at lower temperatures [8].
According to the producer, it will not change the penetration grade of the binder.
3 BINDER TESTS
In order to determine the physical, mechanical and rheological behaviour and behavioural
characteristics of the binders and also to study the binding, coating and surface energy prop-
erties, a comprehensive matrix of laboratory tests has been devised and performed as shown
in Table 1.
method by filtration
5. Brookfield Test methods SUPERPAVE Brookfield Temperature swept
viscometry for viscosity ASTM viscometer from 90°C to 180°C
determinations D4402 [14] with 10°C intervals,
of unfilled asphalts rotational speed =
using the brookfield 20 rpm shear rate =
thermosel apparatus 6.8 s−1 spindle size =
SC4-27
6. Frequency- Determination BS EN 14770: Bohlin’s CVO Frequency swept from
temperature of complex shear 2012 [17] Dynamic 0.1 Hz to 10 Hz over
sweep modulus and phase Shear the temperature
Angle-Dynamic Rheometer range of 10°C to
Shear Rheometer (DSR) 75°C with 10°C
(DSR) intervals
7. DCA Dynamic contact [18] Wilhelmy plate Test temperature =
angle measurement 23°C ± 2°C
be seen that while adding Rediset LQ has nearly no effect on penetration grade and softening
point of the binders, adding Sasobit significantly increases the softening point and decreases
the penetration grade.
Temperature (°C)
90 – 5815.0 15837.0 70545.0 5619.0 6539.0
100 2795.0 2052.0 4042.3 28833.0 2555.0 3034.0
110 1404.0 1064.0 989.1 775.0 1298.0 1485.0
120 736.6 601.1 557.9 394.5 712.6 783.8
130 431.9 344.9 322.3 250.5 394.9 449.9
140 258.5 211.2 197.4 159.0 240.5 269.9
150 163.2 142.2 133.2 105.2 158.4 166.0
160 113.4 96.0 89.1 75.6 104.7 115.0
170 78.6 66.0 62.1 54.6 72.1 80.0
180 56.4 48.6 46.5 40.8 53.1 61.0
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Temperature (°C)
90 5565.0 3993.0 3355.0 4968.0 5030.0 4985.0
100 2336.0 1740.0 1449.0 2275.7 2118.3 2013.3
110 1176.0 905.7 765.0 1156.0 1077.0 1078.0
120 647.9 507.3 438.2 596.4 592.8 590.5
130 364.2 290.6 253.1 333.9 331.6 330.4
140 217.9 176.9 153.5 202.7 199.2 196.8
150 144.1 118.3 101.9 132.4 131.6 128.9
160 96.1 79.7 69.1 92.6 86.7 85.5
170 66.8 55.1 46.9 63.3 58.6 56.2
180 49.2 43.4 35.1 45.7 43.4 42.2
Therefore, in order to make sure about the repeatability of the results, the test was repeated
again but this time, based on ASTM D4402 [14]. However, referring to the results of ASTM-
based Brookfield viscometry test, as shown in Table 4 and Figures 3 and 4 it can be seen that
using 3% Sasobit can decrease the mixing and compaction temperature by up to 10°C which
is still less than the amount reported in the NCAT Report 05-06 [3], work by Liu et al. [5] and
as promised by the producer.
It seems that according to the results, the ASTM-based Brookfield viscometry should be
more reliable. The reason for such a difference in the test results could be due to the greater
turbulent flow of the bitumen between the inner wall of the apparatus cup and the surface of
the spindle in the BS EN-based test. Due to the greater gap between the inner wall of the cup
and the surface of the spindle in the BS EN-based test compared to the ASTM-based test,
the rotational flow of bitumen around the spindle will be less laminar and more turbulent
at high temperatures and rotational speeds. This turbulent flow can result in applying some
additional unwanted friction on the surface of the spindle and therefore show a greater value
of the binder viscosity than it really is.
For the Rediset LQ chemical additive, nearly no effect on the viscosity of the binder can be
seen, which was expected from the specifications according to the material producer.
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Figure 5. Comparative master curves for the complex shear modulus of the sasobit-modified
70/100 pen bitumen (Reference temperature = 25°C).
Figure 6. Comparative master curves for the complex shear modulus of the rediset LQ-modified
70/100 pen bitumen (Reference temperature = 25°C).
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(13-99) Water 96.974 21.8 25.5 25.5 72.8 33.65498 0.13137 1.773095 34.62024
[Bitumen70/100Pen] Glycerol 86.924 34 3.92 57.4 64.00053
Di-Iodomethane 51.106 50.8 0 0 50.8
(13-100) Water 103.76 21.8 25.5 25.5 72.8 22.25891 0.469704 0.199052 22.87045
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This test has been performed to find out the changes in the values of the Surface Energy
(SE) components of the binders, which may be caused by the additives. The measured values,
when combined with the ones of aggregate, will be used to calculate the Bonding Energy. This
is used to evaluate the work of adhesion when combined with aggregates and also to calculate
the work of de-bonding in the presence of water in order to estimate the moisture sensitivity
of the resulting mixtures.
Also, according to the Brookfield viscometry test results, as the viscosity issue may not be
the only factor which is affected by Sasobit, the DCA test has been performed to find out the
reasons why a lower production temperature of WMA can be used when Sasobit is added.
Therefore, it is predicted that Rediset LQ should change the surface tension of the bitumen
if it has no effect on the rheological issues such as viscosity.
The DCA test has performed using a DCA Analyser apparatus (Wilhelmy Plate method)
according to NTEC laboratory protocol [18]. In order to increase the precision of the results,
five slides per binder sample were prepared to perform the test by the use of three different probe
liquids: water, glycerol and di-iodomethane. The test results and data can be found in Table 5.
Referring to Table 5, the relatively high value of the γLW component, which is representative
of the Van der Waals non-polar interaction forces, confirms that the tested neat bitumen is
basically a non-polar material as it naturally is. However, in contrast with the slightly acidic
behaviour which is normally expected from any neat bitumen, the higher value of γ− (basic
component) compared to γ+ (acidic component) indicates that the neat bitumen is slightly
basic in nature. This means that this bitumen can give better adhesion if it is used with acidic
aggregates (e.g. Granite).
In the case of the Sasobit-modified binders, it can be observed that adding Sasobit has
decreased the non-polar component as well as the basic characteristics of the modified
binder in comparison with the neat bitumen. At the same time it increases the acidic compo-
nent of SE which can result in a better adhesion of the Sasobit-modified binders with a basic
aggregate (e.g. Limestone).
According to the results reflected in Table 5, Rediset LQ has not changed the non-polar
component of SE significantly. However, it has considerably decreased both γ+ and γ−, which
can result in a better moisture resistance.
4 CONCLUSIONS
• While adding Rediset LQ has nearly no effect on the Penetration Grade and Soften-
ing Point of the binders, adding Sasobit significantly increases the Softening Point and
decreases the Penetration Grade.
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modulus by
plex shear modulus by about
about1.5 timesatat10°C
3 times 10°Cand
andnearly
nearly1.5
3 times
timesatatabout
about75°C.
75°C.
• Adding Sasobit decreases the non-polar component as well as the basic characteristics of
the modified binder in comparison with the neat bitumen. It also increases the acidic com-
ponent of SE which can result in a better adhesion of the Sasobit-modified binders with a
basic aggregate (e.g. Limestone).
• Rediset LQ does not affect the non-polar component of SE significantly. However, it has
considerably decreased both γ+ and γ−, which can result in a better moisture resistance.
5 FUTURE WORK
Mixture compaction trials will be carried out for the different binder compositions over a
range of temperatures to investigate the effect of temperature reduction on the compacted
material properties. Stiffness, fatigue, rutting and water sensitivity tests will be performed in
order to characterise the mechanical properties of the resulting mixtures which will be mixed
at recommended mixing temperature and compacted at a number of temperatures lower than
the recommended compaction temperature.
Binding/coating quality of the mixtures and also the post-failure structure of the tested mix-
tures will be observed through SEM or X-Ray CT to support the mechanical test results.
Finally, it is planned to develop approaches and guidelines to improve the mechanical
deficiencies and reduce the potential distresses resulting from the time delay and temperature
decline between mixing and compaction.
REFERENCES
[1] Bonaquist, R. (2011). Mix Design Practices for Warm Mix Asphalt, NCHRP Report 691. National
Cooperative Highway Research Program, Washington.
[2] Jalali, Venon. (2012). “Temperature Effects on Warm Mix Asphalt Performance”, NTEC Report
No. 12114, First Year Postgraduate Research Report for Ph.D. Degree in Civil Engineering-Pavement,
Nottingham Transportation Engineering Center (NTEC), Department of Civil Engineering, The
University of Nottingham, Nottingham, UK.
[3] Hurley, G. & Prowell, B. (2005). Evaluation of Sasobit® for use in Warm Mix Asphalt, NCAT Report
05-06, National Centre for Asphalt Technology (NCAT), Auburn University, Alabama, U.S.
[4] www.sasolwax.com, (Accessed: 14th September 2013).
[5] Liu, J., Saboundjian, S., Li, P., Connor, B. and Brunette, B. (2011). Laboratory Evaluation of
Sasobit-Modified Warm Mix Asphalt for Alaskan Conditions, Paper for Journal of Materials in
Civil Engineering© ASCE.
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