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Formulation of Emulsions: Marie Wahlgren, Björn Bergenståhl, Lars Nilsson, and Marilyn Rayner
Formulation of Emulsions: Marie Wahlgren, Björn Bergenståhl, Lars Nilsson, and Marilyn Rayner
Contents
3.1 Introduction .................................................................................................... 52
3.2 Functionality that Ingredients should give to Emulsions ............................... 52
3.2.1 Nutrition and Health ........................................................................... 52
3.2.2 Texture and Flavor .............................................................................. 53
3.2.3 Shelf-Life Stability ............................................................................. 54
3.2.3.1 Emulsion Stability................................................................ 54
3.2.3.2 Chemical Stability ............................................................... 56
3.2.3.3 Microbiological Stability ..................................................... 57
3.2.3.4 Freeze-Thaw Stability .......................................................... 58
3.3 Issues to Consider when choosing Ingredients for Emulsions........................ 59
3.4 Key Ingredients in Emulsions......................................................................... 62
3.4.1 Fats and Oils ....................................................................................... 62
3.4.2 Low Molar Mass Emulsifiers.............................................................. 63
3.4.3 Proteins ............................................................................................... 67
3.4.4 Polysaccharides................................................................................... 72
3.4.5 Protein-Polysaccharide Complexes .................................................... 75
3.4.6 Particles .............................................................................................. 76
3.5 Evaluation of Emulsion Formulation and Ingredient Performance ................ 78
3.5.1 Emulsification Capacity ...................................................................... 81
3.5.2 Emulsion Stability Index .................................................................... 83
3.5.3 Assessing Gravitational Separation—Creaming Index......................84
3.5.4 Accelerated and Environmental Stress Tests ...................................... 87
3.5.5 Evaluation of Texture .......................................................................... 89
References ................................................................................................................92
51
3.1 IntroduCtIon
Almost all industrially processed emulsion-based food products are made up of a
wide variety of constituents, including fats and oils, emulsifiers, texture modifiers,
preservatives, antimicrobial agents, antioxidants, pH adjusters, sweeteners, salts,
coloring agents, flavors, and, of course, water. Each of these has been included in the
food product due to its intrinsic function or a combination of functions with other
compounds in the formulation. They are there to provide the overall quality of food
products such as nutritional value, flavor, texture, and shelf life. In this chapter, we
will discuss how the ingredients deliver these quality attributes to emulsion, and
we will also give a more general description of some of the key ingredients in emul-
sions, primarily oils, emulsifiers, and texture modifiers.
Food ingredients can be described on several levels:
or fat crystals. Large particles will give a sandy mouthfeel usually described as
tallowness (Watanabe et al. 1992).
When it comes to flavor, the release of flavoring components from the dispersed
phase is important. The release will be affected by how these molecules are trans-
ported out of the dispersed phase and thus by properties such as diffusion coefficient
of the component, droplet size of the dispersed phase, and interaction with other
ingredients in the emulsions (such as the emulsifier). The release will also be influ-
enced by partitioning of the flavoring ingredient into two phases and thus be affected
by the concentration of the dispersed phase. This is especially important for O/W
emulsions, as it is the concentration of aroma in the water phase and the head space
(gas phase above the emulsion) that influences its taste. Low-fat products can show a
burst of flavor due to the quick release of the oil-soluble components whereas high-
fat products often display a more continuous release of components that partition
to the oil phase (Bayarri, Taylor, and Hort 2006). When designing and producing
low-fat products, the release profile of the oil-soluble components may have to be
modulated, for example, by encapsulation.
It has also been seen that in systems that have the same release of aroma com-
ponents into the gas phase, changes in the rheology of the emulsion still can affect
taste. This could be attributed to the difference in the release pattern between volatile
aroma compounds and more water-soluble taste compounds such as sugar (Bayarri
et al. 2006), where the latter is more sensitive to the rheology. When it comes to the
water-soluble components, they will predominately be in the water phase, and thus
O/W emulsions will have a quick influence on the taste. However, if taste masking
is desired, the water-soluble components can sometimes be encapsulated in double
emulsions.
the process of coalescence. Increased viscosity of the continuous phase can also
decrease coalescence (as well as the rate of creaming/sedimentation) to some extent.
Another mechanism that drives the evolution of droplet size is caused by the pres-
sure difference between the inside and outside of a curved surface. This so-called
Laplace pressure is higher for a more curved surface, for example, small droplets;
this is the driving force Ostwald ripening, which leads to an increase in particle
size of the emulsions at the expense of smaller droplets. In this case, the solubility
of the dispersed phase in the continuous phase is of major importance; that is, a low
solubility slows down or prevents Ostwald ripening. Hence, Ostwald ripening is
typically not observed in triglyceride O/W emulsions but, for instance, can occur
for more soluble oils such as aromatic and essential oils. Ostwald ripening can also
be decreased by increasing the viscosity in the continuous phase (decreases diffu-
sion) and systems with low curvature. Pickering emulsions, for example, have been
suggested to decrease Ostwald ripening, as they might have a local zero curvature
(Tcholakova, Denkov, and Lips 2008).
Flocculation is the aggregation of droplets. Flocculated systems may have desired
properties for formulation such as beneficial rheology, but extensive flocculation
might lead to increased creaming and thus may lead to coalescence. Changes in the
degree of flocculation can also affect the rheology of the emulsions, changing prop-
erties such as mouthfeel.
The colloidal stability of the emulsion will be governed by the repulsive/attractive
forces between individual droplets of dispersed phase, the energy and rate of droplet
collisions, the viscoelastic properties of the interface between oil and water, and the
solubility of the dispersed phase in the continuous one. The choice of an emulsifier
could influence all of these, and a proper choice of viscosity modifier will influence
all kinetic factors such as collision of droplets and diffusion of dissolved molecules.
The most important repulsive and attractive forces between emulsions droplets
are summarized as follows:
Hydrophobic effect. This is the main reason for the instability of emulsions.
The hydrophobic interaction is based on the exclusion of nonpolar compo-
nents from water.
van der Waals attraction. These forces exist in all systems. Between small
molecules, van der Walls forces are of short range and the decay with the AQ 5
distance between the molecules as the power of minus six. However, in a
colloidal system, they can be of a much more long range, decaying with the
reciprocal of distance. Together with the electrostatic forces, it is the basis
for the DLVO theory (Verwey and Overbeek 1948). AQ 6
Electrostatic repulsion. This can be an important stabilizing force for food
emulsions. Both proteins and ionic emulsifiers can be charged, depend-
ing on the pH, and when adsorbed, at the droplet interface giving rise
to electrostatic repulsion. Emulsions stabilized by electrostatic repulsions
are sensitive to salt and, in many cases, sensitive to pH. This sensitivity
toward salt is due to the decay in the range of the electrostatic repulsion
caused by the presence of ions and the effect strongly increases with the
valance of the ions. Thus, it is the ionic strength that is the key issue when
it comes to stability in emulsions based on ionic emulsifiers. One should
be aware that the ionic strength of buffers changes with pH. In some cases,
there could also be specific ion interactions; for example, an interaction
between calcium ions and casein that leads to aggregation (Dickinson and
Davies 1999).
Depletion attraction and steric repulsion. These interactions are caused by the
presence of macromolecules in the continuous phase. Depletion attraction
is due to the fact that macromolecules (proteins, polymers, and colloidal
particles) having no affinity toward the interface will be excluded in the
space between two approaching emulsion drops; this will lead to an osmotic
pressure gradient, which then favors aggregation. Depletion attraction is
typically observed in emulsions containing dissolved neutral polysac-
charides. Thus, the addition of polysaccharides to alter the rheology or to
form complexes with emulsifying agents may lead to depletion aggregation
(Magnusson and Nilsson 2011). Steric repulsion is induced by macromol-
ecules adsorbed at the interface; this is mainly due to the excluded vol-
ume effect, as adsorbed molecules come close together (Israelachvili 1985).
Steric repulsion thus requires not only the affinity of the macromolecule to
the interface but also a high solubility of the macromolecule in the continu-
ous phase. The latter allows parts of the adsorbed macromolecule to pro-
AQ 7 trude into the continuous phase, giving rise to steric hindrance. Nonionic
emulsifiers both low molecular and polymers might stabilize the emulsion
through steric repulsion. These systems are less sensitive to salt and pH
than electrostatic stabilized emulsions.
oxidative agents such as transition metals and iron and ingredients such as EDTA AQ 11
and iron-binding proteins (e.g., lactoferrin) that may decrease oxidation in emul-
sions (Waraho, McClements, and Decker 2011). Phenolic compounds have been
seen to be pro-oxidatives, especially in the presence of iron (Medina et al. 2012,
Sørensen et al. 2008).
Antioxidants can, as mentioned, be added to the formulation, and the activity of
these antioxidants will depend on their location in the emulsion and solution condi-
tions such as pH. It has been shown that nonpolar antioxidants are more effective
in emulsions as compared to nonpolar oxidants, which are more effective in bulk
oils (Frankel 1998). This is called the polar paradox and is probably related to the
fact that the antioxidant has to be close to the lipids that it should protect. There
is a growing interest to use naturally occurring phenolic compounds such as caf-
feine, coumaric acid, and rutin as antioxidants (Kikuzaki et al. 2002, Medina et al.
2012, Sørensen et al. 2008). These compounds have, however, also been seen to,
at some conditions, be pro-oxidative (Sørensen et al. 2008), again highlighting the AQ 12
importance to know the function of the specific additive at the conditions used for
each food product. Another problem with several phenolic compounds is their low
solubility (Löf, Schillén, and Nilsson 2011) and, in these cases, their existence as
dispersed particles in the continuous phase, which, of course, reduces there antioxi-
dative capacity.
during the shelf life (Charteris 1996, Delamarre and Batt 1999). For these products,
spoilage is often due to moulds and can be reduced by the addition of preservatives
such as sorbates and benzoates (Delamarre and Batt 1999).
K16909_C003.indd 60
taBle 3.1
Comparison of Functional Characteristics and Formulation attributes of various general Classes of emulsifiers
used in Food emulsions
general Class small molecular weight surfactants macromolecules Particles
Approx. size ~0.4 to 1 nm 2–200 nm 10 nm to 10 µm
Surface active Yes Yes Yes—via partial dual wettability
Amphiphilic Yes (head and tail) Yes (hydrophobic and hydrophilic No (unless Janus particles)
regions)
Adsorption kinetics Fast in dynamic equilibrium Medium partially irreversibly Slow but essentially irreversible
Desorption energy Low < 10 kT High and increasing if Exceptionally high greater than
conformational changes occurs at several thousand to tens of
the interface, several thousand kT million kT, depending on particle
size and contact angle
Chemical types Nonionic HLB 12–16 Nonionic HLB Ionic Proteins Polysaccharides Colloidal solids Colloidal
7–10 θ < 90° solids θ > 90°
Food examples Polysorbates Monoglycerides Phospholipids Caseinates egg Modified Modified starch Fat crystals
proteins starches, and cellulose
celluloses in crystals/particles
Engineering Aspects of Food Emulsification and Homogenization
solution
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Basic structure at
Water OH Oil Water Water
K16909_C003.indd 61
interface (not to HO
O O Monoglyceride
scale) O
Lecithin θ
Particle
O O O
O O
O O O
O N
O
O OH
O Oil
HO O O OH
θ < 90° oil in water emulsion
Oil Water Oil (or if θ > 90° water in oil emulsion)
Polysorbate
12/31/14 4:14 PM
62 Engineering Aspects of Food Emulsification and Homogenization
equipment can affect the ingredients in the emulsion. Another issue could be that
the surface-active components might induce the leakage of components from gas-
kets and other plastic and rubber parts of the equipment. Thus, an incompatibility
between the process and the ingredients used has to be considered during the devel-
opment process.
In food products, a further complication is that many of the ingredients used are
often very complex mixtures, for example, mixture of proteins, polar lipids, and
polysaccharides. One good example here is egg yolk, which is used to stabilize
mayonnaise-type emulsions. In such cases, it may be difficult to know which ingredi-
ent actually contributes to the emulsification and stabilization actions; to complicate
things further, the components at the interface can vary with solution properties such as
pH (Magnusson and Nilsson 2013, Nilsson et al. 2006, Nilsson, Osmark et al. 2007).
The interaction between ingredient components may enhance the stability of emulsions
as well as cause instability, and the effect of adding individual ingredients can be dif-
ficult to predict.
Finally, one should be aware of the variation and inhomogeneity of the ingredi-
ents and at least have some knowledge if this might affect batch-to-batch variation
of products. Several commercial emulsifiers are mixtures that show a variation in
chain length of the hydrophobic tail (cf. sorbitan esters and ethoxylated sorbitan
esters) or variation in molecular weight (cf. all polymers) and even variation in the
composition, for example, lecithin and whey proteins. These variations can affect
the composition of the molecules at the interface and could influence issues such as
shelf-life stability, rheology, droplet size, and so on.
α β′ β
FIgure 3.1 Schematic description of crystalline structures for triglycerides with unsatu-
rated fatty acid side chains.
oil will crystallize and the type of polymorph that is formed during crystallization.
Triglycerides exist in several polymorphic forms, where β is the most stable one. Due
to the differences in treatment, for example, cooling rate, the crystals can be locked
into other less stable polymorphic forms, where α and β′ are the most common ones
for triglycerides; this is considered in several textbooks and in a recent review by
Sato et al.(2013). As discussed previously, β′ has more appealing organoleptic prop-
erties than β. The different polymorphic forms also have different melting points,
which can be important for the stability of the emulsions. As a rule of thumb, the
less stable polymorphic forms, the lower the melting temperature. In more com-
plex systems, the crystallization will be dependent on the mixture of triglycerides
and the addition of other components. One example is the addition of diacylglycerol
to blends of palm super olein to increase the onset temperature for crystallization
(Ng et al. 2014).
Apart from triglycerides, most oils also contain traces of numerous other com-
ponents such as diacylglycerol, monoacylglycerols, free fatty acids, phospholipids,
tocopherols, and minerals. As reviewed by Chen, McClements, and Decker (2011),
these can affect the stability of the oil when it comes to oxidation but also when it AQ 15
comes to emulsion stability. For example, free fatty acids, mono and diglycerides
as well as phospholipids are surface active and can cause foaming upon mixing, or
destabilization of protein-stabilized emulsions. However, the effect on lipid oxida-
tion of these compounds, as described by Chen, McClements, and Decker (2011), is
not straightforward, although free fatty acids have been seen to accelerate the oxida-
tion of triacylglycerols. Tocopherols, on the other hand, have a beneficial effect on
reducing the oxidation as they work as antioxidants.
K16909_C003.indd 64
taBle 3.2
Common Food oils/lipids
Production vitamin e saturated lipids monounsaturated Polyunsaturated
name [million tons (may 2014)]a (mg/100g)b (g/100g)b (g/100g)b (g/100g)b melting Pointc
Oil, Coconut 3.43 0.09 86 6 2 25
Oil, Cottonseed 4.99 35.3 26 18 52 −1
Oil, Olive 3.19 14.4 14 73 10 −6
Oil, Palm 62.35 15.9 43 37 9 35
Oil, Palm Kernel 7.23 3.81 81.5 11 2 24
Oil, Peanut 5.84 15.7 17 46 32 3
Oil, Rapeseed 26.02 −10
Oil, Soybean 46.34 8.1 16 23 58 −16
Oil, Sunflower 15.52 41.8 10 45 40 −17
Fish oil 1 30 27 34
Butter fat 2.8 60 28 4 32–35
Lard 0.6 40 45 11 41
AQ 16 Sources: a Agriculture, U.S.D.O., World Production, Markets, and Trade Reports: Oilseeds, United States Department of Agriculture, 2014.
b http://ndb.nal.usda.gov/ndb/foods.
AQ 17
c http://www.engineeringtoolbox.com/oil-melting-points-d_1088.html.
Engineering Aspects of Food Emulsification and Homogenization
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Formulation of Emulsions 65
FIgure 3.2 Schematic description of some self-assembled lipid structures and an explana- AQ 18
tion of packing parameter: (a) CPP < 1/3, (b) CPP = 1, (c) CPP > 2.
phases. The amphiphilic character of these molecules also triggers the formation
of different self-assembled structures in solution (see Figure 3.2). The type of self-
assembled structures that are obtained depends on the concentration of the emulsifi-
ers, as well as is partly affected by the intrinsic properties of the molecules. The type
of structures formed ranges from micellar structures to reversed structures (reversed
micelles, L2 phases, or reversed hexagonal phases). Emulsifiers with an even bal- AQ 19
ance between hydrophilic and hydrophobic parts often form lamellar liquid crystals,
which forms vesicles when dispersed in water. The critical packing parameter (CPP)
is a generalization of the self-assembling properties of surfactants, describing the
properties as a geometrical balance between the area needed for the polar group
relative and the area needed for the hydrophobic group (Israelachvili, Mitchell, and
Ninham 1976) (see Figure 3.2). This can be used to estimate what type of structure
an emulsifier will give. When CPP is equal to one, it will favor lamellar structure,
whereas if the CPP is lesser than 1/3, it will favor micelles; a CPP of above 2 will
favor reversed micelles. For more details on the liquid crystalline phases formed
by common food emulsifiers, there is a review by Krog (1997). Friberg and Wilton
(1970) suggested that the presence of lamellar liquid crystalline phases is a strong
indication of a good emulsifier in simple systems.
The functionality of low-molecular emulsifiers is, in a wide interpretation, deter-
mined by their solution properties. Although the character of low-molecular emulsi-
fiers is such that they contain regions that are water soluble and those that are more
lipophillic, their overall character can make them more soluble in one of the two
phases. Thus, emulsifiers can be found in a range from highly soluble in the oil to
more soluble in the water phase. The effect of solubility on emulsion character was
AQ 20 first expressed in the Bancroft (1913) rule, stating that “hydrophilic colloid will tend
to make water the dispersing phase while a hydrophobic colloid will tend to make
water the disperse phase.” To describe the degree of hydrophilicity contra lipophi-
licity, it is very popular to use the hydrophilic–lipophilic balance system according
AQ 21 to Griffin (1954). The HLB ratio is expressed as a number based on the molecular
weight of hydrophobic components compared to the molecular weight of the mole-
cule. The HLB number can also be estimated from the chemical structure according
to molecular group contributions as stated by Davies (1957):
The HLB value of an emulsifier is often used as a rule of thumb (see Table 3.3). However,
one should be aware of the fact that solution conditions might change the HLB balance
of a system; for example, the addition of salt can screen charge groups, making the
system appear less hydrophilic. Another factor of importance is the temperature. The
effective HLB value is strongly temperature dependent. For ethoxylated emulsifiers,
the emulsifier gets less hydrophilic with increasing temperature and finally becomes
insoluble in water at a temperature denoted as the cloud point. In an emulsion sys-
tem, this can be followed by the phase inversion temperature (PIT), which corresponds
to the temperature at which the effective HLB is about 6 (Shinoda and Sato 1969).
Emulsions stored at a temperature of 25°C–60°C below the PIT are usually more stable.
However, in food applications, this is rarely used, as ethoxylated surfactants are uncom-
mon for food applications. Another important temperature to consider for emulsifiers is
the Krafft point (Krafft and Wiglow 1895). The Krafft point is the temperature below
taBle 3.3
hlB values as Predictor for the use of emulsifiers
hlB value applications example of emulsifiersa
3.5–6 W/O emulsifier Glycerol monostearate
7–9 Wetting agent Sorbitan monolaurate
8–18 O/W emulsifier Tween 80
13–15 Detergent Tween 81
15–18 Solubilization Sodium Oleate
which the surfactant has low solubility and, hence, cannot form micelles. Technical
functionality (such as foaming and emulsifying action) is only obtained above the
Krafft temperature. High-melting fat bases (fully hardened C18-dominated fats) or long
paraffinic chains creates high-melting emulsifiers with Krafft temperatures in the range
of 40°C–60°C. Precipitating emulsifiers may contribute to fat crystallization and solid
emulsifier may have a textural functionality; however, for most applications, such high
melting points are unsuitable. Intermediate melting fat bases (C14–C18 fats with some
unsaturation) give emulsifiers with Krafft or transition temperatures between 30°C
and 50°C. These emulsifiers could be used to create stable α-gels and usually display
well-performing properties in baking applications. Low-melting fat (highly unsaturated
fat), branched hydrocarbons and inclusion of aromatic groups, gives low Krafft points,
sometimes below 0°C. Table 3.4 summarizes some examples and usages of common
low-molecular weight emulsifiers.
3.4.3 ProteiNS
Proteins function both as emulsifiers and as rheological modifiers in the formulation
of food emulsions. The character of proteins in emulsions will be based on their
tertiary structure in the solution and at the interface, their size, the net charge and
charge distribution, their capability to form gels, and the distribution of hydrophilic
and hydrophobic groups. There are numerous proteins that are used in emulsion,
and the choice of protein emulsifier is often not only based on function but also
based on what food group the emulsion is related. There are several traditional or
natural-occurring emulsions that, at least, are partially stabilized by proteins, such
as mayonnaise, dairy products, and sausages. Table 3.5 presents some of the more
common protein emulsifiers. Most of these emulsifiers are mixtures of several differ-
ent protein species. Thus, depending on the production and formulation conditions,
the actual proteins at the interface may differ although the same protein emulsifier
is used. Factors affecting the protein adsorption into the interface during competi-
tive adsorption from solution are size, charge and hydrophobicity of the protein, the
transport conditions of proteins to the surface during emulsification, if adsorbed
proteins can be exchanged by proteins in solution, and the degree of conformational
changes of the protein at the interface (Nilsson et al. 2006, Nilsson, Osmark et al.
2007, Wahlgren and Arnebrant 1991). Thus, it is a complex issue to understand
what proteins are actually adsorbed at the interface. Magnusson and Nilsson (2013)
reviewed this recently for egg yolk in high internal phase emulsions and discussed
that the main property governing adsorption was the hydrophobicity of the proteins
and that there is a preference for HDL and LDL proteins to adsorb at the interface.
In the case of milk proteins, Surel et al. (2014) have seen that in mixtures of casein
micelles and whey proteins, casein dominates at the interface when the fraction of
casein in the solution is above 25%.
Proteins get their amphiphilic character from the mixture of hydrophilic and
hydrophobic amino acids. The amino acid sequence (secondary structure) also gives
the template for the three-dimensional structure of the protein (tertiary structure).
However, one should be aware that the tertiary structure will vary due to solution
conditions, and that proteins in solution have a well-defined tertiary structure, which
K16909_C003.indd 68
taBle 3.4
Common low-molecular weight emulsifiers
number
AQ 22 name eu/usa solubility uses Comment
Lecithin E322 Dispersible but insoluble in water, Margarine, chocolate, breads and cakes, bubble gum, Mixture of phosphoric acid, choline,
184.1400 where it swells on hydration. salad dressings, and sauces fatty acids, glycerol, glycolipids,
Soluble in oils and fats. triglycerides, and phospholipids
Fatty acid salts E470 Sodium and potassium salts are Baked goods (e.g., bread and cakes), confectionery, Charged at normal and low pH
172.863 soluble in water. Calcium salts dairy products, margarines, spreads, shortenings,
are insoluble in water. salad dressings, and sauces
Sodium stearoyl E481 Dispersible in warm water and Fine bakery wares, emulsified liqueur, fat emulsions, Negatively charged
lactylate 172.846 soluble in hot edible oils and fats. desserts, beverage whiteners, and minced and diced
canned meat products
Citric acid esters E472 Dispersible in hot water, insoluble Fats for stabilizing, also as synergists for antioxidants, Negatively charged
of MG 172.832 in cold water, and soluble in baking fat emulsions, bakery margarines and
edible oils and fats. shortening for stabilizing, margarine, mayonnaise,
salad dressings, sauces, and in low-calorie foods
Mono and E471 Oil Baked goods, confectionery (e.g., chewing gum, Nonionic
diglycerides 184.1505 toffees, and caramels), dairy products, creams,
desserts, edible ices, margarines, shortenings
Engineering Aspects of Food Emulsification and Homogenization
12/31/14 4:14 PM
Polyglycerol E475 Water Cakes and icings, margarine, and salad oils Nonionic
K16909_C003.indd 69
esters of FA 172.854
Propylene glycol E477 Oil Whippable icing Nonionic
esters of FA 172.856
Polyoxyethylene E435 Water Fine bakery wares, fat emulsions for baking purposes, Nonionic cloud point around
(20) sorbitan 172.836 milk and cream analogues, emulsified sauces, soups,
monooleate dietary food supplements, carriers and solvents for
colors, fat-soluble antioxidants, and antifoaming agents
Polyoxyethylene E433 Water Fine bakery wares, fat emulsions for baking purposes, Nonionic cloud point around
Formulation of Emulsions
(80) sorbitan 172.840 milk and cream analogues, emulsified sauces, soups,
monostearate dietary food supplements, dietetic foods, carriers
and solvents for colors, fat-soluble antioxidants, and
antifoaming agents
69
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70 Engineering Aspects of Food Emulsification and Homogenization
taBle 3.5
Common Commercial Proteins emulsifiers and example
of Proteins that are Part of the emulsifier
AQ 23 emulsifier Key Proteins molecular weight IP
Whey protein a
β-lactoglobulin 18.6 5.3
α-lactalbumin 14.2 4.8
Bovine serum albumin 66 5.1
Caseinsb α1-Casein 23 4.1
α2-Casein 25 5.3
β-Casein 24 5.1
κ-Casein 19 5.6
Egg whitec Ovalbumin 45 4.5
Ovotransferrin 77.7 6.0
Ovomucoid 28 4.1
Lysozyme 14.3 10.7
Egg yolkc Phosvitin 160–190
Low-density lipoproteins 16–135
Cobalamin-binding proteins 39
Riboflavin-binding proteins 37
Biotin-binding proteins 72
α- and β-Lipovitellins 400
Soy proteind α-Conglycinin 18–33
β-Conglycinin 104
σ-Conglycinin 141–171
Glycinin 317–360
Sources: aKinsella, J.E. and Whitehead, D.M., Advances in Food and Nutrition
could be considerably changed and even lost when adsorbing at an interface. Proteins
are often divided into different categories based on their tertiary structure. The most
common structures are random coil (casein), globular proteins (whey proteins and
egg proteins), and rod-like structures (fibrinogen, collagen, and gelatin). In many
cases, the protein has a defined molecular weight but for some food proteins such as
gelatin, this is not the case. The distribution of hydrophobic groups within the poly-
mer is important. For globular proteins, the hydrophobic groups are mainly found
inside the core of the protein shielding them from water. Upon adsorption into the
oil–water interface, these hydrophobic groups could orient themselves toward the oil,
which might lead to conformational changes of the protein. A few proteins especially
κ-Casein has very distinctive hydrophilic and hydrophobic domains, which together
with its semirandom coil structure makes them especially suitable as emulsifiers.
The casein proteins α1−, α2−, β−, κ−Caseins form complex called casein micelles.
Although these proteins play a large biological and a technical role, the structure of
the casein micelles is still debated (Dalgleish 2011, Horne 2002).
The main difference between low-molecular weight emulsifiers and proteins is
that while the adsorption of the former is completely reversible, when the concentra-
tion is lowered, proteins have a tendency to adsorb irreversibly. This makes them less
sensitive to changes such as dilution. However, even if the adsorption is irreversible
toward the lowering of concentration, the protein could still be exchanged by other
species (proteins or low-molecular ones) that have higher driving force for adsorp-
tion, for example, a higher reduction of the surface tension at the oil–water interface.
The kinetics of these events and the conformational changes of the proteins can be
slow, on the time scale of hours to days, and can lead to postproduction changes
of the emulsion. Furthermore, proteins are sensitive to heat, enzymes, and solution
conditions such as pH and ionic strength, which lead to degradation, aggregation,
and other protein changes. These events can also lead to long-term change of emul-
sions stabilized by proteins. Another difference between low molar mass (or small)
emulsifiers and proteins is the rheology of the adsorbed layer. Proteins often form
thicker, more viscous layers than small emulsifiers (Bosa and van Vlieta 2001). This AQ 24
is in most cases positive for the long-term stability of the emulsion. Proteins might
stabilize emulsions through electrostatic repulsion and, thus, several protein sys-
tems show tendencies to aggregate at pH close to the isoelectric point of the pro-
tein emulsifier. If such aggregation does not lead to coalescence, it could lead to an
increase in the viscoelasticity of the emulsion (Wu, Degner, and McClements 2013).
In systems where both small molecular emulsifiers and proteins are present, there
might be a competition between the components at the interface or there might be
a cooperative adsorption (Maldonado-Valderrama and Patino 2010, Nylander et al.
2008, Rodríguez, García, and Niño 2001, Waninge et al. 2005). The competitive AQ 25
adsorption of proteins and small emulsifiers are strongly concentration dependent,
and at concentrations below the CMC of the emulsifiers, proteins often dominate at
the interface (Wahlgren and Arnebrant 1992). The order in which the components
reach the surface might also be important as small surface-active components can-
not always remove already adsorbed proteins (Karlsson, Wahlgren, and Trägårdh
1996, Wahlgren 1995). Cooperative adsorption may occur when the protein com-
plexes with the low-molecular emulsifier, which, for example, is common for many
ionic surfactants (Maldonado-Valderrama and Patino 2010). It is often seen that the
adsorption of low-molecular emulsifiers to protein-stabilized emulsions have a detri-
mental effect on the emulsion stability (Wilde et al. 2004). Furthermore, there could
be strong interactions between proteins and surfactants in solution, changing the
structure and behavior of the proteins (Nylander et al. 2008).
Proteins also have the capability to change the rheology of the emulsions, espe-
cially if they are triggered to aggregate and to form a gel. Gel formation is often
induced by heating and denaturation of the proteins but could also be an effect of
pH, for example, the change in the rheology between milk and yoghurt. For example,
increased viscosity through the addition of proteins is important in low-fat products
such as margarines, sausages, and spreads (Chronakis 1997). Common proteins used
to form gel structures are milk-based systems such as whey proteins (Chronakis 1997,
Youssef and Barbut 2011) and soy proteins (Youssef and Barbut 2011).
3.4.4 PolySaccHarideS
Polysaccharides primarily function as viscosity modifiers in emulsions. However,
hydrophobically modified polysaccharides are also used as emulsifiers. A thorough
description of polysaccharides is given in Food Polysaccharides and Their Applications
(Stephen, Phillips, and Williams 2006). The properties of a polysaccharide is given by
the structure of the smallest repeating saccharide units, the degree of branching of the
polymer, and its molecular size. Differing from proteins, polysaccharides typically
have a high degree of polydispersity when it comes to branching and molecular weight.
There can also be a large batch-to-batch variation, which might lead to variation in
performance. Table 3.6 presents some of the more common polysaccharide groups and
these will also be discussed subsequently.
AQ 26 Traditionally, exudate gums, such as gum arabic, have been used as emulsifiers
especially in flavored beverages (Dickinson 2003). These are natural polysaccharides
that are produced by plants as a protection against bacteria and dehydration. One has to
be aware that there is a very high variation in the composition between gums obtained
from different species (Stephen, Phillips, and Williams 2006) and that this variation
might affect the emulsion produced. These contain a heterogeneous mixture of highly
branched polysaccharides and a small amount of proteins (2% for gum arabic) cova-
lent attached to the polysaccharides. Gum arabic is thought to have a water blossom
structure built up of an amino acid core of around 400 units onto which bulky poly-
saccharide units of 250 kDaltons are grafted (Stephen, Phillips, and Williams 2006).
It is the protein moieties of the exudated gums that make them surface active. Alftrén
showed that for gum arabic and mesquite gum, the amount of protein in the polysac-
charide fraction increased with increasing molecular mass and that these high protein
content/high-molecular weight fractions were preferentially adsorbed into emulsion
droplets (Alftrén et al. 2012; Evans, Ratcliffe, and Williams 2013). The emulsification
capacity of gum arabic is lost upon heating (Williams, Phillips, and Randall 1990).
Another group of polysaccharide that is dependent on a protein fraction for its emul-
sifying properties are modified pectins (Akhtar et al. 2002, Dickinson 2003). Although
pectin is mainly used as a rheological modifier in emulsions, if they are modified, they
might work as emulsifiers (Dickinson 2003). The modification is, in most cases, acety-
lation; however, depolymerization using acids has also been used (Dickinson 2003).
Akhtar et al. (2002) have shown that depolymerized citrus pectin of 70% esterifica-
tion gives good stable emulsions, although only 25% of the pectin is adsorbed into the
interface and that upon storage, there are some flocculation that increase particle size.
For example, hydrophobic modification of polysaccharides starch can also pro-
duce molecules that are surface active and can be used as emulsifiers. Nilsson and
Bergenståhl (2006, 2007) have done extensive studies of hydrophobically modified
starch and shown that they are good emulsifiers and that the surface load of OSA-
starch can be as high as 16 mg/m2. They have also shown that it is the high molar
mass components of the polymer that are selectively adsorbed to the emulsion drop-
lets (Nilsson, Leeman et al. 2007).
(Continued)
73
12/31/14 4:14 PM
74
K16909_C003.indd 74
taBle 3.6 (Continued )
some Key Polysaccharides
name molecular structure Function viscosity modification
Gum arabic Acidic L-arabino-, (1 → 3)- and (1 → 6)-β- D-galactan, Emulsifier, Low viscosity at high concentrations, less than 40%
highly branched with peripheral L-Rhap attached to encapsulating agent, rheology strongly affected by pH and electrolyte.
D-GlcA. Minor components of glycoproteins stabilizer, and
thickener
Pectins Linear and branched (1 → 4)-α-Dgalacturonan (partly Gelation, thickener, High-molecular weight pectins form gels at low pH
methyl esterified and acetylated); chains include and stabilizer (2.5–3.5) and in the presence of high sucrose
(1 → 2)-L-Rhap, and branches D-Galp, L-Araf, concentration (>55%), or other cosolutes (e.g.,
D-Xylp, D-GlcA sorbitol, and ethylene glycol)
Xanthan gum Cellulosic structure, D-Manp (two) and GlcA- Stabilizer and thickener Solutions have a thixotropic behavior; gels are formed
containing side chains, acetylated and pyruvylated on at high concentration or in the presence of plant
Man galactomannans such as locust bean gum.
Source: Data from Stephen, A.M. et al., Food Polysaccharides and Their Applications, CRC Press, Boca Raton, FL.
Engineering Aspects of Food Emulsification and Homogenization
12/31/14 4:14 PM
Formulation of Emulsions 75
According to Dickinson (2013), xanthan gum, which has high viscosity at low
shear, is established as the first choice when it comes to using them as rheological
modifiers for stabilizing emulsions, but there are a large range of polysaccharides that
are used for improving texture in food emulsions. Polysaccharides can increase the
viscosity of an emulsion either by some gelation mechanism, such as those triggered by
the addition of calcium ions (alginate, pectins, and carrageenan) and the formation of
double helices and crystallization (starch), or by nonspecific chain–chain interactions
determining the viscosity. Nongelling polysaccharides, especially if they are linear
and are good solvents, often behave as random coil polymers. At low concentrations,
such polymers behave more or less as Newtonian liquids but as the concentration
increases, the polymer chains start to overlap and the rheological behavior of the poly-
mer changes. Above the so-called overlap concentration, the viscosity becomes shear AQ 27
thinning and the viscosity increases more steeply with polymer concentration. Gelling
of polysaccharide can also form continuous water-swollen networks at low concentra-
tions. To obtain such systems, the polysaccharides contain both regions that form the
physicochemical bonds between the polymers and the nonbinding regions that primar-
ily hold the water. The regions that form the bonds are usually well ordered, allowing
for helices, egg-box, ribbon–ribbon, and double helix–ribbon structures.
In complex food products, for example, the interaction with the polysaccharides
with other components of the product might lead to segregated networks when pro-
teins and polysaccharides phase segregate. The polysaccharides, especially starch,
can also form inclusion complex with small emulsifiers such as monoglycerides and
fatty acids (Eliasson 1986, Tufvesson, Wahlgren, and Eliasson 2003). These interac-
tions are often stronger than the tendency for the emulsifier to adsorb into interfaces
and thus it will lower the amount of the emulsifier available (Lundqvist, Eliasson,
and Olofsson 2002). The complexes so formed will also have additional properties AQ 28
such as melting point than the double helices normally formed in starch.
In complex food systems, these types of interactions might either lead to the stabili-
zation of the emulsion or, especially in the latter case, destabilization.
Lately, there has been an interest in using the protein–polysaccharide complex
as emulsifiers in food systems (Evans, Ratcliffe, and Williams 2013). As discussed
previously, some traditional polysaccharide emulsifiers are probably protein–
polysaccharide complexes; other methods to obtain such complexes could be the
formation of Maillard conjugates (Akhtar and Dickinson 2007, Zhang, Chi, and
3.4.6 ParticleS
In addition to small molecular-weight surfactants and macromolecules, colloidal
particles can be utilized to stabilize emulsions. Particle-stabilized emulsions (com-
monly referred to as Pickering-type emulsions) are possible as a result of the proper-
ties of the particles, where a combination of size, form, and partial dual wettability
of both the oil and water phases confers Pickering particles several useful properties
and the ability to create emulsion droplets that are highly stable against coalescence
(Rayner et al. 2014). Particle-stabilized emulsions in general, and in food-based
particles in particular, have received an increasing interest in recent years and for
this reason, a separate chapter has been devoted to particle-stabilized emulsions in
this book (see Chapter 4). However, particle-stabilized emulsions are by no means a
recent discovery, being reported in the scientific literature during the early twentieth
century. One of the first particle-stabilized food products was mayonnaise, a popular
condiment based on an O/W emulsion, which was first formulated in 1756, where the
finely ground (and somewhat hydrophobic) mustard particles adsorb at the oil–water
interface and cover a fraction of the oil droplets preventing coalescence, in addition
to other surface-active components found in egg and other ingredients (Binks 2007).
The commonly used types of particles in fundamental studies (where there is an
abundance of literature to be found in fields of soft matter and physical chemistry)
are often inorganic/synthetic such as clays, silica, alumina, titanium oxides, and latex-
based particles (Aveyard, Binks, and Clint 2003). However, there has been a recent
and an increasing trend toward developing suitable food-based particles, which are not
only edible but also maintain the consumer perception of being wholesome or natu-
ral. Three general approaches can be taken to obtain food-based particles. They can
be built up or synthesized from molecules extracted from food-based materials (e.g.,
aggregation, crystallization, cross-linking, precipitation, etc.); they can be obtained
by reducing the size of existing structures (e.g., milling, crushing, hydrolyzing, etc.);
and they can be isolated as with their innate biological structures intact. Also, in many
cases, a breaking-down step (i.e., to dissolve the working material) is a precursor for
synthesis. Examples of a synthesis approach for generating edible particles include
starch nanocrystals (Li, Sun, and Yang 2012), chemically modified starch nanospheres
(Li, Sun, and Yang 2012, Tan et al. 2012), flavonoid particles (Luo et al. 2011, 2012),
chitin nanocrystals (Tzoumaki et al. 2011, 2013), soy protein particles (Paunov et al.
2007), whey protein microgels (Destribats et al. 2014), insoluble corn protein (zein) par-
ticles (De Folter, Van Ruijven, and Velikov 2012), solid lipid particles, and fat crystals
(Gupta and Rousseau 2012). Examples of particles formed from the breakdown of
larger structures include cellulose nanocrystals (Kalashnikova et al. 2011, 2013), cocoa
particles (Gould, Vieira, and Wolf 2013), ethyl cellulose particles (Jin et al. 2012), and
cryomilled fractured modified starch particles (Yusoff and Murray 2011). Examples of
particles directly isolated include lactoferrin nanoparticles (Shimoni et al. 2013), bacte-
ria chitosan networks (Wongkongkatep et al. 2012), natural spore particles (Binks et al.
2005, 2011) hydrophobic bacteria (Dorobantu et al. 2004), egg yolk granules (Ercelebi
and Ibanoglu 2010, Eriksson 2013, Laca et al. 2010, Rayner et al. 2014), and starch
granules isolated from a variety of botanical sources (Li et al. 2013, Rayner, Timgren
et al. 2012, Timgren et al. 2011), with or without hydrophobic modification (Rayner,
Sjöö et al. 2012, Song et al. 2014, Timgren et al. 2013).
Generating food-grade particles for stabilizing emulsions has been of a recent
interest because Pickering-type emulsions are generally more stable against coales-
cence and Ostwald ripening, and have the potential to enhance oxidative stability
(Aveyard, Binks, and Clint 2003, Binks 2002, Kargar et al. 2012). The reason for
their high stability is due to the particles preventing interfacial interaction by vol-
ume exclusion; that is, particles adsorbed at the oil–water interface create a physical
barrier preventing drop–drop contact. Because Pickering particles are often tens to
thousands of nanometres in diameter, this physical layer is quite large in comparison
to surfactant molecules (~1 nm) and protein molecules (~5 nm). As in most types
of emulsion formulations, the size of emulsions droplets in Pickering emulsions is
governed either by the amount of emulsifier relative to the dispersed phase or by the
intensity of the emulsification device (Chevalier and Bolzinger 2013, Tcholakova,
Denkov, and Lips 2008). Generally droplet size decreases with increasing particle
concentration (at fixed dispersed phase content) to a certain extent after which it
levels out, and excess particles begin to accumulate in one of the phases. Beyond this
level of particle-to-dispersed phase ratio, a further reduction in droplet size can only
be achieved by improving the emulsification conditions (Frelichowska, Bolzinger,
and Chevalier 2010). However, in Pickering emulsions, the size of the stabiliz-
ing particles ultimately limits the size of the emulsions drops that can be formed.
Generating small particles is a common objective of many studies, as it reduces the
amount required (milligram of particles per milliliter of dispersed phase) to stabi-
lize a given emulsion droplet interface, that is, emulsification capacity. Requiring a
high concentration of emulsifier for creating a stable emulsion is generally undesir-
able from a formulation viewpoint, as emulsifiers can be expensive, have a negative
impact on the overall taste, or have their concentration limited by regulatory aspects.
On the other hand, if the particles themselves are food components (i.e., starch gran-
ules, egg yolk granules, or fat crystals), this may not necessarily be the case, as the
particles themselves contribute to the nutritional profile, the perceived product qual-
ity, and/or the sensory properties of the formulation in a positive way. Furthermore,
for Pickering emulsions, achieving a small droplet size may not be as crucial as
in conventional emulsion formulations, where small droplet size is often correlated
with improved emulsion stability, as creaming is often a precursor to coalescence. In
contrast, Pickering emulsions droplets of large size (even on the millimeter scale) if
successfully formed, seem to be stable to coalescence over extended periods of time
(Aveyard, Binks, and Clint 2003, Binks 2007, Laredj-Bourezg et al. 2012, Marku
et al. 2012, Timgren et al. 2013). However, large droplets are also susceptible to
creaming, which is a major drawback of this type of emulsion. Some examples of
how gravimetric separation is reduced in Pickering formulations include the careful
AQ 30 choice of particle size and the amount to generate droplets that are neutral buoy-
ancy (Rayner, Sjöö et al. 2012), or in cases where particle properties create weak
gel (Dickinson 2010, 2012), which is further improved in cases having high level of
dispersed phase (drops + particles), that is, space-filling conditions.
Particles as emulsion stabilizers have enabled formulators in the reduction or the
removal of low-molecular weight surfactants, which, in some cases, have a limit on
the amount that can be used in food emulsion recipes. Due to the relatively large
size of the stabilizing particles (in comparison to molecular surfactants and poly-
mers emulsifiers), they make up a significant volume fraction of the emulsion for-
mulation per se, and once adsorbed at the oil–water interface, they are essentially
thermodynamically trapped there (Aveyard, Binks, and Clint 2003). Furthermore,
if they possess a sufficient level hydrophobicity, it can also lead to particle aggrega-
tion. Because if it is energetically favorable for a particle to adsorb at the oil–water
interface, it is also favorable for the particles to adsorb to each other and tend to
exist in a state of weak aggregation in the continuous phase (Dickinson 2013), and
the particles may form a network or a gel-like structure with increased viscoelastic
moduli (Dickinson 2013).This can also result in the emulsion having a yield stress,
which, even if relatively small, will assist in preventing creaming, drop–drop con-
tact, and coalescence under quiescent storage conditions (Dickinson 2012). This may
also prove to be the reason why particle-stabilized emulsions, even when the surface
coverage of particles at the oil–water interface is much less than a closely packed
monolayer, can remain stable over several years of storage (Timgren et al. 2013).
Rheological properties resulting from particle–particle interactions may also have
the added benefit of reducing the need for additional thickeners and viscosity modi-
fiers in particle-stabilized formulations (Dickinson 2013).
(Continued)
79
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80
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taBle 3.7 (Continued )
Characterization of emulsion Ingredient Properties
Key Properties (reviews) examples of methods Comments
Molecular weight/mass distribution is critical There are numerous methods for molecular weight Size exclusion and FFF can be linked to light-scattering
properties especially for proteins and determination; for high-molecular weight molecules, detectors to get additional information such as shape. FFF
polysaccharides. Information on branching FFFg, size exclusionh, gel electrophoreses, rheology of is especially well suited for larger polymers and proteins
and shape can also be important to diluted solutions, and analytical ultracentrifugation can such as starch molecules. MALDI TOF is primarily used
understand biopolymers be used. Mass spectroscopy such as MALDI TOFi to get composition and structural information
AQ 33 Sources: a Drelich, J. et al., Encyclopedia of Surface and Colloid Science, Marcel Dekker, 2002.
b Pelipenko, J. et al., Acta Pharm., 62, 2,123–140, 2012.
c Maldonado-Valderrama, J. and Patino, J.M.R., Curr. Opin. Colloid Interface Sci., 15, 4, 271–282, 2010.
e Cristofolini, L., Curr. Opin. Colloid Interface Sci., 19, 3, 228–241, 2014.
f McClements, D.J., Food Emulsions Principles, Practices, and Techniques, CRC Press, Boca Raton, FL, 2005a.
h Hagel, L., Protein Purification, John Wiley & Sons, Inc., 2011.
DSC, differential scanning calorimetry; FFF, field flow fractionation; FTIR, Fourier transform infrared spectroscopy.
Engineering Aspects of Food Emulsification and Homogenization
12/31/14 4:14 PM
Formulation of Emulsions 81
the higher will be the EC of the emulsifier. This test is widely used due to its relative
simplicity, but has several drawbacks that prevent its application as a standardized
procedure (Dalgleish 2003, McClements 2005b, 2007, Sherman 1995). The main
problem identified with the procedure is that the amount of emulsifier required to
stabilize an emulsion depends on the oil–water interfacial area rather than the oil-
volume fraction, thus EC depends on the size of the droplets produced during agita-
tion. This in turn is highly sensitive to the type of mixing/homogenization apparatus
used, its energy intensity (see Chapter 1), the volume of emulsion being processed,
the viscosity of the oil phase, and the temperature of processing. As such, EC should
be regarded as a qualitative index that depends on the specific setup and conditions
used to carry out the test that can be used to compare different emulsifiers tested
under the same conditions.
An alternative way of estimating the amount of emulsifier required to form an
emulsion that takes into account the amount of interfacial area generated is via the
surface load, Γs, which corresponds to the mass of emulsifier required to stabilize a
unit area of droplet surface (Dickinson 1992). This is determined by first generating
a stable emulsion by homogenizing a known amount of oil, water, and emulsifier.
Then the amount of emulsifier adsorbed at the oil–water interface is determined
via a mass balance of the emulsifier; that is, the amount adsorbed at the oil–water
interface, which is found by considering the initial concentration of emulsifier in the
continuous phase, Cini , minus the amount remaining in the continuous phase after
emulsification, Cend . This is carried out experimentally by carefully separating the
droplets from the continuous phase by centrifugation or filtration and determining
the remaining concentration of the emulsifier (Tcholakova et al. 2002). The interfa-
cial area to which the emulsifiers are adsorbed is found by measuring the specific
surface area of the emulsion by either microscopy or an automated particle size ana-
lyzer. The specific surface area, S, is determined from the surface mean diameter, d32
d32 =
∑Nd i
3
i i
(3.2)
∑Ndi
2
i i
where:
Ni is the number of drops with diameter di
Because the specific surface area, S, is the sum of all the surface areas of all drops
divided by the sum of all their volumes (m2/m3), we can calculate S from d32:
4π(d32 /2)2 6
S= = (3.3)
(4/3)π(d32 /2)3
d32
Now, including this into the mass balance or the emulsifier over the continuous phase
and interface, we get
Here, Vcts and Vdisp are the volumes of the continuous and dispersed phases,
respectively, and ϕ is the volume fraction of dispersed phase, that is,
Vdisp
φ= (3.5)
Vcts + Vdisp
Typically, the values of ΓS for molecular food emulsifiers is around a few milligram
per square meter, but is much larger for particles, hundreds to thousands milligram per
square meter, as ΓS is also directly related to the thickness of the interfacial layer. These
estimates of surface load values provide some knowledge with respect to the minimum
amount of emulsifier that is required to make an emulsion having droplets of a given
size and the dispersed phase fraction. However, in practice, an excess of emulsifier is
often used, as not all emulsifiers are ideally adsorbed into the oil–water interface during
homogenization due to kinetic limitations, as well as due to the partitioning equilibrium
conditions between the interface and the continuous phase. Furthermore, the surface
load of some types of emulsifiers is also sensitive to formulation conditions such as ionic
strength, pH, the concentration of macromolecules, temperature, and so on.
d( 0 )t
ESI = (3.6)
d( t ) − d( 0 )
where:
d( 0 ) is the initial mean droplet diameter of the emulsion
d( t ) is the mean droplet diameter measured after a storage time, t (McClements
2005b)
Some of the main strengths of this method include that the mean droplet diameter
can be readily determined in analytical instruments, the evolution of particle size
microstructure is often a precursor to quality deterioration on the macrostructure
(creaming and phase separation, etc.) and can re-repeated over relevant time scale for
the shelf life of the product. A similar index is also sometimes used that compares
the specific surface area of the emulsions rather than just mean droplet size as a mea-
sure of how much coalescence has taken place. This surface coalescence index (SCI)
is more sensitive to the fate of smaller drops (as they have a relatively larger surface
are to volume ratio) and can be calculated by
S( 0 ) − S( t )
SCI = (3.7)
S( 0 )
where:
S( 0 ) is the initial specific surface area of the emulsion
S( t ) is new specific surface area of the emulsion measured after a storage time,
t (Anton, Beaumal, and Gandemer 2000)
S is calculated directly from 6/d32
It should be noted that there is no compelling evidence that a single index such as
EC, ESI, or SCI can be used to ultimately compare the effectiveness or the stability
of emulsifiers if they have been produced under different homogenization condi-
tions. Still, these indices are very useful when comparing a series of emulsifiers
of emulsion formulations produced under standardized conditions or in situations
when the influence of specific changes are being made to the formulation, pro-
cessing conditions, or functionality of a specific ingredient that is being studied
(McClements 2005b).
2gr 2 (ρ2 − ρ1 )
AQ 34 υStokes = − (3.8)
9η1
where:
g is acceleration due to gravity
r is the particle radius
ρ1 and ρ2 are the densities of the continuous and dispersed phases, respectively
η1 is the continuous phase viscosity
The settling or creaming rate of drops and particles indicated by Stokes equation is
somewhat idealized, as in reality, emulsions drops are not all the same size and will be
interacting during creaming or settling. Furthermore, Stokes law is mainly applicable
at low concentrations of the dispersed phase. However, Stokes equation does provide an
illustration of the factors that have the most impact on the gravitational tendency, specif-
ically the viscosity of the fluid surrounding the droplets, their relative density, and, to a
large degree, the droplet size due to the exponent. For example, an oil droplet creams at
a rate of 0.1 mm/day if its diameter is 0.1 µm, and will cream at a rate of 10 mm/day if the
diameter is 1 µm, if all other conditions remain constant. In many practical situations,
these conditions are not constant and are more complex; for example, there is often an
increase in the effective particle size during creaming due to coalescence, flocculation,
or Ostwald ripening (see Chapter 2), which results in Stokes under predicting the rate AQ 35
of gravitational separation (McClements 2007). Therefore, it is often more practical to
directly quantify gravitational separation of the emulsions during storage.
The extent of creaming or sedimentation in an emulsion can be monitored by
visual observation. This method is cheap and straightforward, only requiring the
emulsions to be stored in an appropriate environment in clear glass vials or test
tubes. The layer formed by creamed emulsion droplets can be readily seen, and often
the serum layer is transparent or optically distinct to such a degree that its height can
be determined, or its volume estimated. The emulsion index (EI) is a measure of the
volume of an emulsion layer formed relative to the total volume given by the follow-
ing equation, with the volumes defined in Figure 3.3:
Vemuls
EI = (3.9) AQ 36
Vtotal
The relative heights of the creamy layer is also used to define the creaming index (CI):
Hserum
CI = × 100% (3.10)
Hemuls
Vemuls Hserum
EI = CI = × 100%
Vtotal Hemuls
FIgure 3.3 (a) Test tube showing creamed emulsions as defined in EI; (b) schematic test AQ 37
tube showing layers as defined in CI.
φ
CI final = 1 − × 100% (3.11)
P
Knowing the expected CI final can be relevant if emulsions with different dispersed
phase volumes are to be compared, as the more dispersed phases, the lesser will be
the serum. This concept had also been extended to adjust for the fact that particles,
and especially the larger food-based ones used in stabilizing Pickering emulsions,
also contribute to the amount of dispersed phase observed. The total amount of non-
separated emulsion can be expressed as the relative occluding volume (ROV).
Vemuls
ROV = (3.12)
Vdisp + Vparticles
where:
Vemuls is the volume of the observed emulsion (i.e., the nonclear fraction) after
emulsification
Vdisp is the known volume of the added dispersed phase
Vparticles is the known volume occupied by the added particle stabilizers
1.1 6
1.0 5
Emulsion index
0.9 4
ROV
0.8 3
0.7 2
0.6 1
0.5 0
0.1 1 10 0.1 1 10
Storage time (weeks) Storage time (weeks)
FIgure 3.4 EI and ROV of quinoa starch granule-stabilized oil-in-water emulsions. (Data
from Timgren, A. et al., Procedia Food Sci., 1, 95–103, 2011.)
with varying dispersed phase fraction (oil content 12.5%–33.2%), but at constant
starch-to-oil ratio of 214 mg/mL oil. Here, we can see that although the EI
increases as expected with oil content, the ROV is higher for the less tightly
packed systems. It should be noted that in this system, there was no significant
change in droplet size over time or between formulations with different dispersed
phase fractions.
Although the use of digital camera has greatly simplified the analysis of visual
observations of gravitational separations, there are several limitations to the visual
inspection of gravitational separation. It is often difficult to distinguish between the
layers in creaming/settling emulsions by the visual observation of a glass vial or a test
tube. One means to overcome this limitation is using an apparatus that scans the height
of the glass tube with a monochromatic beam of light near infrared part of the spec-
trum while monitoring the amount of scattered and transmitted light. This can give
an improved accuracy with respect to the boundaries between the creamed and serum
layers, as well as the possibility to quantify the concentration of emulsion drops as a
function of height. Some modern commercial instruments have also implemented mul-
tiple light-scattering techniques (e.g., Turbiscan Lab) that enable the measurement of
concentrated emulsions and the measurement of both the particle size and phase thick-
ness continuously over time (Mengual et al. 1999), detecting the creaming long before
it is visible to the naked eye. The other major limitation of the gravitational separation
analysis is that it takes a significantly long time to monitor instability that may occur
after weeks of storage and that the storage conditions in reality are not necessarily those
found in a controlled laboratory environment. This can be overcome in two ways: (1) by AQ 38
increasing the gravitational field where the droplets cream/settle to accelerate storage
and (2) by exposing the emulsions to environmental stresses that may trigger instability.
storage to validate the methods before routinely using an accelerated test for a
given type of formulation (McClements 2007).
In addition to gravitational separation, coalescence can also be accelerated using
centrifugal methods, as these methods essentially force droplets together. In this
case, the coalescence stability is determined by measuring the change in droplet
size distribution and/or the extent of oiling-off after the emulsion has been cen-
trifuged for a specific speed and time. Here, the coalescence stability is quanti-
fied in terms of the maximum centrifugation force that the emulsion can tolerate
before a change in the microstructure is observed (droplet size and or oiling-off).
The particle size distribution of the emulsion droplets can be measured before and
after centrifugation and the data can be represented as either the entire distribu-
tion or ESI. Alternatively, Tcholakova et al. (2002, 2006) have developed a cen-
trifugal method that can provide quantitative data about O/W emulsions stability
to coalescence. An emulsion is added to a transparent centrifuge tube and is loaded
into a centrifuge. This emulsion is then subjected to a centrifugal acceleration at
an appropriate intensity and time. The oils droplets will tend to move toward the
axis of rotation (z direction in Figure 3.5) due to their relatively lower density. This
is the case for almost all food emulsions. Initially, the emulsion droplets form a
AQ 39 creamy layer where they are forced into close proximity but keep their initial form.
As the centrifugal force is increased, they are pressed tighter and tighter together
and eventually the interfacial layer surrounding and stabilizing the droplets will
AQ 40 rupture, releasing a layer of cream on the top of the emulsion column in the tube
(see Figure 3.5).
The critical pressure that the emulsion can withstand before the oil is released
CR
when the film ruptures is described as a critical osmotic pressure, POSM . For a full
derivation, refer to Tcholakova et al. (2002, 2006) and references therein.
Hc
(Voil tot − Voil rel )
∫
= ∆ρgk φ( z)dz = ∆ρgk
CR
POSM (3.13)
ATT
0
0 ζ0 ζ1 ζ2 ζ
ω
Cream
Oil Serum
Hrel HC
Z 0
FIgure 3.5 Schematic image of the thickness of the oil layer released during a forced
coalescence test.
where:
Δρ is the density difference between the oil and aqueous phases
gk is the centrifugal acceleration
φ(z) is the local volume fraction of oil along the z direction along the centrifugal
field
Voil tot is the total volume of oil in the emulsion
Voil rel is the volume of oil released
ATT is the interior cross-sectional area of the test tube containing the emulsion
After centrifugation, the height of the creamy layer, HC and oil released Hoil rel can
be easily measured, where Hoil rel = Voil rel / ATT . POSM
CR
may be readily calculated from
experimental data, if one assumes that the centrifugal field is homogenous through
the column of creamed emulsion, HC, and can be represented by the square of the
angular frequency, ω times the mean distance of the emulsion layer from the axis of
rotation, ζ:
ω2 (ζ1 + ζ 2 )
gk ≈ = constant (3.14)
2
Tcholakova et al. (2002, 2006) have proven that this is a reasonable assumption, as
more precise calculations that take into the account the spatial variation of the field
compared to using a mean distance gives a relatively small difference in the result,
and the imposed error is within the experimental accuracy of the measurements. This
method has been demonstrated to be particularly useful for monitoring the coales-
cence stability of different types of protein-stabilized emulsion with various composi-
tions (Denkov, Tcholakova, and Ivanov 2006, Tcholakova et al. 2002, 2003, 2006).
In addition to centrifugation, other types of accelerated coalescence tests include
subjecting the emulsions to other types stress such as mechanical forces (extended
homogenization, pumping, vibration, shearing, extruding, whipping, shaking, and
mixing) environmental stresses (freeze-thaw cycling, thermal processing, and heat
abuse), as well as compositional stresses (drying causing a change in solute com-
position, changes in pH and ionic strength, etc.). All of which with the purpose
of emulating some sort of typical event, environmental stress, or process that the
emulsion under consideration should withstand during processing, transport, shelf
life, and use. The formulation in general—and the performance of its emulsifier in
particular—is evaluated in a variety of conditions depending on its application to
establish a design space, in which a particular emulsifier is expected to successfully
function. Examples of test methods and experimental conditions/protocols can be
found in McClements (2007) and references therein.
100000
10000
1000
G′ and G′′ (Pa)
100
10
0
0.1 1 10
Frequency, f (Hz)
FIgure 3.6 Elastic modulus (G′, in Pa) and viscous modulus (G″, in Pa) versus frequency
(f, in Hz) for Pickering emulsions with 19% Miglyol oil-in-water (O/W) emulsion stabilized
by chitosan G″(closed squares), G′ (open squares) with 55% Miglyol O/W emulsion stabilized
by OSA-modified quinoa starch G″ (closed circles), G′ (open circles). AQ 41
10000
1000
100
G′ and G′′ (Pa)
10
0.1
0.01
1.00E − 01 1.00E + 00
Complex shear strain
FIgure 3.7 Elastic modulus (G′, in Pa) and viscous modulus (G″, in Pa, versus complex
shear strain) for Pickering emulsions with 19% Miglyol O/W emulsion stabilized by chitosan
G″ (closed squares), G′ (open squares) with 55% Miglyol O/W emulsion stabilized by OSA-
modified quinoa starch G″ (closed circles), G′ (open circles).
polymers only have to withstand the stress asserted by the droplet. Furthermore, this
also means that to predict the resistance of the system to creaming, the rheology has
to be measured at a low stress, which can be obtained by constant stress or creep
measurements. However, normally we would like the system to flow when handled;
therefore, a good rheological modifier should yield at higher stresses. In this respect,
stress curves are more informative.
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