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Fatigue of Glued in Rods in Engineered Hardwood Products Part I Experimental Results
Fatigue of Glued in Rods in Engineered Hardwood Products Part I Experimental Results
Fatigue of Glued in Rods in Engineered Hardwood Products Part I Experimental Results
To cite this article: S. Myslicki, O. Bletz-Mühldorfer, F. Diehl, C. Lavarec, T. Vallée, R. Scholz & F.
Walther (2019) Fatigue of glued-in rods in engineered hardwood products — part I: experimental
results, The Journal of Adhesion, 95:5-7, 675-701, DOI: 10.1080/00218464.2018.1555477
1. Introduction
1.1. Preamble
This paper is the first of a series of two; it focuses on experimental investigations,
starting with the fatigue characterisation of the GiR resulting in SN-curves by
variation of the type of rod (threated rod, rebar and stainless steel rebars), the
timber species (Beech-GL, Oak-GL and Beech-LVL) and five different adhesives.
For the fatigue investigations presented in this paper, the constellations with best
quasi-stastic performances were selected from a previous investigation,[1] for
which the stress ratio and embedment length has been varried. The second part
of this two-paper series[2] describes a methodology based on finite element
simulation for predicting the lifetime of GiR. This methodology concentrates
on wood/adhesive damage accumulation, which can be combined with conven-
tional steel fatigue models to design the lifetime of GiR.
Table 1. Compilation of general type approvals for glued-in metallic rods into softwood with
their possible applications.
National
Technical
Approval Validity
(NTA) period Subject of approval/Applicant Application
Z-9.1–705 25.11.2016 2K-EPX adhesive WEVO special resin For predominantly static loads,
to EP32 S with WEVO hardener B 22 TS for cyclic loads for reinforced steel
25.11.2021 glued in steel rods into timber/WEVO- rods in softwood-GL bei
CHEMIE GmbH
Z-9.1–707 02.06.2016 2K-PUR-adhesive LOCTITE CR 421 For predominantly static loads
to PURBOND for glued in steel rods into
02.06.2021 timber/Henkel & Cie. AG
Z-9.1–778 11.12.2017 2K-EPX-adhesive GSA-resin and GSA- For predominantly static loads
to hardener for glued in steel rods into
11.12.2022 timber/neue Holzbau AG
Z-9.1–791 16.06.2016 Connections with steel rods glued in fiber- For predominantly static loads
to parallel glulam wood for timber
16.06.2021 construction/Studiengemeinschaft
Holzleimbau e.V.
Figure 2. Fatigue behavior for wood and selected fasteners according to DIN EN 1995–-
2:2010–12, NTA abZ Z-9.1–557 and NTA abZ Z-9.1–705.
a) b)
Figure 3. Sketch of test specimens with dimensions in mm. (a) Embedment length lad = 10d. (b)
Embedment length lad = 6d.
a scientific point of view, failure modes associated to the adhesive or the wood are
of interest, because they provide the leverage to exclude them.
Although GiR are being used in several European countries, the design
rules and performance requirements are not yet unified, and existing design
approaches of GiR under static loads are largely empiric.[32] DIN EN 1995-
1-1/NA: 2013-08, in conjunction with national technical approval (NTA),
specifies the design and construction approaches of most European coun-
tries; however, they are limited to static loads. For non-predominantly static
stresses like cyclic loads, a general normative regulation is not yet available,
due to incomplete or missing experimental data. The following contribution
gives an overview and provides new findings, with regard to the fatigue
behaviour, on the basis of a series of experiments.
fk
ffat;d ¼ kfat
γM; fat
1R
kfat ¼ 1 log ðβ Nobs tL Þ 0
aðb RÞ
σ
R ¼ σ d;max
d;min
with -1 ≤ R ≤ 1
required. A comprehensive investigation for fatigue was carried out, for exam-
ple, for wood-concrete composite constructions with shear connections.[40] On
the basis of the test results, the fatigue coefficients, a and b, for solid wood,
glulam and laminated veneer lumber were determined for this type of joint and
are regulated in the NTA Z-9.1-557. Furthermore, the fatigue behavior of steel
reinforced steel rods glued into softwood glued laminated timber (GLT) with
WEVO EP32 (also used for this paper) has been investigated. The corresponding
NTA, Z-9.1-705, contains information for fatigue verification. Compared to
DIN EN 1995-2: 2010-12,[41] the factor for strength reduction is determined
using the following approach, without explicitely mentioning the factors,
a and b:
kfat ¼ R2 0; 02064 logðβ Nobs tL Þ þ R 0; 05425 logðβ Nobs tL Þ
0; 08029 logðβ Nobs tL Þ þ 1
Figure 2 illustrates the fatigue curves that result from the approaches outlined
above. In semi-logarithmic representation, starting from static load capacity,
they result in each case in a linear reduction of strength up to the predeter-
mined breaking load cycle number of N = 107.
1.5. Objectives
Most previous studies on the performance of timber joints with glued-in rods
focussed on determining the static short-term capacity, while extremely
limited studies were dedicated to determine their fatigue performance.
Those studies were limited to GiR in combination with softwood. The
objectives of the research presented herein were: i) to investigate the fatigue
performance of GiR in combination with hardwood; ii) determine the influ-
ence of a variaten of the joint members (rod, timber and adhesive) on the
fatigue performance, and; iii) determine the influence of embedment length
and stress ratio iv) draw conclusions for designing rules
2. Experimental investigations
2.1. Materials
Five different adhesives, listed in Table 3 with their mechanical properties,
were used: four two-component epoxy based systems (2K-EPX) and one two-
component polyurethane (2K-EPX).
In timber engineering the 2K-EPX Wevo 32 is widely used, especially for the
use of GiR in timber products as glued laminated timber (GLT) and laminated
veneer lumber (LVL), and is the only one within this study to have revceived
a national technical approval (NTA) for rebars glued-in softwood under fatigue
load. The two component epoxy (2K-EPX) Fischer FIS EM is an injection
THE JOURNAL OF ADHESION 683
mortar for the combination of anchor rods or threated anchors with concrete.
Weicon’s We PSC was developed for high strength up to 220°C and is alumi-
nium filled 2K-EPX. The 2K-EPX Wü 500, from Würth, is an injection mortar
for the fixation of achor bars in concrete, for which it has received a NTA. The
only two component polyurethane (2K-PUR) within this study is He 3146,
a product still in development, provided by Henkel as a substitute for the
CR421, a well established 2K-PUR in timber engineering.[12]
Three types of rods were considered in this research: threated rods and
different two types of rebars. The threated rods were M16–8.8 (abbrev. Thr.
Rod), which a nominal diameter of ⌀ = 16 mm, and further specifications to
be found in DIN 978; threaded rods consisted of stock material from the
shop. The first rebar type was a standard B500B (Rebar, stock material) while
the second type was an Inoxripp4486 (SST) composed of corrosion resistant
steel grade 1.4482 (S32001, according to DIN 10088) delivered by
Scheibinox/Germany; both rebars had a nominal diameter of ⌀ = 16 mm
according to DIN 488. Three timber products, beech GLT, oak GLT and
beech LVL, were used. All of them where mechanically characterised in
a previous study,[1] as where the adhesives and the rods.
The embedment length lad and the stress ration R were varied according to
Table 4. In order to derive a SN curve, each configuration required 5 cyclic
tests and 3 quasi-static tensile tests to be performed. In total, more than 70
individual fatigue tests were carried out.
a) b)
Figure 4. Manufaturing of GiR by injection process. (a) Wevo EP32. (b). Würth 500.
3. Results
3.1. Failure modes
In the low cycle fatigue range (LCF, N ≤ 103–104), the wood/adhesive-
interface repeatedly failed or wood splitting occurred, similarly to what had
been observed on the corresponding quasi-static tests.[1] For threaded rods
and the BST 500 S rebars, the failure mechanism changed at higher load
THE JOURNAL OF ADHESION 687
a) b) c)
Figure 6. Sample preparation and test setup for rods tested insulated. (a) Bonding rods into
sleeves. (b) Curing of the adhesive. (c) Fatigue testing.
Figure 7. Sinusoidal stress-time function with a stress ratio of R = 0.1 and R = 0.5.
cycles. In the high cycle fatigue range (HCF, N ≥ 104) the rods usually failed
by showing a typical fatigue fracture surface with a smooth fracture surface,
where crack propagation took place. The crack initiated at the threads for the
threated rods, and at the transition from a rib to the inner diamter of the
textured rebar surface.
688 S. MYSLICKI ET AL.
3.2. SN-curves
For the evaluation of the test results, SN-diagrams (applied maximum forces
vs number of cycles, Fmax vs. N) were derived from each test series, with the
number of cycles reported logarithmically. In order to determine the char-
acteristic coefficients, a and b, according to DIN EN 1995–2, tests with two
different stress ratios (R = 0.1 and R = 0.5) were carried out for selected test
configurations (Table 4).
Figure 9 shows two examples of SN-curves for glued-in threaded rods.
Looking at both test series, it became apparent that the data points for wood/
adhesive-interface failure and rod failure had to be described separately. The
data corresponding to wood/adhesive-interface failure was approximated by
a function of the form Fmax = a – b·log (Nf), with a and b constants to be
determined. If plotted on a linear-logarithmic scaling, the approximation
results in a straight line. In the diagrams, the averaged quasistatic strengths
are plotted at N = ¼ (one fourth of a full cycle, i.e. solely the loading branch).
The data corresponding to rod failure were approximated by a Basquin
equation Fmax = a · Nfb, which was only done in the HCF-range. Since no
macroscopic plastic deformation took place in this range, the approximation
curves in the diagramms are displayed from the elastic limit of the the rods
until the defined fatigue limit.
The experimental data, represented in Figure 9 for representative test
series, reveal that both approximation curves intersect at a force of approxi-
mately 70–80 kN. The slope of the straigth line (wood/adhesive-interface
failure) is b = -9.8. It can be seen that at a maximum force of Fmax = 20 kN,
GiR survive 2·106 cycles; accordingly, fatigue strength can be estimated as
a) b) c) d) e)
Figure 8. Representative failure patterns observed in the fatigue tests. (a) Fracture of threated
rod. (b) Fracture of rebar. (c) Wood/Adhesive failure. (d) Splitting of GLT. (e) Splitting of LVL.
THE JOURNAL OF ADHESION 689
a) b)
Figure 9. SN-curve for selected configurations with threaded rods. (a) Beech-LVL-He 3146-thr.
rod. (b) Oak-GL-Weco 32-thr. rod.
a) b)
Figure 10. SN-curve for selected configurations with rebars. (a) Oak-GL-He 3146-Rebar. (b)
Beech-GL-Weco 32-Rebar.
690 S. MYSLICKI ET AL.
Oak-GL-He 3146-Rebar is, with a = –4.6, lower than for the configuration
Beech-GL-Wevo 32-Rebar, with b = –6.4. In comparison with the glued-in
threaded rods, both lines exhibit significant lower slopes. The Basquin
equations of both examples show significant differences, and the fatigue
strength is at about 40 kN for both. This can be explained by the low
number of experiments for the approximation for rod failure, which are in
the HCF-Range, where the statistical scatter is known to be way higher
than in LCF-range.[42]
Results of GiR with stainless steel rods (SST) are shown in Figure 11. No
single test resulted in fatigue failure of the rod. The straight line that
approximate the wood-adhesive failure showed a slope of b = –6.9 for the
test configuration Oak-GL-Wevo 32-Rebar, and b = –6.6 for the test config-
uration Beech-GL-Fi EM-SST, respectively. This is siginificantly lower than
the glued-in threaded rods, and slightly higher that glued-in rebars. In both
examples a fatigue limit of 50 kN was observed, which is about 50% of the
corresponding quasi-static strength.
Finally, Table 5 summarizes the experimental investigations for a stress ratio
of R = 0.1 and an embedment length of lad = 10 × d. All test series could be
groupped according to the type of glued-in rods, as corresponding SN-curves
showed similar characteristics, which was particularty obvious for the fatigue
strength. The fatigue strength for the threaded rods are Fmax = 20 kN, for rebars
(BST 500 S) Fmax = 40 kN, and for Inoxrib4486 Fmax = 50 kN. Although the
quasi-static strength for glued-in threaded rods was the highest, they exhibited
the lowest fatigue strength; this can be explained by the fact that the threads
represent a particularly unfavourable high notch type. Because surface texturing
of standard and SST rebars were similar, the higher fatigue strength of SST
could only be tracked back to the superior fatigue strength of the material itself,
hinted at by the higher quasi-static strength thereof.
a) b)
Figure 11. SN-curve for selected configurations with sst-rebars. (a) Oak-GL-Wevo 32-Rebar. (b)
Beech-GL-Fi EM-SST.
Table 5. Compilation of the mathematical descriptions of the failure mechanisms for R = 0.1.
Mean of stastic Load level at transition of Static strength Fatigue
Test configuration strength failure mode Wood-adhesive failure Rod fracture of rods strength
Beech-GL – Wevo 32 – thr. Rod 136.5 kN ̴ 105 kN Fmax = 131.7–8.0 log (Nf) Fmax = 460,5 Nf–.19 137.5 ± 1.5 kN 20 kN
Beech-GL – He 3146 – thr. Rod 129.4 kN ̴ 90 kN Fmax = 125.6–8.2 log (Nf) Fmax = 1596,2 Nf–.30
Oak-GL – Wevo 32 – thr. Rod 115.8 kN ̴ 65 kN Fmax = 110.2–9.3 log (Nf) Fmax = 5529,0 Nf–.41
Beech-LVL – He 3146 – thr. Rod 124.9 kN ̴ 75 kN Fmax = 119.0–9.8 log (Nf) Fmax = 3675,4 Nf–.37
Beech-LVL – Wü 500 – thr. Rod 131.0 kN ̴ 100 kN Fmax = 127.6–6.4 log (Nf) Fmax = 1861,7 Nf–.31
Beech-GL – Wevo 32 – Rebar 102. kN ̴ 70 kN Fmax = 99.0–6.4 log (Nf) Fmax = 2226,0 Nf–.29 125.0 ± 0.6 kN 40 kN
Beech-GL – He 3146 – Rebar 96.1 kN ̴ 60 kN Fmax = 94.3–5.4 log (Nf) Fmax = 798.4 Nf–.20
Oak-GL – He 3146 – Rebar 87.3 kN ̴ 65 kN Fmax = 87.3–4.6 log (Nf) Fmax = 423.4.4 Nf–.16
Oak-GL – Wevo 32 – SST 101.8 kN Does not apply Fmax = 99.0–6.9 log (Nf) Not determined 169.0 ± 0.6 kN 50 kN
Oak-GL – Fis EM – SST 100.6 kN Does not apply Fmax = 98.7–6.6 log (Nf) Not determined
Oak-GL – We PSC – SST 90.7 kN Does not apply Fmax = 99.0–6.9 log (Nf) Not determined
THE JOURNAL OF ADHESION
691
692 S. MYSLICKI ET AL.
a) b)
Figure 12. Influence of the embedment length on the fatigue behavior for following parameter
combinations (a) Beech-LVL-Wü 500-thr. rod. (b) Oak-GL-We PSC-SST.
composed of stainless steel the reduction of the embedment also leads length
to a significant reduction of the fatigue strength.
a) b)
Figure 13. Influence of the stress ratio on the fatigue behavior for following parameter combi-
nations (a) Beech-GL-He 3146-thr. rod. (b) Oak-GL-Fi EM-SST.
694 S. MYSLICKI ET AL.
4. Discussion
4.1. General recommendations
The presented SN-curves allowed assuming that SN-curves were similar for
identical types of glued-in rods, and that the fatigue strength is mainly
determided by the rod type. Therefore, it appeared reasonable to analyse all
derived experimeted data differentiated by rod type, and elaborate a suggestion
for design rules based thereupon. The comprehensive experimented data for
each rod type is summarised in the separate diagram Figure 14.
The straight lines proposed for describing the fatigue behavior of each
combination are based on the 5% quantile value from the short-term tensile
tests, and begin at N = ¼. The coefficients a and b are derived, so that the
proposed straight lines fit the experimental data for both investigated stress
ratios. Subsequently, both straight lines run below the experimental results
for the respective stress ratios R, until fatigue strength is reached (assuming
β = 1). For the threaded rods glued in hardwood, a = 6 and b = 1.35 are
proposed, for glued-in BST 500 S rods the fatigue behavior can be described
well with a = 6 and b = 2.1. Based on the available test for glued-in Inoxripp
4486 rebars the proposed design curve with a = 6 and b = 2.8 best fits the
experimental data.
It must be reminded that the experimental results presented herein were
obtained on different experimental constellations (wood species, adhesive,
and rod type) and should be validated with respect to other embedment
depths and stress ratios. Table 6 shows a final compilation of the results.
There is still considerable optimisation potential with regard to the fatigue
coefficients, a and b, by considering the individual experimental constella-
tions separately. Therefore, more test data for each individual test data must
be carried out to widen the statistical basis.
a) b)
c)
Figure 14. SN-curve with all experimental data for lad = 10 d and R = 0.1 according to the type
of rod. (a) Threaded rod 8.8. (b) Reinforced steel BST 500 S. (c) Reinforced steel BST 500 B NR –
Inoxripp 4486.
Table 6. Characteristic values for the design curves differentiated according to the type of rod.
Coefficients acc. to
DIN EN 1995–2
Test series Quasi-statsic strength fk1,k a b
Threaded rod 8.8 78.25 kN 9.73 N/mm2 6.0 1.35
Reinforced steel BST 500 S 76.45 kN 9.51 N/mm2 6.0 2.6
Reinforced steel BST 500 B NR – Inoxripp 4486 76.16 kN 9.47 N/mm2 6.0 2.8
this hypothesis, additional tests were carried out on the rods themselves.
Figure 15 compares the data points and resulting Basquin-curves for the rods
tested as glued-in the wood and as isolated elements, respectively.
Although the quasi-staisc strength of the threaded rod was about 10 kN
higher than rebars, rebars generally showed a lifetime in the HCF-range about
one decade higher. The rebars tested alone resulted in a higher fatigue coeffi-
cient (b = –0.36) than the fatigue coeffiecient when glued-in wood (b = –0.25).
Nevertheless, the Basquin-curves were close to each other, as all data points
related to rebars in HCF-range can be seen to follow a common rule according
to Basquin when statistical spread is considered.
696 S. MYSLICKI ET AL.
Figure 15. Comparison of SN-curves of threaded rods and rebars considered in insulation and
glued-in hardwood.
For threaded rods the stastistical spread is higher for the rods glued in
hardwood, if compared to the rods tested alone. Nevertheless, the
Basquin-curves for glued-in threaded rods and individual threaded rods
are in good agreement. The fatigue coefficient of the curve corresponding
to threaded rods is b = –0.4, which is higher than the fatigue coefficient
for glued-in threaded rods of b = –0.27; the difference is largely due to
statistical spread.
4.3. Comparision of test data for Wevo 32 with the NTA abZ Z-9.1–705
Figure 16 compiles all test results in which the Wevo EP 32 adhesive was
used. The diagram diagram also shows a straight line related to the fatigue
strength reduction according to the NTA abZ Z-9.1–705. By directly
comparing the experimental data to the suggested approximation, it
becomes evident that the potential of the connection approach has not
yet been exhausted; this is particularly true for quasi-static strength and
the LCF-range.
THE JOURNAL OF ADHESION 697
Figure 16. Comparison of the test data with the NTA for the adhesive system WEVO EP 32 (lad
= 160 mm, d = 16 mm, R = 0.1).
5. Conclusion
More than 70 fatigue tests on glued-in rods in hardwood were performed, in
which different types of rods (threaded rods, standard rebars and inox
rebars), wood species (beech GLT, oak GLT, and beech LVL), adhesives
(2K polyurethane and epoxy), embedment lengths (6 × d and 10 × d) and
stress ratio (R = 0.1 and 0.5) were varied. The results allowed drawing the
following conclusions:
Funding
This work was financially supported by the Forschungsvereinigung Internationaler Verein für
Technische Holzfragen e.V. (iVTH) program IGF-18266 N funded by the German Federal
Ministry for Economic Affairs and Energy.
ORCID
T. Vallée http://orcid.org/0000-0002-9807-458X
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