CS Sep 2020 PDF

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MONTH = SEP 2020 Average Raw Oil FFA 13.

26
Total Oil Process: 2499.475 M.T
Kind off oil = Refined Rice bran oil. Total Oil Production: 2211.690 M.T Total Processing Hrs 384
Oil Under Process: 589.601 M.T
Per Hrs Ref. Produ. : 5.760 M.T 138.231 Per Day
Qty/Loss/ Total Per.Ton
Section Description % Loss % Loss Rate/Kg Amount
Rec Value Value
Chemical Gums/Neutralisation/Deg 0.00 2.75 61.240 79508 4869069.92 1948.04
& Physical Fatty Acid/FFA 0.00 13.26 308.807 79508 24552626.96 9823.11
Loss Wax 0.00 3.11 77.761 79508 6182621.59 2473.57
Bleached Oil Loss 0.00 0.42 10.523 79508 836662.68 334.74
Moisture Loss 0.00 0.30 11.029 79508 876893.73 350.83
STERINE 0.00 0.00 0.000 79508 0.00
Unknown Loss 0.00 0.20 4.650 79508 369712.20 147.92
Total Process Loss = 0.00 20.04 474.01 37687587.08 15078.20 37687587.08

Recovery Wax 77.761 15115 1175357.52 470.24


gums 0.000 1000 0.00 0.00
Fatty Acid 148.090 64500 9551805.00 3821.52
EST OIL 166.550 79508 13242057.40 5987.30
Spent Earth 56.822 3692 209786.82 83.93
STERINE 0.000 50000 0.00
Lecithin 61.240 18775 1149774.26 460.01

Total Recovery from Byproduct = 25328781.00 10133.64 25328781.00


Net Loss = 4944.56 12358806.08

Direct Tonsil 134 0.000 0 0.00 0.00


Chemicals PREMIER 0.650 30000 19500.00 7.80
Bajaj Excel 26.090 13636 355773.15 142.34
AV 111 14.350 8000 114800.00 45.93
Activated Carbon 1.000 85000 85000.00 34.01
Filter Aid Powder 0.000 0 0.00 0.00
GLC 25.935 66491 1724450.57 689.93
Citric Acid 0.000 0 0.00 0.00
Phosphoric Acid 4.865 79382 386194.65 154.51
Salt 0.000 0 0.00 0.00
T.B.H.Q 0.000 0 0.00 0.00
Caustic Soda Flakes 0.500 37544 18772.12 7.51

Total Direct Chemical Cost = 2704490.49 1082.02 2704490.49

Indirect Used Chemical in ETP, RO, Boiler &


Chemicals Cooling Tower . Rs.7000 /- Per Day. 291.60 111974.40 44.80
Lubricate Used In - Pump, Gear Box,
DG & Bearing. Rs. 200 /- Per Day. 8.33 3198.72 1.28
Total Indirect Chemical Cost = 115173.12 46.08 115173.12
Analytical Laboratory Rs. 1500 /- Per Day 62.50 24000 9.60
Total Analytical Cost = 24000 9.60 24000

Power & Fuel Steam (HUSK) 460.000 4500 2070000 828.17


Diesel 6000 65.00 390000.00 156.03
Power/Electricity 215000 9.00 1935000.00 774.16
Total Power & Fuel Cost = 4395000.00 1758.37 4395000.00
Cost Per Ton = 7840.63 19597469.69

Fixed Cost Store & Spare 3000/-per day 125 48000.00 21.70
Salary & wages Rs.2000 /- per Hrs. 2000 768000.00 347.25
Telephone &
Rs.50/- per Hrs. 50 19200.00 8.68
Stationery
R & M ( Mech/Electrical/Civil ) Rs. 3000/- per day 125 48000.00 21.70
Total Fixed Cost = 883200.00 399.33 883200.00
After Add. Fixed Cost - Per Ton Production cost = 8239.97 20480669.69
Cost Per kg 8.24

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