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A Method For Estimating Transformer Temperatures and Elapsed Lives Considering Operation Loads
A Method For Estimating Transformer Temperatures and Elapsed Lives Considering Operation Loads
*.
Department of Electrical Engineering, Chung Yuan Christian University
No.200, Chung Pei Road, Chung Li, Taiwan
CYL@cycu.edu.tw
**
Department of Electrical Engineering, National Taiwan University of Science and Technology
No.43, Sec.4, Keelung Rd., Taipei, Taiwan
hcchang@mail.ntust.edu.tw
***
Department of Electrical Engineering, National Chin-Yi University of Technology
No.35, Lane 215, Sec. 1, Chungshan Road, Taiping, Taichung, Taiwan
hcchen@ncut.edu.tw
Abstract: - A simplified temperature model is presented to substitute for the traditional temperature
measurement. First, the temperature model of a transformer, based on IEEE std. C57.91, is briefly reviewed and
then a load assumption is proposed to simplify the temperature formula. Second, a test case from the appendix
of IEEE C57.91 is used to indicate that the measured and calculated temperatures are nearly the same using the
proposed method. Finally, error analysis illustrates that the simplified models can be an alternative way to
calculate the transformer temperatures and the transformer elapsed life.
ki ratio of initial load to be carried to 100% The operating load k could be instead of initial
rating. load ki or ultimate load ku, because the simplified
n empirically derived exponent used to model (12) ignores the minor effect of the ultimate
calculate the variation of ∆ΘTO with and initial load of a transformer. The following
changes in load. sections will use the simplified models to calculate
m empirically derived exponent used to the elapsed life of a transformer.
calculate the variation of ∆Θ H with In observing characteristics of a transformer in
changes in load. temperature using (12), some variables of (8)-(11)
are assumed to be constant. Fig. 1 shows the plots of
temperatures of a transformer with respect to
2.2 Load assumption changes in loading level of the transformer. The
Several precise temperatures used in (4)-(7) can be
temperature rises in oil ∆ΘTO by (10) and in winding
obtained from the initial load ki and the ultimate
∆Θ H by (11) are also given. This means the final
load ku. In practice, the ki is close to ku when the
duration of operation is short enough. Thus, the hottest-spot temperature Θ H in (12) can be
minor load difference between the initial and determined by managing the load k when the
ultimate state in this paper is neglected to facilitate a ambient temperature Θ A is assumed to be constant
quick calculation, especially in the event of an [10].
emergency overloading. For the purpose of simulation in this paper, some
From (4)-(7), the assumption, k = ki =ku, yields values in (8)-(12) are assumed to be constants, as
the following equations (8) and (9), follows : n = 0.42 , Θ A = 25 °C , m = 0.8 , R = 1.0 ,
n normal insulation life = 180,000 hours,
⎛ k2R +1⎞
∆ΘTO ,U = ∆ΘTO ,i = ∆ΘTO , R × ⎜ ⎟ (8) ∆Θ H , R = 40 °C , ∆ΘTO , R = 45 °C .
⎝ R +1 ⎠
∆Θ H ,U = ∆Θ H ,i = ∆Θ H , R × k 2 m . (9)
160
From (2) and (3), the assumption, k = ki =ku,
ΘH
yields the following equations (10) and (11), ∆Θ TO
Temperature (degrees C)
140
∆Θ H
n ΘA
⎛ k2R +1⎞
∆ΘTO = ∆ΘTO ,i = ∆ΘTO , R × ⎜ ⎟ (10) 120
⎝ R +1 ⎠
60
∆Θ H = ∆Θ H ,i = ∆Θ H , R × k 2 m (11)
40
1.8
()
Case 1: Mild overload case
1.8
1.5
Case 2: Short-time emergency
load case
(17, 1.69)
1.5
Load (pu.)
Load (pu.)
1.2
0.9
0.9
0.6 0.6
0 4 8 12 16 20 24
0 4 8 12 16 20 24
Time (h) Time (h)
(a) (b)
110 160
100 140
90 120
80 100
70 80
60
0 4 8 12 16 20 24 0 4 8 12 16 20 24
Time (h) Time (h)
(a) (b)
reflected immediately from the load increasing 1.2(pu.). The highest temperature point shows up
because of the physical property of transformers, when the operating load is 1.08(pu.). The
which means the temperature of transformer need phenomenon is called temperature lag in this paper.
the time to accumulate heat when the load increases. In addition, when the operating load decreases and
Thus, the variations of the hottest-spot temperatures back to the end point of Fig. 4(a), 0.79(pu.), the
are shown in Fig. 3 (a) and (b), respectively, temperature is larger than the temperature when the
measured by IEEE C57.91 [8]. The maximum operating load is around 0.79(pu.) in the section 1 of
hottest-spot temperature at the mild overload and Fig. (4). At this moment, the transformer keeps part
short-time emergency load are 130 (°C) and 180 of the heat, and the characteristic will not the same
(°C), respectively, in the 18th and 17th hour, as the situation from the beginning.
respectively. In Fig. 4(b), the highest temperature of the short-
To easily observe the physical property of the time emergency load case is 180 (°C) when the
transformer, we combine Figs. 2 and 3 to draw the operating load is 1.69 (pu.) at the 17th hour. At the
simplified curve to illustrate the characteristic 18th hour, the load decreases largely and suddenly
variation of transformer temperatures when the and the temperature also decreases largely. The
loads vary, as shown in Fig. 4. In Fig. 4(a), the temperature lag is not much conspicuous as the
temperature of the mild overload case only reaches mild overload case of Fig. 4(a).
125(°C), not the point of highest temperature,
130(°C), when the load increases from 0.6 (pu.) to
Tempueratures (C)
(1.08, 130)
140 140
Section 2
溫度
120 120
Secondary
(0.79, 87.6)
100 high temperature 100
(1.2, 125)
(0.6, 80) End
Beginning Beginning End
80 Section 1 80
(0.84, 74.2)
60 60
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 0.4 0.6 0.8 1.0 1.2 1.4 1.6
負載 Loads (pu.) 負載 Loads (pu.)
(a) (b)
3.2 Elapsed Life Calculation temperature to the elapsed life in Fig. 5 is called the
Fig. 5 illustrates the construction of the following calculation method.
case studies. There are two methods to estimate the
elapsed life a transformer: the measurement method
and calculation method. 3.2.3 Comparison
From another perspective, the stage 1 of Fig. 5
depicts the calculation way from the load to the
3.2.1 Measurement method temperature by (8)-(12), and the stage 2 of Fig. 5
The temperature data from IEEE std. C57.91 is shows the calculation way from the temperature to
measured, which is treated as real in this paper. elapsed life by (15). Finally, we compare the
Although we do not the submit any measurement temperature error between utilizing the calculation
manner in this paper, and just use the measured and measurement methods, and compare the elapsed
temperature, called temperature data in Fig. 5, from life error between the two methods.
IEEE std. C57.91 to be the base of the comparison,
the procedure from the temperature data in Fig. 5 to
the elapsed life in Fig. 5 is called the measurement
method for easily discussed.
H o tte st-sp o t te m p e ra ru re s
160 160 Max.
Max. (17, 180) in measurement
140 (18, 130) in measurement 140 (17, 177) in calculation
(17, 128) in calculation
(d e g re e C )
(d e g re e C )
120 120
100 100
80
80
60
0 4 8 12 16 20 24 0 4 8 12 16 20 24
Time (hours) Time (hours)
(a) (b)
3.3 Numerical results and comparisons transformer temperatures with the two cases by the
According to (12), the hottest-spot temperatures of two methods. The measurement temperatures of
the mild overload case and of the short-time Table 2 is the same as the temperatures of Table 1.
emergency load case can be obtained utilizing the The calculation temperatures is obtained from the
current loads. The temperatures obtained utilizing load data in Table 1 and the proposed model in (8)-
the measurement method and the calculation method (12). The temperatures are the same no matter the
are illustrated in Fig. 6(a), in which the temperatures temperatures obtained in the mild overload case or
obtained utilizing the measurement method is nearly in the short-time emergency case, beside the
the same as that obtained utilizing the calculation temperature of the 17th hour.
method. Even in the case of short-time emergency,
the temperature errors between the two methods are 40
Short-time emergency load
small, as shown in Fig. 6(b). (8, 31.6) Mild overload
30
The calculation method ignores the physical Comparison between
the methods of measurement and calculation
property of transformer and immediately response
Error of temperatures (%)
20
the temperature from the load data variations. In
Figs. 6(a) and 6(b), the temperatures of the 10
overload case and the short-time emergency load in which the error at the 24th hour is smaller than
case can be obtained. The FEQA obtained utilizing 6% in case of mild overload or of short-time
the measurement method and the calculation method emergency load. Although the huge temperature
are illustrated in Fig. 8(a), in which the FEQA errors are from the 8th hour to 16th hour in cases of
obtained utilizing the measurement method is nearly heavy loads, the final FEQA is the determiner in
the same as that obtained utilizing the calculation calculating the elapsed life, and the temperature
method, even in the case of short-time emergency. error in the final hour is small. The results mean that
The error of the FEQA between utilizing the two the equivalent aging factor FEQA and the elapsed life
methods are shown in Fig. 9. In Figs. 9(a), the error obtained utilizing the measured method is nearly the
of equivalent aging factors obtained by measured same as that obtained utilizing the calculated
and calculated method are almost the same in case method.
of short-time emergency or of mild overload. The
enlarged figure of Fig. 9(a) is illustrated in Fig. 9(b),
load case
Measurement method
E q u iv a le n t a g in g f a c to r ( h )
480 300
30 200
20
100
10
0
0
0 4 8 12 16 20 24 0 4 8 12 16 20 24
Time (hours) Time (hours)
(a) (b)
Fig. 8. Variations of equivalent aging factors.
(a) Mild overload case. (b) Short-time emergency load case.
100
40 6% error
0
0
-100
0 4 8 12 16 20 24 16 18 20 22 24
Time (h) Time (h)
(a) (b)
Fig. 9. Error of equivalent aging factors obtained by measured and calculated method.
(a) Overall view. (b) Zoom in view.
3.3 Case discussion
In this paper, the temperatures data in the Table 3 Error of the elapsed life difference
Measurement method is for IEEE C57.91 and the FEQA Elapsed life Error
Case Error
data of temperatures of the Calculation method is (hours) (%) (%)
obtained by the proposed method. We use the Measurement 25.9 0.014
Case 1 2.63
Calculation 26.6 0.015
temperatures to calculate the FEQA and elapsed life,
Measurement 446 0.248
as shown in Table 3, in which Table 3 depicts the Case 2 5.71
Calculation 473 0.263
elapsed life of a transformer caused by the
temperature effect from the 1st hour to the 24th hour.
The measured temperatures in the appendix of IEEE 4 Acknowledgement
C57.91 [8] are used to calculate the FEQA , as shown Support for this research by the National Science
in the first column of the two cases in Table 3. Council of the Republic o China under Grant NSC
Meanwhile, the calculated temperatures can be 97-2218-E-033-004 is gratefully acknowledged.
obtained by means of the measured loads and the
proposed method, as shown in the second column of
the two cases in Table 3. Thus, the elapsed life can 5 Conclusion
be calculated from FEQA in these cases. Finally, the This study presents a simplified temperature model,
difference in error between the two methods shows based on IEEE std. C57.91, which provides a way of
that the elapsed life calculated by IEEE C57.91 is calculating the relationship between the loads and
nearly the same as that calculated by the proposed temperatures of a transformer. According to the
method. calculated temperatures, the elapsed life of a
As previously noted, each transformer may have transformer can be obtained by the IEEE life
its own characteristic parameters. Appropriately fundamental model. Finally, the measured
manipulating the parameters is necessary to various temperatures from the case study of IEEE C57.91
cases. Although the error of elapsed life between the are used to be contrast with the calculated
two methods would be changed by the varied temperatures. The error between the elapsed lives of
parameters of the various tested transformer, the the measured temperatures and the calculated
paper provides an alternative method to estimate the temperatures is slight. This means that the proposed
transformer temperatures and the results can be a method can be an alternative means of calculating
niche to further research in relative applications. the temperature and elapsed life of a transformer.
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