Welllift Installation and User Guide For: Pwls0001 - Modbus Unit Pwls0004 - Power Supply Unit

WellLIFT Installation and User Guide
for:
PWLS0001 – Modbus Unit
PWLS0004 – Power Supply Unit
Document: 186100Y
Edition 001
Dated: 26 November 2009
Proprietary Information
Information in this document is subject to change without notice and does not represent a commitment on the part of Baker
Hughes Limited. No part of this manual may be reproduced of transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording or information storage and retrieval systems, for any purpose other than the
purchaser's personal use, without the express written permission of Baker Hughes Limited.
Copyright Information
Copyright © 2008-2009 Baker Hughes Limited. Copyright. All rights reserved.
Trademarks
Modbus is a trademark or registered trademark of Schneider Automation Inc.
WellLIFT™ and WellLIFT-H™ are trademarks of Baker Hughes Incorporated
All other trademarks acknowledged.
Editions
Edition 1.00 November 2009 186100Y-001 Split from 190100Y-003
Catalogue numbers
Baker Hughes Catalogue numbers PWLS0001 and PWLS0004
2
TABLE OF CONTENTS
SECTION 1: INTRODUCTION 7
About This Guide 9
Introduction 9
Conventions of the guide 9
Introduction 11
General Description 11
Basic Operation 11
Commissioning 11
System Diagnostics 11
Gauge interface unit 12
Modbus interface unit 12
Architecture 12
Features 13
Options 13
Glossary 13
SECTION 2: USER GUIDE 15
Safety Recommendation 17
Safety during installation 17
Manual handling 17
Surface System Operation 19
Power Supply Unit 19
LEDs 19
Modbus Interface Unit 19
LEDs 19
Stacking Modbus interface units 19
Communications 20
Changing units of measurement on a WellLIFT system 21
Before you start … 21
Connect the Modbus interface unit to a PC 21
Change from °C to °F 21
Change from PSI to Bar 22
Re-connect the Modbus interface unit 22
User Maintenance 23
General Maintenance and Safety 23
Manual handling 23
Specifications and Rating 25
Physical specification 25
Temperature 25
Other 25
Electrical specification 25
References 25
3
SECTION 3: INSTALLATION GUIDE 27
Pre-installation checks 29
Initial checks 29
Wiring notes 30
Low voltage/signal connections 30
Installation 31
Mechanical Installation 31
Electrical Installation 31
Mechanical Installation 31
Electrical Installation 32
Modbus Registers 32
System overview 33
Surface System Set-Up 35
Baud rate 35
Pinout 36
Optional test port lead 36
Maintenance 39
Manual handling 39
Tools for WellLIFT installation (MIU and PSU) 39
Surface equipment spares 40
SECTION 4: APPENDICES 41
Appendix A: Troubleshooting 43
IMPORTANT SAFEGUARDS 43
WARNING 43
Initial tests 43
WellLIFT fault diagnosis: 1 44
WellLIFT Fault diagnosis: 2 45
WellLIFT Fault diagnosis: 3 46
Gauge Interface Unit 47
Appendix B: Modbus Communications 49
Modbus communications 49
Read only data registers 49
WellLIFT 50
Phoenix 51
Changing slave addresses 52
If you do not know the current address… 52
If you know the current address… 52
Reset the current leakage baseline (Install Current) 52
Using the commissioner software to change settings 52
4
Connect the Modbus Interface Unit to a PC 53
Changing the slave address 53
Reset the current leakage baseline (Install Current) 53
Reverse the Motor Winding Temperature 53
Reset the Motor Winding Temperature 54
Appendix C: Control Schematics 55
Appendix D: Outline Drawing 61
5
6
SECTION 1: INTRODUCTION
8
About This Guide
About This Guide

Introduction
This is the Installation and User Guide for the WellLIFT Modbus Interface Unit (PWLS0001) and WellLIFT
24V Power Supply Unit (PWLS0004).
To find information in this guide look at the contents list at the beginning of the guide.
The Guide is split into four sections:
• Section 1: Introduction
• Section 2: User Information
• Section 3: Installation
• Section 4: Appendices
The Installation section of this Guide is intended for use by trained personnel only.
Conventions of the guide

This User Guide uses standard text formats to help you locate information in the guide:
• Button names are written in smallcaps, e.g. EXIT
• Useful information is included in a note format, e.g.:
Specific installation instructions are included in Section 3 of this Guide and are intended for trained
personnel only.
This guide describes equipment that works at high voltages. There is a risk of electric shock when
working on this equipment if proper safety precautions are not taken.
Where there is a risk of electric shock, a warning symbol is displayed on the page, beside the text.
For example:
As lethal voltages may be present, WellLIFT equipment should be installed,
adjusted and serviced by qualified electrical maintenance personnel. Before
beginning any work, ensure power is disconnected and locked out.
9
About This Guide
10
Introduction
Introduction
This section of the manual contains general information regarding the WellLIFT systems.
Specific installation instructions are included in Section 3 of this Guide and are intended for trained
personnel only.
Instructions for the software used to collect the data are in separate chapters of this Guide. Refer to the
Commissioner Software User Guide for information about the test software.
General Description
WellLIFT is a down-hole measurement system designed for use with electrical submersible pumping
(ESP) equipment in oilfield, water, mining and other applications. When installed, WellLIFT provides
highly accurate, reliable measurements of down-hole pressure and temperature.
WellLIFT can be used as a stand-alone unit or as part of a system that includes a variable speed drive
(VSD) or motor controller.
Basic Operation
The Gauge Interface Unit, GIU, superimposes a high (160VDC) DC voltage via the HVI Panel onto the 3
phase down-hole AC power cable. This voltage supplies power to the MGU and allows the MGU to
communicate back to the surface.
The MGU intermittently alters the DC current it draws, creating a modulated DC current on the AC
power cable. This modulated current is routed through to the GIU, which decodes the embedded serial
information.
The Modbus Interface Unit (MIU) translates and stores the data transmitted by the GIU ready to be read
by a third party master, e.g. a drive controller, SCADA system or a PC.
Commissioning
WellLIFT is designed to be a simple, stand alone system that does not need to be calibrated by the
operator and needs a minimum amount of configuration in the field.
WellLIFT equipment is not intended for on-site repairs. Where possible a faulty unit should be
returned to Baker Hughes in Aberdeen for repair and a new unit installed.
System Diagnostics
When the system is running, 6 LEDs show how the system is operating.
Three of the LEDs are on the GIU and give a visual diagnostic of the system’s performance across the HV
power link. The remaining 3 LEDs are on the Modbus interface unit and give general information
regarding the surface communications.
In a WellLIFT HVI Panel the GIU LEDs are behind the gland plate on the bottom face of the HVI Panel.
11
Introduction
Gauge interface unit

Name Colour Description
Transmit Yellow Goes ON/OFF when a data packet is sent to the Modbus
interface unit.
Tool Green Goes ON/OFF each time a valid gauge data packet is received.
Heartbeat Red Pulses at different rates to indicate the condition of the on
board processing of gauge data:
• Slow (approximately every 4 seconds) indicates system is
idle
• Fast (approximately every 1 second) indicates data
processing
If the pulse rate for this LED is more than 2 a second, this
indicates excessive noise on the line.
Modbus interface unit

Name Colour Description
Power Green Lights when the 24v rail is powered.
Tool Comms Yellow Lights when a data packet is received from the HVI panel:
• Off and blinking on – surface data only
• On and blinking off – surface and down-hole data
Modbus Comms Yellow Lights when its Modbus address is polled by the Modbus
master.
If the LED pattern does not match the above or no data is available please refer to Appendix A:
Troubleshooting for a troubleshooting guide.
Architecture
A WellLIFT system includes:
• Downhole gauge: Either:
o WellLIFT-E (standard) – an MGU and a DGU, or
o WellLIFT-H – an MGU only
• High Voltage Interface Panel (HVI panel): Serves as the interface between the ESP power
system and the GIU. The HVI panel filters the communication signal from the AC power line.
• Gauge Interface Unit (GIU): A low voltage unit that provides power to and decodes
transmissions from the MGU. The data is then passed on to the WellLIFT Modbus Interface
Unit. This unit allows the phase voltage to be measured.
The GIU is usually installed inside a WellLIFT HVI Panel.
• Modbus Interface Unit (MIU): Receives data from the GIU and supplies it to a third party
Modbus master. The standard MIU transfers data for a single GIU, other units are available for
transferring data from multiple GIUs.
• 24V DC Power Supply Unit: supplies power to the GIU and the MIU. The standard PSU will
supply power to one GIU and multiple MIUs. Other units are vailable for powering multiple
GIUs.
12
Introduction
This guide only covers the Standard WellLIFT Modbus Interface Unit and Standard WellLIFT 24V Power
Supply Unit.
See Appendix C: Control Schematic Figure 13 for a block diagram of how these modules work together.
Features
• Designed for easy integration with Variable Speed drives and SCADA systems
• HVI Panel is in a NEMA 4 / IP66 enclosure (for stand alone configuration)
• Surface operating temperature range of -40°C to 60°C (-40°F to 140°F)
• Down-hole sensor(s) does not need calibration file or set-up
Options
• SCADA interface via Modbus RTU (RS-485)
Glossary
DGU Discharge gauge unit. This gauge is available on the WellLIFT-E (standard) system only. It
measures the temperature and pressure at the pump discharge
GIU Gauge Interface Unit. The communications module (also called a gauge decoder or
Surface Interface Unit). Comes installed in a WellLIFT HVI Panel
HV High Voltage: voltages from 50V (AC or DC) upwards.
HVI panel High voltage interface panel. Acts as the link between the GIU and the 3-phase power
cable.
A WellLIFT HVI Panel has the GIU installed inside it.
LV Low Voltage: voltages below 50V (AC or DC)
MGU Motor gauge unit. Used to measure the temperature(s) and pressures down-hole. Both
current types of MGU measure the pressure at the intake and discharge
The temperatures measured downhole depend upon the type of MGU that is installed. WellLIFT-E
(standard) measures temperature at the Intake and the Discharge, WellLIFT-H measures temperature at
the Intake only.
MIU Modbus interface unit. The DIN rail mounted box, this is mounted away from the high
voltage area on a DIN rail in an existing enclosure.
PSU Power supply unit: Supplies 24V DC for the Modbus interface unit and the HVI panel. This
is installed in the enclosure with the Modbus interface unit,
MWT Motor winding temperature
SEP Surface Electronics package. Generic name for and installation where the Modbus
Interface Unit and PSU are housed together.
SWBD Switchboard unit
VSD Variable speed drive
13
Introduction
14
SECTION 2: USER GUIDE
16
Safety Recommendation
WellLIFT equipment should be installed, adjusted and serviced by qualified electrical maintenance
personnel. Improper installation or operation of the equipment may cause injury to personnel or
equipment. This equipment must be installed and grounded in accordance with local and national
electrical codes.
Potentially lethal voltages exist within the cabinet enclosures. Extreme care must
be taken to ensure all power sources are disconnected before beginning
installation, maintenance and repair jobs.
Standard safety gear must be worn at all times including, but not limited to: Safety glasses, gloves and
steel-toe boots.
Fuse rating 1/2E 4800V. Only to be replaced by trained and qualified personnel
with Baker Hughes Part Number PWLA0010.
Safety during installation

The WellLIFT surface equipment outputs 160 VDC to power the down-hole unit. Confirm that power is
disconnected from the panel before working on equipment.
160VDC is present on the HV side of the HVI panel when 24VDC is applied to the Gauge Interface Unit.
Warning! Before removing ground connection from earth stud, make sure all
wiring/cables that pass through the gland plate are disconnected or confirmed
isolated.
Manual handling
The HVI panel, some SEPs, the MGU and all DGU Gauge Carriers are heavy items – see the
Specifications and Rating chapter in the relevant manuals for exact weights.
If the weight of the equipment being installed is greater than 18Kg, proceed with extreme care. It is
recommended that heavy items be mechanically lifted whenever possible and installation of any
equipment over 10Kg that is being lifted over 1 meter not be attempted without at least a two man
lift. Use good lifting practices at all times, including but not limited to:
• Correct HSE equipment - gloves, boots, etc.
• Lift using your legs, not your back
• Do not proceed with a lift if there is any doubt about your ability to lift the item safely
• Whenever possible, use a mechanical lift or enlist help with a lift
• Ensure your work area is free from clutter to avoid tripping hazards.
17
18
Surface System Operation

Power Supply Unit
The 24V PSU is mains (110-230V AC 50-60Hz) powered and supplies 24V DC to the Gauge Interface Unit
and Modbus Interface Unit.
It does not have any controls. When mains is supplied to the HV terminals 24V is present on the LV
terminals.
When you connect 24V DC to the GIU, the interface electronics power up and supply 160V DC to the HV
circuits. If the fuse input connections are made, this high DC voltage is also present at all equipment
connected to the fuse inputs, i.e. transformer, 3-phase down-hole cable and ESP motor, even if the AC
to the drive is still locked off.
LEDs
The unit has a single LED which illuminates whenever 24V is present on the output.
Modbus Interface Unit

The Modbus interface unit receives data from the Gauge Interface Unit (GIU), converts the raw data to
engineering units and stores this information in Modbus registers that can be read by the surface
software.
LEDs
For information on the LEDs on the unit see System Diagnostics on page 11 in the Introduction.
Stacking Modbus interface units

If an installation has two Modbus masters, for example a local drive controller or display and a 3rd party
SCADA system, then you can connect two Modbus interface units together to avoid conflict between
the masters. Refer to Figure 1 for information about connecting two Modbus Interface Units together.
19
Figure 1: Diagram of Modbus interface unit connection: Stacked units
Communications
The Modbus interface unit uses 2-wire RS485 communications at 9600 or 19200 baud and Modbus RTU
protocol. You can use any suitable Modbus master to communicate with a Modbus interface unit.
Modbus Interface units up to and including serial number 186-0050 can only run at 9600 baud.
At times, if no transmitter is enabled in multi-drop configurations, the network is allowed to float. In this
situation, the communications link may be susceptible to noise, and it is recommended that termination
resistors (not supplied) are fitted to one end of the bus. This biases the network when all transmitters
are disabled.
24V 5V
10K (166-728) 1K3 (165-876)
A A
121R (164-889) 121R (164-889)
B B
2K74 (166-188) 1K3 (165-876)
0V 0V
Figure 2: Network biasing resistors showing example RS Components part numbers
20
Changing units of measurement on a WellLIFT system
Before you start …

To change the units of measurement you must do two things:
• Ensure that the Modbus master (local drive control or SCADA system) is set up to read the
correct units, and
• Re-configure the WellLIFT Modbus Interface Unit to change the data.
NOTES
You can use the same process to change the other parameters in the Source Configuration Settings
window.
DO NOT change the Upper Range Mode, this alters the Modbus map and may make the data
unreadable.
1. The Install Current can be reset.
2. Do not change the slave address unless a different one is required for a SCADA system.
Connect the Modbus interface unit to a PC

You must have an RS-485 to USB (or RS232 – serial) converter for your PC or laptop.
1. Disconnect the wires connected to the A & B terminals on the WellLIFT Modbus Interface Unit.
2. Connect the A & B wires from the RS-485 to USB (or serial) converter to the A & B terminals on
the Modbus Interface Unit.
3. Connect a USB (or serial) cable from the PC or laptop to converter unit.
4. Start the WellLIFT Commissioner Software and follow the on-screen instructions to connect to
5. On the Settings menu and click on Configuration Settings
6. Select the Source Configuration Settings tab it should look similar to Figure 3:
Figure 3: Commissioner Software configuration window
Change from °C to °F
1. On the Temperature Units drop-down menu select Fahrenheit.
2. Click on the set source configuration button.
21
3. After the configuration is updated, click on exit.

4. View the temperature readings on the Current Live Data column of the Commissioner software.
The data should be changed to the °F equivalent of the previous °C readings.
Change from PSI to Bar

1. On the Pressure Units drop-down menu select Bar.
2. Click on the set source configuration button.
3. After the configuration is updated, click on exit.
4. View the pressure readings on the Current Live Data column of the Commissioner software. The
data should be changed to the Bar equivalent of the previous PSI readings.
Re-connect the Modbus interface unit

1. Exit the commissioner software and disconnect the USB to RS-485 converter.
2. Re-connect the wires to the A & B connections on the WellLIFT Modbus Interface Unit.
3. Verify that the correct values are shown on the data display.
22
User Maintenance
User Maintenance
For troubleshooting information refer to Appendix A: Troubleshooting.
General Maintenance and Safety

As lethal voltages may be present, WellLIFT equipment should be installed, adjusted
and serviced by qualified electrical maintenance personnel. Before beginning any
work, ensure power is disconnected and locked out.
Only minor adjustment and basic interconnection should be necessary on initial start-up. Over time,
some common sense maintenance should be observed.
Operating Temperatures:
The surface electronic units are rated for operation in temperatures between -40°C to +60°C (-40 to
+140°F)
Keep Surface Unit Clean:
As with any electronic equipment, cleanliness will enhance operating life.
Keep Connections Tight:
Keep the equipment away from high vibration areas that could loosen connections or cause chafing
of wires. Re-tighten all interconnections at initial start-up and if possible check every six months.
Manual handling
If the Modbus Interface Unit or 24V PSU are installed in other equipment this may be heavy. Please
check the specifications of this equipment.
• Ensure your work area is free from clutter to avoid tripping hazards
23
User Maintenance
24
Specifications and Rating

Physical specification
The dimensions in the following specifications are for information only. Refer to the latest drawings for
current measurements.

Part number PWLS0001
Dimensions 106 x 90 x 58 mm (Ref 1)
Weight 200 g (approx 7 ozs)
Power and communications Connector blocks
connector
Power 24v DC 0.2 A max
Communications Modbus RTU, 9600 or 19200 baud
1 start bit, 8 data bits, No parity, 2 stop bits and CRC
Temperature
Operating -40°C to 60°C (- 40°F to 140°F)
Storage (Non Operating): -55°C to 85°C (- 67 °F to 185°F)
Temperature Shock: -40°C to 25°C in less than 2 minutes (-40°F to 77°F)
Other
Vibration: 2g random vibration
Shock: 250g, 2ms in all axes
Altitude: Up to 2,000 m
Humidity: 80% up to 31°C decreasing linearly to 50% at 60°C
Mains Voltage Fluctuation: ± 10%
Transient Voltage: Category II
Electrical specification

Input Power 24V DC @ 50mA, (1.2 Watts) typical
Serial Input RS-232, 2-wire (3rd wire optional)
Comms Interface RS-485, 2-wire
Regulations: CE and FCC marking of all surface equipment
References
Ref Doc. No. Description
(1) 186100Z Modbus Interface unit outline drawing
25
26
SECTION 3: INSTALLATION GUIDE
This section of the guide is for use by trained personnel only.
28
Pre-installation checks
Initial checks
Before installing the equipment, check the unit for:
• Visible damage to the shipping container or unit.
• Packing materials. Remove all packing materials such as tape, foam, shipping restraints and
padding.
• Physical damage to equipment.
• Correct application. The equipment nameplate data, transformers and load must be compatible.

The Modbus Interface Unit, MIU, must always be housed in an IP66 / Nema 4 enclosure or equivalent
environment. Ensure that a suitable location is available before beginning the installation.
The MIU requires a 24V DC supply which MUST be obtained by a power supply that meets either:
• IEC/EN/UL 60950-1 and the requirements for SELV or
• The requirements of IEC/EN/UL 61010-1.
The WellLIFT PSU, PWLS0004, meets the above standards.
Before installing the surface equipment check the following:
1. Ensure the mounting location is in a suitable unit and that it has good access for wiring the unit.
2. Wherever possible, minimize direct exposure to the elements (sunlight/rain).
3. Keep all cable run lengths to a minimum and ensure that all external wiring has suitable
mechanical protection (either conduit or cable tray) in particular the HV wires.
4. Only use suitable cables for each section of the installation.
5. DO NOT start the installation unless the main supply is disconnected and confirmed locked off.
Power Supply Unit

The PSU requires 110-240V AC, 50/60 Hz power to be connected shown in Appendix C: Control
Schematics.
The PSU must always be housed in an IP66 / Nema 4 enclosure or equivalent environment. Ensure that a
suitable location is available before beginning the installation.
An electrical disconnect switch must be placed upstream of the PSU since it has no disconnect
capabilities of its own. When the PSU and Modbus Interface Unit are mounted inside a VSD and power
is supplied by the VSD or motor controller, the main power switch can be used instead.
Before installing the surface equipment check the following:
1. Ensure the mounting location is suitable and that it has good access for wiring the unit.
2. Wherever possible, minimize direct exposure to the elements (sunlight/rain).
3. Keep all cable run lengths to a minimum and ensure that all external wiring has suitable
mechanical protection (either conduit or cable tray) in particular the HV wires.
4. Only use suitable cables for each section of the installation.
5. DO NOT start the installation unless the main supply is disconnected and confirmed locked off.
29
Wiring notes
We recommend that you use multi-colored wiring as this allows for easy identification of the
connections, when they terminate in different enclosures. We also recommend that the same color code
is kept throughout the installation. For example, if red wire is used to connect the +24V DC then
continue to use red for the +24V routing elsewhere on the installation.
The installation must meet the requirements of the National Wiring Regulations and IEC61010-1.
Low voltage/signal connections

When you connect 24V DC to the GIU panel, the interface electronics power up and supply 160V DC to
the HV circuits. If the fuse input connections are made, this high DC voltage is also present at all
equipment connected to the fuse inputs, i.e. transformer, 3-phase down-hole cable and ESP motor, even
if the AC to the drive is still locked off.
The low voltage/signal connections should be made using a 5-Conductor Screened Cable (minimum
16/0.2/18AWG).
The DC current carried is typically under 500mA; however, we recommend a minimum size for the wires
for mechanical durability and reliable connection contacts.
30
Installation
Installation
The HVI panel wiring must only be fitted by suitably trained personnel.

This installation must meet National Wiring Regulations and/or IEC/UL 61010-1.
WARNING: If the equipment is not installed, commissioned and used in

accordance with the manufacturer’s specifications, the protection provided may
be impaired.
Power Supply Unit
Mechanical Installation
The PSU is designed to be mounted on a section of DIN rail for easy installation.
The unit must be located in an IP66 / NEMA 4 cabinet or equivalent environment.
Electrical Installation
Each PSU can supply one Gauge Interface Unit (GIU) and multiple Modbus Interface Units (MIU).
We recommend that only one GIU is powered from each PSU as the GIUs can interfere with each other
when a common 24V supply is used.
The PSU has six terminals. Three of these are used to connect to the 110 / 230 V AC mains supply and
these should be connected as shown on the unit.
The remaining three terminals provide the connections for the 24V DC (one terminal) and 0V DC (two
terminals) which are used to provide power to the WellLIFT MIU(s) and GIU.
After the GIU is connected to the PSU DO NOT turn on the mains supply to the
PSU unless all connections are secure, all safety panels are in place and all other
installation personnel are notified that the HV circuits (chokes and fuses) are
about to be powered.
When you connect 24V DC to the GIU panel, the interface electronics power up and supply 160V DC to
the HV circuits including the HVI panel. If the fuse input connections are made, this high DC voltage is
also present at all equipment connected to the fuse inputs, i.e. transformer, 3-phase down-hole cable
and ESP motor, even if the AC to the drive is still locked off.
Mechanical Installation
The MIU is designed to be mounted on a section of DIN rail for easy installation.
The unit must be located in an IP66 / NEMA 4 cabinet or equivalent environment.
31
Installation
Electrical Installation
The MIU has 9 terminals on the main connector, although not all are used, these are clearly marked.
The 24V and 0V connections should be connected to the 24V and 0V of the PSU respectively.
The 24VDC supply MUST be obtained by a power supply that meets either:
• IEC/EN/UL 60950-1 and the requirements for SELV or
• The requirements of IEC/EN/UL 61010-1.
The WellLIFT PSU, PWLS0004, meets the above standards.
The Panel+ and Panel- terminals connects to the Tx and GND terminals on the GIU respectively. This
provides the data link from the GIU to the MIU.
An optional third data wire can be installed between the terminal indicated in Figure 4 and the RX
connection on the GIU. This allows two way communication with the GIU, although this is not currently
used.
The signal between the GIU and the MIU is RS232 with a speed of 9600 Baud. The maximum length of
cable run between the HVI panel and the Modbus interface unit is calculated at 100 meters (328 ft).
Typically the distance between the two is 4 to 5 meters (13 to 16 ft). If the cable must be more than 100
meters, then the signal may need boosting. All cables must be protected by suitable conduit or wire
ducts.
1
Rx connection point
Figure 4: Modbus Interface Unit
Modbus Registers
The WellLIFT MIU uses a set of fixed registers and these can be found in Appendix B: Modbus
Communications.
32
Installation
System overview
The following table gives a summary of all the connections between the MIU, PSU and GIU.
GIU MIU PSU External Recommended
colour
Rx See Figure 4 – – White
Tx Panel + – – Yellow / Brown
GND Panel – – – Green
24V 24 + DC+ – Red
0V 24 – DC- – Blue / Black
– Modbus A – Local RS485 –
– Modbus B – Local RS485 –
– – L Mains Live –
– – E Mains Earth –
– – N Mains Neutral –
Refer to Figure 5 for a block diagram of these connections.
Figure 5: LV connection block diagram
33
Installation
34
Surface System Set-Up

Power Supply Unit
The PSU does not require any configuration.

When all the surface wire connections are made, the Modbus interface unit can be set up.
The Modbus interface unit receives an RS232 signal from the HVI panel, does a series of checks,
decodes the data and stores it in the relevant address registers for collection by the master Modbus
controller.
There is no need for a configuration file as the MGU transmits calibrated data. The Modbus unit
converts the MGU data from the proprietary encoding used in the WellLIFT system to engineering
values.
The Commissioner software, that accompanies the WellLIFT product line, allows the installation
engineer to look at the data from either the HVI panel link, or as a Modbus master, depending on the
level of system check required.
Refer to the Commissioner User Guide (ZAA0003Y) for more information about the software.
If the software is set up as a Modbus master, you must disconnect the Modbus interface unit from the
3rd party Modbus Master to stop any conflicts. The normal connection route is to ‘snoop’ the data sent
from the HVI panel on the serial link. This allows the installation engineer to view all data without
making changes to the Modbus master.
The second connection port on the Modbus interface unit acts as the test port and has the RS232 and
Modbus signals available. See Figure 5 for a block diagram of the connectors on the Modbus interface
unit.
An optional test lead (PWLA0002) is available for this connector; however each Modbus interface unit is
supplied with a spare plug-in connector in the test port so connection can be made on site if the
interface lead is not available.
Baud rate
The standard baud rate for the Modbus interface unit is 9600. This is fixed on units up to serial number
186-0050.
For units produced after this there is a choice of 9600 or 19200 baud; 9600 is the default.
Figure 6: Inside the Modbus Interface Unit: DIL switch set for 9600 baud
35
To change the baud rate:

1. Remove the lid of the unit.
o On the 4-way DIL switch set Sw-1 to ON for 19200 and OFF for 9600 (default).
o Replace the lid.
This switch only works with firmware versions LMMBV 1.08 or higher.
Pinout
Pin # Serial numbers to 186-0050 Serial numbers from 186-0051
Description Connects to Description Connects to
1 No Connection - No connection -
4 Modbus A Modbus Link Modbus A Modbus link
5 Modbus 0v - Modbus 0V Modbus screen
6 Modbus B Modbus Link Modbus B Modbus link
7 No Connection - Panel Rx Serial port (pin 3 9way D)
8 RS232 serial output Serial Port (pin 2 9way D) Panel Tx Serial port (pin 2 9way D)
9 Comms Link 0v Serial Port (pin 5 9way D) Panel GND Serial port (pin 5 9way D)
Pin 7 is used, from S/No 186-0051 on, to enable 2-way diagnostic communications with the HVI panel.
This allows the installation team to check the GIU when it is installed within a HVI panel without
opening the HVI panel.
It is for factory use only and does not need to be connected for normal running, only for diagnostics in
the event of a fault.
Optional test port lead

Item Qty Baker Hughes P/N Title
2 1 PICS0001 9way D-type shell
3 1 PICS0202 9way D-type socket
4 1 PCAM1005 3 core black braid screened cable
5 2 PHEA0003 Black heat shrink (4.8mm)
6 2 PCAA0000 Cable marker
36
Figure 7: Drawing of PWLA0002 Test Port connection lead
37
38
Maintenance
Maintenance
As lethal voltages may be present, WellLIFT equipment should be installed, adjusted
and serviced by qualified electrical maintenance personnel. Before beginning any
work, ensure power is disconnected and locked out.
Only minor adjustment and basic interconnection should be necessary on initial start-up. Over time,
some common sense maintenance should be observed.
Operating Temperatures:
The surface electronic units are rated for operation in temperatures between -40°C to +60°C (-40 to
+140°F)
Keep Surface Unit Clean:
As with any electronic equipment, cleanliness will enhance operating life.
Keep Connections Tight:
Keep the equipment away from high vibration areas that could loosen connections or cause chafing
of wires. Re-tighten all interconnections at initial start-up and if possible check every six months.
Manual handling
If the Modbus Interface Unit or PSU are installed in other equipment which may be heavy. Please check
the specifications of this equipment.
• Ensure your work area is free from clutter to avoid tripping hazards
Tools for WellLIFT installation (MIU and PSU)

Screwdriver kit – to include
Terminal flat blade Size 0
General Electrical items
Multi meter E.g. Fluke meter – to test fuses and system
current/voltage
Auxiliary items
Pliers
Down-hole Simulator For testing / proving out the surface equipment PWLA0009
RS232-RS485 Converter E.g. ADAM 4561 C903619
Serial Cable
39
Maintenance
Software
Commissioner Supplied with the HVI panel for testing / proving PWLA0006
out the surface equipment
Modbus tester Supplied with the HVI panel for testing / proving
out the surface equipment
Surface equipment spares

The MIU has no user replaceable parts, faulty units must be replaced and returned to Baker Hughes
Aberdeen for repair.
The PSU has no user replaceable parts faulty units must be replaced and returned to Baker Hughes
Aberdeen for repair.
40
SECTION 4: APPENDICES
42
Appendix A: Troubleshooting
IMPORTANT SAFEGUARDS
WARNING
The following warnings must be heeded. Failure to do so could result in personal injury
or death!
• Lethal voltages are present within the cabinet when input power is applied.
Warning! Before removing ground connection from earth stud, make sure all
wiring / cables that pass through the gland plate are disconnected or confirmed
isolated.
• External voltages could be present in the customer termination area even with all power
removed from the drive input.
• To prevent component damage, do not remove any cable connectors without eliminating all
power to the Modbus interface unit and Modbus PSU.
Initial tests
After it is installed, the WellLIFT system is designed to power up and function without operator
intervention. If for some reason it fails to function properly, try the following measurements and tests.
1. Test to ensure that 110/240V AC power is available at the input terminals for the 24V power
supply.
2. If power is not available, then check any line fuses for the power supply and if necessary,
replace with the same rated fuse.
3. Confirm 24V DC is present on the output of the 24V power supply.
4. Confirm 24V DC is present on the Surface Interface Unit and Modbus interface units. The
heartbeat LED flashes on and off, and the power LED is lit on the Modbus interface unit flash.
5. Check the flash rate of the heartbeat LED:
• 4Hz = Idle
• 1Hz = Data processing
6. If the power indicator LEDs are illuminated check that the tool LED on the Modbus interface unit
is flashing. If it is, this shows that the HVI panel is sending data (surface or down-hole).
Refer to the Fault Diagnosis Trees for more information.
43
WellLIFT fault diagnosis: 1

Start
Is surface Is gauge
Page-2
data visible on Yes data visible on No
Modbus link? Modbus link?
Master
No Yes No
address
changed
Check power supply Page-1
Yes (24VDC output) to HV
panel and Modbus Is gauge data correct?
interface panel.
Yes
Was a fault found?
End
No
Is
Change Modbus
No Modbus address
address
correct?
Yes
Yes
Connect Test lead to

Modbus interface port
and start test software
Is surface
data displayed on test Yes Page-3
software?
No
Check wiring and

connections.
Was there a fault?
No
Correct fault/change test Is the

No COM port on the test
PC for another.
PC OK?
Yes
Is the
Replace the HV panel transmit LED on the
No
interface unit. HV panel flashing
on/off?
Yes
Call for Support
Figure 8: Fault Diagnosis flowchart page 1
44
WellLIFT Fault diagnosis: 2

Page-2
Connect Test lead to

Modbus interface port
and start test software
Is the
Is gauge data Modbus master Change the address of
Yes No
displayed? using the correct the Modbus Master.
Make a note of how Is the address?
many each minute for 5 Yes parse value
minutes. rising?
No Yes
Master
No address
Check the diagnostic Change the Modbus changed
readings interface unit. Page-1
Yes
Make a note of the Is the
maximum and minimum Yes noise value above
values over 5 minutes 25%?
Is the
No gauge voltage/current
value OK?
Return to
Is gauge data
Yes Page 1
Is there displayed?
Make a note of the Start
Yes a large phase voltage No
reading for each phase
imbalance?
Disconnect the HV panel

output, and check the
No
diagnostics reading
again.
Make a note of the

update rate
Is the
gauge voltage OK, with
no current flow?
Yes
Do a Megger test on the No

line
Confirm voltage reading

using a DVM.
Make a note of the

Yes Is the reading high?
reading
No
No
Is the Replace the HV panel
voltage reading Yes
interface unit.
low?
Take a DC resistance
reading, wrt ground.
Return to
No Page 1
Start
Call for Support
Figure 9: Fault diagnosis flowchart page 2
45
WellLIFT Fault diagnosis: 3

Page-3
Are the
Return to
A & B connectors
No Make links Page 1
linked to the Modbus
Master? Start
Yes
Is the Is
master polling the No Modbus master on and
Interface unit? working?
Yes
Yes
Is the Is
Check the wiring, try
Modbus LED No data now transmitted?
reversing A & B wires.
flashing?
Yes Yes
Test the Modbus

interface unit with the Connect to the Modbus
Test software. master.
No
Is data
displayed on the test
software? Return to
Page 1
Start
Yes
The Modbus Interface is

OK. No
Check the address on

the Modbus master and
reconnect the interface
unit to the Modbus
master.
No
Is data
displayed The Modbus Interface
Yes unit is OK.
by the Modbus
Master?
No
Call for Support
Figure 10: Fault diagnosis flowchart page 3
46
Gauge Interface Unit

Start
Yes
Switch on and wait for 1

minute
Is power
Does the
Is the yellow LED supply OK?
No No Check the connections yellow LED flash on
flashing on and off? (24V, 240mA
and off?
approx)
Yes No
Are the
Yes Return interface Yes
Yes other LEDs on/flashing? No
unit for repair
Is the red Is it Is the

heartbeat LED at 1Hz No flashing at approx Yes gauge connected? No Connect gauge
approx.? 4Hz?
No
Yes Make a note of the flash

Yes Is data all OK?
rate
No
No
Is the
Is the
green tool LED on for
No gauge connected?
4 secs and off
for 4 secs?
Is it surface data only?
Yes Yes
Is all data
correct on PC test No Is any data displayed? Yes Check software setting
for the tool setup
program?
Yes
No
Yes Check wiring and COM

Is any data displayed? Yes Is it surface data only?
port
No
No
Did all Is data Yes
tests pass first time? No OK, but one or more
LEDs are faulty? No Make a note of the
missing data and
No Call for Support
Yes Yes
Return interface
Make a note of the unit for repair
Interface unit is OK.
fault and Call for
Support
End
Figure 11: Fault diagnosis flowchart for Gauge Interface Unit
47
48
Appendix B: Modbus Communications

The Modbus interface unit receives data from the Surface Interface Unit, converts the raw data to
engineering units and stores this information in Modbus registers that can be read by the surface
software.
Modbus communications
The basic protocol used by the interface unit is Modbus, as specified in the pamphlet MODICON
Modbus Protocol Reference Guide PI-MBUS-300 Rev. E.
The Modbus interface unit runs the binary (RTU) mode of Modbus at 9600 or 19200 baud via a 2-wire
RS485 link to the controller, with a 16-bit CRC. The Slave Address is configurable to any address
required, see Changing slave addresses on page 52.
The only commands implemented, from the command set specified in the Modicon manual, are 03, 04,
06 and 10 (hex - 16 decimal), and 08 sub-function 00 (echo test on slave ID). These commands cover all
the normal read/write/poll operations.
All WellLIFT data is stored as 16 bit unsigned integers. As all the numbers are integers, a scaling factor,
shown on the Modbus register map, is used to define how many decimal places should be used for each
number. For example, a scaling factor of × 1000 shows that the integer must be divided by 1000 to give
the true value, i.e. integer 10021 should be displayed as 10.021.
Read only data registers

The 30000 range of registers is always WellLIFT data, the 40000 ranges is WellLIFT by default and
changes to Phoenix when 40107 is set to 00.
49
WellLIFT
Scale Modbus Signed /
Register Description Units Full Scale
Factor Register Unsigned
30001 Intake Pressure (Pi) 10 psi 6500 65000 Unsigned
30002 Discharge Pressure (Pd) 10 psi 6500 65000 Unsigned
30003 Fluid Temperature (Tf or Ti) 100 °C 300 30000 Unsigned
30004 Discharge Temperature (Td)* 100 °C 300 30000 Unsigned
30005 Motor Temperature (Tm) 100 °C 300 30000 Unsigned
30006 Vibration - X (Vx) 1000 g 5 5000 Unsigned
30007 Vibration - Y (Vy) 1000 g 5 5000 Unsigned
30008 System Current (SC) 1000 mA 15 15000 Unsigned
30009 Voltage Phase A (Va) 1 Vac rms 5500 5500 Unsigned
30010 Voltage Phase B (Vb) 1 Vac rms 5500 5500 Unsigned
30011 Voltage Phase C (Vc) 1 Vac rms 5500 5500 Unsigned
30012 Electronics Temperature (Te) 100 °C 300 30000 Unsigned
30013 Phase Frequency (Fr) 10 Hz 100 1000 Unsigned
30014 System Voltage (Vs) 1 Vdc 200 200 Unsigned
30015 MGU Serial No N/A N/A N/A N/A Unsigned
30016 Remote Serial No N/A N/A N/A N/A Unsigned
30017 Surface Serial No N/A N/A N/A N/A Unsigned
30018 Time Since Downhole Packet 10 s 25.5 255 Unsigned
30019 Time Since Surface Packet 10 s 25.5 255 Unsigned
30020 Hours Since Power On 1 Hours 65535 65535 Unsigned
30021 Noise Percentage 500 % 100 50000 Unsigned
30022 Parse Failure Count 1 N/A 65535 65535 Unsigned
30023 Tool Power On Count 1 N/A 65535 65535 Unsigned
30024 Tool Start Count 1 N/A 65535 65535 Unsigned
30025 Installation Current (IC) 1000 mA 15 15000 Unsigned
30025 to 30050 --Spare-- --For Main Data Expansion--
30051 to 30055 --Reserved-- --For Internal Data--
30106 Units Register Stores the engineering units used **
30107 High Register Mode
30201 Current Leakage (CL) 1000 mA 20 20000 Unsigned
30202 Leakage Resistance 10 kOhms 5000 50000 Unsigned
* For WellLIFT-H, this value should be ignored as the discharge temperature is not recorded by the WellLIFT-H MGU.
For this system -50 is transmitted on this register.
** bit 0: 0 for PSI, 1 for BAR. Bit 1: 0 for C, 1 for F
50
Phoenix
Register Scale Full Modbus Signed /
Description Units
Address Factor Scale Register Unsigned
40001 Intake Pressure (Pi) 10 psi 6500 65000 Unsigned
40002 Discharge Pressure (Pd) 10 psi 6500 65000 Unsigned
40003 Intake Temperature (Ti or Tf) 100 °C 300 30000 Unsigned
40004 Motor Temperature (Tm) 100 °C 300 30000 Unsigned
40005 --Not Used-- --Left blank to avoid conflict--
40006 Vibration ((Vx + Vy)/2) 1000 g 5 5000 Unsigned
40007 to 40014 --Not Used-- --Left blank to avoid conflict--
40016 Installation Current (IC) 1000 mA 15 15000 Unsigned
40017 to 40050 --Not Used-- --Left blank to avoid conflict--
40056 Discharge Temperature (Td)* 100 °C 300 30000 Unsigned
40057 Electronics Temperature (Te) 100 °C 300 30000 Unsigned
40058 Voltage Phase A (Va) 1 Vac rms 5500 5500 Unsigned
40059 Voltage Phase B (Vb) 1 Vac rms 5500 5500 Unsigned
40060 Voltage Phase C (Vc) 1 Vac rms 5500 5500 Unsigned
40061 Phase Frequency (Fr) 10 Hz 100 1000 Unsigned
40062 System Voltage (Vs) 1 Vdc 200 200 Unsigned
40063 MGU Serial No N/A N/A N/A N/A Unsigned
40064 Remote Serial No N/A N/A N/A N/A Unsigned
40065 Surface Serial No N/A N/A N/A N/A Unsigned
40066 Time Since Downhole Packet 10 s 25.5 255 Unsigned
40067 Time Since Surface Packet 10 s 25.5 255 Unsigned
40068 Hours Since Power On 1 Hours 65535 65535 Unsigned
40069 Noise Percentage 500 % 100 50000 Unsigned
40070 Parse Failure Count 1 N/A 65535 65535 Unsigned
40071 Tool Power On Count 1 N/A 65535 65535 Unsigned
40072 Tool Start Count 1 N/A 65535 65535 Unsigned
40101 to 40105 --Reserved-- --For Internal Data***--
40106 Units Register Stores the engineering units used**
40107 High Register Mode Equal to 00 for Phoenix and 01 for WellLIFT
40108 to 40128 --Reserved-- --For Internal Data***--
40202 Leakage Resistance 10 kOhms 5000 50000 Unsigned
* For WellLIFT-H, this value should be ignored as the discharge temperature is not recorded by the WellLIFT-H MGU.
For this system -50 is transmitted on this register.
** bit 0: 0 for PSI, 1 for BAR. Bit 1: 0 for C, 1 for F
*** These locations are also used by the Phoenix system, but should not conflict in operation
For alternative measurements, i.e. BAR and F the following scalings apply:
Description Scale Factor Units Full Scale Modbus Register Signed / Unsigned
Pressure (Pi & Pd) 100 BAR 450 45000 Unsigned
Temperature (Tf, Te, Tm & Td) 100 °F 600 60000 Unsigned
51
Changing slave addresses

You can also use the Commissioner software to change the slave address. Refer to the Help file
supplied with the software for more information.
If you do not know the current address…

Use a broadcast command to change the address. To change the slave address of the WellLIFT Modbus
interface unit:
1. Disconnect the unit so that individual Modbus commands can be sent to it across the RS485
link.
2. Use a special Modbus broadcast command to change the slave address. This command must
write the hex sequence 50 4C 55 53 to Modbus register 40102-40103 and simultaneously write
the new address to 40104.
For example, to change to slave address 4:
00 10 00 65 00 03 06 50 4C 55 53 00 04 0A 2F
The numbers in bold in the sequence above are the new address, i.e. 4.
WARNING: Please note that if multiple units are on the bus all of them are reset to the same
address, by the broadcast command.
If you know the current address…

Use a normal write command to change the address. To change the slave address of the WellLIFT
Modbus interface unit:
1. This command must write the hex sequence 50 4C 55 53 to Modbus register 40102-40103 and
simultaneously write the new address to 40104:
For example, to change the slave address from 2 to 4:
02 10 00 65 00 03 06 50 4C 55 53 00 04 0D 6D
Reset the current leakage baseline (Install Current)

You can also use the Commissioner software to reset the current leakage baseline. Refer to the Help file
supplied with the software for more information.
To reset the current leakage baseline to the present current level:
1. Write the hex sequence 50 4C 55 53 to the Modbus registers 40108 – 40109, and at the same
time, write 1 to 40110.
For example:
01 10 00 6B 00 03 06 50 4C 55 53 00 01 A9 58
This sets the baseline to the present current level drawn by the down-hole tool plus 0.5mA, to give a
live zero.
Using the commissioner software to change settings

NOTES
You can use the same process, as the one described below, to change parameters in the Source
Configuration Settings window.
52
DO NOT change the Upper Range Mode, this alters the Modbus map and may make the data
unreadable.
Connect the Modbus Interface Unit to a PC

You must have an RS-485 to USB (or RS232 – serial) converter for your PC or laptop.
1. Disconnect the wires connected to the A & B terminals on the WellLIFT Modbus Interface Unit.
2. Connect the A & B wires from the RS-485 to USB (or serial) converter to the A & B terminals on
3. Connect a USB (or serial) cable from the PC or laptop to converter unit.
4. Start the WellLIFT Commissioner Software and follow the on-screen instructions to connect to
5. On the Settings menu and click on Configuration Settings
6. Select the Source Configuration Settings tab it should look similar to Figure 12:
Figure 12: Commissioner Software configuration window
Changing the slave address

1. On the Slave Address drop-down menu, select the Modbus address the slave responds to. This
may be set to any value between 1 and 247, but must be the same as the one the SCADA
system expects.
2. Click on the SET SOURCE CONFIGURATION button to save the change.
3. After the configuration is updated, click on EXIT.
4. On the main window choose the RESCAN button, the unit now appears with the new address.
Reset the current leakage baseline (Install Current)

1. On the Install Current drop-down menu select Set Now – this records the system current.
2. Click on the SET SOURCE CONFIGURATION button to save the change.
3. After the configuration is updated, click on EXIT.
4. On the main window the new install current shows in the Current Data List.
Reverse the Motor Winding Temperature

If the Motor Winding Temperature Thermocouple is connected the wrong way round, the Modbus unit
can correct this.
53
You will need to use commissioner to make the changes.

When you start the motor the Motor Winding Temperature should rise. If it falls, then the thermocouple
is reversed.
To reverse the Motor Winding Temperature:
1. Start Commissioner, on the main screen go to the Control Toolbox tab.
2. Choose the reverse motor t calculation button.
3. This displays the Password Request screen, showing a Lock Code*.
4. Make a note of the Lock Code and contact your regional WellLIFT contact and request the Key
Code+.
5. When you receive the Key Code type it into the Key Code box and choose ok.
When the Key Code is accepted the motor winding temperature reading reverses: it should now
increase when the motor is started.
If the motor winding temperature falls when the motor is started then you should not have reversed the
calculation.
* The Lock Code contains data about the current system; this includes the date, motor winding
temperature, intake temperature and the serial number of the Gauge Interface Unit.
+
The Key Code is generated by a separate piece of software which displays the information in the Lock
Code.
The Key Code is date stamped. It only works for 30 days on the system it was requested for.
Reset the Motor Winding Temperature

The calculation can be re-set at any time using the RESET MOTOR T CALCULATION button.
No password is required to use this button. Also, this button does not affect the calculations if you have
not reversed the motor winding temperature.
54
Appendix C: Control Schematics

WellLIFT Discharge
Gauge /
WellLIFT-H
Discharge Pressure
From Switchboard
or VSC Step-Up A Phase WellLIFT /
Pump WellLIFT-H
transformer output B Phase Downhole Sensor
Motor
(High Voltage) C Phase (MGU)
WellLIFT HVI Panel Fuses
DH Voltage
+ve
HVI Panel Interface Unit
DH Voltage Rx Tx GND
24v - +
-ve
To Wellhead Enclosure
Ground Ground
RS232
24V
PSU
110 - 240V 0V
50/60Hz
0V 24V Unmarked + -
Modbus Interface
Unit
A 0v B
A
To Platform
B
RS485
Communications RTU Modbus
0
Figure 13: System Control Schematic I
The connection labeled unmarked on the diagram is located between Modbus B and Panel + on The
Modbus Interface Unit.
55
Figure 14: System Control Schematic II
The connection labeled unmarked on the diagram is located between Modbus B and Panel + on The
Modbus Interface Unit.
56
WellLIFT Discharge
Gauge /
WellLIFT-H
Discharge Pressure
From Switchboard
Pump WellLIFT-H
Motor
DH Voltage
+ve
HVI Panel Interface Unit
DH Voltage Rx Tx GND
24v - +
-ve
Ground Ground
RS232
24V
PSU
110 - 240V 0V
50/60Hz
0V 24V Unmarked + -
RS232 Serial Port

Modbus Interface8 2
Unit 9 5
A 0v B
Figure 15: Block Diagram showing how to snoop data from the HVI Panel
57
WellLIFT Discharge
Gauge /
WellLIFT-H
Discharge Pressure
From Switchboard
Pump WellLIFT-H
Motor
DH Voltage
+ve
DH Voltage -ve
Ground Ground
- +
Tool Voltage
Gauge Interface Unit
Rx Tx GND
24v - +
RS232
24V
PSU
110 - 240V 0V
50/60Hz
0V 24V Unmarked + -
RS232 Serial Port

Modbus Interface 8 2
Unit 9 5
A 0v B
Figure 16: Block Diagram showing how to snoop data from the HVI Panel II
58
RS232 Serial Port 1

2
3
24V
PSU 0V
110 - 240V
50/60Hz
0V 24V Unmarked + -
Modbus Interface
Unit
A 0v B
A
To Platform
B
RS485
Communications RTU Modbus
0
Figure 17: Block diagram showing simulating the HVI Panel using Modbus Tester
59
60
Appendix D: Outline Drawing
Figure 18: Outline drawing of the Modbus Unit
61
62

Welllift Installation and User Guide For: Pwls0001 - Modbus Unit Pwls0004 - Power Supply Unit

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WellLIFT Installation and User Guide

About This Guide

Conventions of the guide

Gauge interface unit

Modbus interface unit

Safety during installation

Surface System Operation

Modbus Interface Unit

Stacking Modbus interface units

Figure 1: Diagram of Modbus interface unit connection: Stacked units

10K (166-728) 1K3 (165-876)

121R (164-889) 121R (164-889)

2K74 (166-188) 1K3 (165-876)

Figure 2: Network biasing resistors showing example RS Components part numbers

Changing units of measurement on a WellLIFT system

Before you start …

Connect the Modbus interface unit to a PC

Figure 3: Commissioner Software configuration window

3. After the configuration is updated, click on exit.

Change from PSI to Bar

Re-connect the Modbus interface unit

General Maintenance and Safety

Specifications and Rating

Modbus interface unit

Modbus interface unit

Modbus Interface Unit

Power Supply Unit

Low voltage/signal connections

As lethal voltages may be present, WellLIFT equipment should be installed,

WARNING: If the equipment is not installed, commissioned and used in

Power Supply Unit

Modbus Interface Unit

Figure 4: Modbus Interface Unit

Figure 5: LV connection block diagram

Surface System Set-Up

Modbus Interface Unit

To change the baud rate:

Optional test port lead

Figure 7: Drawing of PWLA0002 Test Port connection lead

Tools for WellLIFT installation (MIU and PSU)

Surface equipment spares

WellLIFT fault diagnosis: 1

Connect Test lead to

Check wiring and

Was there a fault?

Correct fault/change test Is the

Call for Support

Figure 8: Fault Diagnosis flowchart page 1

WellLIFT Fault diagnosis: 2

Connect Test lead to

Disconnect the HV panel

Make a note of the

Do a Megger test on the No

Confirm voltage reading

Make a note of the

Call for Support

Figure 9: Fault diagnosis flowchart page 2

WellLIFT Fault diagnosis: 3

Test the Modbus

The Modbus Interface is

Check the address on

Call for Support

Figure 10: Fault diagnosis flowchart page 3