F 2296 - 03 Rjiyoty - PDF

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 3

Designation: F 2296 – 03

Standard Practice for


Determining the Adhesion of Lamination Films to Prints
Utilizing Mechanical Stress: Four Different Test Methods—
Score/Tape, Cross Hatch, X-Cut, and Crease-Folding1
This standard is issued under the fixed designation F 2296; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope tant that the effects of mechanical stsress be assessed under the
1.1 This practice describes procedures for assessing the conditions appropriate to the end use applications. While
adhesion between lamination films and black and white or printed media may be handled and displayed under a variety of
color images produced by printers, copies and other repro- conditions, this practice is intended to determine adhesion in
graphic devices. indoor environments.
1.2 This practice can be used to test different laminates with 3.2 The laminate adhesion is dependent on lamination
a given set of inks and media or it can be used to evaluate inks temperature and should be applied at the manufacturers’
and media with a given laminate. recommended temperature for the best performance.
1.3 This practice is applicable to laminated images, where 3.3 The adhesion between lamination films and color im-
the substrate surface is subject to failure under mechanical ages is dependent on the printing mode, the type of color and
stress from mostly peel conditions (that is, paper, film, cloth, the amount of applied ink, lamination conditions such as
etc.). lamination temperature, the lamination speed and the pressure
on the nip.
2. Significance and Use 3.4 This practice is intended to measure adhesion of printed
2.1 The image life of printed media displayed in both media without specifying above-mentioned parameters.
typical office and outdoor environments can be extended by
4. Conditioning
lamination or encapsulation. While natural aging is the most
reliable method of assessing lamination adhesion, the length of 4.1 It is recommended that samples be conditioned at 23°C
the time required makes this method impractical for most and 50 % RH for at least 24 h prior to printing and for at least
materials. This practice utilizing mechanical stress allows 24 h subsequent to lamination. Specimens should be visually
comparative studies of prints and laminating films. inspected for surface irregularities, which could adversely
2.2 Factors in the office and outdoor environments, such as affect lamination.
heat, cold, thermal shock, ultraviolet/visible radiation and 4.2 It is recommended that samples be conditioned at 23°C
water vapor can have effect on laminate stability. The resis- and 50 % RH for 24 h prior to delamination to provide
tance of the laminate to these factors can be assessed by additional time for equilibrium of adhesive containing inter-
applying mechanical stress. faces.
2.3 Good adhesion is a prime consideration for laminating 4.3 The above conditioning steps are pertinent only where
films and prints. A laminating film, which does not adhere to a media evaluation or comparison is needed. Obviously, as a
print or vice versa generally, has no commercial value. This production tool, the conditioning period is not practical.
practice is used to obtain comparative data of adhesion strength Therefore, when media are coated in production, the specimens
of encapsulated or laminated media. should be obtained from each roll and checked as soon as
possible in a repeatable procedure appropriate to the operation.
3. Interferences It is imperative that operators use caution in selecting and
3.1 Since the ability of laminating film to adhere to printed preparing specimens to maintain good uniformity.
media is dependent on temperature and humidity, it is impor-
5. Materials
5.1 Razor blade, single edge or cutting board.
1
This practice is under the jurisdiction of ASTM Committee F05 on Business 5.2 A 3M Scotch Brand Transparent Tape #610 25 mm (1
Imaging Products and is the direct responsibility of Subcommittee F05.03 on in.) wide or equivalent.
Research.
Current edition approved Nov. 1, 2003. Published January 2004.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

1
F 2296 – 03
5.3 At least three test specimens printed with a test image colored patches and a non-printed area, being careful not to cut
and subsequently laminated. through the ink jet coating and the base material.
7.3.3 Take a 75 by 25 mm (3 by 1 in.) piece of 3M #610 tape
6. Test Specimens and firmly adhere 50 mm (2 in.) of it to the cross hatched
6.1 The substrate, method of printing, ink or toner lay down, surface to be tested by pressing it down with the flat of a finger.
and handling of printed specimens shall be consistent with their 7.3.4 While holding the specimen against a flat, horizontal
anticipated end use. surface, grasp the loose end of the tape and pull the tape away
6.2 The test image can be any picture printed using print sharply from the sample at a 90° angle (altering the 90° angle
files containing the appropriate printer setup specific for each may cause the results to be invalid).
application. 7.3.5 All tests are to be conducted in the CD (cross
6.3 The same test image and printer set up should be used direction) of the sample
for comparison purposes. 7.3.6 Examine the laminate surface and the tape for coating
6.4 The recommended test image should consist of a stan- removal.
dardized arrangement of color patches printed using print files 7.3.7 The results are to be reported as Pass or Fail.
containing the appropriate printer setup specific for each 7.3.8 A passing result is one where the delamination does
application. This test image should contain color patches at not occur between the laminate and the first interface after the
maximum print density of 100 % for each of the primary colors adhesive, but in a later layer(s).
of cyan, magenta, yellow and black, 200 % for the secondary 7.4 Cross Hatch Procedure—Porous Paper Substrate:
colors of red, green, and blue, and 300 % for composite black. 7.4.1 Place a sample of the laminated print media to be
6.5 The recommended color patches should be circular with tested on a flat surface, printed side up.
minimum diameter of 125 mm (5 in.). 7.4.2 Using a sharp razor blade, cut cross hatch lines 3 mm
6.6 It is recommended that the samples be laminated 24 h (0.125 in.) apart through the laminating film for each of the
after printing. The actual lamination time after printing should colored patches and a non-printed area, being careful not to cut
be presented in the report. through the ink jet coating and the base material.
6.7 Laminating films that are 75 µ (3 mil) thick should be 7.4.3 Take a 75 by 25 mm (3 by 1 in.) piece of 3M #610 tape
used for comparison purposes. Thinner or thicker laminating and firmly adhere 50 mm (2 in.) of it to the cross hatched
films can be used depending on application. surface to be tested by pressing it down with the flat of a finger.
6.8 Speed of lamination for paper media having base weight 7.4.4 While holding the specimen against a flat, horizontal
in the range 90 to 170 g/m2 should be 0.9 m/min (3 ft/min). surface, grasp the loose end of the tape and pull the tape away
Lower or higher speed can be used depending on film sharply from the sample at a 90° angle (altering the 90° angle
thickness, paper base weight, and lamination temperature. may cause the results to be invalid).
7.4.5 Under some conditions, a quick stripping of the tape
7. Delamination Tests may not cause separation or may otherwise yield misleading
7.1 Tests should be carried out under temperature and results. A slow strip, at a rate of about 50-mm (2 in.) in 3 s may
humidity conditions similar to those of end use applications. start separation.
7.2 Score/Tape Procedure: 7.4.6 All tests are to be conducted in the CD (cross
7.2.1 Place a sample of the laminated print media to be direction) of the sample.
tested on a flat surface, printed side up. 7.4.7 Examine the laminate surface and the tape for coating
7.2.2 Take a 75 by 25 mm (3 by 1 in.) piece of 3M #610 tape removal.
and firmly adhere 50 mm (2 in.) of it to the surface of each of 7.4.8 If the lamination separates, attempt to delaminate the
the colored patches and a non-printed area by pressing down specimen by pulling the plies apart.
with the flat of a finger. 7.4.9 Rate the adhesion according to the descriptions shown
7.2.3 While holding the specimen against a flat, horizontal in Table 1, where 5 is excellent and 1 is poor.
surface, grasp the loose end of the tape and pull the tape away 7.4.10 Calculation:
sharply from the sample at a 90° angle from the sample
(altering the 90° angle may cause the results to be invalid). TABLE 1 Adhesion Ratings
7.2.4 All tests are to be conducted in the CD (cross
Adhesion Rating Points/
direction) of the sample. Assigned Value
Characteristic Test Sample
7.2.5 Examine the laminated surface and the tape for Lamination cannot be separated by tape. Excellent 5
coating removal. Lamination separates with 100 % fiber tear of Very good 4
7.2.6 Results shall be reported as Pass or Fail. a porous substrate (paper, cloth, etc.).
Lamination has considerable resistance to Good 3
7.2.7 A passing result is one where the delamination does delamination Lamination separates with
not occur between the laminate and the first interface after the more than 50 % fiber tear of a porous
adhesive, but in a later layer(s). substrate.
Lamination has slight resistance to Fair 2
7.3 Cross Hatch Procedure—Non Paper Substrate: delamination. Lamination separates with less
7.3.1 Place a sample of the laminated print media to be than 50 % fiber tear of a porous substrate.
tested on a flat surface, printed side up. Lamination has no resistance to delamination. Poor 1
Lamination separates with no evidence of
7.3.2 Using a sharp razor blade, cut cross hatch lines 3 mm fiber tear of a porous substrate.
(0.125 in.) apart through the laminating film for each of the

2
F 2296 – 03
7.4.10.1 Adhesion ratings are defined as “poor” for the 7.6.3 One corner of the laminate is fan folded at about 45°
lowest rating and “excellent” for the highest rating. The to the laminate with about 25-mm (1 in.) fold heights. The fan
average rating from five test specimens determines the final is made of 8 to 10 folds.
rating applied to the laminate structure being tested. Each 7.6.4 Keep the laminate folded for one minute.
rating is assigned points as noted in Table 1 for adhesion and 7.6.5 The peaks and valleys are examined to determine if
the points are averaged. Example: Five specimens were tested any failure occurred between the laminate and the media
from a sample and three were rated as excellent and two good. 7.6.6 The results are to be reported as Pass or Fail.
Since each excellent rating is worth 5 points, then 3 3 5 = 15 7.6.7 A passing result is one where the delamination does
points; each good rating is worth 3 points, so 2 3 3 = 6 points; not occur between the laminate and the first interface after the
for a total of 21 points. adhesive, but in a later layer(s).
Average rating 5 ~Total points/Number of specimens! 5 ~21/5! 5 4.1 8. Report
The average test result would thus be reported as “good 8.1 Report the following information:
(4.1).” 8.1.1 Specimen identification, including the printer, method
7.5 “X” Cut Procedure: of printing, and the media type.
7.5.1 Place a sample of the laminated print media to be 8.1.2 Lamination temperature, speed, applied pressure on
tested on a flat surface, printed side up. nip, relative humidity and temperature in the room, where
7.5.2 Using a sharp razor blade make 63 to 76 mm (2.5 to 3 lamination is carried out, and time after printing.
in.) “X” cut in the laminating film for each of the colored 8.1.3 The delamination test used and the temperature and
patches and a non-printed area, being careful not to cut through relative humidity conditions during the test.
the ink jet coating and the base material. 8.1.4 Each specimen rating.
7.5.3 Try to separate the laminate from the media by 8.1.5 Average test result.
wedging the razor blade at the one of the 4 points created at the 8.1.6 Any unusual characteristics, that is, extremes or ir-
center of the X. regularities noted in test results. Include backing if required
7.5.4 An intentional separation is made and then the lami- and the conditioning cycle if other than standard.
nate is pulled back to see if it can be removed from the media.
7.5.5 The results are to be reported as Pass or Fail. 9. Precision and Bias
7.5.6 A passing result is one where the delamination does 9.1 A statement of bias is not applicable in view of the
not occur between the laminate and the first interface after the unavailability of a standard reference for these properties.
adhesive, but in a later layer(s).
7.6 Crease-Folding Procedure: 10. Keywords
7.6.1 Place a sample of the laminated print media to be 10.1 accelerate aging; adhesion; bond strength; debonding;
tested on a flat surface, printed side up. delamination; encapsulating; folding; high temperature lami-
7.6.2 The sample used in this practical test can bear any nates; ink jet; lamination; low temperature laminates; media;
colors and size image. mounting; pressure-sensitive laminates; printing; thickness

ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.

This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.

This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610-832-9585 (phone), 610-832-9555 (fax), or service@astm.org (e-mail); or through the ASTM website
(www.astm.org).

You might also like