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International Journal of Engineering Research & Technology (IJERT)

ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

Design and Analysis for 1MWe Parabolic Trough Solar Collector plant based
on DSG method

Mr. Arvind Kumar Prof. (Dr). Satish Chand Mr. O.P. Umrao
MIT, Bulandshahr VGI, Greater Noida VGI, Greater Noida

different solar concentrators in terms of their most


Abstract important general characteristics namely
Our objective to find the number of international Concentration, acceptance angle, sensitivity to mirror
standard size collector (ET-100) for designed output errors, size of reflector area and average number of
1MWe parabolic trough solar thermal power plant reflections. The connection between concentration,
based on DSG method. For evaluation of this acceptance angle and operating temperature of a solar
designed output have done thermal analysis of steam collector is analyzed in simple intuitive terms for
cycle. In steam analysis, we have found steam flow designing for designing collectors with maximum
rate, inlet temperature of collector, heat required per concentration. M J Brookes et al. [2] explained the
unit length for this design output and thermal effect of the solar multiple on the annual performance
efficiency of steam cycle. Further we have done of parabolic trough solar thermal power plants with
optical and thermal analysis of PTSC. For, New direct steam generation (DSG). It has comprehend
Delhi locality took average annual air speed and that number of collector will be solar field and also
solar irradiance then, we shall evaluate overall heat thermal storage. It is pointed out that the role of DSG
loss coefficient for receiver tube, correction glass with natural gas plant provides good outcome such as
reduce cost of generation. Ming Qu et al. [3]
RRTT
cover temperature and inside tube fluid heat transfer
coefficient. Further, compute collector efficiency calculated single dimensional heat transfer such
factor, heat removal factor and total area of radiative, convective, conductive and mass and
collector. For geometric analysis of parabolic energy that is solved by engineering equation solver.
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mirror, EuroTrough-100 collector data to reckon the It plotted number of graph between operating
rim radius, focal distance, parabola curve length, parameters. It makes the program for PTC tracking to
geometric ratio, intercept factor, geometric factor provide right focus on evacuated transparent glass
and optical efficiency. Next, we have found collector receiver. Scott A. Jones et al. [4] created model of
efficiency and overall collector efficiency. We have 30MWe SEGS VI in the TRNSYS simulation
also calculated percentage loss of heat from system software to understand the behavior in respect of
and utilization of heat for power generation. Finally operating conditions. It anticipates effect on model in
we have spied the number of collector for 1MWe adequate environment condition. This software has
electric output. We have designed a practical capability to perform details analysis by which model
arrangement of collectors with a suitable diagram. could be improved Isabel Llorente Garcia et al. [5]
explained the performance of parabolic trough solar
Keywords:-PTSC, DSG, HCE, optical & collector thermal power plant with help of simulation model.
efficiency, receiver tube, geometric ratio, intercept The model is to anticipate the electric output during
factor heat removal factor, collector efficiency factor the various stages of planning, design, operation and
etc. construction. This model compares result to real data
(50MWe operated by ACS Industrial group of
1. Introduction Spain). Doing this comparison we can decide the
The most serious challenges are scarcity of mass flow rate of HTF. Balbir Singh Mahinder Singh
conventional energy resources in India & also world et al. [6] focus active involvement of PTC in
countries. The solar thermal systems play a vital role Malaysia. The importance due to scarcity of fossil
to deliver the non-polluting energy for domestic and fuel is used. It designed PTC by simulation software
industrial application. India has an ambitious target to the selection of certain parameter such the aperture
for the share of renewable energies in the national area and obtained the geometric concentration ratio
energy mix. by receiver diameter. To evaluate the optical
In this literature review the thorough precision for thermal performance of CPTC, to the
study of research papers on the parabolic trough solar thermal losses reduced by aperture area. V.Siva
collector is done. Ari Rabl [1] matched a variety of Reddy et al. [7] did exergetic analysis of PTCSTPP

IJERTV2IS60779 www.ijert.org 2771


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

to improve the performance of the plant to reduce the corresponding efficiencies are computed. R.Lugo-
loss of the components to optimize the maximum Leyte et al. [12] suggested to preventing the
efficiency. Land areas required for 50MWe for the deflection due to long pipe/tube & high temperature.
location of Jodhpur and Delhi to increase exergetic It has provided the composition of receiver tube
efficiency from 23.66% to 24.32%. It also found that material as copper (20%) and steel (80%). according
the exergetic and exergetic efficiency of PTC. Iman this compound pipe is 75% less than gradient of the
Niknia et al. [8] perform a transient simulation to simple pipe in a time of ten second. Compound
integrating a new PTC collector with oil cycle and an absorber pipe offer greater resistance to the deflection
auxiliary boiler. For analysis, a computer code is provoked by the direct steam generation. Amirtham
developed and experiments are performed to validate Valan Arasu et al. [13] investigated the performance
the simulation program. Based on the selected of a new parabolic trough collector hot water
conditions, annual power generation of solar part and generation system with a well-mixed hot water
fossil section are determined and compared with storage tank. The storage tank water temperature is
fossil fuel plant. Comparison of the new system with increased from 35ºC at 9.30 h to 73.84ºC at 16.00 h
previous arrangement illustrates that various when no energy is withdrawn from the storage tank.
integration schemes can be easily simulated and an The average beam radiation during the collection
appropriate system to satisfy the main design period is 699 W/m2. The useful heat gain, collector
objectives can be chosen. Iman Niknia et al. [9] instantaneous efficiency, energy gained by the
designed for 250 kW Shiraz solar thermal power storage tank water and the efficiency of the system as
plant power to promote the field of collectors by a whole are found to follow the variation of incident
installing a large parabolic collector and combining beam radiation as these parameters are strongly
the system with a 500 kW hybrid boiler. This hybrid influenced by the incident beam radiation. The values
plant performance is evaluated by simulation of each of those parameters are observed maximum
software to predict outcomes at the operating at noon. Soteris A. Kalogirou et al. [13] presented a
working condition. Due to this capability, this parabolic trough solar collector system used for
RRTT
provides best strategies to control the operation. steam generation. A Modelling program called as
Hank Price et al. [10] reviewed the current state of PTCDES which is written in BASIC language is
the art of parabolic trough solar power technology developed for determining the quantity of steam
and described the R&D efforts that are in progress to produced by the steam generation system. The flash
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enhance this technology. The paper also shows how vessel size, capacity and inventory determine how
the economics of future parabolic trough solar power much energy is used at the beginning of the day for
plants are expected to improve. The operating raising the temperature of the circulating water to
performance of the existing parabolic trough power saturation temperature before effective steam
plants has demonstrated this technology to be robust production begins. System performance tests indicate
and an excellent performer in the commercial power that the Modelling program is accurate to within
industry and since the last commercial parabolic 1.2% which is considered very accurate. The
trough plant was built, substantial technological theoretical system energy analysis is presented in the
progress has been realized. The various alternative form of Sankey diagram. The analysis shows that
technologies are given for the tracking mechanisms, only 48.9% of the available solar radiation is used for
reflector materials, heat collection elements thermal steam generation. Martin Kaltschmitt et al. [15]
characteristics, heat transfer fluids and power cycle to described that solar energy has a share of more than
reduce the cost of the plant. Parabolic trough solar 99.9 % of all the energy converted on earth. The solar
power technology appears to be capable of competing radiation incident on the earth is weakened within the
directly with conventional fossil-fuel power plants in atmosphere and partially converted into other energy
mainstream markets in the relatively near term. forms (e.g. wind, hydro power). Part of the solar
Given that parabolic trough technology utilizes radiation energy can be converted into heat by using
standard industrial manufacturing processes, absorbers (e.g. solar collectors). A. El Fadar et al.
materials, and power cycle equipment, the [21] presented a study of solar adsorption cooling
technology is poised for rapid deployment should the machine, where the reactor is heated by a parabolic
need emerge for a low-cost solar power option trough collector (PTC) and is coupled with a heat
S.K. Tyagi et al. [11] evaluated the exergetic pipe (HP). This reactor contains a porous medium
performance of concentrating type solar collector and constituted of activated carbon, reacting by
the parametric study is made using hourly solar adsorption with ammonia. A model, based on the
radiation from the exergy output is optimized with equilibrium equations of the refrigerant, adsorption
respect to the inlet fluid temperature and the isotherms, heat and mass transfer within the

IJERTV2IS60779 www.ijert.org 2772


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

adsorbent bed and energy balance in the hybrid  No danger of pollution or fire due to the use of
system components has been developed. From real thermal oil at temperatures of about 4000C
climatic data, the model computes the performances  Opportunity to increase the maximum
of the machine. In comparison with other systems temperature of the Rankine cycle above 4000C,
powered by flat plate or evacuated tube collectors. the limit imposed by the thermal oil currently
The numerical results show a great sensitivity of the used
performance coefficient of the machine to the radius  Reduction in the size of the solar field, thus
of the absorber and the aperture width of collector. reducing the investment cost
Ricardo Vasquez Padilla et al. [16] performed a one  Reduction in operation and maintenance-related
dimensional numerical heat transfer analysis of a costs, as thermal oil-based systems require a
PTSC. The receiver and envelope were divided into certain amount of the oil inventory to be
several segments and mass and energy balance were changed every year, as well as antifreeze
applied in each segment. Improvements either in the protection when the air temperature is below
heat transfer correlations or radiative heat transfer 140C
analysis are presented as well. The partial differential 3. Mathematical formulation
equations were discretized and the nonlinear 3.1. Analysis of Steam Cycle
algebraic equations were solved simultaneously.  Constant pressure rejection in condenser (2-3)
Finally, to validate the numerical results, the model  Constant pressure addition in evaporator/boiler
was compared with experimental data obtained from (4-1)
Sandia National Laboratory (SNL) and other one  Adiabatic expansion process in steam
dimensional heat transfer models. The results showed turbine(1-2)
a better agreement with experimental data compared  Isochoric and adiabatic process in pump (3-4)
to other models.

2. Description of PTSC plant based on DSG


RRTT
A PTC is basically made up of a parabolic trough-
shaped mirror that reflects direct solar radiation, Sun
concentrating it onto a receiver tube located in the a
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focal line of the parabola. Concentration of the direct


solar radiation reduces the absorber surface area with
respect to the collector aperture area and thus
1
significantly reduces the overall thermal losses. The
concentrated radiation heats the fluid that circulates 4

through the receiver tube, thus transforming the solar Parabolic trough
collector
radiation into thermal energy in the form of the Generator
Turbine
sensible heat of the fluid. The geometrical Pump
2
concentration ratio reaches about 20 to 100. This
3
produced the temperature about 3750C of Condesner
receiver/absorber tube. We convey the water inside
the absorber tube from given point 4 that is inlet for b

absorber tube. They take the heat converted into 1

steam at required pressure and temperature as


Temperature, K

desired. This steam goes to steam turbine then 4'


4
expanded to produce mechanical work converted in
electrical energy by generator. Exhaust steam goes to 2'
3 2
condenser which maintained the pressure below
surrounding and also removed the heat to
surrounding or cogeneration by external circuit of Entropy, KJ/kgK
heating/cooling. Then pump suck water send it to
inlet of collector at required pressure. Then inlet Fig.1. (a) Schematic diagram of direct steam
water gets heat then converts steam. This conversion generation with PTC as generator/receiver tube
of water into steam occurs slowly inlet to outlet of and (b) temperature versus entropy
collector. [18].DSG has technical advantages that corresponding above power cycle
must be considered Zarza et al. [24]

IJERTV2IS60779 www.ijert.org 2773


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

Table 1.Operational data for PTSC based on DSG

Net Grid power/generator power 1MWe


Inlet steam pressure 100 bar
Inlet steam temperature 3750C
Thermal efficiency of steam cycle
Condenser pressure 0.112 bar
Overall efficiency for electric 95%
generator and electric
grid/parasitic loss
Turbine shaft output 1.050 MWe Steam flow rate ̇ in Kg/sec
Dryness fraction at the outlet of saturated liquid =0
condenser
̇
Steam turbine efficiency 88%
Pump efficiency 89%
Diameter of receiver /absorber 0.07 m 3.2. Optical analysis of parabolic trough collectors
tube Dr =Do For specular reflectors of perfect alignment, the size
Diameter of glass cover tube Dg 0.10 m of the receiver (diameter D) required to intercept all
Inside diameter of receiver tube 0.055 m the solar image can be obtained from trigonometry
Single module length of Euro 12.27 m and Figure 2, given by Duffie et al. [17]
Trough (ET-100)
Aperture width 5.76 m
Material for receiver tube stainless steel
reflectance of the mirror ρ 0.94
transmittance of the glass cover τ 0.89
absorptance of the receiver α 0.94 D
angle of incidence θ 0°
intercept factor 0.95 rr
RRTT
Wind speed 3.03 m/s for New
Delhi locality 2θm
2θm
according Synergy co.
India ϕr
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Average annual Solar insolation 550w/m2 for New


f

Delhi according
Synergy co. India

Important relations used for the analysis of steam


Rankine cycle
0.5 Wa
Turbine efficiency

Fig. 2.cross-section of a parabolic trough collector


Pump efficiency with circular receiver

As υ varies from 0 to , r increases from f to rr and


the theoretical image size increases from 2 f sin (θm)
to ⁄ Therefore, there is an
Net power output image spreading on a plane normal to the axis of the
parabola

Heat input
Another important parameter related to the rim angle
is the aperture of the parabola, Wa
Pump work

IJERTV2IS60779 www.ijert.org 2774


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

Equating above equation, again the aperture of the Therefore, to find the total loss in aperture area, Al,
parabola the two areas, Ae and Ab, are added together without
including the term tan θ. Jeter et al. [19]
0 1

Reduce it to like
Intercept factor
Using the universal error parameters, the formulation
of the intercept factor, γ, is possible. Guven et al. [15]
For a tubular receiver, the concentration ratio is given
by

[ ][ ] [ ]
∫ 2 3
√ [ ]
[ ][ ] [ ]
By replacing D and Wa 2 3
√ [ ]

[ ]
The maximum concentration ratio occurs when is Optical efficiency is defined as the ratio of the
90° and sin ( ) = 1. Therefore, by replacing sin ( ) energy absorbed by the receiver to the energy
= 1 in Eq. (14), the following maximum value can be incident on the collector’s aperture. The optical
obtained: efficiency depends on the optical properties of the
RRTT
materials involved, the geometry of the collector, and
the various imperfections arising from the
construction of the collector. Sodha et al. [23]
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The curve length of the reflective surface is given by


3.3. Thermal analysis of parabolic trough
collectors
, * +- The generalized thermal analysis of a concentrating
solar collector is similar to that of a flat-plate
It is also shown that, for different rim angles, the collector. For a bare tube receiver and assuming no
focus-to-aperture ratio, which defines the curvature temperature gradients along the receiver, the loss
of the parabola, changes. It can be demonstrated that, coefficient considering convection and radiation from
with a 90° rim angle, the mean focus-to-reflector the surface and conduction through the support
distance and hence the reflected beam spread is structure is given by
minimized, so that the slope and tracking errors are
less pronounced. The collector’s surface area,
however, decreases as the rim angle is decreased.
There is thus a temptation to use smaller rim angles The linearized radiation coefficient can be estimated
because the sacrifice in optical efficiency is small, from
but the saving in reflective material cost is great

The amount of aperture area lost is


If a single value of hr is not acceptable due to large
temperature variations along the flow direction, the
0 1 collector can be divided into small segments, each
For a plate extending from rim to rim, the lost area is with a constant hr.

For the wind loss coefficient, the Nusselt number can


be used.
Where hp =height of parabola (m).
For

IJERTV2IS60779 www.ijert.org 2775


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

Nu = 4.364 =constant

Empirical equations for the estimation of overall S.C.


Mullick and Nanda have developed a semi empirical
equation for directly calculating the overall heat
Estimation of the conduction losses requires transfer coefficient. This equation eliminates the need
knowledge of the construction of the collector, i.e., for an iterative calculation. Sukhatme [22]
the way the receiver is supported. Usually, to reduce
the heat losses, a concentric glass tube is employed
around the receiver. The space between the receiver
and the glass is usually evacuated, in which case the
convection losses are negligible. In this case, UL [ ⁄, ( )-
based on the receiver area Ar is given by
( ). /

0 1
( ) The constant C3 has been obtained from the
correlation of Raithby and Hollands and is given by
( ) the expression
[ ( )]

To estimate the glass cover properties, the


temperature of the glass cover, Tg, is required. This The cover temperature is given by
temperature is closer to the ambient temperature than
the receiver temperature. Therefore, by ignoring the
RRTT
( ) 0
radiation absorbed by the cover, Tg may be obtained
from an energy balance:
1
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( )
( ) If 333< <513K and by

The procedure to find Tg is by iteration, estimate UL


from Eq. (27) by considering a random Tg (close to ( ) 0
Ta). Then, if Tg obtained from Eq. (29) differs from
original value, iterate. The radiation heat transfer 1
from glass covers to air

( ) ( ) If 333< <623K and by

The above equation has been developed for the


Convection heat transfer, therefore based on the
following range:
receiver area, the overall heat loss coefficient


0 1

The convective heat transfer coefficient, hfi can be The useful energy delivered from a concentrator is
obtained from the standard pipe flow equation:
( )

The useful energy gain per unit of collector length


can be expressed in terms of the local receiver
temperature, Tr as

It should be noted that above equation is for turbulent


flow (Re = 2300). For laminar flow,

IJERTV2IS60779 www.ijert.org 2776


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

( ) 4.2. Optical result data


We calculated further data for PTSC on basis of
steam cycle data in given table 2, and the data PTSC
In terms of the energy transfer to the fluid at the local are given in Table 1 PTSC Operating data for ET-
fluid temperature, Tf. Solteris A.Kalogirou [20] 100, and then we find optical parameter for find the
optical efficiency. By using equation (8) to calculate
( ) half acceptance angle, rim radius find from equation
(9), and calculate the concentration ratio from
⁄ equation (14). next find the result of the curve length
of the reflective surface from equation (16) .The
Eliminating Tr amount of aperture area lost calculated from equation
(17) and geometry factor calculated from equation
(20), the formulation of the intercept factor, γ, is
[ ] possible (Guven and Bannerot, 1985) from the
equation (21), finally optical efficiency from equation
(22). So that all the result finding above discuss, the
value of results given in table 3

Table 3.Important result for optical performance

Half acceptance angle ,θm 0.6963


Aperture width ,Hp in meter 5.76
The collector efficiency Focal distance, f in meter 1.44
Rim/parabolic trough radius ,rr in meter 2.88
The length of parabola, Sp in meter 6.6113
* + )
Total area of single module, Aa in m2
RRTT
69.448
The length of single module, Lc in meter 12.057
4. Results the total loss in aperture area ,Al in m2 33.178
4.1. Steam cycle result ,Af 0.4777
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Firstly we calculated the steam turbine shaft Intercept factor , γ 0.94


output by using of generator/electric grid efficiency, Optical efficiency ,ηO in % 73.92
then calculated steam turbine output, then we used
the steam cycle relation 1, 2, 3, 45, 6 & 7 to reckoned
that what will be heat added to steam cycle to Sun

generate 1 MWe and also find steam flow rate for


this power in kg/sec. all the important results of
steam cycle are given in table 2. Receiver

Table 2.Important calculated data for steam cycle


by cycle pad software

Mass flow rate in (Kg/sec) 1.11


Temperature at the inlet of PTC in 0C 48.7
Steam turbine output in (MW) 1.050
Heat absorbed by receiver tube in (MW) 3.108 5.76 m
Heat rejected by condenser in(MW) -2.070
Power required for pump in (KW) -12.6
Generator & electric grid efficiency in (%) 95 Fig. 3. Parabola geometry
50.44
33.38 4.3. Calculation of overall heat transfer coefficient
Further we will have to analysis PTC & find collector for outside the receiver tube
efficiency, optical efficiency, intercept factor, how The loss coefficient considering convection and
much heat collected and how much loss of heat due radiation from the surface and conduction through the
to three modes of heat transfer conduction, support structure is calculated by equation (23). This
convention and radiation. How many of collectors equation constituted three factors such as linearized
and area of solar filed required for 1MWe. radiation coefficient, linearized wind loss coefficient
and linearized convection coefficient reckoned from

IJERTV2IS60779 www.ijert.org 2777


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

equation (24), (27), and (28). Then guessing the value Table 5.Calculation data for finding collector
glass covers temperature used in equation (30) to find efficiency factor, heat flow factor and total
the overall heat transfer coefficient outside the aperture area
receiver tube. Correct temperature of glass tube used
the equation (29). The particular for correction Steam flow rate, ̇ in 1.11 2 3
kg/sec
temperature, we have used number of iteration and Outside dia. Of receiver, 0.07 0.042 0.042
the result are given below in table 4 which calculated Do in meter
by MS excel software Inside dia. Of receiver, Di 0.055 0.035 0.035
in meter
Table 4.Calculation data for finding the correct Thermal 20.2 20.2 20.2
temperature of glass cover by putting five conductivity,Kss
Iterations Thermal conductivity, 6.20E-04 6.20E-04 6.20E-04
Kf
Parameter/Properties 1 2 3 4 5 Dynamic viscosity water, 1.28E-04 1.28E-04 1.28E-04
Glass cover temperature Tg,0C 60 153 162 163 163 μ μ
Mean temperature Tm in 0C 47.5 93.8 98.3 98.7 98.8
Constant pressure Specific 4.86E+00 4.86E+00 4.86E+00
Density of air , ρAir in kg/m3 1.1 1.1 1.1 1.1 1.1
heat, Cp
μair (10-5) 2.05 2.05 2.05 2.05 2.05 Reynolds number Re(Air) 2.01E+05 5.69E+05 8.53E+05
KAir in *(10-2) 2.8 2.8 2.8 2.8 2.8 Prandtl number Pr 1.00E+00 1.00E+00 1.00E+00
Nusselt number, Nu 402.4919 92.54617 12800.63
Reynolds number Re(Air) (104) 1.62 1.62 1.62 1.62 1.62
Inside tube Heat transfer 7.129856 1.639389 226.7541
Nusselt number Nu(Air)*(102) 1.05 1.05 1.05 1.05 1.05
Heat loss coefficient air hw 28.1 28.1 28.1 28.1 28.1
coefficient hfi
Stefan coefficient σ *10-8 5.67 5.67 5.67 5.67 5.67 Collector efficiency factor 0.987941 0.981488 0.996028
, F'
The radiation heat transfer 25.6 31.7 32.4 32.4 32.4
Heat removal Factor ,FR 9.88E-01 9.81E-01 9.96E-01
coefficient hr,r-g
Solar irradiance, S in W/m2 5.50E+02 6.00E+02 7.00E+02
The radiation heat transfer 6.58 10.1 10.5 10.5 10.5 Heat absorbed by receiver 3.11E+06 3.11E+06 3.11E+06
RRTT
coefficient hr,g-a tube per unit length ,QU/L
The loss coefficient UL in 16.9 20.0 20.4 20.4 20.4 Total area of collector 7740.385 5278.36 4458.1
Correction cover temp.Tg(˚C) 153 162 163 162 163
4.5. Calculation result of collector efficiency and
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overall collector/solar field efficiency


In Above table 4, the data value will used for thermal For the calculation of collector efficiency uses
analysis for PTSC, therefore I chosen 162.67 0C the equation (43) and we know that output of system is
correct temperature of glass cover and find the 1MWe, and input energy can be found by
corresponding value of the heat loss coefficient UL is multiplication of total solar field & solar irradiance.
20.46721 from table 4. This value used for The solar field efficiency is evaluated by dividing
output of system to input of system. The results are
further calculation for overall heat transfer given in table 5.
coefficient, collector factor and heat removal factor
etc.
Loss of energy

4.4. Results calculation for collector heat removal 76.52%


factor, collector efficiency factor & overall
heat transfer coefficient
The overall heat loss coefficient can be calculated by
equation (31), and then we find the convective heat
transfer coefficient for standard pipe flow equation
(32).forward calculation different type of number by Parabolic trough solar
Output of plant 1MWe
thermal power plant
empirical equation for assessment of inside flow fluid Input solar radiation 23.48%
energy in 100%
heat transfer coefficient from equation (33), next find
the collector efficiency factor from equation (42) and
for the calculation of heat removal factor we will
have to used equation (43). Foremost important data
area of solar field used the same equation. Finally all Fig.4.Percentage utilized and loss of energy to
the calculated data are shown in table 5. surrounding

IJERTV2IS60779 www.ijert.org 2778


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

0.9
Efficiency and energy results of collector
Input solar radiation energy = 4.257MW *
Output of the plant = 1.000 MW 0.8
*
Total energy loss from the system = 3.257 MW
% loss of energy from the system =76.52 0.7

Collector efficiency = 71.05 %


Overall plant/collector/solar field efficiency =23.48% 0.6

4.6. Calculation for number collectors 0.5

Intercept Factor( )
This Euro Trough’s mechanical rigidity to torsion is
assured by a steel torque box of trusses and beams 0.4

while the LS-3 steel structure is based on two “V-


trusses” held together by Endplates. Basically, both 0.3

the collector is same only difference the supporting


structure and joint connection of pipe. My focus in 0.2

find the number of collector, so all the data for both


collectors such length of collector, width of collector, 0.1
0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.2
number of module per collector, and the rim angle. Universal random error parameter ( )
So I have taken ET-100 collector of data given below
table and also formulation for number of collector is Fig.5.Intercept factor versus universal random
given in table 7. error parameter
Table 6.Find number of Euro Trough -100 Focal Distance versus Aperature width/Rim diameter
collectors to bear 1MWe electric power 12
Rim angle r
r =120
RRTT
Overall length of a single collector (m) 98.5
r =90
Number of parabolic trough modules per 8 r =70
40
collector 10 r =60
Gross length of every concentrator module 12.27 r =50
(m) r =70
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Parabola width (m) 5.76


50
8
Focal Distance f in meter

Number of ball joints between adjacent 4


collectors
60
Net collector aperture per collector (m2) 548.35
Total area of collector (m2) 7740.385 6
70
Number of collector 14.11 14
= collectors & 1
module 4
90

2 120
We have found that for 1MWe electricity generation,
we will have to use 14 collectors & 1 module. The
length and width of collector, modules are given in
0
above table. 0 2 4 6 8 10 12 14 16
Aperature width Wa in meter
Arvind7.grf

5. Important performance graph/plot on Fig.6.Plot between focal distance and rim angle of
based of above calculated data by EES & parabola
DPLOT scientific research software

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International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

Outside reciever tube heat transfer coefficient UL versus reciever tube diameter Collector efficiency versus reciever tube temperature
26 hr,r-g 0.69

Different heat transfer coefficient W/m2K


hw=34.5 W/m2K 0.66
hw=50 W/m2K
24 hr,g-a = 5 W/m2K
Outside reciever tube heat transfer coefficient U L in W/m2K

hr,g-a = 15 W/m2K 0.63


hr,r-g = 25 W/m2K UL=10
hr,r-g = 40 W/m2K
hw 0.6
22
hr,g-a
0.57

Collector efficiency ()


hw
UL=15
20 hr,g-a 0.54

hr,r-g 0.51
18 UL=19.71
0.48

16 0.45

Overall heat transfer coefficient(UL)


UL=25
0.42 19.71W/(m2K)
15 W/(m2K)
14 10 W/(m2K)
0.39 25 W/(m2K)
30W/(m2K)

0.36 UL=30
12 250 275 300 325 350 375 400 425 450 475 500
0.03 0.035 0.04 0.045 0.05 0.055 0.06 0.065 0.07 Reciever tube temperature(C)
Reciever tube diameter(Dr in meter) ARVIND2.grf
ARVIND10.grf

Fig.9.Collector efficiency and Overall heat


Fig.7.Plot between different heat transfer
transfer coefficient of receiver
coefficient outside the receiver and receiver tube
diameter Collector efficiency versus Solar Insolation
RRTT
0.66
Collector efficiency versus concentration Heat removal Factor (FR)
FR=1 19959
0.7 0.64 FR=.9959
FR=.98 .98
IIJJEE

FR=.97
0.65 .97
FR=.96
0.62 .96
FR=.94
FR=.92
0.6 .94
0.6
.92
0.55

0.58
0.5
Collector efficiency
Collector efficiency

0.56
0.45

0.4 0.54

0.35 0.52
Solar Insolation (W/m2)
550 W/m2
0.3
580 W/m2 0.5
600 W/m2
0.25 700 W/m2
800 W/m2 0.48

0.2 900 W/m2


1000 W/m2
0.46
400 450 500 550 600 650 700 750 800 850 900 950 1000
0.15 Solar Insolation (W/m2)
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
ARVIND3.grf
Concentration ratio
arvind.grf
Fig.10.Plot versus Collector Efficiency and heat
Fig.8.Plot between collector efficiency and solar removal factor
Insolation

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International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

Collector Efficiency versus Temperature gradient between reciever temperature & surrounding l
0.8 1
=0.762 -0.2125 * (T/S)-.001672*(T2/S) Heat transfer coefficient inside tube hfi KW/m2K
550 W/m2 hfi = 5 KW/m2K
0.75
600 W/m2 hfi = 10 KW/m2K
0.995 hfi = 15 KW/m2K
700 W/m2
800 W/m2 hfi = 20 KW/m2K
0.7
900 W/m2
1000 W/m2
0.99
0.65

Collector efficiency factor F


0.985
Collector Efficiency ()

0.6

0.55 0.98
1000 W/m2
0.5 900 W/m2 20
0.975
15
2
800 W/m
0.45
10
700 W/m2 0.97
0.4

600 W/m2 0.965


0.35

550 W/m2
0.3 0.96 5
140 160 180 200 220 240 260 280 300 320
Temperature difference(TC)
0 10 20 30 40 50 60 70 80 90 100
Loss coefficient based on reciever area UL W/m2K
Arvind4.grf
ARVIND8.grf

Fig. 11.Plot versus collector efficiency and solar Fig. 13.Plot versus collector efficiency factor and
insolation, according the performance equation of heat transfer coefficient inside tube
the IST (Industrial Solar Technologies
RRTT
Wa
1
=cos()+.0003178*()-.00003985*()2
0 1 2 3 4 5
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1 140
0.9
0.9
120
0.8 0.8

0.7 100
0.7
Incidence angle Modifier 

0.6
f/Wa

0.6
80
0.5

r
0.5 0.4 60

0.3
0.4 40
0.2
0.3
0.1 20
0 0.2 0.4 0.6 0.8 1 1.2 1.4
0.2 f

0.1
Fig. 14.Parabola focal length and rim angle
0
900
0 10 20 30 40 50
Incidence Angle ()
60 70 80
Conclusion
Arvind6.grf

PTSC technology with DSG is very efficient &


Fig. 12.Plot versus Incidence angle modifier and cheapest cost rate electricity generation as compared
Incidence angle of sun ray on collector surface to solar energy power generation method. My
(For the IST collector) designed electric output from grid is 1MWe. But,
there are losses in electric grid & generator. We have
accounted 95% efficiency of generator due to this
losses; output of steam turbine must be 1.05 MWe

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International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

 In steam cycle, We found heat absorb in  We have investigated 14 collectors and 1


receiver tube per unit length, the mass flow module of collector for generation of 1MWe
rate, inlet temperature of water; pump work electricity generation, each collector consists of
 Input loss of heat from condenser and required 8 modules and each module has length 12.27 m
trap heat in receiver tube to furnish 1.05MW and width of 5.76m. The total area of
steam turbine output, detailed result given in collector/solar field is 7740.385 m2. The
table 2. investigated numbers of collector are based on
 Then, we have reckoned the correct glass cover standard collector Euro trough -100m, LS-3
temperature by taking initial guess value which data.
undergoes in five iterations, then calculated  We have investigated that parallel configuration
outside receiver tube heat loss coefficient, see of collectors (I-shape layout) is best to generate
results in table 4. the steam at required temperature and pressure,
 We have found all the vital geometric also reduce heat loss and space accommodation.
parameter of PTSC of results see in table 3 such . We shall recommend four collector used in
parameter as optical efficiency, geometry preheating, seven collector used in evaporation
factor, intercept factor, rim radius, zone, and three collector used in superheated
concentration ratio to make easy for analysis zone. We have modified diagram for practical
and manufacturing. use as shown in figure.14. In one module is not
 We have done thermal analysis of PTSC to shown. This can adjusted to extend the length
calculate the importance parameter/factor such of module in superheated zone.
overall heat loss/transfer coefficient, collector Acknowledgement
efficiency factor and heat removal factor is The Chih Wu, (2004) United States, Naval Academy
given in table 5, these factors provide the total Annapalis, Mary Land USA, provide an Intelligence
collector area. Computer Software is called Cycle Pad and DPlot
 Thereafter, we found the collector thermal Graph Software for Scientists and Engineers and EES
efficiency ( , overall plant/solar software provided from sites www.dplot.com,
RRTT
www.fchart.com/ees is greatly appreciated. The
Field efficiency and author also express their heartily thanks to the
76.52% of heat lost from PTSC plant system. reviewers for their fertile comments and suggestion.
IIJJEE

Designed PTC field layout


Series configuration of collectors

Evaporation/Boiling region Steam Superheating region

5 6 7 8 9 10 11 12 13 14 100 bar
3750C

Water Injection circuit Steam


Steam separtor turbine
Circulation pump Generator
Parabolic trough collectors 103 deaerator 0.112 bar
bar
1 2 3 4 Condenser
Feed
Control Feed water
Preheating region
valves valve Pump Pump
Gate valve Gate valve manual hand operated

Fig.15. Designed schematic diagram for 1MWe PTSC plant based on DSG method

IJERTV2IS60779 www.ijert.org 2782


International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

Parallel configuration of collectors


Preheating region Steam Superheating region
Evaporation/Boiling region

m1

Water Injection circuit .3 m1


Steam separator-1
Circulation pump 100 bar
3750C

m2 Steam Superheating region


Evaporation/Boiling region
Preheating region

Steam
turbine
Water Injection circuit .3 m2 Steam separator-2 Generator

Circulation pump
deaerator
m 103
bar 0.112 bar
Condenser
RRTT
Feed
Gate valve Gate valve manual hand operated Feed
water
Control valves valve Pump
Pump

Fig. 16.parallel configuration of collector for 1MWe


IIJJEE

Kf Thermal conductivity of water, [W/m.K]


Nomenclature Kair Thermal conductivity of air , [W/m.K]
Aa Aperture area of the collector, [m2] Lc Length of one module, [m].
Ag External surface area of glass cover, [m2] mflow Mass flow rate of the steam [kg/s]
Ar area of the receiver, [m2] Cmax Maximum concentration ratio
cpw Specific heat of water, [J/kg.K] Collector efficiency factor
cpa Specific heat of air at Ta , [J/kg.K] linearized radiation coefficient from cover
C Geometric concentration ratio hr,g-a
to ambient
Do outer diameter of receiver tube [m] linearized radiation coefficient from
Di Inner diameter of receiver tube [m] hr,r-g
receiver to glass cover
Tr Receiver temperature [K] hr The linearized radiation coefficient
FR Collector heat-removal factor hc Convective loss coefficient
f focal length [mm] hw loss coefficient for wind
G
Global irradiance on a horizontal surface, Ae Aperture area loss,[m2]
[W/m2] Area loss due to plate extending from rim
Ab
Gb
Beam irradiance incident on the aperture to rim,[m2]
(Gn cos θ) , [W/m2] Al Total loss in aperture ,[m2]
Gd Diffuse irradiance, [W/m2] Af Geometry factor
S Direct normal (beam) irradiance, [W/m2] rr Rim radius,[m]
Heat transfer coefficient inside the universal non-random error parameter due
hfi
pipe,[W/m2.K] d* to receiver misallocation and reflector
Kθ Incidence angle modifier profile errors
Stainless steel Thermal conductivity of Erf Error function
Kss
pipe, [W/m.K] ΔT Temperature gradient between receiver and

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International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

surrounding air,[K] σspecula Standard deviation of specular errors,


Drt riser tube outside diameter r [mrad]
dr displacement of receiver from focus σdisplac Standard deviation of receiver
Tg Glass cover temperature,[K] ement displacement errors, [mrad]
Dg Diameter of glass cover ,[m] σmirror Standard deviation of mirror, [mrad]
Dr Diameter of receiver ,[m] Root mean square (RMS) width of the sun,
σsun
SP Curve length of parabola,[m] [mrad]
HP Lactus rectum of parabola, [m] υr Angle of Parabola
n Day number μ Dynamic viscosity of water, [N.s/m2]
QU Solar collector useful output, [W/m2] μair Dynamic viscosity of air, [N.s/m2]
t Time, [s] Abbreviations
Heat transfer fluid outlet (from the DSG Direct Steam Generation
To
collector) temperature, [K] INDI Integration of DSG Technology for
inlet temperature of fluid in the collector, TEP electric production
Ti
[K] SEGS Solar electric generating system
Ta Ambient temperature, [K] ET10
Euro trough
Mean temperature of the heat transfer fluid 0
Tm
across the collector or the solar field, [K] PSA Plata forma solar de Almeria
V Wind speed, [m/s] DSG Direct steam generation
Overall heat loss coefficient from absorber STTP Solar trough thermal power plant
UL
surface, [W/m2.K] PTSC Parabolic Trough solar Collector
Overall heat transfer coefficient of PTC Parabolic Trough Collector
UO
collector pipe, [W/m2.K] IAM Incidence Angle Modifier
Wa Collector width, [m] Units
Dimensionless groups MWe Megawatt electrical
Nu Nusselt number kWe kilowatt electric
RRTT
Pr Prandtl number References
Ra Rayleigh number [1] Ari Rabl, Comparison of Solar
Re Reynolds number Concentrators, Pergamon Press 1976. Printed
IIJJEE

Greek symbols in Great Britain.


η Solar collector overall efficiency
ηoverall Solar field overall efficiency [2] M J Brookes 2005, thesis on Performance Of
ηo Optical efficiency A Parabolic Collector, University Of
ε Emissivity coefficient Stellenbosch
θr Rim angle
βr misalignment angle error (degrees) [3] Ming Qu, David H. Archer, Sophie V.
universal non-random error parameter due Masson, “A Linear Parabolic Trough Solar
β*
to angular errors Collector Performance Model”, Renewable
σ* universal random error parameter Energy Resources and a Greener Future
θm half acceptance angle [degrees] Vol.VII-3-3, 2006, ESL-IC-06-11-267.
Average density of the water between inlet
ρw [4] Scott A. Jones,Robert Pitz, TRSYS
and outlet temperatures.
ρw Density of water, [kg/m3] Modelling of SEGS VI parabolic trough solar
ρ Reflectivity constant electric generation system, proceeding of
Transmittance of the receiver glass solar forum 2001: solar energy; the power to
τ choose April 21-25,2001, Washington, DC
envelope
α Solar altitude angle
Absorptance of the absorber surface [5] Isabel Llorente Garcı, Jose Luis Alvarez,
αc Daniel, Performance model for parabolic
coating
γ Intercept factor trough solar thermal power plants with
Standard deviation of the total errors, thermal storage: Comparison to operating
σtotal plant data, Solar Energy 85 (2011) 2443–
[mrad]
Standard deviation of the total optical 2460, Elsevier
σoptical
errors, [mrad
[6] Blanco Balbir Singh, Mahinder Singh,
σslope Standard deviation of slope errors, [mrad]
Designing a solar thermal cylindrical

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International Journal of Engineering Research & Technology (IJERT)
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013

parabolic trough concentrator by simulation, [15] Halil M.Guven, Richard B. Bannerot, Optical
International Rio3 congress, world climate analysis of parabolic trough solar collectors
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[7] V. Siva Reddy , S.C. Kaushik , S.K. Tyagi [16] Ricardo Vasquez Padilla, Gokmen
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evaluation of parabolic trough concentrating Stefanakos, Muhammad M. Rahman, “Heat
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[8] Iman Niknia, Mahmood Yaghoub
2011,Transient simulation for developing a [17] Duffie; J. A.; Beckman, W. A.: Solar
combined solar thermal power plant, Applied Engineering of Thermal Processes; John
Thermal Engineering 37 (2012) 196-207, Wiley & Sons, New York, Brisbane, USA,
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[9] Iman Niknia, Mahmood Yaghoubi, Transient [18] Eck, M., Zarza, E., Eickhoff, M.,
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[10] Price, H., Luepfert, E., Kearney, D., Zarza,
E., Cohen, G., Gee, R., and Mahoney, R. [19] Jeter, M.S., 1983. Geometrical effects on the
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[20] Soteris A. Kalogirou, Solar Energy
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Collectors”, International Journal of Thermal [21] A. Fadar, A. Mimet, A. Azzabakh, M. Pérez-
Sciences 46 (2007) 1304-1310.R.Lugo-Leyte García, J. Castaing, “Study of a new solar
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the Solar Parabolic Trough Collector with [22] Sukhatme, Solar Energy: Principles of
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[13] Soteris Kalogirou, Stephen Llyod and John
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