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6 V2i6 - Ijertv2is60779 PDF
6 V2i6 - Ijertv2is60779 PDF
ISSN: 2278-0181
Vol. 2 Issue 6, June - 2013
Design and Analysis for 1MWe Parabolic Trough Solar Collector plant based
on DSG method
Mr. Arvind Kumar Prof. (Dr). Satish Chand Mr. O.P. Umrao
MIT, Bulandshahr VGI, Greater Noida VGI, Greater Noida
mirror, EuroTrough-100 collector data to reckon the It plotted number of graph between operating
rim radius, focal distance, parabola curve length, parameters. It makes the program for PTC tracking to
geometric ratio, intercept factor, geometric factor provide right focus on evacuated transparent glass
and optical efficiency. Next, we have found collector receiver. Scott A. Jones et al. [4] created model of
efficiency and overall collector efficiency. We have 30MWe SEGS VI in the TRNSYS simulation
also calculated percentage loss of heat from system software to understand the behavior in respect of
and utilization of heat for power generation. Finally operating conditions. It anticipates effect on model in
we have spied the number of collector for 1MWe adequate environment condition. This software has
electric output. We have designed a practical capability to perform details analysis by which model
arrangement of collectors with a suitable diagram. could be improved Isabel Llorente Garcia et al. [5]
explained the performance of parabolic trough solar
Keywords:-PTSC, DSG, HCE, optical & collector thermal power plant with help of simulation model.
efficiency, receiver tube, geometric ratio, intercept The model is to anticipate the electric output during
factor heat removal factor, collector efficiency factor the various stages of planning, design, operation and
etc. construction. This model compares result to real data
(50MWe operated by ACS Industrial group of
1. Introduction Spain). Doing this comparison we can decide the
The most serious challenges are scarcity of mass flow rate of HTF. Balbir Singh Mahinder Singh
conventional energy resources in India & also world et al. [6] focus active involvement of PTC in
countries. The solar thermal systems play a vital role Malaysia. The importance due to scarcity of fossil
to deliver the non-polluting energy for domestic and fuel is used. It designed PTC by simulation software
industrial application. India has an ambitious target to the selection of certain parameter such the aperture
for the share of renewable energies in the national area and obtained the geometric concentration ratio
energy mix. by receiver diameter. To evaluate the optical
In this literature review the thorough precision for thermal performance of CPTC, to the
study of research papers on the parabolic trough solar thermal losses reduced by aperture area. V.Siva
collector is done. Ari Rabl [1] matched a variety of Reddy et al. [7] did exergetic analysis of PTCSTPP
to improve the performance of the plant to reduce the corresponding efficiencies are computed. R.Lugo-
loss of the components to optimize the maximum Leyte et al. [12] suggested to preventing the
efficiency. Land areas required for 50MWe for the deflection due to long pipe/tube & high temperature.
location of Jodhpur and Delhi to increase exergetic It has provided the composition of receiver tube
efficiency from 23.66% to 24.32%. It also found that material as copper (20%) and steel (80%). according
the exergetic and exergetic efficiency of PTC. Iman this compound pipe is 75% less than gradient of the
Niknia et al. [8] perform a transient simulation to simple pipe in a time of ten second. Compound
integrating a new PTC collector with oil cycle and an absorber pipe offer greater resistance to the deflection
auxiliary boiler. For analysis, a computer code is provoked by the direct steam generation. Amirtham
developed and experiments are performed to validate Valan Arasu et al. [13] investigated the performance
the simulation program. Based on the selected of a new parabolic trough collector hot water
conditions, annual power generation of solar part and generation system with a well-mixed hot water
fossil section are determined and compared with storage tank. The storage tank water temperature is
fossil fuel plant. Comparison of the new system with increased from 35ºC at 9.30 h to 73.84ºC at 16.00 h
previous arrangement illustrates that various when no energy is withdrawn from the storage tank.
integration schemes can be easily simulated and an The average beam radiation during the collection
appropriate system to satisfy the main design period is 699 W/m2. The useful heat gain, collector
objectives can be chosen. Iman Niknia et al. [9] instantaneous efficiency, energy gained by the
designed for 250 kW Shiraz solar thermal power storage tank water and the efficiency of the system as
plant power to promote the field of collectors by a whole are found to follow the variation of incident
installing a large parabolic collector and combining beam radiation as these parameters are strongly
the system with a 500 kW hybrid boiler. This hybrid influenced by the incident beam radiation. The values
plant performance is evaluated by simulation of each of those parameters are observed maximum
software to predict outcomes at the operating at noon. Soteris A. Kalogirou et al. [13] presented a
working condition. Due to this capability, this parabolic trough solar collector system used for
RRTT
provides best strategies to control the operation. steam generation. A Modelling program called as
Hank Price et al. [10] reviewed the current state of PTCDES which is written in BASIC language is
the art of parabolic trough solar power technology developed for determining the quantity of steam
and described the R&D efforts that are in progress to produced by the steam generation system. The flash
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enhance this technology. The paper also shows how vessel size, capacity and inventory determine how
the economics of future parabolic trough solar power much energy is used at the beginning of the day for
plants are expected to improve. The operating raising the temperature of the circulating water to
performance of the existing parabolic trough power saturation temperature before effective steam
plants has demonstrated this technology to be robust production begins. System performance tests indicate
and an excellent performer in the commercial power that the Modelling program is accurate to within
industry and since the last commercial parabolic 1.2% which is considered very accurate. The
trough plant was built, substantial technological theoretical system energy analysis is presented in the
progress has been realized. The various alternative form of Sankey diagram. The analysis shows that
technologies are given for the tracking mechanisms, only 48.9% of the available solar radiation is used for
reflector materials, heat collection elements thermal steam generation. Martin Kaltschmitt et al. [15]
characteristics, heat transfer fluids and power cycle to described that solar energy has a share of more than
reduce the cost of the plant. Parabolic trough solar 99.9 % of all the energy converted on earth. The solar
power technology appears to be capable of competing radiation incident on the earth is weakened within the
directly with conventional fossil-fuel power plants in atmosphere and partially converted into other energy
mainstream markets in the relatively near term. forms (e.g. wind, hydro power). Part of the solar
Given that parabolic trough technology utilizes radiation energy can be converted into heat by using
standard industrial manufacturing processes, absorbers (e.g. solar collectors). A. El Fadar et al.
materials, and power cycle equipment, the [21] presented a study of solar adsorption cooling
technology is poised for rapid deployment should the machine, where the reactor is heated by a parabolic
need emerge for a low-cost solar power option trough collector (PTC) and is coupled with a heat
S.K. Tyagi et al. [11] evaluated the exergetic pipe (HP). This reactor contains a porous medium
performance of concentrating type solar collector and constituted of activated carbon, reacting by
the parametric study is made using hourly solar adsorption with ammonia. A model, based on the
radiation from the exergy output is optimized with equilibrium equations of the refrigerant, adsorption
respect to the inlet fluid temperature and the isotherms, heat and mass transfer within the
adsorbent bed and energy balance in the hybrid No danger of pollution or fire due to the use of
system components has been developed. From real thermal oil at temperatures of about 4000C
climatic data, the model computes the performances Opportunity to increase the maximum
of the machine. In comparison with other systems temperature of the Rankine cycle above 4000C,
powered by flat plate or evacuated tube collectors. the limit imposed by the thermal oil currently
The numerical results show a great sensitivity of the used
performance coefficient of the machine to the radius Reduction in the size of the solar field, thus
of the absorber and the aperture width of collector. reducing the investment cost
Ricardo Vasquez Padilla et al. [16] performed a one Reduction in operation and maintenance-related
dimensional numerical heat transfer analysis of a costs, as thermal oil-based systems require a
PTSC. The receiver and envelope were divided into certain amount of the oil inventory to be
several segments and mass and energy balance were changed every year, as well as antifreeze
applied in each segment. Improvements either in the protection when the air temperature is below
heat transfer correlations or radiative heat transfer 140C
analysis are presented as well. The partial differential 3. Mathematical formulation
equations were discretized and the nonlinear 3.1. Analysis of Steam Cycle
algebraic equations were solved simultaneously. Constant pressure rejection in condenser (2-3)
Finally, to validate the numerical results, the model Constant pressure addition in evaporator/boiler
was compared with experimental data obtained from (4-1)
Sandia National Laboratory (SNL) and other one Adiabatic expansion process in steam
dimensional heat transfer models. The results showed turbine(1-2)
a better agreement with experimental data compared Isochoric and adiabatic process in pump (3-4)
to other models.
through the receiver tube, thus transforming the solar Parabolic trough
collector
radiation into thermal energy in the form of the Generator
Turbine
sensible heat of the fluid. The geometrical Pump
2
concentration ratio reaches about 20 to 100. This
3
produced the temperature about 3750C of Condesner
receiver/absorber tube. We convey the water inside
the absorber tube from given point 4 that is inlet for b
Delhi according
Synergy co. India
Heat input
Another important parameter related to the rim angle
is the aperture of the parabola, Wa
Pump work
Equating above equation, again the aperture of the Therefore, to find the total loss in aperture area, Al,
parabola the two areas, Ae and Ab, are added together without
including the term tan θ. Jeter et al. [19]
0 1
Reduce it to like
Intercept factor
Using the universal error parameters, the formulation
of the intercept factor, γ, is possible. Guven et al. [15]
For a tubular receiver, the concentration ratio is given
by
[ ][ ] [ ]
∫ 2 3
√ [ ]
[ ][ ] [ ]
By replacing D and Wa 2 3
√ [ ]
[ ]
The maximum concentration ratio occurs when is Optical efficiency is defined as the ratio of the
90° and sin ( ) = 1. Therefore, by replacing sin ( ) energy absorbed by the receiver to the energy
= 1 in Eq. (14), the following maximum value can be incident on the collector’s aperture. The optical
obtained: efficiency depends on the optical properties of the
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materials involved, the geometry of the collector, and
the various imperfections arising from the
construction of the collector. Sodha et al. [23]
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Nu = 4.364 =constant
0 1
( ) The constant C3 has been obtained from the
correlation of Raithby and Hollands and is given by
( ) the expression
[ ( )]
( )
( ) If 333< <513K and by
⁄
0 1
The convective heat transfer coefficient, hfi can be The useful energy delivered from a concentrator is
obtained from the standard pipe flow equation:
( )
equation (24), (27), and (28). Then guessing the value Table 5.Calculation data for finding collector
glass covers temperature used in equation (30) to find efficiency factor, heat flow factor and total
the overall heat transfer coefficient outside the aperture area
receiver tube. Correct temperature of glass tube used
the equation (29). The particular for correction Steam flow rate, ̇ in 1.11 2 3
kg/sec
temperature, we have used number of iteration and Outside dia. Of receiver, 0.07 0.042 0.042
the result are given below in table 4 which calculated Do in meter
by MS excel software Inside dia. Of receiver, Di 0.055 0.035 0.035
in meter
Table 4.Calculation data for finding the correct Thermal 20.2 20.2 20.2
temperature of glass cover by putting five conductivity,Kss
Iterations Thermal conductivity, 6.20E-04 6.20E-04 6.20E-04
Kf
Parameter/Properties 1 2 3 4 5 Dynamic viscosity water, 1.28E-04 1.28E-04 1.28E-04
Glass cover temperature Tg,0C 60 153 162 163 163 μ μ
Mean temperature Tm in 0C 47.5 93.8 98.3 98.7 98.8
Constant pressure Specific 4.86E+00 4.86E+00 4.86E+00
Density of air , ρAir in kg/m3 1.1 1.1 1.1 1.1 1.1
heat, Cp
μair (10-5) 2.05 2.05 2.05 2.05 2.05 Reynolds number Re(Air) 2.01E+05 5.69E+05 8.53E+05
KAir in *(10-2) 2.8 2.8 2.8 2.8 2.8 Prandtl number Pr 1.00E+00 1.00E+00 1.00E+00
Nusselt number, Nu 402.4919 92.54617 12800.63
Reynolds number Re(Air) (104) 1.62 1.62 1.62 1.62 1.62
Inside tube Heat transfer 7.129856 1.639389 226.7541
Nusselt number Nu(Air)*(102) 1.05 1.05 1.05 1.05 1.05
Heat loss coefficient air hw 28.1 28.1 28.1 28.1 28.1
coefficient hfi
Stefan coefficient σ *10-8 5.67 5.67 5.67 5.67 5.67 Collector efficiency factor 0.987941 0.981488 0.996028
, F'
The radiation heat transfer 25.6 31.7 32.4 32.4 32.4
Heat removal Factor ,FR 9.88E-01 9.81E-01 9.96E-01
coefficient hr,r-g
Solar irradiance, S in W/m2 5.50E+02 6.00E+02 7.00E+02
The radiation heat transfer 6.58 10.1 10.5 10.5 10.5 Heat absorbed by receiver 3.11E+06 3.11E+06 3.11E+06
RRTT
coefficient hr,g-a tube per unit length ,QU/L
The loss coefficient UL in 16.9 20.0 20.4 20.4 20.4 Total area of collector 7740.385 5278.36 4458.1
Correction cover temp.Tg(˚C) 153 162 163 162 163
4.5. Calculation result of collector efficiency and
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0.9
Efficiency and energy results of collector
Input solar radiation energy = 4.257MW *
Output of the plant = 1.000 MW 0.8
*
Total energy loss from the system = 3.257 MW
% loss of energy from the system =76.52 0.7
Intercept Factor( )
This Euro Trough’s mechanical rigidity to torsion is
assured by a steel torque box of trusses and beams 0.4
2 120
We have found that for 1MWe electricity generation,
we will have to use 14 collectors & 1 module. The
length and width of collector, modules are given in
0
above table. 0 2 4 6 8 10 12 14 16
Aperature width Wa in meter
Arvind7.grf
5. Important performance graph/plot on Fig.6.Plot between focal distance and rim angle of
based of above calculated data by EES & parabola
DPLOT scientific research software
Outside reciever tube heat transfer coefficient UL versus reciever tube diameter Collector efficiency versus reciever tube temperature
26 hr,r-g 0.69
hr,r-g 0.51
18 UL=19.71
0.48
16 0.45
0.36 UL=30
12 250 275 300 325 350 375 400 425 450 475 500
0.03 0.035 0.04 0.045 0.05 0.055 0.06 0.065 0.07 Reciever tube temperature(C)
Reciever tube diameter(Dr in meter) ARVIND2.grf
ARVIND10.grf
FR=.97
0.65 .97
FR=.96
0.62 .96
FR=.94
FR=.92
0.6 .94
0.6
.92
0.55
0.58
0.5
Collector efficiency
Collector efficiency
0.56
0.45
0.4 0.54
0.35 0.52
Solar Insolation (W/m2)
550 W/m2
0.3
580 W/m2 0.5
600 W/m2
0.25 700 W/m2
800 W/m2 0.48
Collector Efficiency versus Temperature gradient between reciever temperature & surrounding l
0.8 1
=0.762 -0.2125 * (T/S)-.001672*(T2/S) Heat transfer coefficient inside tube hfi KW/m2K
550 W/m2 hfi = 5 KW/m2K
0.75
600 W/m2 hfi = 10 KW/m2K
0.995 hfi = 15 KW/m2K
700 W/m2
800 W/m2 hfi = 20 KW/m2K
0.7
900 W/m2
1000 W/m2
0.99
0.65
0.6
0.55 0.98
1000 W/m2
0.5 900 W/m2 20
0.975
15
2
800 W/m
0.45
10
700 W/m2 0.97
0.4
550 W/m2
0.3 0.96 5
140 160 180 200 220 240 260 280 300 320
Temperature difference(TC)
0 10 20 30 40 50 60 70 80 90 100
Loss coefficient based on reciever area UL W/m2K
Arvind4.grf
ARVIND8.grf
Fig. 11.Plot versus collector efficiency and solar Fig. 13.Plot versus collector efficiency factor and
insolation, according the performance equation of heat transfer coefficient inside tube
the IST (Industrial Solar Technologies
RRTT
Wa
1
=cos()+.0003178*()-.00003985*()2
0 1 2 3 4 5
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1 140
0.9
0.9
120
0.8 0.8
0.7 100
0.7
Incidence angle Modifier
0.6
f/Wa
0.6
80
0.5
r
0.5 0.4 60
0.3
0.4 40
0.2
0.3
0.1 20
0 0.2 0.4 0.6 0.8 1 1.2 1.4
0.2 f
0.1
Fig. 14.Parabola focal length and rim angle
0
900
0 10 20 30 40 50
Incidence Angle ()
60 70 80
Conclusion
Arvind6.grf
5 6 7 8 9 10 11 12 13 14 100 bar
3750C
Fig.15. Designed schematic diagram for 1MWe PTSC plant based on DSG method
m1
Steam
turbine
Water Injection circuit .3 m2 Steam separator-2 Generator
Circulation pump
deaerator
m 103
bar 0.112 bar
Condenser
RRTT
Feed
Gate valve Gate valve manual hand operated Feed
water
Control valves valve Pump
Pump
parabolic trough concentrator by simulation, [15] Halil M.Guven, Richard B. Bannerot, Optical
International Rio3 congress, world climate analysis of parabolic trough solar collectors
and energy event, Rio de Janeio,1-5,Dec for technically less developed countries, June
2003 1984,USAID
[7] V. Siva Reddy , S.C. Kaushik , S.K. Tyagi [16] Ricardo Vasquez Padilla, Gokmen
Exergetic analysis and performance Demirkaya, D. Yogi Goswami, Elias
evaluation of parabolic trough concentrating Stefanakos, Muhammad M. Rahman, “Heat
solar thermal power plant (PTCSTPP), transfer Analysis of Parabolic Trough Solar
Energy 39 (2012) 258-273, Elsevier Receiver”, Applied Energy 88 (2011) 5097–
5110.
[8] Iman Niknia, Mahmood Yaghoub
2011,Transient simulation for developing a [17] Duffie; J. A.; Beckman, W. A.: Solar
combined solar thermal power plant, Applied Engineering of Thermal Processes; John
Thermal Engineering 37 (2012) 196-207, Wiley & Sons, New York, Brisbane, USA,
Elsevier 1991, 2nd edition
[9] Iman Niknia, Mahmood Yaghoubi, Transient [18] Eck, M., Zarza, E., Eickhoff, M.,
analysis of integrated Shiraz hybrid solar Rheinlander, J., and Valenzuela, L. 2003.
thermal power plant, Article in press, Applied research concerning the direct steam
Renewable Energy xxx (2012) 1-6, Elsevier. generation in parabolic troughs. Solar
Energy. 74 341–351.
[10] Price, H., Luepfert, E., Kearney, D., Zarza,
E., Cohen, G., Gee, R., and Mahoney, R. [19] Jeter, M.S., 1983. Geometrical effects on the
2002. Advances in parabolic trough solar performance of trough collectors. Solar
power technology. International Journal of Energy 30 , 109 – 113
RRTT
Solar Energy Engineering, 124 109–125.
[20] Soteris A. Kalogirou, Solar Energy
[11] S.K. Tyagi, Shengwei Wang, M.K. Singhal, Engineering Processes and Systems,
S.R. Park, “Exergy Analysis and Parametric Academic Press is an imprint of Elsevier
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