7 Project Summary 01/11/2021

SAIT NAVAL DOCKYARD -

HMCS THE CHAIRMAN _ P-019-001

Project Scope
1 Damage verification by TPI
2 Gouging removal of damaged hull surface sheets
3 Cutting and Rolling of new sheets
4 Welding of new sheets
5 Welding inspection
6 Sandblasting and painting.

Total Cost
1 Material Cost $ 32,000.00
2 Labour and Services Cost $ 7,600.00
Total Cost $ 39,600.00

Project Specifications
1 Project Budget $ 40,000.00
2 Project Start Date 1/11/2021
3 Project Completion Deadline 4/11/2021
4 Site Ambient Conditions (Deg C) 15
5 Minimum Required Toughness for welding (kJ) 115
6 Max. Allowed Temperature Variation During Travel (Deg C) 5.9
7 Distance travelled by Ship to Dockyard (Km) 7000

5 1020 Steel Toughness at Ambient 131.4

8 Absolute Temperature Change During Travel 4.8

PROJECT FEASIBILITY INDICATORS

1 Within Budget Pass
2 Minimum Toughness Requirement for Welding Pass
3 Maximum Allowed Temperature Change during travel Pass
4 Project Feasibility Project Feasible

Prepared by
Computer Fundamentals Assignment 2 Muhammad T Siddique
Krysztof Kedzior
2 Materials Summary 01/11/2021

Bill of Materials
Item Number Material Name Quantity Unit Cost Cost
1 1020A Annealed Low Carbon Steel 6 $2,000 $12,000
2 1020N Normalized Medium Carbon Steel 3 $1,500 $4,500
3 1040A Annealed Low Carbon Steel 2 $3,000 $6,000
4 1040Q Quenched Medium Carbon Steel 1 $2,000 $2,000
1040PH Precipitation Hardened Medium
5 Carbon Steel 1 $2,500 $2,500
6 AL6061-T6 High Strength Aluminium 1 $5,000 $5,000
Total Quantity 14 Total Cost $32,000

Prepared by
Computer Fundamentals Assignment 2 Muhammad T Siddique
Krysztof Kedzior
3 Labour and Services Cost 01/11/2021

Contracted out Servcies Cost

1 Sheet Cutting $ 500.00
2 Sheet Rolling $ 300.00
3 MIG welding Services $ 1,500.00
4 SMAW welding services $ 2,000.00
5 GTAW welding repairs $ 1,300.00
6 Sandblasting and Painting $ 900.00
7 Welding Inspection Services $ 400.00
8 Third Party Inspection $ 700.00

Total $ 7,600.00

Prepared by
Computer Fundamentals Assignment 2 Muhammad T Siddique
Krysztof Kedzior
4 Temperature Change Data 01/11/2021

Temperature Change along Sea Route

Distance from Port (km) Temperature of Water

Reading (°C)

1000 15.2
Temperature Change along Sea Route
2000 14.5
16
3000 13.4
14
4000 12.8
12
5000 11.2
10

Temperature (°C)
6000 10.7
8
7000 10.2
6
8000 9.4
4
9000 10.1
2
10000 11.3
0
11000 11.7 0 2000 4000 6000 8000 10000 12000 14000 16000 18000
Distance From Port (km)
12000 12.5

13000 13.1

14000 13.8

15000 14.4

16000 14.8

Maximum Temperature (°C) 15.2

Minimum Temperature (°C) 9.4

Prepared by
Computer Fundamentals Assignment 2 Muhammad T Siddique
Krysztof Kedzior
5 Temperature Change Data 01/11/2021

Average Temperature (°C) 12.4

Prepared by
Computer Fundamentals Assignment 2 Muhammad T Siddique
Krysztof Kedzior
6 Toughness vs Temperature 01/11/2021

Temperature verses Toughness Temperature verses Toughness of 1020A

133
Temperature of
Steel Grade Toughness (kJ)
Sample (°C)
132
1020 8 127.2
1020 9 127.8 131
1020 10 128.5
130
1020 11 129.1
1020 12 129.6

Toughness (kJ)
129
1020 13 130.3
128
1020 14 130.8
1020 15 131.4 127
1020 16 131.9
126

Extrapolation of Toughness at Sea Route Temperatures 125

Temperature (°C) Extrapolated Toughness (kJ)

9.4 128.1 124
7 8 9 10 11 12 13 14 15 16 17
15.2 131.8
Temperature (°C)
12.44375 130.1

Prepared by
Computer Fundamentals Assignment 2 Muhammad T Siddique
Krysztof Kedzior
 7 Toughness vs Temperature 01/11/2021

f 1020A

15 16 17

Prepared by
Computer Fundamentals Assignment 2 Muhammad T Siddique
Krysztof Kedzior