Waukesha-5904 - 7104-GSID-Engin Diagram PDF

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LEFT BANK RIGHT BANK

OPEN
OPEN
E STOP SWITCH E STOP SWITCH
I STEP1 PWR - 1050 RED
A
H STEP1 GND - 1170 BLK
C
D CAN HI - 1300 YEL
CAN LO - 1301 GRN
STEPPER

IPM F/B RET

FUELV RLY
FUELV SW
JUMPER A
MOTOR(L)

JUMPER A
JUMPER B

JUMPER B
CAN

IPM F/B
INT MANIF A - 1477 PNK IMP LB +5V EXC
B - 1151 BLK IMP LB GND
PRES (LB)
C - 1478 GRN IMP LB SENSOR
IPM-D 1 2 1 2 1 2 1 2
INT MANIF A - 1552 GRN IMT LB SIG1
B - 1159 BLK IMT LB GND
JU-A 1809 WHT
TEMP (LB)
JU-B 1810 WHT
A - 1491 RED CNK MP SIG
3 4 3 4 3 4 3 4

1808 BRN

1806 BRN
1805 BLU
1807 BLU
CRANK MP B - 1154 BLK CNK MP GND

G LEAD 2 GND
G LEAD 2 GND

E STOP SW

E STOP SW

E STOP SW
1804 TAN

E STOP SW
G LEAD

G LEAD
1802 TAN

1804 TAN
1803 BLK

1801 BLK
1 - 1560 GRN O2 LB SIG1

1 - 1561 GRN O2 RB SIG2


2 - 1141 BLK O2 LB GND

2 - 1141 BLK O2 RB GND

1802 TAN

L 1307 BLK CAN IPM M/SL


F 1105 BLK IPM LOG GND

H 1405 BLU IPM PWR LVL


2 PIN

M 1208 BLK IGN COIL 2R


E 1404 BLU IPM ENABLE

A 1200 BLK IGN COIL 1R

E 1204 BLK IGN COIL 3R


P 1210 BLK IGN COIL 4R
C 1202 BLK IGN COIL 5R
K 1206 BLK IGN COIL 6R

N 1209 BLK IGN COIL 5L

R 1211 BLK IGN COIL 3L


D 1203 BLK IGN COIL 2L
G 1406 BLU G LEAD MIM

B 1201 BLK IGN COIL 6L

F 1205 BLK IGN COIL 4L

L 1207 BLK IGN COIL 1L


C 1403 BLU IPM RESET
D 1403 BLU IPM RESET

K 1300 YEL CAN HIGH


J 1301 GRN CAN LOW
N 1302 BLK CAN GND
I 1407 BLU I TO GND
1801 BLK

G 1801 GRY "G" LEAD


X 1001 RED IPM +24V
A 1402 BLU IPM FIRE

Y 1102 BLK IPM GND


B 1402 BLU IPM FIRE

M 1400 BLU IPM F / B

J 1180 BLK GND


CY-6L CY-1L CY-4L CY-3L CY-2L CY-1L CONNECTOR 1803 BLK
"G" LEAD
OXYGEN CAN 1801 GRY "G" LEAD N.O 1801 BLK
SENSOR LB 1164 BLK "G" LEAD SHIELD 1164 BLK
1 - 1560 GRN O2 LB SIG1
2 - 1141 BLK O2 LB GND 1001 RED IGN POWER MOD +24V 1001 RED
1102 BLK IGN POWER MOD GND 1102 BLK
2/14 PIN CONNEC

ESM E STOP SWITCH HARNESS


A -1551 EXH TEMP LB SIG1 EXHAUST
B - 1158 BLK EXH T LB GND
TEMP LB GOV DMD -VE - 1424 GRY
-TOR IPM POWER
COOLANT CAM SHAFT A - 1490 RED CAM MP SIG
GOV DMD +VE - 1422 GRY
GOV F/B +VE - 1421 GRY
TEMP (LB) MP SENSOR
B - 1153 BLK CAM MP GND GOV F/B +VE - 1423 GRY
GOV ALM -VE - 1420 PUR
GOV F/B + S - 1130 SIL
OXYGEN GOV DMD +S - 1131 SIL
9/14 PIN CONNECTOR
A - 1553 GRN JCT SIG GOV F/B - S - 1134 SIL
SENSOR RB B - 1160 BLK JCT GND
GOV DMD -S - 1135 SIL
1 - 1561 GRN O2 RB SIG2
2 - 1141 BLK O2 RB GND
ECU CONNECTION
A -1550 EXH TEMP RB SIG2
B - 1157 BLK EXH T RB GND

ESM ACTUATOR HARNESS


EXHAUST RS 232
CONNECTION
TEMP RB
CY-6R CY-1R CY-4R CY-3R CY-2R CY-1R ALTERNATOR
OPTION
04 1800 BLK ALT F/B-
45 1402 BLU IPM FIRE

OUTPUTS
24 1403 BLU IPM RESET
01 1100 BLK ECU GND

POWER
03 1420 PUR GOV ALM-
09 1442 GRY ECU F/B-
10 1406 BLU GLEAD MIM
11 1680 BRN PRELUBE
A -1551 EXH TEMP LB SIG1 17 1440 GRY ECU F/B +
B - 1158 BLK EXH T LB GND 32 1681 BRN STARTER
34 1000 RED ECU +24V
35 1401 BLU IPM F/B RET
36 1404 BLU IPM ENABLE
37 1405 BLU IPM PWR LVL
44 1682 BRN FUEL
A -1550 EXH TEMP RB SIG2
47 1441 GRY ECU DMD +
B - 1157 BLK EXH T RB GND
CAN
12 1300 YEL CAN HI
13 1301 GRN CAN LO
ECU / ESM

CUSTOMER
INTERFACE
23 1306 GRY RS 485B+
02 1305 GRY RS 485A--
14 1604 WHT ENGN ALM
LUBE OIL A - 1150 BLK LOPA GND
B - 1475 PNK LOPA +5V
15 1606 YEL EM ENGN SD
22 1608 YEL GOV REM SEL
C - 1476 GRN LOPA SIG
PRES 24 1609 YEL RUN INPUT
25 1611 YEL ENGN STOP
28 1615 RED GOV AUX IN
29 1110 BLK GOV AUX GND
INPUT-A INPUT-B
46 1137 SIL GOV AUX SHD
LUB OIL A - 1554 GRN LOT SIG
B - 1161 BLK LOT GND

40 1618 TAN GOV REM SP


41 1619 TAN GOV REM SP
42 1607 WHT ENGN ESD O/P
TEMP 04 1111 BLK LOGIC GND
POWER DISTRIBUTION BOX
16 1627 YEL USER DIP1
17 1628 YEL USER DIP2
37 1616 YEL RATED / IDLE
18 1629 YEL USER DIP3

25 - 1479 PNK IMP RB +5V EXC

07 - 1480 GRN IMP RB SENSOR


21 - 1477 PNK IMP LB +5V EXC

17 - 1478 GRN IMP LB SENSOR

22 - 1157 BLK EXH T RB GND


21 - 1158 BLK EXH T LB GND
28 -1550 EXH TEMP RB SIG2
27 -1551 EXH TEMP LB SIG1
38 - 1552 GRN IMT LB SIG1
20 - 1491 RED CNK MP SIG

29 - 1153 BLK CAM MP GND

05 - 1155 BLK KNK SIG RB


30 - 1154 BLK CNK MP GND

19 - 1490 RED CAM MP SIG


19 1630 YEL USER DIP4

02 - 1510 YEL KNK SIG 4R


06 - 1156 BLK KNK SIG LB

11 - 1500 YEL KNK SIG 1R


17 - 1501 YEL KNK SIG 2R
13 - 1504 YEL KNK SIG 3R

14 - 1506 YEL KNK SIG 6R


32 - 1159 BLK IMT LB GND

07 - 1509 YEL KNK SIG 5L

08 - 1511 YEL KNK SIG 3L

20 - 1507 YEL KNK SIG 1L


36 - 1152 BLK IMP RB GND

17 - 1501 YEL KNK SIG 6L

19 - 1505 YEL KNK SIG 4L


35 - 1151 BLK IMP LB GND

12 - 1502 YEL KNK SIG 5R


05 - 1561 GRN O2 RB SIG2

18 - 1503 YEL KNK SIG 2L


15 - 1560 GRN O2 LB SIG1

34 - 1150 BLK LOPA GND

06 - 1476 GRN LOPA SIG


26 - 1475 PNK LOPA +5V
39 - 1141 BLK O2 LB GND

40 - 1554 GRN LOT SIG


34 - 1161 BLK LOT GND
39 - 1553 GRN JCT SIG
33 - 1160 BLK JCT GND
20 1631 YEL LRGE LOAD
27 1613 BLU GOV REM SP-
J-1 2 3 4 5 6 G B
39 1614 GRN GOV REM SP+
INT MANIF A - 1479 PNK IMP RB +5V EXC
B - 1152 BLK IMP RB GND
PRES (RB) C - 1480 GRN IMP RB SENSOR
+24V POWER
ACT/ IPM/ STEP
10 - 1001 RED IGN POWER MOD +24V
11 - 1102 BLK IGN POWER MOD GND
05 -1050 RED STEP1 PWR
12 - 1170 BLK STEP1 GND
GOV DMD -VE - 1424 GRY 01 - 1104 BLK GOV GND
GOV DMD +VE - 1422 GRY 09 - 1426 PUR GOV SD +VE
GOV F/B +VE - 1421 GRY 02 - 1002 RED GOV +24V
GOV F/B -VE -1423 GRY 07 - 1425 PUR GOV ALM +VE
G - 1303 BLK G-I LINK
G
A
I
I - 1303 BLK G-I LINK
A - 1051 RED STEP2 PWR
GOV ALM -VE - 1420 PUR
GOV GND - 1104 BLK
GOV SD +VE - 1426 PUR
ESM ACTUATOR HARNESS W/GAS REG 08 - 1427 PUR GOV SD --VE
06 -1051 RED STEP2 PWR
13 - 1171 BLK STEP2 GND
H H - 1171 BLK STEP2 GND
C
D C - 1300 YEL CAN HI
D - 1301 GRN CAN LO
GOV +24V - 1002 RED
GOV ALM +VE - 1425 PUR
GOV SD --VE - 1427 PUR
ACTUATORS(STEPPER MOTOR)
E STOP SWITCH

CREATED BY MD. ANISUR RAHMAN-www.waukcat.com


STEPPER ACTUATOR D - 1805 BLU IPM F/B
G - 1808 BRN FUEL V SW
C - 1804 TAN ESTOP SW
MOTOR(R) A - 1802 TAN ESTOP SW CONN # 1
CAN B - 1803 BLK
X - 1801 BLK
G LEAD TO GND
G LEAD
G LEAD
F - 1807 BLU IPM F/B RET
E - 1806 BRN FUEL V RLY
START / LEAN
ESM START HARNESS (ELECTRIC) V - 1193 BLK
Z - 1462 BRN
U - 1822 BRN

PRELUBE GND
PRELUBE RLY
START MOTOR (LB)
S - 1821 BRN START MOTOR (RB)
W - 1461 BRN FUEL V

1192 FUELV GND


X - 1192 BLK FUEL V GND
1193 PMR GND

1822 SM(LB) 1821 SM(RB)


1462 PMR

1461 FUELV
ECU / IPM DATA / TEST
SMC2 SMC1 30
27
1136 SIL ECU F/B --VE S
1424 GRY GOV ACT DMD +VE
18 1422 GRY GOV ACT DMD +VE
TB-6 TB-2 16
24
17

1421 GRY GOV ACT F/B +VE


1423 GRY GOV ACT F/B --VE
1130 SIL GOV F/B +VE S
19 1131 SIL GOV DMD +VE S
23 1306 GRY RS 485B+ MBE+ 25 1134 SIL GOV FB --VE S
02 1305 GRY RS 485A- MBE-
28 1135 SIL GOV DMD --VE S
14 1604 WHT ENGN ALM 2 PLC 114
11 1402 BLU IPM FIRE
15 1606 YEL ESD ENGN INPUT 115
10 1403 BLU IPM RESET
22 1608 YEL GOV REM SEL 122
12 1404 BLU IPM ENABLE
24 1609 YEL RUN INPUT 124
05 1105 BLK IPM LOGIC GND
125
FUEL VALVE 25 1611 YEL ENGN STOP
28 1615 RED GOV AUX IN
29 1110 BLK GOV AUX GND
128/GA+
129/GA-

14
06
1406 BLU GLEAD MIM
1407 BLU IPM PWR LVL GND
13 1405 BLU IPM PWR LVL
46 1137 SIL GOV AUX SHD -
08 1400 BLU IPM F/B
40 1618 TAN GOV REM SP 140
26 1307 BLK CAN IPM MAST/SLA -VE
SM2 SM1 41 1619 TAN GOV REM SP
42 1607 WHT ENGN ESD O/P
141
142
04
15
1100 BLK ECU GND
1420 PUR GOV ALM --
04 1111 BLK LOGIC GND 104
29 1442 GRY ECU F/B --VE
16 1627 YEL USER DIP1 116 02 1680 BRN PRELUBE
17 1628 YEL USER DIP2 117 20 1440 GRY ECU F/B +
37 1616 YEL RATED / IDLE 137 03 1681 BRN STARTER
18 1629 YEL USER DIP3
POWER DISTRIBUTION
- 01 1000 RED ECU +24V
19 1630 YEL USER DIP4 - 09 1401 BLU IPM F/B RET
20 1631 YEL LARGE LOAD - 07 1682 BRN FUEL
27 1613 BLU GOV REM SP- GR- 22 1441 GRY ECU DMD +
BOX BRACKET 39 1614 GRN GOV REM SP+ GR+ 21
23
1132 SIL ECU F/B + S
1133 SIL ECU DMD + S
CUST CONT OPT
L - 1802 TAN ESTOP SW NO
M - 1804 TAN ESTOP SW NO
R - 1801 GRY G LEAD NO
B - 1020 RED +24V FOR USER
D - 1010 RED GOV SD SW + 24V
E - 1120 BLK GND FOR USER
G - 1011 PUR GOV ACT SD+
U - 1830 TAN OPS3 - PMR
V - 1831 TAN OPS4 - MAIN BEARING
PRELUBE MOTOR RELAY(on - - - -
engine body) + + + +
A1 A2
BATTERY 24V DC
BATTERY
BATTERY 24V DC
GROUND
PRELUBE PUMP MOTOR, 35A
ENGINE
GROUND

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