LOCK STITCH BUTTON FEEDER SERVICE MANUAL FOR LK3-B448/BA-15CONTENTS Main Part Names ) (Specifications ») (Clastattation ) 2 \ tion )) (f] Work table preparation ... 2 2 Starter ........ 2 @ Vibration bowl .. 3 [4 Contral box 3 © Sewing mahcine head . 3 ) Butter feeder 4 1% Cord connections 4 (8) Cover 6 (3) Shooter 6 ijustmer 7 Button feeder adjustments 7 Button positioner motor and solenoid installation 7 (2) Button positioner location 8 {3) Button positioner switch W Shutter solenoid installation 12 Button carrier stop screw 2 Feeder origin switch 13 Button clamp height ......... 7 13 Stopper solenoid and button slide base adjustment 14 Cam shaft installation ,... 15 {© DC motor, worm, worm wheel backlash... 16 (1) Vibration solenoid and leaf spring 7 Sewing machine head adjustments 19 (Button feed switch : 19 Button opener adjustment 19, { Starting solenoid adjustment ... 20 @ Feed piate adjustment ............. 20 ® Thread presser arm adjustment .. 20 {Control circuit board adjustment .. 21 Parts Replacement )) 22 (arts Replacement )) U) Contro! circuit board 22 Power circuit board 22 &_ Switch replacement ...... 23 (GRroubleshoot ing Guide ) 24 (Circuit Diagrams )) .. ns 26 {0} Controt box connectors 26 (2) Block diagram iH 27 (Gang Parts List )) ... 29© Mochine head © Vibration tall © Conte! box @ Buston feder © Power swich © Treadle (‘SPECIFICATIONS Mosel eh ype Sewing speed Stitch Jength | : Buwon pe ameter Buon He ee “Thickness 2" shape x Sewing shapes = = OO;E Craver thread elector | Standard ft Bustier height 10 mm “Toead joining By eee path Motor (Single phase, phase) 4 pole 2907 Hee Cautions on Use The sewing machine will continue t0 attach buttons as Iong as the tread is depressed. Be sure to turn the power off before beginning any adjustment unless specifically directed to turn the power on. -1-iSTALLATI [1] Work table preparation ¥ Refer to the diagram below to prepare the work table for sewing machine installation (The lower hole for the starter should be #4 dia, and about 30 mm deep; that for the control box power switeh should be 93 and about 20 mm deep.) % Please be sure to use a table 40 mm in thickness, In case that the table is thicken or thinner than 40 mm, malfunetion occurs. L ‘Starter solenoid murine position 4-94) wl . | | i Eel |» sth an tt] 7 Saitch position 2. Starter 1. Align the mounting holes in the starter @ with the holes in the table, 2. Secure the starter @ to the bottom of the table with round-head wood screws @ and the bed ‘mounting screw (I screw), 3. Install SP chain assembly 3 to machine head starting lever plate 5 with stud serew 4.& Vibration bow! [4] Control box 1. Install the vibration bowl @ with bolt @, lock 1. Mount the contro! box @ to the bottom of the washer @, and washer @. work table with wood screws @. 2. Pass the wires from the vibration bow! @ through the hole in the table. | Installing the machine head _, Slop sensor > Vibration bowl 4. Install oiler support @ under oil pan @, with the wo serews ®, and then attach the main body of the oiler ° . Install oil pan @ to the table using the four screws © Attach the bed cushions @ to the four comers of the oil pan @, then carefully place the sewing machine on top of the oil pan 4, Tilt the machine back, loosen screw @. fit the head support pin @ into the oblong hole in the head support lever @, and then tighten screw @. 5. To return the machine to its original position, pull the head support lever @ towards you and gently lower the machine into position:{6] Button feeder 1, Move button feeder base @ to the front and rear and left and right as necessary to install it by using hole bolts @, spring washers @ and washers @. (Then connect ground wire @.) [7] Cord connections * Connect all wires and connectors as indicated in the figures below. 1. Button feeder connection Pall on the connector to make sure it will not come disconnected after connecting the pins =Stop sensor 6 connector 9P connector 7P control box: (for sewing machine head) (machine head) Crossover stitch solenoid Burton feeder switch white ‘ne Black write a Taga ees ee Black2. Control box connection * Connect the ground wire from the vibration bowl to the motor. 8 connector 2P connector 3. Power switch connection Power switch connector {controt box)7 Attach the button feeder cover @ to the button feeder @ with screw ©, lock washer @, and washer ©. 3 Be sure to pass the wires through the hole in the cover when attaching the button feeder cover @. Raise the shooter lock pin @ on the vibration bow! @, and secure the shooter ® by inserting the pin @ through the notch in the shooter. Secure the shooter @ with thumb screw @ on button feeder @.Gadjustments ) Button feeder adjustments [] Button positioner motor and solenoid installa 1. Button positioner motor n (2) Loosen screw @, and adjust the backlash between gear @ and gear © to 0.1 to 0.2 mm (2) Firmly tighien screw @ so that the button positioner motor @ does not move after adjust- ing the backlash (3) Grease around gear @. 2. Shaft height adjustment en (1) Adjust shaft @ so that the buttom of the botton. presser @ and slide @ are flush when button positioner dog @ is fully raised and contacting collar ©. Tighten screw to hold the shatt @ in place. 2) Secure guide @ with serew @ so that there is no looseness in button positioner shaft guide @. Make sure shaft guide @ is flush to guide @ and that not just one side is touching. Make sure perimeter B does not contact the side 3. Button positioner solenoid (1) Lightly tighten button positioner solenoid @ with bolt @. @) Push plunger @ to the stroke end of the solenoid to in the direction of the arrow. When shaft @ rides on button carrier pin @, the gap between set collar @ and roller bearing shaft @ should be 1 to 2 mm. Shift solenoid @ to adjust. (3) Firmly tighten bolt @ after finishing the adjustment, ge[2] Button positioner location 1. Bed slide position adjustment I

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