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A Computer Method For Thermal Power Cycle Clculation
A Computer Method For Thermal Power Cycle Clculation
NOMENCLATURE
EXISTING PACKAGES FOR POWER CYCLE
In ... mass flow [kg's] CALCULATION
p ... pressure [bar] With computer aided power cycle calculation (PCC) two
requirements must be observed: Flexibility and ease-of-use.
t Current Address: Imperial College, London Numerous program packages have been developed for PCC. The
Presented at the Gas Turbine and Aeroengine Congress and Exposition—June 11-14, 1990—Brussels, Belgium
This paper has been accepted for publication in the Transactions of the ASME
Discussion of it will be accepted at ASME Headquarters until September 30, 1990
FH
Figure 2: Example cycle not requiring iteration Figure 3: Model structure for the cycle of figure 2
TU ... Turbine
CO ... Condenser
FP ... Feedwater Pump In advance of the thermodynamic calculation a topological
FH ... Feed Heater analysis of the system shows the identity of the following mass
BO .... Boiler flows:
m1=m2=m6=m7=m8 (2a)
m3 = m5 (2b)
EXAMPLES
m4 = m9 (2c)
To give more insight into this method the solution processes
for two simple Rankine cycles are discussed here. The steps
described are exactly the same as the computer program takes. Although this topological analysis is not obligatory it can
reduce the required memory considerably. For this example the
The cycle scheme as shown in figure 2 does not require the
number of unknowns can be reduced to 1/3, resulting in a
iteration process. All thermodynamic properties can be calculated
reduction of the system matrix size to 1/9. The additional effort in
before solving mass and energy balance equations. calculation time is negligible and can usually be compensated by
The different preheater scheme of the cycle shown in figure 4 the time saved for the solution of the reduced system.
leads to a system that must be solved by iteration. The next step is to complete the still unknown
thermodynamic properties. With given live steam conditions '1'
Cycle Not Requiring An Iterative Solution and bleed stream pressure the entire properties of '2' are
determined. The properties at '3' and '4' are also fixed, because
Figure 2 shows a simple Rankine cycle with a single feed there is no alteration of properties at a splitter. The expansion in
heater. The mathematical modelling needs a modified structure the second turbine gives the properties at the inlet of the
as shown in figure 3. The turbine model does not allow any condenser '5'. The properties at '6', the condenser's outlet, are
diverted streams, therefore this is represented by two turbines determined by the demand for complete condensation (x = 0.0).
and a splitter. A shaft connects the both turbines and the The outlet pressure of the feed water pump is not yet known, but
generator. The numbers 1-9 indicate the streams that are to be with the given pressure drop in the boiler, the pressure P8 can be
calculated. calculated. With the given pump efficiency this allows now to
Live steam condition, bleeding pressure, condenser pressure, calculate the entire properties at '7'. The properties at '8' result
and required temperature differences at the in- and outlet of the from the required temperature differences of the preheater.
preheater are given as well as all pressure drops and efficiencies Finally the properties at '9' can be calculated from pressure drop
of the cycle's components. and the required temperature difference of the preheater. The
following balance equations can be written:
Preheater m7 - m8 = 0 (3g)
m4-m9=0 (3h)
(h4-h9)m4 - (h8-h7)m7 = 0 (3i)
Boiler m8 - ml = 0 (3h)
With regard of the mass flow identities, the system can be
transformed to:
(ht-h2)mt + (h3-h5)m3 = P (4c) Figure 4: Model structure for the example cycle requiring
ms - m3 - m4 =0 (4d) an iterative solution
- mt + m3 + m4 =0 (4e)
-(h8-h7)ml + (h4-h9)m4 = 0 (4i)
mg m8
h9 = h8 + ( 1 ) hil (7)
The letters behind the equation numbers correspond to those m9 m9
of equations (3).
This equation contains only the mass flow ratio ms/m9 for
In this system of equations one equation is superfluous. It is which an initial value can be estimated. The resulting equations
difficult to identify this equation, particularly for complex cycle are:
schemes. It is not necessary however to eliminate a certain
equation if a mathematical trick is used: An additional unknown Turbines: m1- m2 = 0 (8a)
is introduced in the system, with coefficient 1.0 in each equation.
This unknown must resolve to zero. m3-m5=0 (8b)
(hi-h2)ml + (h3-h5)m3 = P (8c)
Cycle Reuuiring An Iterative Solution Splitter: m2 - m3 -m4 = 0 (8d)
The model of the cycle shown in fig. 4 has a different
preheating scheme: The condensate from the preheater is fed to Condenser m5- m6 = 0 (8e)
the main stream and not to the condenser as in the cycle shown in
Pump m6 - m7 = 0 (8f)
figure 3. The resulting energy balance for the mixer is:
Preheater m7 - m8 = 0 (8g)
h9m9 = h8m8 + hltmll (5)
m4 - mto = 0 (8h)
In this case h9 depends not only on the enthalpies h8 and hil
but also on the mass flows. Since the resulting equation system is (h4-hlo)m4-(h8-h7)m7 = 0 (8i)
not linear an iterative solution is necessary. The following mass
flow identities can be found by a topological analysis. Mixer m8 + mu i - m9 = 0 (8k)
IMPLEMENTATION
This method was implemented with the intention to offer a TURBINE COMPRESSOR PUMP CONDENSER
user-friendly tool for PCC. While the amount of data required as
input can be minimized by applying this method, it is necessary to
provide additionally a facility to enter input data in a comfortable
way.
A special input language was developed to facilitate the
description of cycle schemes. Currently it is necessary to write an
input file using the system's text editor. As further user support it PREHEATER DEAERATOR SPLITTER MIXER
is planned to use a graphic preprocessor for generation of input
files. However, this preprocessor is not yet available.
The carefully designed program does not restrict further
developments. Figure 5 shows all units that are currently
available. New units can be added if required, although
familiarity with the solution method is necessary for their
development. HEAT INJECTION BOILER COMBUSTION
EXCHANGER COOLER (HEAT SOURCE) CHAMBER
The thermodynamic properties calculation has been
completely separated from the other parts of the package by a
standardized interface. This increases the flexibility of the Figure 5: Currently Available Units
2 0-
ri f
I
Lai p N o
2 V7
C)
BST01 15
0
z a
❑
U
BST02
w F-
(U 0 0
Z 3 ^
0 In
U
H F H
BST10
i- w w
o 3U-
Cu
CON06
v
BST07 BST09
FW06 FW05 L FW03 FW02
BST08 0
0
z
FW08 CON04 I ICONOSIU CON07
CONO3
package, since new working fluids can be added by simply Implementations of this method are currently running on
extending the properties data base. It is also possible to interface VAX hardware and DOS personal computers. For
the package with other properties data bases. For the calculation implementation the ANSI standard of the 'C'- programming
of steam properties either the 1967 IFC formulations (Schmidt, language was used.
1969) or the NBS/NRC steam tables (Haar et al., 1984) can be
chosen.