UW 500 Service Catalog

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Class TMB6 Department


Technical Manual Development Div.1
Number 7341−01
Development Headquarters
Approved Checked In Charge

Maintenance manual 淺田 年英 山本 秀樹 Suzuki

Confidential

Model Name UW-500V SERIES

Product Name Currency sorter

Manual Name Service manual

GLORY
GTS20204-d:2010-04-01
Page 2 of 321

Records of Revision

Rev. YYYY-MM-DD Chief Contents In Charge

Issued 2012 - 03 – 19 Original issue Suzuki

■TABLE OF CONTENTS
Modification of content(DOWNLOAD MAINCPU
PROGRAM)
Addition of content(DOWNLOAD MAINCPU PROGRAM
AND FPGA PROGRAM)

P.8
Modification of content(DOWNLOAD MAINCPU
PROGRAM)

P.9
Modification of explanation(DOWNLOAD MAINCPU
PROGRAM)
Addition of content(DOWNLOAD MAINCPU PROGRAM
AND FPGA PROGRAM)
01 2012- 10 -
Addition of explanation(DOWNLOAD MAINCPU PROGRAM
AND FPGA PROGRAM)

P.11
Modification of explanation(DOWNLOAD DISPLAY
PROGRAM)

P.132 Modification of switch setting


PP.219-220
Modification of “TABLE OF ERROR CODES”
P.284 Addition of Error Code (8910)

Delete the following Pages:


PP.242-245,PP.252-254,P.263,P.279,P.280,PP.285-288

02 - -

03 - -

04 - -

05 - -

GLORY Class TMB6 Number 7341


GTS20204-d:2010-04-01
UW-500V
CURRENCY SORTER

Service Manual
■ TABLE OF CONTENTS

1.CONSTITUTION OF MACHINE P 1
OUTWARD OF MACHINE P 1
HOPPER BLOCK・VERIFICATION BLOCK・
UPPER TRANSPORTATION BLOCK P 3
INTERMEDIATE TRANSPORTATION BLOCK P 4

2.HOW TO SET INITIAL SETTINGS P 5


CONNECT BATTERY CONNECTOR P 5
LOAD SETTING DATA P 6
SET THE TIME P 7

3.HOW TO DOWNLOAD PROGRAM P 8


LAYOUT OF MAINCPU BOARD P 8
DOWNLOAD MAINCPU PROGRAM P 8 △1
DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM P 9 △1
DOWNLOAD DISPLAY PROGRAM P 10
DOWNLOAD BV PROGRAM P 11

4.HOW TO TAKE LOG DATA P 14


TAKE ALL LOG DATA OF MAIN P 14

5.HOW TO MAKE PERIODIC INSPECTION P 15


TOOLS FOR PERIODIC INSPECTION P 15
CONTENTS OF PERIODIC INSPECTION P 15
TABLE OF PERIODIC REPLACEMENT P 24
REPLACE PARTS OF PERIODIC REPLACEMENT P 25
LAYOUT OF SENSOR AND ACTUATOR P 31
6.HOW TO REPLACE UNITS OR PARTS P 32
TOOLS FOR MAINTENANCE P 32
HOPPER UNIT P 33
FEED UNIT P 34
BILL VERIFICATION (BV) UNIT P 37
UPPER TRANSPORTATION UNIT AND REJECT UNIT P 39
INTERMEDIATE TRANSPORTATION UNIT P 43
STACKER UNIT P 45
POWER SUPPLY P 46
DC MOTOR OF BILL HOLDER P 48
STEPPING MOTOR OF FEED ROLLER P 49
COOLING FAN P 50
DC MOTOR OF UPPER TRANS. P 51
SOLENOID OF UPPER TRANS. P 52
FLIPPER SET OF UPPER TRANS. P 53
STEPPING MOTOR OF UPPER TRANS. P 54
DC MOTOR OF INTERMED. TRANS. P 55
SOLENOID OF INTERMED. TRANS. P 56
FLIPPING SHAFT SET OF INTERMED. TRANS. P 57
STEPPING MOTOR OF STACKER P 58
PLACEMENT OF ELECTRIC BOARDS P 59
TABLE OF ELECTRIC BOARDS P 59
MAINCPU BOARD P 60
I/O-CORE BOARD P 61
STDR BOARD P 62
PWR-DC BOARD P 63
PWR-AC BOARD P 64
LED2 (STACKER LED) BOARD P 66
DISP BOARD P 68
SW BOARD P 71
LED1 (DISPLAY LED) BOARD P 72
I/F BOARD for UW-500CNS P 72a
IF5 BOARD for UW-500V P 72b
7.HOW TO ADJUST BLOCKS P 73
HOPPER BLOCK P 73
FEED BLOCK P 80
VERIFICATION BLOCK P 90
UPPER TRANSPORTATION BLOCK AND REJECT BLOCK P 92
INTERMEDIATE TRANSPORTATION BLOCK P107
STACKER BLOCK P117
UPPER UNIT BLOCK P119
LOWER UNIT BLOCK P124
AFTER INSTALLATION BLOCK P128
ELECTRIC PARTS P132

8.RAS SPECIFICATIONS P133


OPERATION OF RAS MODE P133
TABLE OF RAS CODES P135
DETAILS P138

9.TROUBLE SHOOTING P219


SYSTEM OF ERROR CODES P219
TABLE OF ERROR CODES P219
DETAILS P221

Appendix.WIRING DIAGRAMS
1.CONSTITUTION OF MACHINE
OUTWARD OF MACHINE

①Display and
②Upper stacker ③Reject stacker Handle A
operation panel
Use when you open upper
cover.

Handle 1
Use when you open display and
operation panel.

④Power switch

⑤Hopper

⑥Bill holder release button

Handle 2
Use when you open and close
upper block.

⑦Display panel of stacker

⑧Stacker

①Display and operation panel


It has two LCD displays and some operation keys.

②Upper stacker
It stacks bills which are not specified at stackers or are rejected. capacity: 150 bills at the maximum
(It is possible to change mode in stacker pattern setting.)

③Reject stacker
It stacks rejected bills. capacity: 150 bills at the maximum

④Power switch
You use when you want to turn on power and turn off.

⑤Hopper
It is where you set bills. capacity: 1000 bills at the maximum

⑥Bill holder release button


You use when you want to release bill holder from bills.

-1-
⑦Display panel of stacker
It displays pieces of bills in the stacker and condition of the stacker.

⑧Stacker
It stacks counted bills. capacity: 500 bills at the maximum for each stackers

Handle 3
Use when you open and close
side door.

LAN connector
Power connector Connect LAN cord.
Connect power cord.

-2-
HOPPER BLOCK・VERIFICATION BLOCK・UPPER TRANSPORTATION BLOCK

Handle F
Use when you open
and close upper
transportation.

Handle D
Use when you open
and close upper
transportation.

Handle J
Use when you close
Verification block
upper transportation.
Hopper block

Upper trans-
portation block

Handle H Handle B
Use when you open Use when you open
and close upper and close front of
transportation. verification.

Handle G Handle E Rotate handle Handle F


Use when you open Use when you open Use when you remove Use when you open
and close upper and close back of error of upper trans- and close hopper.
transportation. verification. portation.

-3-
INTERMEDIATE TRANSPORTATION BLOCK

Intermediate
transportation block

Handle K
Use when you open
and close intermediate
transportation.

Stopper
Use when it keeps openinng
intermediate transportation.

-4-
2.HOW TO SET INITIAL SETTINGS
CONNECT BATTERY CONNECTOR

At initial, connector of battery on MAINCPU board is taken off from the board.
So, you connect it to CNBAT.

2 1

Layout of MAINCPU board CNBAT

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.

DISPOSE OF THE LITHIUM BATTERY ACCORDING TO LOCAL REGULATIONS.

-5-
LOAD SETTING DATA

Setting data can be loaded with RAS0040.


If you want to know detail of RAS0040, refer RAS SPECIFICATIONS. (P.155)

①Check whether CF card is on the CNCF located in MAINCPU board.

②Into RAS mode.

Press → → → → keys in the sequence.

③Choose “MAINTENANCE” and press key.

④Choose “0040 DATA” and press key.

And display changes process select menu screen.

<DATA>
>LOAD DENOMI
LOAD ALL DATA >:CPU
LOAD SENSOR ADJ
LOAD PATTERN
LOAD BASE1−SET
LOAD BASE2−SET
LOAD BLOCK

⑤Choose “LOAD DENOMI” and press key.

And display changes confirmation screen.

<LOAD DENOMI>

LOAD?

YES / NO

← → :ACCEPT
WAIT

⑥Press key to become ”YES” blinking, and after press key to start loading
the data.

⑦Press key and back to process select menu screen.

⑧Choose “LOAD ALL DATA” same to the process ⑤∼⑦.

⑨Choose “LOAD SENSOR ADJ” same to the process ⑤∼⑦.

⑩Press key more three times and end RAS mode.

-6-
SET THE TIME

Time setting can be set in USER SETTING 1.


If you want to know detail of time setting, refer users manual.

①press key during pressing key.

②Choose “TIME SET” and press key.

And display changes time setting screen.

TIME SET

2007/01/01 00:00:00

③Set the date and time.

Press keys to move cursol.

Press ∼ keys to input value.

(or, press keys to increment and decrement value.)

④Press key and set the data of date and time.

⑤Press key and end USER SETTING 1.

LIMPNESS-SENSOR ADJUSTMENT

---- Only at the replacement of BV-UNIT ----


①Choose “PROCESS” and press key.

②Choose “7500 BV SENSOR ADJ” and press key.

③Press key and check to process end normal state.

④Press key and back to process select menu screen.

-7-
3.HOW TO DOWNLOAD PROGRAM

LAYOUT OF MAINCPU BOARD

SW1 SW2
4 1
ON OFF

OFF ON
1 8

CNCF

DOWNLOAD MAINCPU PROGRAM △1

・Execution from RASmode

①Insert CF card which has main program on CNCF located in MAINCPU board.

②Into RAS mode.

Press → → → → keys in the sequence.

③Choose “MAINTENANCE” and press key.

④Choose “0080 PROGRAM LOAD” and press key.

And display changes program select menu screen.

<PROGRAM LOAD> If you want to know detail of


“PROGRAM LOAD”, refer
>MAIN−CPU
DISP−CPU
RAS SPECIFICATIONS. (P.176)
DISP−IMG
BV−CPU

-8-
⑤Choose “MAIN-CPU”and press key.

And display changes confirmation screen.

<PROGRAM LOAD>

LOAD?

YES / NO

← → :ACCEPT
WAIT

⑥Press key to become ”YES” blinking,and after press key to start download.

※In the download process, displays state of download to display panel of stacker.

in erasing state
CPU ALL ErSE

in writing state
CPU ALL LoAd XX
(XX: progress ratio)
normal end
CPU ALL PASS

abnormal end
CPU XXXX
(XXXX: error origin)

・Execution at power on
△1
①Insert CF card which has main program on CNCF located in MAINCPU board.

②Turn on switch NO.1 of SW1 and NO.2 located in MAINCPU board.

③Turn on power switch.

④Turn off switch NO.1 of SW1 and start download.

⑤Check to see that LD2 is on.

⑥Turn off power switch and turn off switch NO.2 of SW1.

DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM △1

・Execution at power on

①Insert CF card which has main program and FPGA program on CNCF located in MAINCPU board.

②Turn on switch NO.1 of SW2 located in MAINCPU board.


-9-
③Turn on power switch.

④Turn off switch NO.1 of SW2 and start download MAINCPU program and FPGA program.

⑤Check to see that LD2 is on.

DOWNLOAD DISPLAY PROGRAM

・Execution from RASmode

①Insert CF card which has display program on CNCF located in MAINCPU board.
(Display program exists two types, in whole data and in image data only.)

※Operations to program select menu screen are same to the process


②∼④ of “Execution from RASmode” of download main program.

<PROGRAM LOAD>

MAIN−CPU
>DISP−CPU
DISP−IMG
BV−CPU

⑤Choose “DISP-CPU” when you want to download whole program or choose “DISP-IMG”
when you want to download only image data.

After the choice, press key. And display changes confirmation screen.

<PROGRAM LOAD>

LOAD?

YES / NO

← → :ACCEPT
WAIT

⑥Press key to become ”YES” blinking,and after press key to start download.

※In the download process, displays state of download to display panel of stacker.

download whole program: download image data:


in writing state in writing state
dSP ALL LoAd XX dIG ALL LoAd XX
(XX: progress ratio) (XX: progress ratio)
normal end normal end
dSP ALL PASS dIG ALL PASS

abnormal end abnormal end


dSP ALL LoAd 0 dIG ALL LoAd 0

- 10 -
・Execution at power on (It is only able to download whole program) △1

①Insert CF card which has display program(whole data) on CNCF located in MAINCPU board.

②Turn on switch NO.1 of SW1 and NO.3 located in MAINCPU board.

③Turn on power switch.

④Turn off switch NO.1 of SW1 and start download.

⑤Check to see that LD2 is on.

⑥Turn off power switch and turn off switch NO.3 of SW1.

DOWNLOAD BV PROGRAM

・Direct execution by BVCPU board

Layout of BVCPU board

①Turn off power switch.

②Set rotary switch (ASW) to “D”

③Turn on power switch.(Don’t insert SD card yet on the adapter.)

④Check indication of LED that it becomes to download wait state.

Number of LED 0 1 2 3
☆ ○ ○ × Download wait state
☆ ☆ ○ × Download wait state
☆ ☆ ☆ ☆ Download wait state

⑤Insert SD card on the adapter.


Note: It needs a download file named with“D***_***.***” (***_***.***: file number).

- 11 -
It can’t download when it has more than two files.

⑥Push button switch(PSW). And check data in SD card.

Number of LED 0 1 2 3
× × × × check successful

⑦Set rotary switch to “0”.

⑧Push button switch and start download.

Number of LED 0 1 2 3
☆ × × × Writing FLASH (MainAPL)
× ☆ × × Writing FLASH (FPGA)
☆ ☆ × × Writing FLASH (Main setting)
× × ☆ × Writing FLASH (Main table)
☆ × ☆ × Writing FLASH (Sub FPGA)
× ☆ ☆ × Writing FLASH (Sub table)
○ ○ ○ ○ Normal end

Note. When download process ends with abnormal state, turn on and off LEDs below.
Device error of SD card or not exist any download files:
LEDs turn on through 0 to 3 in the sequence.
Download error:
All LEDs turn on→All LEDs turn off→current state(above-mentioned)

⑨Turn off power switch.

⑩Eject the SD card on the adapter.

DOWNLOAD BV PARAMETER

・Direct execution by BVCPU board

Layout of BVCPU board

- 12 -
①Turn off power switch.

②Set rotary switch (ASW) to “8”

③Turn on power switch.(Don’t insert SD card yet on the adapter.)

④Insert SD card on the adapter.


Note: It needs a download file named with“HVDK****.SDF” (****.: file number).
It can’t download when it has more than two files.

⑤Push button switch(PSW). And check data in SD card.

Number of LED 0 1 2 3
○ ○ × × Download wait state

⑥Set rotary switch to “0”.

⑦Push button switch and start download.

Number of LED 0 1 2 3
○ ○ ○ ☆ Writing
☆ ☆ ☆ × Writing (Abormal)

○ ○ ○ ○ Normal end
☆ ☆ ☆ ☆ Abormal end

⑧Turn off power switch.

⑨Eject the SD card on the adapter.

- 13 -
4.HOW TO TAKE LOG DATA

TAKE ALL LOG DATA OF MAIN

①Check CF card onCNCF located in MAINCPU board.

②Into RAS mode.

Press → → → → keys in the sequence.

③Choose “MAINTENANCE”and press key.

④Choose “0030 LOG” and press key.

And display changes program select menu screen.

<LOG> If you want to know detail of “LOG”,


>SAVE ALL LOG >:CF refer RAS SPECIFICATIONS. (P.150)
CLEAR CF LOG
CLEAR ALL LOG
CLEAR SELECT LOG

⑤Choose “SAVE ALL LOG” and press key.

And display changes confirmation screen.

<SAVE ALL LOG>

SAVE?

YES / NO

← → :ACCEPT
WAIT

⑥Press key to become ”YES” blinking,and after press key to start saving data
to CF card.

It is blinking ”WAIT” in saving, and after displays “END” if the saving process ends normal, or displays
“ERR” if it ends abnormal.

⑦If it displays “END”, remove CF card from CNCF, and take data in folder named “LOG”.

⑧Insert the CF card on CNCF.

- 14 -
5.HOW TO MAKE PERIODIC INSPECTION

TOOLS FOR PERIODIC INSPECTION

No tools
1 Phillips screwdriver L=103mm
2 Flathead screwdriver L=103mm
3 Precision driver
4 Cleaning brush
5 Blower(small size)
6 Forceps
7 Alcohol
8 Waste clothes
9 Digital multi tester
10 Grease (*1)
11 Thichness gauge(t=0.06,0.07,0.08)
12 GSP replacement jig(Item code: JB50Z1194Z0)

(*1) "MARUTENPU" PS2(Kyodo yushi) →for metalic parts and bearings


"MARUTENPU" SA(Kyodo yushi) →for rosin parts

CONTENTS OF PERIODIC INSPECTION

units contents of periodic inspection remark


①check foreign matter
Hopper block,
②check rollers and clean
Feed block
③check sensors and clean
Verification ①check foreign matter
block ②check sensors and clean
Upper trans- ①check foreign matter
portation block, ②check sensors and clean
Reject block
①check
Intermediate foreign matter
transportation block
②check sensors and clean
①check foreign matter
Stacker block
②check sensors and clean

(note)
Inspection cycle is 6 months.
Please lecture cleaning method to customers due to avoid from machine trouble.

When you clean up inner of the machine, mind to turn off power switch.
If you don't, it will cause electric shock or injury.
Don't use neutral detergent, benzine, thinner, compounded wax, etc. to clean
the product. It becomes to fade, damage and cause machine trouble.

- 15 -
Model UW-500 Visually check that bills are discharged, and prevent
Purpose
Block Feed block error due to abnormal transfer of bills.
Necessary
Check feed none
Contents tools
condition
Operation time 3 min. Inspection cycle 6months
No Procedure Drawing Remarks
① Lock feed roller and
rotate the reversing
roller direction of
pointing arrow. reversing roller
And check that
it rotate smooth.

*If it doesn't rotate


smooth, foreign
matters are possibly
between feed roller
and reversing roller.
Then, please remove
it.

② Feed bills and check feed roller


visually that skew
don't occurs at
hopper gate.

*If gate adjustment


needs, refer
"HOW TO ADJUST
BLOCKS"(P.85).

reversing roller
feed roller

- 16 -
Model UW-500
Purpose Prevent from feeding troubles
Block Hopper, Feed
Necessary
Clean sensors Waste clothes, Alcohol, Cleaning brash, Blower
Contents tools
and rollers
Operation time 5 min. Inspection cycle 6months
No Procedure Drawing Remarks
① Check visually that
foreign matter are sensor
not in feed block.

② Clean sensors by
cleaning brash and
blower.

③ Check rubber of
rollers.
If surface of rubber is
dirty, clean by waste
clothes with alcohol.

rollers sensor

- 17 -
Model UW-500
Purpose Obviate errors of sensors
Block Hopper block
Necessary
Clean hopper Cleaning Brash,Blower
Contents tools
sensors
Operation time 5 min. Inspection cycle 6months
No Procedure Drawing Remarks
① Hold handle 1 located
display and operation panel
and pull this side.

② Hold handle A and lift up.

③ Hold handle B and lift up.


Front of verification block
is opened.

④ Hold handle C and lift up.


Clean these 6 sensors by
cleaning brash and remove
dust.

⑤ Set these handles in


reverse sequence.

- 18 -
Model UW-500
Purpose Obviate errors of sensors
Block Verification blk.
Necessary
Clean verifi- Cleaning Brash,Blower
Contents tools
cation sensors
Operation time 5 min. Inspection cycle 6months
No Procedure Drawing Remarks
① Hold handle 1 located
display and operation panel
and pull this side.

② Hold handle A and lift up.

③ Hold handle B and lift up.

④ Clean these 16 sensors by


cleaning brash and remove
dust.

⑤ Set these handles in


reverse sequence.

- 19 -
Model UW-500
Purpose Obviate errors of sensors
Block Upr. trans, RJ
Clean upper Necessary
Cleaning Brash,Blower
Contents transportation tools
sensors Operation time 10 min. Inspection cycle 6months
No Procedure Drawing Remarks
① Hold handle 1 located
display and operation panel
and pull this side.

② Hold handle A and lift up.

③ Hold handle D during holding


handle F and lift up until the
block is fixed.

④ Clean these 8 sensors by


cleaning brash and remove
dust.

- 20 -
No Procedure Drawing Remarks
⑤ Hold handle G and lift up.
Clean these 8 sensors by
cleaning brash and remove
dust.

⑥ Hold handle H and pull


this side.
Clean these 8 sensors by
cleaning brash and remove
dust.

⑦ Hold handle 3 located side


of upper transportation.
Then, keep it lifting up and
pull left.

⑧ Clean these 8 sensors by


cleaning brash and remove
dust.

⑨ Set these handles in


reverse sequence.

- 21 -
No Procedure Drawing Remarks

Clean sensors of upper


stacker and reject stacker.
(The placement of sensors
are same between upper
stacker and reject stacker.)

⑩ Clean these 8 sensors by


cleaning brash and remove
dust.

⑪ Clean these 8 sensors by


cleaning brash and remove
dust.

- 22 -
Model UW-500
Purpose Obviate errors of sensors
Block Intermed. trans
Clean intermed. Necessary
Cleaning Brash,Blower
Contents transportation tools
sensors Operation time 5 min. Inspection cycle 6months
No Procedure Drawing Remarks
① Hold handle 2 located
display and operation panel
and lift up upper unit block.

② Clean the area of pointing


arrow by cleaning brash and
remove dust.
If you lift up handle K
without cleaning it, dust
drops in the machine
and causes machine trouble.

③ Hold handle K and lift up.


Then, pick stopper and
put into stopper holder. Stopper holder

④ Clean these 16 sensors by


cleaning brash and remove
dust.

⑤ Set these handles in


reverse sequence.

- 23 -
TABLE OF PERIODIC REPLACEMENT

Item name Item Code pcs. Block name Periodic replacement cycle
feed roller set (L) JB50B1020Z0 1 Feed either 2 years or pass 30 million sheets
feed roller set (R) JB50B1030Z0 1 Feed either 2 years or pass 30 million sheets
reversing roller set JB50B2070Z0 1 Feed either 2 years or pass 30 million sheets
flat belt 31430973 2 Feed either 2 years or pass 30 million sheets
flat belt 31430792 2 Feed either 2 years or pass 30 million sheets
hopper base JB50B1131Z0 1 Feed pass 30 million sheets
hopper base JB50B1132Z0 1 Feed pass 30 million sheets
kicker belt 1 JB50B1052Z0 3 Feed pass 15 million sheets
kicker roller 1 JB50B1051Z0 3 Feed pass 15 million sheets
flat belt 3143T255 2 Upper trans. either 2 years or pass 30 million sheets
lower transfer belt DJD1S3002Z0 2 Upper trans. either 2 years or pass 30 million sheets
flat belt 31430751 2 Upper trans. either 2 years or pass 30 million sheets
flipper set JB50D5040Z0 1 Upper trans. either 2 years or pass 30 million sheets
flipper set JB50D5050Z0 1 Upper trans. either 2 years or pass 30 million sheets
flat belt 31431022 2 Intermed. trans. either 2 years or pass 30 million sheets
flat belt 31431201 2 Intermed. trans. either 2 years or pass 30 million sheets
flat belt 31430484 6 Intermed. trans. either 2 years or pass 30 million sheets
flipping shaft set JB50E12A0Z0 4 Intermed. trans. either 2 years or pass 30 million sheets
gas spring 34601265 2 After installation 2 years

- 24 -
REPLACE PARTS OF PERIODIC REPLACEMENT

Model UW-500
Purpose Prevent from sorting troubles
Block Upper trans.
Necessary
Parts name flipper set tools
Phillips screwdriver
Item code JB50D5040Z0 Operation time 15 min. Replacement cycle 2years
No Procedure Drawing Remarks
① Remove upper transpor-
tation block and reject block.
(refer P.39)

② Remove 4 screws A ②
(CRW3X6,black)and remove
front cover of reject block.

screw A

screw A

③ Remove a screw B ③
(CRWR3X8) and remove
rotary solenoid.

screw B

④ Remove E-ring(E4), washer


(PWR6), and bearing.

⑤ Remove flipper set.

⑥ Assemble parts in reverse


sequence.

- 25 -
Model UW-500
Purpose Prevent from sorting troubles
Block Intermed. trans.
flipping shaft Necessary
Parts name Phillips screwdriver
set tools
Item code JB50E12A0Z0 Operation time 15 min. Replacement cycle 2years
No Procedure Drawing Remarks
① Remove intermediate
transportation block.
(refer P.43)

② Remove a screw A
(CRWR4X8) and remove
adjustment bracket.

screw A

③ Remove a screw B ③
(HSS3X8) and remove
rotary solenoid with
coupling.

screw B

- 26 -
No Procedure Drawing Remarks
④ Remove E-ring(E4), washer
(PWR6), and bearing. ④

E-ring

washer bearing

⑤ Remove a screw C ⑤
(CRWR3X8).

screw C
⑥ Remove flipping shaft set.

⑦ Assemble parts in reverse


sequence.

- 27 -
Model UW-500
Purpose Be able to lift up upper unit block
Block After installation
Necessary
Parts name gas spring tools
Phillips screwdriver
Item code 34601265 Operation time 15 min. Replacement cycle 2years
No Procedure Drawing Remarks
① Remove 5 screws A
screw A
(ABW4X8,black)and remove
upper back cover.

② Remove 4 screws B
(ABW4X8,black)and remove
lower back cover.

screw B

③ Pull handle 1 this side


and open display and
operation panel.

handle 1

④ Remove 4 screws C screw C


(ABW4X8,black)and remove
hopper cover.

- 28 -
No Procedure Drawing Remarks
⑤ Lift up upper trans-
portation and reject block.
Remove 3 screws D
(CRWR3X6) and remove
back cover of reject block.

screw D

⑥ Remove 3 screws E
(ABW4X8,black)and remove
outer cover direction of
pointing arrow.

screw E

- 29 -
No Procedure Drawing Remarks
⑦ Hold handle 2 and open
upper unit block.
Then, lift up it and put
GSP replacement jig
into 2 holes.(located at
circles in the drawing)

(Each blocks are omitted for easily viewable,


so don't have to remove them.)

⑧ Remove 2 screws F
(CRW3X12) and remove screw F
screw F
each pivots direction of
pointing arrow.

⑨ Remove safety clip and gas


spring to down.
pivot

⑩ Assemble parts in reverse


sequence.

- 30 -
LAYOUT OF SENSOR AND ACTUATOR

A : Hopper block PS*: photo sensor


△ transmitter ▲ receiver
B : Feed block PI*: photo interrupter
MDC*: DC motor
C : Verification block SM*: stepping motor
LSD*: rotary solenoid
D : Upper transpotation SW*: switch
FAN*: fan
and Reject block
: prism
E1 : Intermediate (X* means number of prisms)

transpotation block PI A 01 ( )
Position of device
E2 : Stacker block (L: left C: center R: right
that you see from the hopper)
Z : Upper unit block
No. of device
Block
Device type

- 31 -
6.HOW TO REPLACE UNITS OR PARTS

TOOLS FOR MAINTENANCE

No tools
1 Phillips screwdriver L=103mm
2 Flathead screwdriver L=103mm
3 Phillips screwdriver(small) L=150mm
4 Flathead screwdriver(small) L=150mm
5 Phillips screwdriver(long shaft) L=250mm
6 Ratchet type screwdriver L= 39mm
7 Precision driver
8 Long nose pliers
9 Nipper
10 Micro nipper
11 Monkey wrench(size: 20mm)
12 Pliers
13 Hexagonal wrench(M3∼M10)
14 Ratchet type wrench(M3∼M8)
15 Ratchet type wrench(flathead screwdriver)
16 Forceps
17 Oil(suitable for DTE oil heavy medium)
18 Grease(suitable for Moly-paste)
19 Knife
20 Penlight
21 Soldering iron, Solder
22 Cleaning brush
23 Blower(small)
24 Flat file(second-cut)
25 Combination wrench(M4、M5)
26 Spanner(M3∼M8)
27 Bench rule(150mm)
28 Solder wick
29 Vinyl tape
30 Digital type tester
31 Alcohol
32 Waste clothes
33 Grease (*2)
34 INSULOK tie
35 Thickness gauge(t=0.06)
36 Tension gauge(Spring scale)
37 GSP replacement jig(Item code: JB50Z1194Z0)

(*1) There are standard tools from No.1 to No30


(*2) "MARUTENPU" PS2(Kyodo yushi) →for metalic parts and bearings
"MARUTENPU" SA(Kyodo yushi) →for rosin parts

【CAUTION】
Mind to take off electrical plug from socket when you replace units or parts.

- 32 -
HOPPER UNIT

No Place Procedure of removal


1 Hopper ①Remove feed block.(refer P.34)

②Remove a joint connector.

③Remove 4 screws A(ABW4X8,black) and remove hopper block.

④Assemble parts in reverse sequence.

⑤Turn power on and execute sensor adjustment of hopper block (RAS6100).

⑥Execute "SAVE ALL DATA" (RAS0040).

⑦Turn off and on power, and check to boot without any errors.

Drawing

connector

screw A

- 33 -
FEED UNIT

No Place Procedure of removal


1 Feed ①Remove 5 screws A (ABW4X8,black)and remove upper back cover.

②Pull handle 1 this side and open display and operation panel.

③Remove 4 screws B (ABW4X8,black)and remove hopper cover.

④Hold handle A and lift up to open BV cover.

Drawing

① ②

screw A handle 1

③ screw B ④

handle A

- 34 -
No Place Procedure of removal
2 ⑤Hold handle D and lift up to open upper transportation block and
reject block.

⑥Remove 3 screws C (ABW4X8,black) and remove upper cover direction of


pointing arrow.

⑦Remove 2 connectors on I/O-CORE board.

⑧Remove timing belt sided of feed block during turning rotate handle.

Drawing

⑤ ⑥

screw C
handle D

⑦ CNZ29 ⑧
CNZ31

rotate handle

timing belt

- 35 -
No Place Procedure of removal
3 ⑨Hold handle B and open verification block.

⑩Remove 4 screws D(ABW4X8,black) and remove feed block.

⑪Assemble parts in reverse sequence.

⑫Turn power on and execute sensor adjustment of feed block (RAS6100).

⑬Execute "SAVE ALL DATA" (RAS0040).

⑭Turn off and on power, and check to boot without any errors.

【CAUTION】
・Be pressing the block to X direction when you fix it.
Drawing

handle B


screw D

- 36 -
BILL VERIFICATION (BV) UNIT HVD-250

No Place Procedure of removal


1 BV ①Pull handle 1 this side and open display and operation panel.

②Open BV cover.
Open upper transportation block and reject block..

③ Pull "nylatche" and remove clamp(RST) on cover


and cover.
④Remove 2 connectors on BVCPU board.

Drawing

① ②

handle 1
handle D handle A

③ ④

CNPWR CNIF
clamp(RST) nylatche

- 37 -
No Place Procedure of removal
2 ⑤Remove 2 timing belts sided of feed block during turning rotate handle.
⑥ Remove 5 screws A(ABW4X8,black) and remove verification block.
⑦Assemble all parts in reverse sequence.

【CAUTION】

・Don't forget fixing the ground lead.

Drawing
screw A
⑤ rotate handle ⑥

timing belt

screw A

- 38 -
UPPER TRANSPORTATION UNIT AND REJECT UNIT

No Place Procedure of removal


1 Upr. trans. ①Remove 5 screws A (ABW4X8,black)and remove upper back cover.
RJ
②Remove 5 connectors on I/O-CORE board.

③Remove a joint connector.

④Pull handle 1 this side and open display and operation panel.

⑤Hold handle A and lift up to open BV cover.

Drawing

① ②
③ CNZ21 CNZ24 joint connector

screw A CNZ25

CNZ22 CNZ23

④ ⑤

handle A
handle 1

- 39 -
No Place Procedure of removal
2 ⑥Remove 3 screws B (ABW4X8,black) and remove upper cover direction of
pointing arrow.

⑦Hold handle 3 located side of upper transportation.


Then, keep it lifting up and pull left.

⑧Remove 4 screws C (ABW3X6,black)and remove side door.

⑨Remove 3 screws D (ABW4X8,black), remove a screw E (ABW3X6,black)


and remove left side cover.

Drawing

⑥ ⑦

screw B
handle 3

⑧ ⑨
screw C

screw C
screw D screw E

- 40 -
No Place Procedure of removal
3 ⑩Hold handle D and lift up to open upper transportation block and
reject block.
⑪Remove timing belt sided of verification block during turning the
rotate handle.
⑫Remove 3 screws F (ABW4X8,black)and remove upper transportation block
and reject block.
⑬Assemble parts in reverse sequence.

【CAUTION】
・Before assemble, check and adjust side door.
(How to adjust side door, refer P.129)

⑭Turn power on and execute sensor adjustment of upper transportation block


and reject block (RAS6100).
⑮Execute "SAVE ALL DATA" (RAS0040).

⑯Turn off and on power, and check to boot without any errors.
Drawing
⑩ ⑪ timing belt

handle D
rotate handle

screw F

screw F

- 41 -
If side door hasn’t opened ・・・

The side door doesn’t open from outside of machine because of wrong assembling or other reason.
Then, see below and open it.

①Pull handle 1 this side and open display and operation panel.

②Hold handle A and lift up to open BV cover.

③Hold handle D and lift up to open upper transportation block and reject block.

④Insert a screwdriver back side gap of reject block (right side that you see from hopper)
and touch locking shaft with under.

⑤Pull up locking shaft and push forward to unlock side door.

locking shaft

- 42 -
INTERMEDIATE TRANSPORTATION UNIT
※Regarding the modification for TYPEⅡ, refer to the modification manual(TMB6-7416)△4

No Place Procedure of removal


1 Intermed. ①Remove 4 screws A (ABW4X8,black)and remove lower back cover.
trans.
②Remove a connector on STDR board.

③Remove 2 screws B (ABW4X8,black)and remove timing belt from


motor bracket.

④Hold handle 2 and open upper unit block.

Drawing

① ②

screw A CNE6

③ timing belt ④

screw B
handle 2

- 43 -
No Place Procedure of removal
2 ⑤Remove 3 screws C (ABW4X8,black)and slide STR cover.
⑥Remove 2 connectors and remove STR board.
⑦Loosen 2 screws D (CRW3X6) and remove cover set.
⑧Remove 2 screws E (ABW4X8,black)and loosen 2 screws F (ABW4X8,black).
Hold carrying handle and remove intermediate transportation block
during lifting up and pulling this side.
⑨Assemble parts in reverse sequence.
⑩Turn power on and execute sensor adjustment of intermediate
transportation block (RAS6100).
⑪Execute "SAVE ALL DATA" (RAS0040).
⑫Turn off and on power, and check to boot without any errors.

Drawing

⑤, screw C
⑥ joint connector

remove harness through this place

⑦ ⑧ carrying handle

screw D
screw E
Back of the machine

screw F

- 44 -
No Place Procedure of removal
3 【FOR UW-500V】
⑬Open upper unit block.

⑭Loosen 1 screw G(CBWR4X8)

⑮Put fixing bracket pressing to direction of pointing arrow and


tighten 1 screw A(CBWR4X8).

【CAUTION】
At the UW600 installation do not put fixing racket.

Drawing

⑭ ⑮
screw G

screw G

fixing bracket

- 44a -
- 43 -
STACKER UNIT
※Regarding the modification for TYPEⅡ, refer to the modification manual(TMB6-7416)△4

No Place Procedure of removal


1 Stacker ①Remove intermediate transportation block.(refer P.43)
②Loosen 2 screws A (ABW4X8,black)and slide stacker block this side.
③Remove 2 connectors and remove stacker block above.
④Assemble parts in reverse sequence.
⑤Turn power on and execute sensor in order to remove:
adjustment of stacker block
(RAS6100).
⑥Execute "SAVE ALL DATA" (RAS0040).
⑦Turn off and on power, and check to
boot without any errors.

【CAUTION】 3
1 2
・Keep in order to remove the stacker. 4
・Be pressing the stacker to Y direction
when you fix it.

Drawing

Y
X

screw A

connector

- 45 -
POWER SUPPLY

No Place Procedure of removal


1 Power ①Take off electrical plug from socket.
supply And don't touch power supply at least 6 minutes.

②Remove 4 screws A (ABW4X8,black)and remove lower back cover.

③Remove 7 connectors on STDR board.

④Remove 3 screws B(CRWR4X8)and remove bracket of STDR board.

⑤Remove 3 connectors on power supply, a joint connector of each


and a clamp.

Drawing

② ③

screw A

④ ⑤

connecto
r
connector

connector

connector clamp
screw B

- 46 -
No Place Procedure of removal
2 ⑥Remove 2 screws C(CRWR4X8)and remove upper bracket of power supply.

⑦Remove 2 screws D(CRWR4X8)and remove lower bracket of power supply.

⑧Remove 4 screws E(CRWR4X8)and remove power supply from bracket.

⑨Remove shorting connector from CN1 and connect it to CN1 of


new power supply.

⑩Assemble parts in reverse sequence.

Drawing

⑥ ⑦

screw C screw D

⑧⑨ CN1

screw E

- 47 -
DC MOTOR OF BILL HOLDER

No Place Procedure of removal


1 ①Remove feed block. (refer P.34)
DC motor
②Remove a joint connector.

③Remove 2 screws A(CRW3X28)and remove DC motor.

④Remove 2 screws B(HSS4X4)and remove gear.

⑤Assemble parts in reverse sequence.

【CAUTION】
・In assmble, adjust placement of the gear. (refer P.76)
Drawing

②,③

screw A

connector

④ screw B

- 48 -
STEPPING MOTOR OF FEED ROLLER

No Place Procedure of removal


1 Stepping ①Remove feed block. (refer P.34)
motor
②Remove a joint connector.

③Remove 2 screws A(CRW4X12)and remove SM motor.

④Remove 2 screws B(HSS4X4)and remove gear.

⑤Assemble parts in reverse sequence.


【CAUTION】
・In assmble, adjust placement of the gear. (refer P.82)
・Be pressing the motor when you fix it. (refer P.82)
Drawing

② ③

connector

screw A

screw B

- 49 -
COOLING FAN

No Place Procedure of removal


1 ①Remove feed block. (refer P.34)
Fan
②Remove a joint connector.

③Remove 2 screws A(CRW4X20)and remove cooling fan.

④Assemble parts in reverse sequence.

Drawing

②,③

screw A
connector

- 50 -
DC MOTOR OF UPPER TRANS.

No Place Procedure of removal


1 ①Remove upper transportation block and reject block. (refer P.39)
DC motor
②Remove 4 screws A(CRWR3X6)and remove motor cover.

③Remove 3 screws B(CRWR4X8)and remove motor bracket.

④Remove 3 screws C(CRS5X8)and remove motor.

⑤Remove 2 screws D(HSS4X4)and remove timing pulley.

⑥Assemble parts in reverse sequence.


【CAUTION】
Drawing

① ②

screw B

screw A

③ ④

screw C screw D

- 51 -
SOLENOID OF UPPER TRANS.

No Place Procedure of removal


1 Rotary ①Remove upper transportation block and reject block. (refer P.39)
solenoid
②Remove 4 screws A(CRW3X6, black)and remove front cover of reject block.

③Remove a screw B(CRWR3X8)and remove rotary solenoid.

④Assemble parts in reverse sequence.

【CAUTION】
・In assmble, adjust placement of flipper. (refer P.101)

Drawing

screw A

screw A

screw B

- 52 -
FLIPPER SET OF UPPER TRANS.

No Place Procedure of removal


1 ①Remove rotary solenoid of upper transportation block and reject block.
Flipper
(refer P.52)
②Remove 3 screws A(CRW3X6, black) and remove back cover of reject block.

③Remove 4 screws B(CRW3X6) and remove guide plate.

④Remove E-ring(E4), washer (PWR6) and bearing.

⑤Remove flipper set.

⑥Assemble parts in reverse sequence.

【CAUTION】
・In assmble, adjust placement of flipper. (refer P.101)

Drawing

② ③

screw A
screw B

E-ring washer bearing

- 53 -
STEPPING MOTOR OF UPPER TRANS.

No Place Procedure of removal


1 Stepping ①Remove 3 screws A(CRW3X6, black) and remove back cover of reject block.
motor
②Remove a joint connector.

③Remove 2 screws B(CRWR3X6) and remove motor bracket.

④Remove 2 screws C(CRWR3X6) and remove stepping motor.

⑤Assemble parts in reverse sequence.

Drawing

① ②

connector

screw A

③ ④

screw B screw C

- 54 -
DC MOTOR OF INTERMED. TRANS.

No Place Procedure of removal


1 ①Remove 4 screws A(ABW4X8, black) and remove lower back cover.
DC motor
②Remove 2 screws B(ABW4X8, black) and remove timing belt.

③Remove a connector on the motor and remove motor bracket.

④Remove 2 screws C(CRWR4X8, black) and remove DC motor.

⑤Remove 2 screws D(HSS4X4) and remove timing pulley.

⑥Assemble parts in reverse sequence.

【CAUTION】
・In assmble, adjust placement of timing pulley. (refer P.106)
Drawing

① ②
timing belt

screw A screw B

③ screw C ④

screw D

screw C

connector

- 55 -
SOLENOID OF INTERMED. TRANS.

No Place Procedure of removal


1 Rotary ①Remove intermediate transportation block. (refer P.43)
solenoid
②Remove a screw A(CRWR4X8) and remove adjustment bracket.

③Remove a screw B(HSS3X8) and remove rotary solenoid with coupling.

④Remove a screw C(HSS3X8) and remove solenoid.

⑤Assemble parts in reverse sequence.

【CAUTION】
・In assmble, adjust placement of flipper. (refer P.107 )
Drawing

screw A

③ ④

screw C
screw B

- 56 -
FLIPPING SHAFT SET OF INTERMED. TRANS.

No Place Procedure of removal


1 Flipping ①Remove rotary solenoid of intermediate transportation block. (refer P.56)
shaft
②Remove E-ring(E4), washer (PWR6) and bearing.

③Remove a screw A(CRWR3X8).

④Remove flipping shaft set.

⑤Assemble parts in reverse sequence.

【CAUTION】
・In assmble, adjust placement of flipper. (refer P.107)
Drawing

E-ring

washer bearing

screw A

- 57 -
STEPPING MOTOR OF STACKER

No Place Procedure of removal


1 Stepping ①Remove stacker block. (refer P.45)
motor
②Remove a joint connector.

③Remove 2 screws A(CRWR3X8) and remove stepping motor with


motor bracket.

④Assemble parts in reverse sequence.

【CAUTION】
・Mind to take the earth by earth cord.

Drawing

connector

screw A

earth cord

- 58 -
PLACEMENT OF ELECTRIC BOARDS

DISP board
LED1 board

Front cover

LED2 board SW board

I/F block
I/F board

I/O-CORE board

MAINCPU board

Upper unit block

PWR-AC board STDR board

PWR-DC board
Lower unit block
TABLE OF ELECTRIC BOARDS

No. units board name board code role of the board remarks
1 Upper unit MAINCPU G-5508 main control
2 block I/O-CORE G-5535 drive upper unit
3 STDR G-5487 drive lower unit
4 Lower unit LED2 G-5486 display stacker 7-seg LED
5 block PWR-DC G-5511 supply DC power
6 PWR-AC G-5550 supply AC power, power failure detection
7 DISP G-5512 control LCD, operating key
Front
8 G-5564 control operating switch, buzzer
cover SW
9 LED1 G-5485 display upper 7-seg LED
10 I/F block I/F G-

- 59 -
MAINCPU BOARD

No Place Procedure of removal


1 MAINCPU ①Remove 5 screws A (ABW4X8,black) and remove upper back cover.
board ②Remove 8 connectors on MAINCPU board.
③Remove 6 screws B (CRW3X30) and remove MAINCPU board.
④Connect battery connector of new board to CNBAT.
⑤Assemble parts in reverse sequence.
⑥Download main program. (refer P. 8)
⑦Execute "LOAD ALL DATA" and "LOAD SENSOR" (RAS0040).
⑧Execute "CLEAR ALL LOG" (RAS0030).
⑨Execute "TIME SET" (USER SETTING1).
⑩Turn off and on power, and check to boot without any errors.

【CAUTION】
・In assmble, take care of pinching harness.
Drawing

① ②,③

screw A

CNZ9 CNZ8 CNZ7 CNZ5

screw B

CNZ3 CNZ1 CNZ13 CNZ12

- 60 -
I/O-CORE BOARD

No Place Procedure of removal


1 I/O-CORE ①Remove 5 screws A (ABW4X8,black) and remove upper back cover.
board ②Remove 8 connectors on MAINCPU board.
③Remove 12 connectors on I/O-CORE board.
④Remove 6 screws B (CRW3X30) and remove MAINCPU board.
Remove 4 screws C (CRW3X15) and remove I/O-CORE board.
⑤Assemble parts in reverse sequence.
⑥Execute sensor adjustment of all blocks (RAS6200).
⑦Execute "SAVE ALL DATA" (RAS0040).
⑧Turn off and on power, and check to boot without any errors.

【CAUTION】
・In assmble, take care of pinching harness.
Drawing
① ②,③

screw A

CNZ31 CNZ27 CNZ29 CNZ21 CNZ24


CNZ9 CNZ8 CNZ7 CNZ5

connector

CNZ3 CNZ1 CNZ13 CNZ12 CNZ20 CNZ34 CNZ22 CNZ23 CNZ28 CNZ25
MAINCPU board I/O-CORE board

screw B screw C

- 61 -
STDR BOARD

No Place Procedure of removal


1 STDR ①Remove 4 screws A (ABW4X8,black)and remove lower back cover.
board
②Remove 7 connectors on STDR board.

③Remove STDR board from pierce holds.

④Assemble parts in reverse sequence.

⑤Execute sensor adjustment of stacker block (RAS6100).

⑥Execute "SAVE ALL DATA" (RAS0040).

⑦Turn off and on power, and check to boot without any errors.

【CAUTION】
・In assmble, take care of pinching harness.
・Check that the board is locked by pierce holds.
Drawing

① ②
CNE3 CNE4
CNE5

CNE6

CNE7
screw A
CNE1
CNE9

STDR board

- 62 -
PWR-DC BOARD

No Place Procedure of removal


1 PWR-DC ①Remove 4 screws A (ABW4X8,black)and remove lower back cover.
board
②Remove 10 connectors on PWR-DC board.

③Remove PWR-DC board from pierce holds.

④Assemble parts in reverse sequence.

【CAUTION】
・In assmble, take care of pinching harness.
・Check that the board is locked by pierce holds.

Drawing

① ②
CNP12 CNP11 CNP9

CNP8

CNP7

screw A CNP6

CNP1 CNP2 CNP3 CNP4

PWR-DC board

- 63 -
PWR-AC BOARD

No Place Procedure of removal


1 PWR-AC ①Take off electrical plug from socket.
board
②Remove 4 screws A (ABW4X8,black)and remove lower back cover.

③Remove 10 connectors on PWR-DC board.

Drawing

② ③

screw A

- 64 -
No Place Procedure of removal
2 ④Remove 5 connectors on PWR-AC board.

⑤Remove PWR-AC board from pierce holds.

⑥Assemble parts in reverse sequence.

【CAUTION】
・In assmble, take care of pinching harness.
・Check that the board is locked by pierce holds.

Drawing

④ CNP22

CNP21

CNP20 CNP23 CNP24

PWR-AC board

- 65 -
LED2 (STACKER LED) BOARD

No Place Procedure of removal


1 LED2 ①Hold handle 2 and open upper unit block.
board
②Remove 3 screws A (ABW4X8,black)and slide STR cover.

③Remove a connector and remove STR cover.

Drawing

① ② screw A

handle 2


joint connector

remove harness through this place

- 66 -
No Place Procedure of removal
2 ④Remove 3 screws B(TSPP4X12)and remove LED2 board cover.

⑤Remove a connector.

⑥Remove 2 screws C(CRWR3X6) of each and remove LED2 board.

⑦Assemble parts in reverse sequence.

【CAUTION】
・In assmble, take care of pinching harness.

Drawing

screw B

screw C connector
⑤,⑥ screw C

- 67 -
DISP BOARD

No Place Procedure of removal


1 DISP ①Pull handle 1 this side and open display and operation panel.
board
②Remove 2 screws A(CRWR3X6) of each and remove ball catch.

Drawing

handle 1

screw A

- 68 -
No Place Procedure of removal
2 ③Remove 4 screws B(CRWR4X8) and remove 2 screws C(CRWR3X16).

Drawing


screw C

screw B screw B

bracket set

front cover

- 69 -
No Place Procedure of removal
3 ④Remove 2 screws D(CRWR4X8) and remove front cover.

⑤Remove a connector on DISP board.

⑥Remove 2 screws E(CRWR3X6) and remove DISP board.

⑦Assemble parts in reverse sequence.

⑧Download display program. (refer P.10)

【CAUTION】
・In assmble, take care of pinching harness.
Drawing


screw D

⑤,⑥
screw E

CND1

- 70 -
SW BOARD

No Place Procedure of removal


1 SW ①Remove front cover.(refer DISP BOARD ①∼④,P.68)
board
②Remove a connector on SW board.

③Remove 4 screws A(CRWR3X6) and remove SW board.

④Assemble parts in reverse sequence.

【CAUTION】
・In assmble, take care of pinching harness.

Drawing

②,③

CNSW1

screw A

- 71 -
LED1 (DISPLAY LED) BOARD

No Place Procedure of removal


1 LED1 ①Remove front cover.(refer DISP BOARD ①∼④,P.68)
board
②Remove a connector on LED1 board.

③Remove 3 screws A(CRWR3X6) and remove LED1 board.

④Assemble parts in reverse sequence.

【CAUTION】
・In assmble, take care of pinching harness.

Drawing

②,③
screw A

CN1

- 72 -
I/F BOARD for UW-500CNS

No Place Procedure of removal


1 I/F BOARD ①Pull handle 1 this side and open display and operation panel.
ASSY.
②Open BV cover.
Open upper transportation block and reject block.

③ Remove 1 screw A (CRWR3X6) and remove cover.

④Remove 1 connector on I/F board.

Drawing

① ②

handle 1
handle D handle A

③ ④

CNIF
screw A

- -72-a
73 -
No Place Procedure of removal
2 ⑤Remove 5 screws B (CB4X6,black) and remove back cover.

⑥Remove 2 screws C (CRWR3X6) and remove I/F bracket.

⑦Remove 2 screws C (CRWR3X6) and remove I/F board.

⑧Assemble all parts in reverse sequence.

【CAUTION】
・In assmble, take care of pinching harness.

Drawing

⑤ ⑥

screw B screw C

screw D

- -72b
72 -
IF5 BOARD for UW-500V

No Place Procedure of removal


1 IF5 Board ①Remove 2 screws A (ABW4X10,black) and remove Display Stand Assy.
Remove 1 screw B (ABW4X10,black) and remove Nylon Clamp.
Remove 3 screws C (ABW4X8,black) and remove Rear Cover .
②Remove 3 connectors (CNUA1,CNACT,CNPWR).
③Remove 1 connector (CNZ5).
Remove 1 screw D (CRWR4X8) and remove the ground lead
Remove 2 screws E (CRWR3X6) and remove Connector Bracket
while rotating in the direction of the arrow.
④Remove 3 screws F (CRW3X18), 1 screw G (CRW3X6) and remove IF5 board
and remove the ground lead.
⑤Assemble all parts in reverse sequence.
【CAUTION】
・In assmble, take care of pinching harness.
Drawing

① Display Stand Assy ②


Rear Cover
IF5 Board

CNUA1

CNACT

CNPWR

Nylon
Clamp screw A screw B screw C
CNPAD
③ ④
Connector Bracket
CNZ5 Connector Bracket

IF5 Board

screw F
screw E screw G
screw D
Ground lead

--72c
60 -
-72-
7.HOW TO ADJUST UNITS

HOPPER BLOCK

Model UW-500 (note)


CURRENCY SORTER …
Block A:Hopper
A1-01 …
ネ …screw lock
Impor If it isn't
Item code Standard of Way to JB50
tanc Quality feature achieve- Remarks ネ
e Item name judgment check A10C1
ment
JB50A10D1Z0 place to install lock screws into adjust feeding adjust for ※<180mm>
bill guide plate L φ3.4 holes during trouble using target countries
A JB50A10E1Z0 pressing direction country ①India
bill guide plate R A skew ②Chinese Taipei

JB50A10D1Z0 screw lock paste screw head visual loose screw


bill guide plate L
A JB50A10E1Z0
which locked check A A
bill guide plate R

180±0.2

JB50 JB50
A10D1 A10E1
※<169mm>
target countries
①China
②Iran
③Thailand B B
④Denmark
⑤Romania A 169±0.2 A
⑥Korea
⑦Hong Kong/Macau

※<164mm>
target countries
①Japan ⑩Nigeria
②EURO area ⑪Canada
③USA
④Venezuela
⑫South africa
⑬Philippine
B B
⑤Russia ⑭Norway A 164±0.2 A
⑥Brazil ⑮UK
⑯Sweden
⑧Indonesia ⑰Australia
⑨Mexico

A1-01
TMB6-7341
- 73 -
Model UW-500 (note)
CURRENCY SORTER …
GB …grease B
Block A:Hopper
A2-01 …

Impor If it isn't
Item code Standard of Way to JB50 JB50 DBE0
tanc Quality feature achieve- Remarks JB50
e Item name judgment check A2021
ment A2011 A2032 A214P
JB50A2042Z0 movement able to move check skew
bill holder lightly direction of
A pointing arrow of
supporting point
(a)
A JB50A2111Z0 grease grease between visual machine
washer(2 places) washer and side check trouble
JB50A10A0Z0 plate, and sliding
side plate L set part of side plate
JB50A10B0Z0
DBE0
side plate R set
DBE0A214PZ0 movement bill holder moves check machine A214P
spur gear check smooth trouble
A JB50A1072Z0
rack

DBE0A214PZ0 direction of left spur gear and check tilt bill


spur gear install right one are same holder GB
A JB50A1072Z0 phase
rack GB
JB50
JB50
DBE0A214PZ0 grease grease between visual abrasion A2042
A1072
spur gear spur gear and rack check
A JB50A1072Z0
rack

JB50 JB50 fix two gears same phase JB50 JB50


A2111 A10A0 to the shaft A10B0 A2111

GB
DBE0
JB50
A214P
A1072

A2-01
TMB6-7341
- 74 -
Model UW-500 (note)
CURRENCY SORTER …
Block A:Hopper
A2-02 …

Impor If it isn't
Item code Standard of Way to
tanc Quality feature achieve- Remarks
e Item name judgment check
ment
JB50A1022Z0 parallelism of pressing bill holder check catch bills
hopper hopper and bill to direction A and
JB50A2032Z0 holder then hopper and bad-looking JB50
A JB50A2042Z0 bill holder are JB50 A2032
bill holder parallel (B=0°) A2061
JB50A2061Z0
joint block JB50
A1022


A2-02
TMB6-7341
- 75 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
GB …grease B
Block A:Hopper
A3-01 …

Impor If it isn't
Item code Standard of Way to
tanc Quality feature achieve- Remarks GB
e Item name judgment check
ment 3234
JB50A3021Z0 place to install A=2.5±0.5mm adjust abrasion 0368
spur gear
A
GB

JB50A3021Z0 backlash (0.02∼0.06mm) touch abrasion adjust


spur gear when fix
A DBE0A207PZ0 motor of
spur gear bill holder

DBE0A207PZ0 backlash (0.02∼0.06mm) check abrasion


spur gear
A 3100-0975
spur gear
JB50
JB50A3021Z0 grease grease gear tooth visual abrasion A3021
JB50
spur gear check
A3061
A DBE0A207PZ0 GB
spur gear
3100-0975 3532
spur gear 0050
DBE0A207PZ0 grease grease supporting visual abrasion
spur gear point pin check
A 3100-0975
spur gear
3100
JB50A3061Z0 grease grease sliding part visual abrasion 0975
DBE0
lever 1 and supporting check A207P
A point pin broken

3234-0368 grease grease pin visual abrasion JB50


collar check A3021
A broken

3532-0050 grease grease hook of visual broken


twisted spring spring check
A

GB

A3-01
TMB6-7341
- 76 -
Model UW-500 (note)
CURRENCY SORTER …
Block A:Hopper
A3-02 …

Impor If it isn't
Item code Standard of Way to
tanc Quality feature achieve- Remarks
e Item name judgment check
ment
3100-0975 gap between equable gaps check broken
spur gear interrupter (a、a’≧0.5mm,
A PIA04 D=3.5mm) (place of bill hold detection)
(state detection)
3100-0975 gap between equable gaps check broken
spur gear interrupter (b、b’≧0.5mm,
A PIA05 E=3.5mm)

JB50A3051Z0 gap between equable gaps check broken


detector interrupter (c、c’≧0.5mm,
A PIA01 F=3.5mm)

(place detection)

PIA04 PIA05 PIA01

D E F

A3-02
TMB6-7341
- 77 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
GB …grease B
Block A:Hopper
A4-01 …
ネ …screw lock (blue)
Impor If it isn't
Item code Standard of Way to
tanc Quality feature achieve- Remarks
e Item name judgment check
ment
JB50A4071Z0 place to tape ・A=11mm±1mm visual unglued degreasing
poly-pile tape ・flat check the object
before

flat
A
taping
JB50
A4071

JB50
A4011

A4-01
TMB6-7341
- 78 -
Model UW-500 (note)
CURRENCY SORTER …
GB …grease B
Block A:Hopper
A4-02 …

Impor If it isn't
Item code Standard of Way to
tanc Quality feature achieve- Remarks
e Item name judgment check JB50
ment
JB50A4021Z0 degreasing no grease partial solvent degreasing A4011
shaft degreasin cracking shaded area
(except E-
JB50
g ring groove) A4031

JB50A4031Z0 degreasing no grease partial solvent degreasing


shaft degreasin cracking shaded area
(except E-
g ring groove)

A JB50A10A0Z0 grease grease hook of visual broken


side plate L set spring check
JB50A4031Z0
shaft

A JB50A4061Z0 grease grease plugging visual moving hard


supporting point part of shaft check
bracket
JB50A4021Z0 GB
JB50
shaft
A4061 JB50
A4021
JB50
A10A0

JB50
A4021

GB

JB50
A4031
A4-02
TMB6-7341
- 79 -
FEED BLOCK

Model UW-500 (note)


CURRENCY SORTER …
Block B:Feed
B1-01 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
B JB50B1020Z0 gap between gap exist around check abrasion gap exist between
JB50B1030Z0 feed roller and feed roller feed roller and feed
feed roller set feed base (a≧0.3) base in visual check JB50
JB50B1131Z0 B1131
feed base
A JB50B1011Z0 rattle c= no rattle check feeding no rattle to install
feed shaft trouble JB50B1080 and
JB50B1311

A JB50B1020Z0 rattle d= no rattle check feeding fix shaft


JB50B1030Z0 trouble with no JB50 JB50
feed roller set rattling in B108A B1030
assemb-
ling
B 11320736 place to install pressing direction check abrasion JB50
timing pulley set e belt B1020

abnormal
sound

JB50
B1011

1132
0735 B1-01
TMB6-7341

- 80 -
Model UW-500 (note)
CURRENCY SORTER …
Block B:Feed
B1-02 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks JB50
e Item name judgment check JB50
ment JB50 B1071
JB50 B1041
A JB50B1020Z0 phase between pass through jig adjust feeding B1051
JB50B1030Z0 feed roller and into hole of shafts trouble B1020
feed roller kicker roller when rubber JB50
JB50B1051Z0 places in drawing
B108A
JB50B1071Z0 pass through jig into hole of shafts
kicker roller
A JB50B1020Z0 phase between place to install adjust feeding JB50
JB50B1030Z0 feed roller and referenced in trouble B1061
feed roller link block F set drawing
JB50B108AZ0
link block F set
B JB50B108AZ0 gap between equable gaps check broken
link block F set interrupter (a、a'≧0.5mm,
b=4.5mm)

JB50
B1011
A

JB50
B108A JB50
A
B1020

JB50
B108A

JB50
B1020

B1-02
TMB6-7341
- 81 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
ネ …screw lock
Block B:Feed
B1-03 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
JB50
B JB50B1301Z0 place to install pressing adjust abrasion /
motor bracket JB50B1341 loss of syn- B1311
JB50
JB50B4020Z0 to direction A chronism B1301
side plate R set motor of
feed roller ネ
C JB50B1331Z0 grease grease gear tooth visual abrasion
helical gear check
JB50B1341Z0
helical gear

C JB50B1301Z0 screw lock paste screw head visual loose screw


motor bracket which locked check

B JB50B1341Z0 place to install C=1mm±0.5mm adjust abrasion JB50


spur gear JB50 B1341
B4020


JB50
B1341

JB50
B1331

GA
JB50
B4020

JB50
B1301

B1-03
TMB6-7341
- 82 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
GB …grease B
Block B:Feed
B1-04 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
C bearing grease grease between visual abrasion
shaft and bearing check shaft
shaft and bearing of parts GA

C JB50B108AZ0 grease grease sliding part visual abrasion


link block F of bearing check cam

JB50
B108A

JB50
GB
B2160

B1-04
TMB6-7341
- 83 -
Model UW-500 (note)
ネ …screw lock
CURRENCY SORTER …
Block B:Feed
B1-05 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
B JB50B1161 place to install pressing direction adjust into foreign
reinforcing guide plate A with 30g-weight matter
JB50B11B1
lower reinforcing
plate B screw lock paste screw head visual loose screw JB50
which locked check B2160



(6 places)
JB50 JB50
B1161 B11B1
(2 pieces)

B1-05
TMB6-7341
- 84 -
Model UW-500 (note)
CURRENCY SORTER …
Block B:Feed
B2-01 …
ネ …screw lock
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
A JB50B1020Z0 gate pressure A=1.4±0.3N adjust feeding Thickness gauge
JB50B1030Z0 trouble (0.06mm) puts between
rubber part of feed roller
feed roller set difference of and reversing roller, and
JB50B2070Z0 rollers: skew press feed roller by hand
reversing roller less than 0.2N to fix and measure by
adjustment place tension gauge to pull
is written in thickness gauge.
(pulling speed: 1mm/s)
drawing
caution:
・clean thickness gauge
・placement of feed roller
・gap adjustment
turn clockwise→thick
turn counter-clockwise
→thin

A JB50B2070Z0 direction of direction of check feeding JB50


reversing roller rotation pointing arrow B in trouble B1132
set drawing JB50
B1051
JB50
B JB50B20A0Z0 place to install pressing direction adjust feeding
gate stay set C trouble B20B1

screw lock paste screw head visual loose screw JB50


which locked check E B2070
A JB50B2111Z0 place to install D=0.7∼0.9mm adjust into foreign C A
upper guide plate matter
JB50
screw lock paste screw head visual loose screw B2111 B
which locked check ネ
B JB50B20B1Z0 place to install pressing direction adjust into foreign
upper reinforcing E with 30g weight matter
plate
screw lock paste screw head visual loose screw JB50
which locked check B20A0
A JB50B1051Z0 place to install F=1.5 check chain
kicker roller 1 (design's value)

JB50B1132Z0
hopper base

JB50 JB50
ネ JB50 B1020 B1030
B1131

B2-01
TMB6-7341
- 85 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
OA …oil A
Block B:Feed
B2-02 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment JB50
A JB50B1020Z0 gap between equable gaps adjust feeding Fix reversing roller GA B2121 JB50
JB50B1030Z0 feed roller and A=(0.9mm) trouble with no rattle, and B2070
feed roller set reversing roller keep equable gaps of
JB50B2070Z0 adjusting feed roller.
reversing roller
A JB50B2070Z0 rattle B= no rattle check feeding use JB50
reversing roller trouble waving B2131
set washer

C JB50B2141Z0 oil oil one-way clutch visual abrasion


reversing roller shaft part check
JB50B2160Z0
reversing roller lever
set
1725-0003
housing set
C JB50B2121Z0 grease grease gear tooth visual abrasion
reversing gear 1 check JB50
JB50B2131Z0 B1020
reversing gear 2
JB50
C JB50B2070Z0 grease grease between visual abrasion B2031
reversing roller shaft and bearing check
set OA
3006-0070 1725
bearing 0003
C JB50B2141Z0 grease grease between visual abrasion
reversing roller shaft and bearing check JB50
shaft B2141
3056-0052
sliding bearing

JB50
B2070

GA GA
GA

JB50
B2160
JB50 JB50
B2-02
B1020 B1020
TMB6-7341
- 86 -
Model UW-500 (note) G
B …grease B
CURRENCY SORTER …
Block B:Feed
B2-03 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks GB
e Item name judgment check JB50
ment 2510
B 30040001 grip of rotate with feed check feeding B2081
0518
bearing JB50B1020 roller trouble
and 3004
JB50B1030 skew
0001
B JB50B2081Z0 run off length A=4mm±0.5mm adjust come off JB50
pull-out link of chased pin spring B2050
3213-0035
chased pin

C JB50B2050Z0 grease grease supporting visual pull-out link


bracket set point (uneven pin) check moving
JB50B2081Z0 defective GB
pull-out link

C 2510-0518 grease grease hook of visual broken JB50


spring spring check JB50 B2050
JB50B2050Z0 B1020
bracket set

3213 3213
0035 0035

JB50 shim(36400535)
shim(36400535) B2081 (a piece each of
(a piece each of
both side)
both side)
3004
0001

JB50
B1020 B2-03
TMB6-7341
- 87 -
Model UW-500 (note)
CURRENCY SORTER …
Block B:Feed
B4-01 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
A JB50B4010Z0 place to A,B≦0.2mm assemble feeding
side plate L set assemble on surface trouble
JB50B4020Z0 table and
side plate R set check

JB50
B4010

JB50
B4020

B4-01
TMB6-7341
- 88 -
Model UW-500 (note) G
B …grease B
CURRENCY SORTER …
Block B:Feed
B4-02 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
C JB50B4061Z0 grease grease between visual abrasion
transportation shaft and bearing check
shaft 1
1133-0050
crown pulley set
C JB50B4071Z0 grease grease between visual abrasion
transportation shaft and bearing check
shaft 2
3008-0029 JB50 GB
bearing
B4071

GB

1133
GB 0050
JB50
B4061

B4-02
TMB6-7341
- 89 -
VERIFICATION BLOCK

Model UW-500 (note) GA ・・・grease A


CURRENCY SORTER …
Block C:Verification
(Additional transfer C2-01 …
unit for HVD-250)
Impo If it isn't
Item code Quality Standard of Way to
rtanc achieve- Remarks
e Item name feature judgment check
ment
B MRW0C2310Z0 grease grease between visual abrasion
shaft set bearing and shaft check
GA GA

3008
3008
MRW0 0058
0058
C2310

fig.1

C2-01
TMB6-7341
- 90 -
Model UW-500 (note)
CURRENCY SORTER …
Block C:Verification
(Additional transfer C2-02 …
unit for HVD-250)

Impo If it isn't
Item code Quality Standard of Way to
rtanc achieve- Remarks LKY0
e Item name feature judgment check MRW0
ment A1720 C1021
A MRW0C2110Z0 place to install pressing direction visual unit
botom plate set of pointing check installation
arrow,flat position
gap,jam

A MRW0C1021Z0
attachment plate
r

MRW0C1030Z0
connecting plate
set l

LKY0A1720Z0 MRW0
under cover set C1030

pressing
pressing

MRW0
C2110

MRW0
C2110
MRW0
C1021

LKY0

flat
A1720
fig.1
C2-02
TMB6-7341

- 91 -
UPPER TRANSPORTATION BLOCK AND REJECT BLOCK

Model UW-500 (note)


CURRENCY SORTER …
Block D:Upper trans-
D1-01 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks J610
e Item name judgment check
ment D1020
A J610D1010Z0* place to A,B≦0.2mm assemble jam, etc.
trans. Side plate (L) assemble on surface
J610D1020Z0* table and
trans. Side plate (R) check
J610
D1010

C JB50D5052Z0* place to tape reference in visual not stack degreasing


removal brush of drawing(3 places) check bills well the object
electricity before
JB50D10T1Z0* taping
bracket

J610
D1041

JB50 (flat)
JB50 D5052
D10T1

tape with the curve

(even gap)

D1-01
TMB6-7341

- 92 -
Model UW-500 (note)
CURRENCY SORTER …
Block D:Upper trans-
D1-02 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
B JB50D108AZ0* place to install A=5±0.5mm adjust come off
timing pulley belt and DC motor
abrasion 4M30
0295

B JB50E1217Z0* place to tape reference in visual SW trouble degreasing


rubber cushion drawing check the object
before
taping

JB50
D1080

JB50
E1218
flat

flat
JB50
E1217

D1-02
TMB6-7341
- 93 -
Model UW-500 (note)
ネ …screw lock
CURRENCY SORTER …
Block D:Upper trans-
D1-03 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
A 3142-0841* adjust tension pressing force adjust slip belt adjust by
timing belt of belt A=2±0.5N D1040
when pressing place
B=25mm
and push into 1.8mm
A JB50D10U1Z0* adjust tension pressing force adjust slip belt adjust by
timing belt of belt C=2±0.5N D1050 JB50
when pressing place D1050
D=112mm
and push into 7mm
D
adjustment

JB50
D10U1
C

JB50
D1040

adjustment
ネ J610
D1020

3142
0841* D1-03
TMB6-7341
- 94 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
GB …grease B
Block D:Upper trans-
D1-04 …
portation, RJ
Impo If it isn't
Item code Standard of Way to GA
rtanc Quality feature achieve- Remarks bearing of parts contact with revolution shaft of parts GA
e Item name judgment check
ment
C bearing grease grease between visual abrasion
bearing and shaft check

JB50
JB50
D10E1 front side back side D10E1
C JB50D10E1Z0* grease grease between visual abrasion
shaft bushing and shaft check JB50
moving hard
D50F1

C JB50D4021Z0* grease grease between visual abrasion


shaft side plate and check
shaft moving hard

C 32450127* grease grease between visual abrasion grease


collar collar and locking check where
plate contact
JB50D50
37Z0*
GA
C 32450127* grease grease between visual abrasion grease
collar collar and locking check where
plate contact
JB50D50
38Z0*
C JB50D50F1Z0* grease grease sliding part visual abrasion
stopper check 3245
3245
0127 0127

GA
GA
JB50 JB50
JB50 JB50 D5038 D4021
D4021 D5037

D1-04
TMB6-7341
- 95 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
ネ …screw lock
Block D:Upper trans-
D1-05 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
gap between equable gaps check machine JB50
switch cover (A,A'≧0.5mm) trouble D401C
JB50Z1116Z0*
A and detecting
switch cover
plate

set detection switch adjust not detect adjust by


turn ON and
turn ON when push well D10M1
J050D401CZ0* OFF cleary for
A detecting plate and side door is
detecting plate set detection turn OFF when not lock
switch release it certainly

JB50
Z1116

set
JB50 detection
D10M1 SW


J610
D1010
JB50
D401C

adjustment

D1-05
TMB6-7341
- 96 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
Block D:Upper trans-
D1-06 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
grease grease hook of visual broken
spring check
35101198*
A
spring
JB50
D1141
grease grease between visual abrasion
shutter set and check
J050D1141*
A shaft moving hard GA
shaft JB50
D1120

3510
1198

GA

D1-06
TMB6-7341
- 97 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
GB …grease B
Block D:Upper trans-
D2-01 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks JB50
e Item name judgment check
ment D2010
C JB50D5052Z0* place to tape reference in visual not stack degreasing (flat)
removal brush of drawing(3 places) check bills well the object
electricity before JB50
JB50D2010Z0* taping D5052
cover bracket set
C JB50D2031Z0* grease grease between visual abrasion grease
shaft side plate and check where
shaft moving hard contact
JB50D20
10Z0*
C 25100122* grease grease hook of visual broken (even gap)
spring spring check
2510 GA
0122
C 34901180* place to tape reference in visual into foreign degreasing
poly-pile tape drawing check matter the object
before
GB
taping
JB50
D2010

JB50
3490 D2001
GB 1180

JB50
D2031

D2-01
TMB6-7341
- 98 -
Model UW-500 (note) G
B …grease B
CURRENCY SORTER …
Block D:Upper trans-
D4-01 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment 3510 J610
GB
C 35101239* grease grease hook of visual broken 1239 D1010
spring spring check

3243 GB
C FF60FT343Z0* grease grease sliding part visual abrasion 0564
stopper check

C FF60F2313Z0* grease grease between visual abrasion GB


locking shaft spacer (3243- check
0564*) and shaft 3243
FF60 0564
F2313

GB

FF60
FT343

J610
D1020

D4-01
TMB6-7341

- 99 -
Model UW-500 (note)
CURRENCY SORTER …
Block D:Upper trans-
D4-02 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment JB50
C JB50D4041Z0* place to tape reference in visual abrasion degreasing D4041
poly slider drawing check the object
JB50D4031Z0* before JB50
handle taping D4031

flat

flat

D4-02
TMB6-7341
- 100 -
Model UW-500 (note)
ネ …screw lock
CURRENCY SORTER …
Block D:Upper trans-
D5-01 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
B JB50D5027Z0* place to install detectable adjust run out JB50
bracket A=0.5∼1.5mm bills, etc. D5027 JB50
adjustment D5027
adjustment

B JB50D5027Z0* place to install detectable adjust run out


bracket B=1.5∼2.5mm bills, etc.

B JB50D5025Z0* gap between equable gaps check machine


detecting plate detecting plate (C、C’≧0.2㎜) trouble
and interrupter (2 places)


C JB50D5027Z0* screw lock paste screw head visual loose screw
bracket which locked check

JB50

JB50 D5007
D5006

JB50
D5009

JB50
D5024

JB50
D5025
D5-01
TMB6-7341
- 101 -
Model UW-500 (note)
ネ …screw lock
CURRENCY SORTER …
メック …sticking screw
Block D:Upper trans-
D5-02 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
A J610D5050Z0* flipper A=6±0.3mm adjust miss sorting adjust at J610
flipper set adjustment (point of flipper J610D503
don't run off guide 6Z0* D5040
plate)
J610
A J610D5040Z0* flipper B=5±0.3mm adjust miss sorting adjust at
flipper set adjustment (point of flipper J610D503 D5431
don't run off guide 6Z0*
plate)

C J610D5036Z0* screw lock paste screw head visual loose screw


adjustment which locked check
bracket (2 places)

FF60
B FF60D1034Z0* screw lock paste screw part check loose screw D1034
coupling and lock(4 adjustment
places) ネ

J610
D5036

メック

adjustment

J610
D5050
メック

FF60
D1034

D5-02
TMB6-7341
- 102 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
Block D:Upper trans-
D5-03 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc
Item name
Quality feature
judgment check
achieve- Remarks bearing of parts GA
e
ment
C bearing grease grease between visual abrasion
bearing and shaft check

C 35110409* grease grease hook of visual broken front side back side
spring spring check

3511 GA
0409

D5-03
TMB6-7341
- 103 -
Model UW-500 (note)
CURRENCY SORTER …
Block D:Upper trans-
D5-04 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
A J610D5010Z0* place to C,D≦0.2mm assemble jam, etc. J610
front plate set assemble on surface D5020
J610D5020Z0* table and
back plate set check

J610
D5010

D5-04
TMB6-7341
- 104 -
Model UW-500 (note) G
B …grease B
CURRENCY SORTER …
Block D:Upper trans-
D5-05 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check 0286 1100
ment
TR70* T050*
B JB50D5030Z0* gap between equable gaps check machine
detecting plate interrupter and (A、A’≧0.5㎜) trouble
set detecting plate (2 places)
broken 3006
00700
B 1100T050* place to install pressing lightly to visual broken bearing
spur gear set detecting plate set check
(JB50D5030)

C 1100T050* grease grease between visual abrasion


spur gear set 4M20T0632 gear check
abnormal
sound

JB50
D5026

JB50 pressing
D5030
4M20
T0632
fan motor

C 4M20
T0632
gear

1100
T050* GB

D5-05
TMB6-7341
- 105 -
Model UW-500 (note)
ネ …screw lock
CURRENCY SORTER …
Block D:Upper trans-
D5-06 …
portation, RJ
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
A JB50D5055Z0* adjust tension pressing force adjust slip belt adjust by
timing belt of belt A=2±0.5N D5070
when pressing place
B=74mm
and push into 4mm
JB50
D5055*

adjustment B

J610
D5070*

JB50
D5020

D5-06
TMB6-7341+T68
- 106 -
INTERMEDIATE TRANSPORTATION BLOCK

Model UW-500 (note) G


B …grease B
CURRENCY SORTER …
Block E1:Intermed.
E1-01 …
transportation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
JB50E12B0Z0 fix shaft pressing to visual gear
timing pulley set direction C and check slipping
A timing pulley
pressing to direction abrasion
D
JB50E17A0Z0 grease grease between visual abrasion
shaft set bearing and shaft check
A moving hard

C JB50 JB50
E17A0 E12B0

D
GB GB

E1-01
TMB6-7341

- 107 -
Model UW-500 (note)
CURRENCY SORTER …
メック …sticking screw
Block E1:Intermed.
E1-02 …
transportation ネ …screw lock
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks JB50
Item name judgment check JB50

C
e
ment E12A0 JB50
JB50E12A0Z adjust flipper A=2.5mm adjust jam adjust E1301
E1224
flipper set (reference value) adjusting
A B=6.5mm±0.5mm miss sorting bracket

check to
C: less than 0.49N not have
heavy
loading of
the flipper

JB50E1201Z0 screw lock paste screw head visual loose the


adjustment which locked check screw
C bracket 1

JB50 メック
JB50E12A0Z adjust flipper D=2.5mm adjust jam adjust E1701
flipper set (reference value) adjusting ネ
A E=6.5mm±0.5mm miss sorting bracket
JB50
check to E1201
F: less than 0.49N not have JB50 JB50

F
heavy E1401 E12A0
loading of
the flipper

JB50E1201Z0 screw lock paste screw head visual loose screw


adjustment which locked check
C bracket 1

B JB50E1224Z0 screw lock use sticking screw check loose screw


connecting shaft

JB50
E1801
JB50
E1201

E1-02
TMB6-7341
- 108 -
Model UW-500 (note)
△1 H6M0E1223Z0 was added.
CURRENCY SORTER …
Block E1:Intermed.
E1-03 …
transportation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check taping part don't run off JB50 H6M0
ment
JB50D5052Z0 place to tape flat visual not stack degreasing transportation area E1223 E1223 JB50
removal brush of check bills well the object For TYPE Ⅰ For TYPE Ⅱ E1227
C electricity before
taping

flat

JB50E1227Z0 place to install pressing direction visual machine


pressing plate of pointing arrow check trouble flat
A
JB50
D5052
pressing
flat

flat
JB50E1223Z0 place to install pressing direction visual machine △1
fixing plate of pointing arrow check trouble
A or (4 pieces) JB50 pressing
H6M0E1223Z0 E12D0
attachment plate
C degreasing degreasing to check solvent
touch prism cracking

JB50
E1221

pressing

JB50 H6M0
E1223 E1223
For TYPE Ⅰ For TYPE Ⅱ

E1-03
TMB6-7341
- 109 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
Block E1:Intermed.
E1-04 …
transportation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks JB50
e Item name judgment check
ment E11A0
JB50E1202Z0 grease grease revolution visual abrasion
supporting shaft part check
JB50E12C0Z0 moving hard GA
supporting
bracket set
A
JB50E11A0Z0
side plate set

JB50
E1202
B JB50E1217Z0 place to tape flat visual SW trouble degreasing
rubber cushion check the object
before
JB50
taping
E12C0
GA

JB50E1205Z0
set detection
A switch bracket
turn ON and
OFF cleary for
A=7mm
(reference value)
set detection
adjust not detect
well flat JB50
E1218
set detection
switch turn ON upper part
switch
when close core block is not
block and turn lock
OFF when open it certainly
adjustment
flat

A
JB50
E1217

JB50
E1205

E1-04
TMB6-7341
- 110 -
Model UW-500 (note) G
B …grease B
CURRENCY SORTER …
Block E1:Intermed.
E1-05 …
transportation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks 3520 3520
e Item name judgment check GB
ment 0217 0217
35200217 grease grease hook of visual shorter life
compression spring check
A spring

37372952 place to tape ・A=6mm±0.5mm visual unglued degreasing GB


poly-pile tape ・A=6mm±1mm check the object
A ・flat miss before
counting taping

34900921 place to tape ・B=17mm±0.5mm visual unglued degreasing


poly-pile tape (5) ・B=17mm±1mm check the object
・flat miss before
counting taping

3737
2952

flat
JB50
E1602

JBY0
E1901

3490
0921

flat
E1-05
TMB6-7341
- 111 -
Model UW-500 (note)
CURRENCY SORTER …
Block E1:Intermed.
E1-06 …
transportation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks pressing
Item name judgment check JB50

pressing
e
ment
JB50E1600Z0 place to install pressing to visual jam E11A0
connecting guide direction of check
A plate pointing arrow

JB50
E1109

JBY0E1901Z0 place to install pressing to visual jam


fixing plate direction of check pressing
A pointing arrow JB50
E1600

JB50
E12D0

pressing
pressing

pressing

JB50
E1221

pressing

JBY0
E1901

pressing
E1-06
TMB6-7341
- 112 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
Block E1:Intermed.
E1-07 …
transportation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
JBY0E1951Z0 grease grease hook of visual shorter life
twist spring spring check
A GA
JBY0
E1911
JBY0E1911Z0 grease grease in drawing visual abrasion
locking handle place check
A moving hard

JBY0E1921Z0 grease grease revolution visual abrasion


shaft part check
JBY0E1991Z0 moving hard GA
bracket
A JBY0E19A0Z0 JBY0
fixing plate set
E1991
JBY0
E1921

JBY0
E1951

JBY0
E19A0

GA

E1-07
TMB6-7341
- 113 -
Model UW-500 (note)
CURRENCY SORTER …
Block E1:Intermed.
E1-08 …
transportation
Impo If it isn't
rtanc
e
Item code
Item name
Quality feature
Standard of
judgment
Way to
check
achieve- Remarks
ment
flat JB50
JB50E1107Z0 place to tape flat visual unglued degreasing
flat E1112 no gaps

pressing
sponge 1 check the object
B before
taping

JB50E1108Z0 place to tape pressing visual unglued degreasing


the object JB50
sponge 2 flat check
before E1108
B
taping

JB50E1112Z0 place to tape pressing visual unglued degreasing


sponge 3 ・A=45mm±1mm check the object
B ・B=45mm±1mm before
・A=45mm±0.5mm taping
・B=45mm±0.5mm

JB50
E1107
JB50
E1107

JB50
E1108

no gaps
flat

pressing
flat
E1-08
TMB6-7341
- 114 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
Block E1:Intermed.
**-** …
transportation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
JB50E1603Z0 grease grease in drawing visual abrasion
shaft place check
A moving hard

35200217 grease grease hook of visual shorter life


compression spring check
A spring

JC00E1601Z0 grease grease in drawing visual abrasion


bracket place check
A moving hard

JB50E1600Z0 place to install pressing to visual jam


connecting guide direction of check
A plate pointing arrow

pressing

pressing

pressing
**-**
TMB6-7341
- 115 -
Model UW-500/600
UW-500 (note)
ネ …screw lock
CURRENCY SORTER …

Block E1:Intermed.
E1-09 …
transportation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks Intermed.
e Item name judgment check
ment Transportation(1)
JB50E12A0Z adjust flipper A=2.5mm adjust jam adjust stacker 4
flipper set (reference value) adjusting
A B=6.5mm±0.5mm miss sorting bracket

check to JB50 ネ JB50


C: less than 0.49N not have JB50 E12A0 E1224
heavy E1401
loading of
the flipper

JB50E1219Z0 screw lock paste screw head visual loose the


adjustment which locked check screw
C bracket 1

メック
B JB50E1224Z0 screw lock use sticking screw check loose screw
connecting shaft

JB50
E1219
JB50
E1801

E1-09
TMB6-7341
- 116 -
STACKER BLOCK

Model UW-500 (note) G


B …grease B
CURRENCY SORTER
△1 H6M0E2240Z0 was added.
Block E2:Stacker
E2-01 …
△1 Adjustment of 1100T050 and H6ME2240Z0 was added.
Impo If it isn't
Item code Standard of Way to A
rtanc Quality feature achieve- Remarks 1100 H6M0
e Item name judgment check JB50
ment
E2202 T050 E2240
JB50E2202Z0 grease grease in drawing visual abrasion
shaft place check For TYPE Ⅰ For TYPE Ⅱ
A moving hard GB

GB

GB

1100T050 grease grease in drawing visual abrasion △4


spur gear set place check
A or moving hard
H6M0E2240Z0 JB50 GB
spur gear E2212
place to install A=0.2-0.4mm adjust abrasion △4

GB

JB50E2212Z0 grease grease hook of visual shorter life


spring spring check
A

E2-01
TMB6-7341

- 117 -
Model UW-500 (note)
△4 H6M0E2230Z0 was added.
CURRENCY SORTER …
△4 0286TR70 was added.
Block E2:Stacker
E2-02 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks 1691 H6M0
e Item name judgment check
ment
T0330 E2230
B JB50E2211Z0 gap between equable gaps check machine
detecting plate interrupter and (A、A’≧0.5㎜) trouble For TYPE Ⅰ For TYPE Ⅱ
detecting plate (A、A’≧2㎜)
broken

B 1691T0330 gap between equable gaps check machine △4


rotary detecting interrupter and (B、B’≧0.5㎜) trouble
plate rotary (B、B’≧2㎜)
H6M0E2230Z0 detecting plate broken
encoder set

B 0286TR70 place to install push in the check machine △4


enc assembly direction of trouble
the arrow
broken

0286
TR70
E2-02
TMB6-7341
- 118 -
UPPER UNIT BLOCK

Model UW-500 (note) G


A …grease A
CURRENCY SORTER …
OA …oil A
Block Z1:Upper unit
Z1-01 …
ネ …screw lock
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment 3490
34901616 place to tape ・A=5±1mm visual unglued degreasing 1616
poly tape ・B=48±1mm check the object
B ・A=5±0.5mm before
・B=48±0.5mm taping

34200350 place to tape ・C=2±1mm visual unglued degreasing


poly-pile tape ・D=1±1mm check the object
B ・C=2±0.5mm before
・D=1±0.5mm taping JB50Z
11A0

349005370 place to tape ・E=71±1mm visual unglued degreasing


poly-pile tape(6) ・F=G=30±1mm check the object
B ・H=9±1mm before
・E=71±0.5mm taping
・F=G=30±0.5mm
3420
0350

JB50Z11J1Z0 grease grease in drawing visual abrasion


locking shaft place check
A moving hard

JB50
Z11J1

3490
GA 0537
Z1-01
TMB6-7341

- 119 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
OA …oil A
Block Z1:Upper unit
Z1-02 …
ネ …screw lock
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment do both sides JB50
JB50
JB50
Z11C0
35100281 grease grease hook of visual shorter life Z1104
spring spring check of unit Z1105
A

JB50Z1105Z0 grease grease revolution visual abrasion


link part part check 3510
JB50Z1104Z0 moving hard 0281
handle shaft
JB50Z11C0Z0
A
link set

GA

GA

Z1-02
TMB6-7341
- 120 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
OA …oil A
Block Z1:Upper unit
Z1-03 …
ネ …screw lock
Impo If it isn't
Item code Standard of Way to B:about 331.5mm
rtanc Quality feature achieve- Remarks B:about 331.5mm
e Item name judgment check
ment
A 3450T124 placement of A=90°±1° visual bad-looking lock
JB50Z1203 check JB50Z1203
certainly in 3450 3450
the first T124 T124

A JB50Z1111Z0 screw lock paste screw head visual loose screw adjustment adjustment
JB50Z1113Z0 which adjusted check

A JB50Z1117Z0 C=6±0.5mm visual front cover adjust this


turn ON and set detection switch after
check is not lock ネ
OFF cleary for turn ON when close adjustment ネ
certainly /
set detection front cover and turn of A
OFF when open it machine
switch
trouble
A JB50Z1117Z0 screw lock paste screw head visual loose screw
which adjusted check

After adjusting A, adjust vertical position of


JB50Z1117 when top of front cover move
6±0.5mm(about 2.5 degrees) from position of
B and turn set detection switch.
JB50
Z1117

set detection

adjustment
switch

Z1-03
TMB6-7341
- 121 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
OA …oil A
Block Z1:Upper unit
Z1-04 …
ネ …screw lock
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
A JB50Z1901Z0 placement A=4±1mm visual feeding
adjust upper (still in the range check trouble
unit and lower after installing gas
unit spring) bad-looking

A JB50Z1901Z0 screw lock paste screw head visual loose screw


which locked check

JB50
Z1901
adjustment

②【vicinity adjustment】
Slide upper unit in vicinity, adjust A
drawing in right figure.
fiducial pin ※Lock loose JB50Z1901 screws
(4 pieces).

fiducial hole

①【horizontal adjustment】
The fiducial pin located left side
of intermediate transportation ③【fix】
put in fiducial hole located upper After the adjustment ②, lock
transportation. JB50Z1901 screws.

fiducial hole

JB50
Z1901
fiducial pin
Z1-04
TMB6-7341
- 122 -
Model UW-500 (note)
CURRENCY SORTER …
Block Z1:Upper unit
Z1-05 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
A MRW0Z11T1Z0 place to tape A=3±0.5㎜。 visual unglued degreasing
gasket B=4±0.5㎜ check the object
before MRW0
taping Z11T1

A
B
C

fig.1

JB50
Z11A0

Z1-05
TMB6-7341
- 123 -
LOWER UNIT BLOCK

Model UW-500 (note)


CURRENCY SORTER …
Block Z2:Lower unit
Z2-01 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment pressing
JB50Z2160Z0 place to install pressing direction visual parts
B connector of pointing arrow check collision
bracket
JB50Z2110Z0
frame set JB50
Z2161

B JB50Z2212Z0 place to install A=1.2±0.5 adjust come off


timing pulley belt
4M300202
DC motor
JB50
Z2110 4M300
202

JB50
Z2212

Z2-01
TMB6-7341

- 124 -
Model UW-500 (note)
CURRENCY SORTER …
Block Z2:Lower unit
Z2-02 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
34200321 place to tape B=10mm±1mm visual miss degreasing JB50
Z2213 3420 JB50
B poly-pile tape pressing direction check counting the object
before 0321 Z2213
of pointing arrow
taping

pressing
JB50Z2213Z0 place to tape D=6mm±1mm visual inversion degreasing
B rubber foot E=5mm±1mm check the object
F=5mm±1mm miss before
counting taping

pressing

3420
0321

Z2-02
TMB6-7341
- 125 -
Model UW-500 (note)
CURRENCY SORTER …
Block Z2:Lower unit
Z2-04 …

Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
JB50Z21E1Z0 place to tape flat visual Power degreasing
B cover check supply the object
damage before
taping

flat
flat

JB50
Z2151

JB50
Z21E1

JB50
Z21E1

Only a lower power supply pastes the cover.

Z2-04
TMB6-7341
- 126 -
Model UW-500 (note) G
A …grease A
CURRENCY SORTER …
OA …oil A
Block Z2:Lower unit
Z2-05 …
ネ …screw lock (blue)
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
JC00Y2510Z0 place to tape A=5、 visual bad-looking
B upper cover flat check
(UW200) set parts
JB50Y2511Z0
stacker cover
JB50Y2541Z0
collision
flat
cover (R)

Z2-05
TMB6-7341
- 127 -
AFTER INSTALLATION BLOCK

Model UW-500 (note)


CURRENCY SORTER …
Block Z3:After
Z3-01 …
installation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
C JB50Z156* place to tape taping direction of visual bad-looking degreasing
poly tape pointing arrow check the object
JB50Z1504* into foreign before
back cover matter taping
(reject block)

tape with the curve

pressing
JB50
Z1506

JB50
Z1504

Z3-01
TMB6-7341

- 128 -
Model UW-500 (note)
CURRENCY SORTER …
Block Z3:After
Z3-02 …
installation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks

flat
e Item name judgment check
ment
34901244 place to tape A=1.5mm±0.5mm visual bad-looking degreasing
B poly-pile tape (1) A=1.5mm±1mm check the object
JB50Y2531Z0 flat before
cover (L) taping

flat
34901244 place to tape B=1.5mm±0.5mm visual bad-looking degreasing
B poly-pile tape (1) B=1.5mm±1mm check the object
JB50Y2541Z0 flat before
cover (R) taping

Z3-02
TMB6-7341
- 129 -
Model UW-500 (note)
CURRENCY SORTER …
Block Z3:After
Z3-03 …
installation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
JB50Y2511Z0 place to tape A=B=(0.5mm) visual bad-looking degreasing
B stacker cover check the object
JB50Z2110Z0 before
frame set taping

JB50
JB50Y25A1Z0 place to tape flat visual bad-looking degreasing Y25A1
B stacker display C=D=(0.5mm) check the object
sticker before
4 places
JB50Y2511Z0 taping
stacker cover

flat
JB50
Y2511

Z3-03
TMB6-7341
- 130 -
Model UW-500 (note)
CURRENCY SORTER …
Block Z3:After
Z3-04 …
installation
Impo If it isn't
Item code Standard of Way to
rtanc Quality feature achieve- Remarks
e Item name judgment check
ment
JB50Z1230Z0 place to tape A=0∼1 visual reject block open and
B stud bracket set check is not lock close front
JB50D50D0Z0 certainly cover and
stay set check
moving
easier

JB50
Z1230 A JB50
D50D0

(1)
B JB50D4010Z0 place to tape B=0∼0.5 visual side door is check to
side door set check not lock open and
JB50Z1503Z0 certainly close side
side door cover door
JB50
bad-looking
Z1503

JB50
D4010
(3.7)

Z3-04
TMB6-7341
- 131 -
ELECTRIC PARTS

(note)
Model UW-500V

Condition of
Impo
Checking Adjusting Value to Way to If it isn't
rtanc Item Value to adjust measuremen Remarks Layout of MAINCPU board
e point point check check t achievement
SW1 4 1
1 3 J1
ON OFF
1 3 J2
MAINCPU be connecting visual machine
A −−− CNBAT connect power off OFF ON CNBAT 1 3 J3
battery the board check trouble 1 8 SW2

J1
MAINCPU visual machine
A −−− J2 short 1-2 −−− power off
jumper post check trouble
J3

※Stacker type Ⅰ
MAINCPU visual machine
A −−− SW1 −−− −−− △1
DIP switch all switches check trouble
OFF

※Stacker type Ⅱ FPGA1


visual Ver machine
−−− △1
bit3∼5: ON check more than trouble
bit1,2,6∼8: OFF 34
【Setting of SW1】
MAINCPU all switches visual machine DIP Switch Stacker St. Fan RJ Fan
A −−− SW2 −−− power off No Setting
DIP switch OFF check trouble bit3 bit4 bit5 Type Speed Speed
① OFF OFF OFF Old 106 150
② ON OFF OFF − 90 150
TYPEⅠ
same to ③ OFF ON OFF − 99 150
circuit visual can't power ④ ON ON OFF Old 106 212
A −−− BK1 ON "Value to none
protector check on ⑤ OFF OFF ON New 106 150
adjust"
⑥ ON OFF ON New 106 212
TYPEⅡ
⑦ OFF ON ON New 99 150
⑧ ON ON ON New 90 150 UWH

Layout of lower unit block

same to
DISP bit1:ON visual machine
A −−− DSW1 "Value to power off
DIP switch bit2-4:OFF check trouble
adjust"
BK1

- 132 -
9.RAS SPECIFICATIONS

OPERATION OF RAS MODE (UW-500V)

Into RAS mode

Press → → → → keys in the sequence.

And display changes main menu screen.

Select method of menu

main menu
〓〓〓〓〓〓〓RAS MODE〓〓〓〓〓〓〓〓

> MAINTENANCE

PROCESS

Press keys to move cursor and press key to confirm.

maintenance menu
〓〓〓〓〓〓MAINTENANCE〓〓〓〓〓〓
> 0010 SERVICE
0028 VERSION READ
0030 LOG
0040 DATA
0070 SE SET
0071 DEFAULT SET
0080 PROGRAM LOAD

process menu
〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓
> 0000 ACTION COUNT
0700 RESET
1000 DRIVE CHECK
1100 DRIVE TEST
1400 TEST MODE
1800 THICKNESS TEST
2400 LOOP CHECK

- 133 -
Select method of command

Press keys to move cursor or to scroll screen.

In process menu, press keys to change page.

Press key to confirm.

Press key to back to main menu.

〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓
> 0000 ACTION COUNT
0700 RESET
1000 DRIVE CHECK
1100 DRIVE TEST
1400 TEST MODE
1800 THICKNESS TEST
2400 LOOP CHECK

〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓
0000 ACTION COUNT
0700 RESET
1000 DRIVE CHECK
1100 DRIVE TEST
1400 TEST MODE
1800 THICKNESS TEST
> 2400 LOOP CHECK

〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓
0700 RESET
1000 DRIVE CHECK
1100 DRIVE TEST
1400 TEST MODE
1800 THICKNESS TEST
2400 LOOP CHECK
> 2700 SENSOR CONTROL

End RAS mode

Press key in main menu. Or, turn off power of machine.

- 134 -
TABLE
TABLEOF
OFRAS
RASCODES
CODES (UW-500V)

№ major item № minor item


MAINTENANCE

0010 check SERVICE


INFORMATION 01 information
SAVE&CLEAR 02 save and clear
ERROR COUNT 03 display error to time series
0028 version read VERSION READ read version data
MAIN-CPU 01 MAIN-CPU (CPUA)
DISP-CPU 02 DISP-CPU_Main (CPUD)
FPGA 03 FPGA(MAIN)
BV-CPU 04 BV-CPU
0030 log LOG
SAVE ALL LOG 01 save all log data
CLEAR CF LOG 02 clear log in CF card
CLEAR ALL LOG 03 clear all log
CLEAR SELECT LOG 04 clear select log
0040 data DATA
LOAD DENOMI 01 load denomination data
LOAD ALL DATA 02 load all setting data
LOAD SENSOR ADJ 03 load sensor adjustment data
LOAD PATTERN 04 load pattern setting data
LOAD BASE1-SET 05 load APL SE setting data
LOAD BASE2-SET 06 load machine SE setting data
LOAD BLOCK 07 load maintenance block data
LOAD BV1-SET 08 load BV setting data (suspicious value)
LOAD BV2-SET 09 load BV setting data (fitness value)
SAVE ALL DATA 10 save all setting data
0070 SE setting SE SET
STR PATTERN SET 01 stacker pattern setting
PRINTER TYPE 02 printer type setting
BAUD RATE SET 03 baud rate setting
SUSP INITIAL 04 suspicious set initialize
SUSP1 VALUE 05 suspicious value setting 1
SUSP2 VALUE 06 suspicious value setting 2
SPECIFIC TICKET 07 specific ticket setting
COUNT DATA 08 upper stacker count
ACCEPT KEY SET 09 ACCEPT key set
SECURITY SET 10 security board setting
EXTERNAL DISPLAY 11 use external display setting
PASSWORD SET 12 Setting the password
PASSWARD CHANGE(SV) 13 Change the password(SV)
PASSWARD CHANGE(MG) 14 Change the password(MG)
SIMPLE PATTERN KEY 15
PAD SET 16 Enable function for the YUW-11-GC.
PULLOUT SETTING 17 Checking pull out of Stacker.
0071 default set DEFAULT SET default set
0080 program load PROGRAM LOAD
MAIN-CPU 01 download MAIN-CPU program
DISP-CPU 02 download DISP-CPU program
DISP-IMG 03 download display image
BV-CPU 04 download BV-CPU program

- 135 -
№ major item № minor item

PROCESS
0000 number of action ACTION COUNT set number of continuous action
0700 reset RESET initialize machine
1000 moving check DRIVE CHECK
of machine SMB01-F-CW 01 fast rotation of feed motor (clockwise)
SMB01-F-CCW 02 fast rotation of feed motor (counter clockwise)
SMB01-S-CW 03 slow rotation of feed motor (clockwise)
SMB01-S-CCW 04 slow rotation of feed motor (counter clockwise)
MDCD01-F-CW 05 fast rotation of reject motor (clockwise)
MDCD01-F-CCW 06 fast rotation of reject motor (counter clockwise)
MDCD01-S-CW 07 slow rotation of reject motor (clockwise)
MDCD01-S-CCW 08 slow rotation of reject motor (counter clockwise)
MDCE01-F-CW 09 fast rotation of intermed. motor (clockwise)
MDCE01-F-CCW 10 fast rotation of intermed. motor (counter clockwise)
MDCE01-S-CW 11 slow rotation of intermed. motor (clockwise)
MDCE01-S-CCW 12 slow rotation of intermed. motor (counter clockwise)
LSDD01-H 13 move flipping solenoid of RJ1 to H
LSDD01-L 14 move flipping solenoid of RJ1 to L
LSDD02-H 15 move flipping solenoid of RJ2 to H
LSDD02-L 16 move flipping solenoid of RJ2 to L
LSDE01-H 17 move flipping solenoid of stacker1 to H
LSDE01-L 18 move flipping solenoid of stacker1 to L
LSDE02-H 19 move flipping solenoid of stacker2 to H
LSDE02-L 20 move flipping solenoid of stacker2 to L
LSDE03-H 21 move flipping solenoid of stacker3 to H
LSDE03-L 22 move flipping solenoid of stacker3 to L
LSDE04-H 23 move flipping solenoid of stacker4 to H
LSDE04-L 24 move flipping solenoid of stacker4 to L
SMD01 25 stacker fan of RJ1
SMD02 26 stacker fan of RJ2
SME01 27 stacker fan of stacker1
SME02 28 stacker fan of stacker2
SME03 29 stacker fan of stacker3
SME04 30 stacker fan of stacker4
1100 moving check & DRIVE TEST
measure moving MDCA01-FORWARD 01 down bill holder
time of bill holder MDCA01-REVERSE 02 up bill holder
MDCA01-CONTINUE 03 move bill holder continuous
1400 counting check TEST MODE do normal count and display result of bill verifying
2000 check sensor SENSOR CHECK Check sensors.
2100 check sensor DUST CHECK Dust check sensors
2200 check connector CONNECTOR CHECK Check connector disconnection.
2300 check RAM and ROM MEMORY CHECK Check RAM and ROM
2400 loop check LOOP CHECK
BV LOOP CHECK 01 verification parallel interface loop check
BV CHECK 02 verification parallel interface check
LOOP CHECK(CH1) 03 serial interface loop check(CH1)
LOOP CHECK(CH3) 04 serial interface loop check(CH3)

- 136 -
№ major item № minor item
2700 control light SENSOR CONTROL
PROCESS emitting of sensor NORMAL 01 set normal emitting
DARK 02 set dark emitting
ADJUST 03 adjustment emitting
HALF 04 set half emitting
CHECK-A-LIGHT 05 check light emitting on assembling standard
CHECK-A-DARK 06 check dark emitting on assembling standard
CHECK-B-LIGHT 07 check light emitting on testing standard
CHECK-B-DARK 08 check dark emitting on testing standard
3000 port read PORT READ port read
3600 memory save by RELATIVE SAVE memory save by designated relative address
relative address
3700 memory save by ABSOLUTE SAVE memory save by designated absolute address
absolute address
3800 memory read by RELATIVE READ memory read by designated relative address
relative address
3900 memory read by ABSOLUTE READ memory read by designated absolute address
absolute address
4500 mode setting DUMMY MODE1 set dummy mode of A,B,C,E or off
4600 mode setting DUMMY MODE2 set dummy mode D
3A00 read BV memory BV-FLASH READ read BV Flash memory
6100 adjust sensors BLOCK SENSOR ADJ automatic adjustment of sensors of selected block
of block
6200 adjust all sensors All SENSOR ADJ automatic adjustment of all sensors
6300 sensor display SENSOR STATUS display status of sensor
6400 set switch display SET_SW STATUS display status of set switch
6500 sensor level display SENSOR LEVEL display sensor level real time
7100 reset BV block BV-RESET reset verification block
7500 adjust BV sensor BV SENSOR ADJ Adjust Limpness sensor.
8000 aging AGING aging
9000 memory clear MEMORY CLEAR
WORK 01 clear work memory
ALL LOG 02 clear all log
A000 operation check OPERATION CHECK
LCD 01 LCD check
LED 02 LED check
OPTION 03 printer check
(PRINTER CHECK) 04 external keyboard check
OPTION 05 buzzer check
(EX KEYBOARD CHECK) 06 key check

- 137 -
DETAILS (UW UNIT)

Major item Minor item Content


0010 1 information

Detail Display checking log.


Con- You can know operation of machine.
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

123456789012345678901
(1)
Dis- 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
Choose《SERVICE》in 2 >0010 SERVICE
play maintenance menu. 3 0028 VERSION READ
4 0030 LOG
5 0040 DATA
ACCEPT: →(2) 6 0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD

123456789012345678901
(2) 1 <SERVICE>
Choose《INFORMATION》. 2 >INFORMATION
3 SAVE&CLEAR
ACCEPT: →(3) 4 ERROR COUNT


CLEAR: →(1)



123456789012345678901
1 <INFORMATION>
(3) 2 >MAINTENANCE
Display checking log. 3 REJECT
Detail of checking log is 4 UNIT_ERR
5 ALL_ERR
written next page. 6 DUST_ERR
7 UNFIT_COUNT
8 SUSP1_COUNT

123456789012345678901
1 <INFORMATION>
2 UNIT_ERR
3 ALL_ERR
4 DUST_ERR
5 UNFIT_COUNT
6 SUSP1_COUNT
7 SUSP2_COUNT
8 >SERVICE CLEAR

- 138 -
Detail
Con-
《MAINTENANCE》
tent 1.RECENT CHECK DATE(CHECK DATE)
・Display date and time when do the “SAVE & CLEAR” last.
・If the screen displays for the first time, blank displays.

2.RECENT CLEAR DATE(CLEAR DATE)


・Display date and time when clears the log last.
・If it doesn’t clear the log, blank displays.

3 MACHINE No(No)

4.PIECES OF TOTAL PASS(ALL_PASS)

5.PIECES IN MAINTENANCE PERIOD(PASS)

6.REJECT RATE(REJECT)
(REJECT COUNT)÷(PIECES IN MAINTENANCE PERIOD)×100(%)

7.STOP RATE(STOP RATE)


・(ERROR CODE COUNT AT APL)÷(PIECES IN MAINTENANCE PERIOD)×10000
・Don’t display that PIECES IN MAINTENANCE PERIOD is less than 10000.

8.FEEDING CHECK(CHECK_FEED)
・(CHAIN+SKEW)÷(PIECES IN MAINTENANCE PERIOD)×100
・Display “CHECK FEED” if answer of above expression is more than 3% .

《REJECT》
9.REJECT COUNT

《UNIT_ERR》
10.ERROR CODE COUNT AT UNIT

《APL_ERR》
11.ERROR CODE COUNT AT APL

《DUST_ERR》
12.DUST ERROR COUNT
・Display sensor name which is more than 5 times of error.

《UNFIT_COUNT》
13.UNFIT COUNT
・Display count each denominations.

14.SUSPICIOUS COUNT

15.NOT CONFIRMATION COUNT

- 139 -
Detail
Con- 123456789012345678901 123456789012345678901
tent 1 <MAINTENANCE>
2 1:2006: 7: 7:12: 8 1:CHECK DATE
3 2:2005:12: 1: 5:25 2:CLEAR DATE
4 3:123456 3:No.
5 4:xxxxxxxxxx 4:ALL PASS
6 5:xxxxxxxxxx 5:PASS

8 >:NEXT

1.RECENT CHECK DATE(CHECK DATE)


・Display date and time when do the “SAVE & CLEAR” last.
・If the screen displays for the first time, blank displays.

2.RECENT CLEAR DATE(CLEAR DATE)


・Display date and time when clears the log last.
・If it doesn’t clear the log, blank displays.

3 MACHINE No(No)

4.PIECES OF TOTAL PASS(ALL_PASS)

5.PIECES IN MAINTENANCE PERIOD(PASS)

123456789012345678901 123456789012345678901
1 <MAINTENANCE>
2 6:15% : 0 6:REJECT RATE
3 7:15% 7:STOP RATE
4 8:CHECK FEED 8:CHECK FEED



8 <:PREV

6.REJECT RATE(REJECT)
(REJECT COUNT)÷(PIECES IN MAINTENANCE PERIOD)×100(%)

7.STOP RATE(STOP RATE)


・(ERROR CODE COUNT AT APL)÷(PIECES IN MAINTENANCE PERIOD)×10000
・Don’t display that PIECES IN MAINTENANCE PERIOD is less than 10000.

8.FEEDING CHECK(CHECK_FEED)
・(CHAIN+SKEW)÷(PIECES IN MAINTENANCE PERIOD)×100
・Display “CHECK FEED” if answer of above expression is more than 3% .

- 140 -
Detail
Con- 9.REJECT COUNT
tent
123456789012345678901 123456789012345678901
1 <REJECT>
2 9:REJECT COUNT
3 1−xxxxxxxxxx 1−MCCK
4 2−xxxxxxxxxx 2−REQUEST−ERR
5 3−xxxxxxxxxx 3−CHAIN
6 4−xxxxxxxxxx 4−SKEW
7 5−xxxxxxxxxx 5−TRN−OVER
8 >:NEXT

Table of reject contents


№ Content Display № Content Display
1 mecha clock MCCK 21 denomination error DENOMI―ERR
2 request timing REQUEST-ERR 22 reserve RESERVE
3 chain CHAIN 23 reserve RESERVE
4 skew SKEW 24 reserve RESERVE
5 transfer speed (over) TRN-OVER 25 reserve RESERVE
6 transfer speed (under) TRN-UNDER 26 reserve RESERVE
7 hard error 1 HARD-ERR1 27 reserve RESERVE
8 hard error 2 HARD-ERR2 28 reserve RESERVE
9 multi transfer 1 MLT1 29 reserve RESERVE
10 multi transfer 2 MLT2 30 reserve RESERVE
11 over-length LEN-OVER 31 SUBCPU comm. error SUBCPU-ERR
12 under-length LEN-UNDER 32 SNCPU comm. error SNCPU-ERR
13 over-width WID-OVER 33 time over TIME-OVER
14 under-width WID-UNDER 34 parity error PARITY
15 unmatch length WDLN 35 data error DATA
16 feed FEED 36 BCC error BCC
17 2pcs. feeding 2PHOTO 37 skew on MCPU MCPU SKEW
18 shape 1 SHP1 38 suspicious SUSP
19 shape 2 SHP2 39 not confirmation NOT―SUSP
20 reserve RESERVE 40 reserve RESERVE

- 141 -
Detail
Con- 10.ERROR CODE COUNT AT UNIT
tent
123456789012345678901 123456789012345678901
1 <UNIT_ERR>
2 10:UNIT_ERROR
3 1−xxxxxxxxxx 1−E−XXXX
4 2−xxxxxxxxxx 2−E−XXXX
5 3−xxxxxxxxxx 3−E−XXXX
6 4−xxxxxxxxxx 4−E−XXXX
7 5−xxxxxxxxxx 5−E−XXXX
8 >:NEXT



123456789012345678901 123456789012345678901
1 <UNIT_ERR>
2 10:UNIT_ERROR
3 36−xxxxxxxxxx 36−E−XXXX
4 37−xxxxxxxxxx 37−E−XXXX
5 38−xxxxxxxxxx 38−E−XXXX
6 39−xxxxxxxxxx 39−E−XXXX
7 40−xxxxxxxxxx 40−E−XXXX
8 <:PREV

11.ERROR CODE COUNT AT APL

123456789012345678901 123456789012345678901
1 <APL_ERR>
2 11:APL_ERROR
3 1−xxxxxxxxxx 1−E−XXXX
4 2−xxxxxxxxxx 2−E−XXXX
5 3−xxxxxxxxxx 3−E−XXXX
6 4−xxxxxxxxxx 4−E−XXXX
7 5−xxxxxxxxxx 5−E−XXXX
8 >:NEXT



123456789012345678901 123456789012345678901
1 <APL_ERR>
2 11:APL_ERROR
3 36−xxxxxxxxxx 36−E−XXXX
4 37−xxxxxxxxxx 37−E−XXXX
5 38−xxxxxxxxxx 38−E−XXXX
6 39−xxxxxxxxxx 39−E−XXXX
7 40−xxxxxxxxxx 40−E−XXXX
8 <:PREV

- 142 -
Detail
12.DUST ERROR COUNT
Con-
tent ・Display sensor name which is more than 5 times of error.

123456789012345678901 123456789012345678901
1 <DUST_ERR>
2 12:DUST_ERROR
3 1−xxxxx 6−xxxxx 1−PSXXXX 6−PSXXXX
4 2−xxxxx 7−xxxxx 2−PSXXXX 7−PSXXXX
5 3−xxxxx 8−xxxxx 3−PSXXXX 8−PSXXXX
6 4−xxxxx 9−xxxxx 4−PSXXXX 9−PSXXXX
7 5−xxxxx 10−xxxxx 5−PSXXXX 10−PSXXXX
8 >:NEXT



123456789012345678901 123456789012345678901
1 <DUST_ERR>
2 12:DUST_ERROR
3 31−xxxxx 36−xxxxx 31−PSXXXX 36−PSXXXX
4 32−xxxxx 37−xxxxx 32−PSXXXX 37−PSXXXX
5 33−xxxxx 38−xxxxx 33−PSXXXX 38−PSXXXX
6 34−xxxxx 39−xxxxx 34−PSXXXX 39−PSXXXX
7 35−xxxxx 40−xxxxx 35−PSXXXX 40−PSXXXX
8 <:PREV

Table of sensor
MAIN BV

1 PSB01L 24 VP1L
2 PSB01C 25 VP1R
3 PSB01R 26 VP3L
4 PSB03L 27 VP3R
5 PSB03R 28 LSA
6 PSD01L 29 LSB
7 PSD01R 30 UV
8 PSD02L 31 FL
9 PSD02R 32 GSL
10 PSD05L 33 GSR
11 PSD05R 34 MG
12 PSD08 35 TC
13 PSD09 36 USR
14 PSD03R 37 USL
15 PSD06R
16 PSE01
17 PSE03
18 PSE05
19 PSE07
20 PSE02R
21 PSE04R
22 PSE06R
23 PSE08R

- 143 -
Detail
13.UNFIT COUNT
Con-
tent ・Display count each denominations.

123456789012345678901 123456789012345678901
1 <UNFIT_COUNT>
2 0−xxxxxxxxxx 0−xxxxxx−xxxxxxxx
3 1−xxxxxxxxxx 1−xxxxxx−xxxxxxxx
4 2−xxxxxxxxxx 2−xxxxxx−xxxxxxxx
5 3−xxxxxxxxxx 3−xxxxxx−xxxxxxxx
6 4−xxxxxxxxxx 4−xxxxxx−xxxxxxxx

8 >:NEXT

123456789012345678901 123456789012345678901
1 <UNFIT_COUNT>
2 5−xxxxxxxxxx 5−xxxxxx−xxxxxxxx
3 6−xxxxxxxxxx 6−xxxxxx−xxxxxxxx
4 7−xxxxxxxxxx 7−xxxxxx−xxxxxxxx
5 8−xxxxxxxxxx 8−xxxxxx−xxxxxxxx
6 9−xxxxxxxxxx 9−xxxxxx−xxxxxxxx

8 <:PREV >:NEXT
No.−denomination−contents (DEFECT/STAIN/THICKNESS)

- 144 -
Detail 14.SUSPICIOUS COUNT
Con- 123456789012345678901 123456789012345678901
tent 1 <SUSP1_COUNT>
2 14:SUSP1
3 1−xxxxxxxxxx 1−LS1
4 2−xxxxxxxxxx 2−LS2
5 3−xxxxxxxxxx 3−LS3
6 4−xxxxxxxxxx 4−LS
7 5−xxxxxxxxxx 5−FL
8 >:NEXT

123456789012345678901 123456789012345678901
1 <SUSP1_COUNT>
2 14:SUSP1
3 6−xxxxxxxxxx 6−UV
4 7−xxxxxxxxxx 7−MG1
5 8−xxxxxxxxxx 8−MG2
6 9−xxxxxxxxxx 9−GS
7 10−xxxxxxxxxx 10−TC1
8 <:PREV >:NEXT

123456789012345678901 123456789012345678901
1 <SUSP1_COUNT>
2 14:SUSP1
3 11−xxxxxxxxxx 11−TC2
4 12−xxxxxxxxxx 12−SN



8 <:PREV

15.NOT CONFIRMATION COUNT


123456789012345678901 123456789012345678901
1 <SUSP2_COUNT>
2 15:SUSP2
3 1−xxxxxxxxxx 1−LS1
4 2−xxxxxxxxxx 2−LS2
5 3−xxxxxxxxxx 3−LS3
6 4−xxxxxxxxxx 4−LS
7 5−xxxxxxxxxx 5−FL
8 >:NEXT

123456789012345678901 123456789012345678901
1 <SUSP2_COUNT>
2 15:SUSP2
3 6−xxxxxxxxxx 6−UV
4 7−xxxxxxxxxx 7−MG1
5 8−xxxxxxxxxx 8−MG2
6 9−xxxxxxxxxx 9−GS
7 10−xxxxxxxxxx 10−TC1
8 <:PREV >:NEXT

123456789012345678901 123456789012345678901
1 <SUSP2_COUNT>
2 15:SUSP2
3 11−xxxxxxxxxx 11−TC2
4 12−xxxxxxxxxx 12−SN



8 <:PREV

LS1 pre-judge FL fluorescence GS optical judge


LS2 watermark UV ultra violet TC1 suspicious 1
LS3 watermark bar judge MG1 thread pattern TC2 suspicious 2
LS thread MG2 ink pattern SN unique number

- 145 -
Major item Minor item Content
0010 2 save and clear

Detail Save checking log to memory(CF card) and clear from memory of machine .
Con- 【Contents of checking log to save and clear】
tent PIECES IN MAINTENANCE PERIOD
REJECT COUNT
RETRY COUNT IN MAINTENANCE PERIOD
DUST ERROR COUNT
TIME SERIES OF ERROR CODE AT UNIT
TIME SERIES OF ERROR CODE AT APL
ERROR CODE COUNT AT UNIT
ERROR CODE COUNT AT APL
UNFIT COUNT
SUSPICIOUS COUNT

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

123456789012345678901
(1)
Dis- 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
Choose《SERVICE》in 2 >0010 SERVICE
play maintenance menu. 3 0028 VERSION READ
4 0030 LOG
5 0040 DATA
ACCEPT: →(2) 6 0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD

123456789012345678901
(2) 1 <SERVICE>
Choose《SAVE CLEAR》. 2 INFORMATION
3 >SAVE&CLEAR
ACCEPT: →(3)
4 ERROR COUNT

CLEAR: →(1) 6



(3) 123456789012345678901

Display changes confirmation 1 <SAVE CLEAR>



screen. 3 SAVE?
YES 4
5 YES / NO
ACCEPT: →(4)

NO 7 <− −>:ACCEPT
ACCEPT: →(2) 8 WAIT

123456789012345678901
1 <SAVE CLEAR>
(4) 2
Save checking log. 3




8 END

※)Please retry when displays “ERR”

- 146 -
Major item Minor item Content
0010 3 display error to time series

Detail Display error code to time series.


Con- ・ERROR LOG : UNIT error to time series
tent ・APL ERROR LOG: APL error to time series

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

123456789012345678901
(1)
Dis- 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
Choose《SERVICE》in 2 >0010 SERVICE
play maintenance menu. 3 0028 VERSION READ
4 0030 LOG
5 0040 DATA
ACCEPT: →(2) 6 0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD

123456789012345678901
(2) 1 <SERVICE>
Choose《ERR0R COUNT》. 2 INFORMATION
3 SAVE&CLEAR
ACCEPT: →(3) 4 >ERROR COUNT

CLEAR: →(1) 6



123456789012345678901 123456789012345678901
1 <ERROR COUNT>
(3) 2 >ERROR LOG
Display error code log to 3 APL ERROR LOG
time series. 4





123456789012345678901 123456789012345678901
1 <ERROR COUNT>
2 [001] 0−85−61−80 [001] 09/12 12:41
3 [002] 0−81−02−80 [002] 09/12 12:29
4 [003] 1−40−05−03 [003] 09/13 19:32
5 [004] 0−32−14−01 [004] 09/13 19:26
6 [005] 0−33−15−03 [005] 09/13 19:25
7 [006] 1−81−02−80 [006] 09/13 07:11
8 [007] 0−81−02−80 [007] 09/13 07:10

[[021] X−XX−XX−XX [021] 99/99 99:99


① ② ③ ④ ⑤ ⑥ ⑦ ⑧

①No.
②Unit code(0:MAIN)
③Content code
Indicate classification of error with 2-digit decimal.

④Detail code
Indicate serial error number of each classification with 2-digit decimal.

⑤Processing code
Indicate occurrence status code of each error with 2-digit decimal.

⑥No.
⑦Occur date
⑧Occur time

- 147 -
Major item Minor item Content
0028 − read version data

Detail Read version of each CPU and display.


Con- (MAIN-CPU,DISP-CPU,FPGA,BV-CPU)
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Change page of screen.

(1) 123456789012345678901
Dis-
Choose《VERSION READ》in 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
play maintenance menu. 2 0010 SERVICE
3 >0028 VERSION READ
4 0030 LOG
ACCEPT: →(2) 5 0040 DATA
6 0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD

123456789012345678901 123456789012345678901
(2)
1 <ROM VERSION>
Display version of each CPU. 2 MAIN―CPU
3 IPL :XXX(XXXX)
4 APL :XXX(XXXX)



8 >:NEXT

123456789012345678901 123456789012345678901
1 <ROM VERSION>
2 DISP―CPU
3 IPL :XXXX(XXXX)
4 APL :XXXX(XXXX)
5 IMG :XXXX(XXXX)


8 <:PREV >:NEXT

123456789012345678901 123456789012345678901
1 <ROM VERSION>

3 FPGA1 :XX
4 FPGA2 :X



8 <:PREV >:NEXT

123456789012345678901 123456789012345678901
1 <ROM VERSION>
2 BV−CPU
3 APL1 :XXXX
4 APL2 :XXXX
5 MIPL :XXXX
6 MAPL :XXXX
7 SAPL :XXXX
8 <:PREV >:NEXT

123456789012345678901 123456789012345678901
1 <ROM VERSION>
2 FPGA1 :XXXX
3 FPGA2 :XXXX
4 SNIPL :XXXX
5 SNAPL :XXXX
6 SNFPGA :XXXX
7 TEMPLATE1:XXXX
8 <:PREV >:NEXT

- 148 -
Major item Minor item Content
0030 1 save all log data

Detail Save log data to memory (CF card).


Con- ・All log data
tent ・Transaction log data
・Recurrence log data

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

・・・ Choose “YES” or ”NO”.

(1) 123456789012345678901
Dis-
Choose《LOG》in 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
play maintenance menu. 2 0010 SERVICE
3 0028 VERSION READ
4 >0030 LOG
ACCEPT: →(2) 5 0040 DATA
6 0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD

123456789012345678901
(2)
1 <LOG>
Choose《SAVE ALL LOG》. 2 >SAVE ALL LOG >:CF
ACCEPT: →(3) 3 CLEAR CF LOG
4 CLEAR ALL LOG
5 CLEAR SELECT LOG
CLEAR: →(1) 6



(3) 123456789012345678901
Display changes confirmation 1 <SAVE ALL LOG>
screen. 2
3 SAVE?
YES 4
ACCEPT: →(4) 5 YES / NO

NO
7 ← → :ACCEPT
ACCEPT: →(2) 8 WAIT

123456789012345678901
(If CF card isn’t set,
1 <SAVE ALL LOG>
display “CF : NONE”.) 2

(4) 4

processing… 6

8 WAIT

Normal end
(5) 123456789012345678901 123456789012345678901
Process has ended. 1 <SAVE ALL LOG> DATA1 :OK
Normal end→END 2 DATA2 :OK
3 DATA3 :OK
Abnormal end→ERR 4


CLEAR: →(2)

8 END
※Data file doesn’t make when there are no data.

DATA1:Recurrence log data


DATA2:Transaction log data
DATA3:All log data

- 149 -
Major item Minor item Content
0030 2 clear log in CF card

Detail Clear log data from memory (CF card).


Con- ・Transaction log data
tent ・Recurrence log data

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

・・・ Choose “YES” or ”NO”.

(1)
Dis- 123456789012345678901
Choose《LOG》in 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
play maintenance menu. 2 0010 SERVICE
3 0028 VERSION READ
4 >0030 LOG
ACCEPT: →(2) 5 0040 DATA
6 0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD
(2) ↓
Choose《CLEAR CF LOG》. 123456789012345678901
1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
ACCEPT: →(3) 2 <LOG>
3 SAVE ALL LOG >:CF
CLEAR: →(1) 4 >CLEAR CF LOG
5 CLEAR ALL LOG
6 CLEAR SELECT LOG

(3) 8

Display changes confirmation 123456789012345678901
screen. 1 <CLEAR CF LOG>
YES 2
3 CLEAR?
ACCEPT: →(4)

NO 5 YES / NO
ACCEPT: →(2) 6
7 ← → :ACCEPT
8 WAIT

(4) 123456789012345678901
1 <CLEAR CF LOG>
processing…






8 WAIT

Normal end
(5) 123456789012345678901
Process has ended. 1 <CLEAR CF LOG>
Normal end→END 2

Abnormal end→ERR


CLEAR: →(2) 6

8 END

- 150 -
Major item Minor item Content
0030 3 clear all log

Detail Clear all log data from memory of machine.


Con- But CLEAR ALL LOG don’t clear transaction log data and recurrence log data.
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

・・・ Choose “YES” or ”NO”.

(1)
Dis- 123456789012345678901
Choose《LOG》in
play maintenance menu.
1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
2 0010 SERVICE
3 0028 VERSION READ
ACCEPT: →(2) 4 >0030 LOG
5 0040 DATA
6 0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD

(2) 123456789012345678901
Choose《CLEAR ALL LOG》. 1 <LOG>
ACCEPT: →(3) 2 SAVE ALL LOG >:CF
3 CLEAR CF LOG
4 >CLEAR ALL LOG
CLEAR: →(1) 5 CLEAR SELECT LOG



(3) ↓
Display changes confirmation 123456789012345678901
1 <CLEAR ALL LOG>
screen.

YES 3 CLEAR?
ACCEPT: →(4) 4
5 YES / NO
NO 6
ACCEPT: →(2) 7 ← → :ACCEPT
8 WAIT

123456789012345678901
(4) 1 <CLEAR ALL LOG>
processing… 2





8 WAIT

Normal end
(5) 123456789012345678901
1 <CLEAR ALL LOG>
Process has ended.

Normal end→END 3
Abnormal end→ERR 4


CLEAR: →(2) 7
8 END

- 151 -
Major item Minor item Content
0030 4 clear select log

Detail Clear log from memory of machine.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

numeric key ・・・ Input number.

C ・・・ Clear number.

・・・ Choose “YES” or ”NO”.

(1)
Dis- 123456789012345678901
Choose《LOG》in 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
play maintenance menu. 2 0010 SERVICE
3 0028 VERSION READ
4 >0030 LOG
ACCEPT: →(2) 5 0040 DATA
6 0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD

(2) 123456789012345678901
Choose《CLEAR SELECT LOG》. 1 <LOG>
2 SAVE ALL LOG >:CF
ACCEPT: →(3) 3 CLEAR CF LOG
4 CLEAR ALL LOG
5 >CLEAR SELECT LOG
CLEAR: →(1) 6



(3) 123456789012345678901
Input number by numeric key 1 <CLEAR SELECT LOG>
and press ACCEPT. 2 【00】 00:RESERVE
3 CLEAR? 01:RESERVE
YES
4 02:PASS
ACCEPT: →(4) 5 YES / NO 03:RJ_TOTAL
NO 6 04:RJ_COUNT
7 ← → :ACCEPT 05:RJ_COUNT1
ACCEPT: Return to input number. 8 WAIT 06:FEED_NG_TOTAL

CLEAR: →(2) 123456789012345678901
1 <CLEAR SELECT LOG>
2 【00】 00:RESERVE
(4) 3 01:RESERVE
Process has ended. 4 02:PASS
5 03:RJ_TOTAL
6 04:RJ_COUNT
CLEAR: →(2) 7 05:RJ_COUNT1
8 END 06:FEED_NG_TOTAL

- 152 -
Major item Minor item Content
0040 1 load denomination data

Detail Load denomination data from memory (CF card).


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis- 123456789012345678901
Choose《LOAD DENOMI》in 1 <DATA>
play maintenance menu. 2 >LOAD DENOMI
3 LOAD ALL DATA >:CPU
4 LOAD SENSOR ADJ
ACCEPT: →(2) 5 LOAD PATTERN
6 LOAD BASE1−SET
7 LOAD BASE2−SET
8 LOAD BLOCK
(2) ↓
Display changes confirmation 123456789012345678901
1 <LOAD DENOMI>
screen.

YES 3 LOAD?
ACCEPT: →(3) 4
5 YES / NO
NO 6
ACCEPT: →(1) 7 <− −>:ACCEPT
8 WAIT

123456789012345678901
(3) 1 <LOAD DENOMI>
processing… 2





8 WAIT

Normal end
(4) 123456789012345678901 123456789012345678901
1 <LOAD DENOMI> DENOMI_CNG : OK
Process has ended.

Normal end→END 3
Abnormal end→ERR 4


CLEAR: →(1) 7
8 END

Abnormal end
123456789012345678901 123456789012345678901
1 <LOAD DENOMI> DENOMI_CNG : NG(13)






8 ERR

NG(1)・・・hardware error
NG(3)・・・data crashing
NG(11)
・・・full of memory
NG(12)
・・・file name error
NG(13)
・・・parameter error
NG(16)
・・・duplicate open

- 153 -
Major item Minor item Content
0040 2 load all setting data

Detail Load all setting data from memory (CF card).


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis- 123456789012345678901
Choose《LOAD ALL DATA》in
play maintenance menu.

2 LOAD
<DATA>
DENOMI
3 >LOAD ALL DATA >:CPU
4 LOAD SENSOR ADJ
ACCEPT: →(2) 5 LOAD PATTERN
6 LOAD BASE1−SET
7 LOAD BASE2−SET
8 LOAD BLOCK
(2) ↓
Display changes confirmation 123456789012345678901
screen. 1 <LOAD ALL DATA>
YES 2
3 LOAD?
ACCEPT: →(3) 4
NO 5 YES / NO

ACCEPT: →(1)
7 <− −>:ACCEPT
8 WAIT

123456789012345678901
(3)
1 <LOAD ALL DATA>
processing… 2





8 WAIT

(4) Normal end
Process has ended. 123456789012345678901 123456789012345678901
Normal end→END 1 <LOAD ALL DATA> STR_PATTERN :OK
Abnormal end→ERR 2 BATCH_CNT :OK
3 APL_SETTING :OK
4 BILL_SETTING:OK
CLEAR: →(1) 5 SUSP_VALUE :OK
6 FIT_VALUE :OK

8 END

№ Content File name


1 stacker pattern setting data UW_STR_PATTERN.DAT
2 batch count data UW_BATCH_CNT.DAT
3 APL SE setting data UW_APL_SETTING.DAT
4 machine SE setting data UW_BILL_SETTING.DAT
5 BV setting data (suspicious Value) UW_SUSP_VALUE.DAT
6 BV setting data (fitness Value) UW_FIT_VALUE.DAT

- 154 -
Major item Minor item Content
0040 3 load sensor adjustment data

Detail Load sensor adjustment data from memory (CF card).


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis-
Choose《LOAD SENSOR ADJ》in 123456789012345678901
play maintenance menu. 1 <DATA>
2 LOAD DENOMI
3 LOAD ALL DATA >:CPU
ACCEPT: →(2) 4 >LOAD SENSOR ADJ
5 LOAD PATTERN
6 LOAD BASE1−SET
7 LOAD BASE2−SET
(2) 8 LOAD BLOCK
Display changes confirmation ↓
123456789012345678901
screen.
1 <LOAD SENSOR ADJ>
YES 2
ACCEPT: →(3) 3 LOAD?

NO 5 YES / NO
ACCEPT: →(1) 6
7 <− −>:ACCEPT
8 WAIT

(3) 123456789012345678901
processing… 1 <LOAD SENSOR ADJ>






8 WAIT
(4) ↓
Normal end
Process has ended.
123456789012345678901 123456789012345678901
Normal end→END 1 <LOAD SENSOR ADJ> SENSOR_ADJ : OK
Abnormal end→ERR 2


CLEAR: →(1) 5


8 END

- 155 -
Major item Minor item Content
0040 4 load pattern setting data

Detail Load pattern setting data from memory (CF card).


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis-
Choose《LOAD PATTERN》in 123456789012345678901
play maintenance menu. 1 <DATA>
2 LOAD DENOMI
3 LOAD ALL DATA >:CPU
ACCEPT: →(2) 4 LOAD SENSOR ADJ
5 >LOAD PATTERN
6 LOAD BASE1−SET
7 LOAD BASE2−SET
(2) 8 LOAD BLOCK
Display changes confirmation ↓
123456789012345678901
screen.
1 <LOAD PATTERN>
YES 2
ACCEPT: →(3) 3 LOAD?

NO 5 YES / NO
ACCEPT: →(1) 6
7 <− −>:ACCEPT
8 WAIT

(3) 123456789012345678901
processing… 1 <LOAD PATTERN>






8 WAIT
(4) ↓
Normal end
Process has ended.
123456789012345678901 123456789012345678901
Normal end→END 1 <LOAD PATTERN> STR_PATTERN :OK
Abnormal end→ERR 2 BATCH_CNT :OK


CLEAR: →(1) 5


8 END

- 156 -
Major item Minor item Content
0040 5 load APL SE setting data

Detail Load APL SE setting data from memory (CF card).


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis-
Choose《LOAD BASE1-SET》in 123456789012345678901
play maintenance menu. 1 <DATA>
2 LOAD DENOMI
3 LOAD ALL DATA >:CPU
ACCEPT: →(2) 4 LOAD SENSOR ADJ
5 LOAD PATTERN
6 >LOAD BASE1−SET
7 LOAD BASE2−SET
(2) 8 LOAD BLOCK
Display changes confirmation ↓
123456789012345678901
screen.
1 <LOAD BASE1−SET>
YES 2
ACCEPT: →(3) 3 LOAD?

NO 5 YES / NO
ACCEPT: →(1) 6
7 <− −>:ACCEPT
8 WAIT

(3) 123456789012345678901
processing… 1 <LOAD BASE1−SET>






8 WAIT
(4) ↓
Normal end
Process has ended.
123456789012345678901 123456789012345678901
Normal end→END 1 <LOAD BASE1−SET> APL_SETTING : OK
Abnormal end→ERR 2


CLEAR: →(1) 5


8 END

- 157 -
Major item Minor item Content
0040 6 load machine SE setting data

Detail Load machine SE setting data from memory (CF card).


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis-
Choose《LOAD BASE2-SET》in 123456789012345678901
play maintenance menu. 1 <DATA>
2 LOAD DENOMI
3 LOAD ALL DATA >:CPU
ACCEPT: →(2) 4 LOAD SENSOR ADJ
5 LOAD PATTERN
6 LOAD BASE1−SET
7 >LOAD BASE2−SET
(2) 8 LOAD BLOCK
Display changes confirmation ↓
123456789012345678901
screen.
1 <LOAD BASE2−SET>
YES 2
ACCEPT: →(3) 3 LOAD?

NO 5 YES / NO
ACCEPT: →(1) 6
7 <− −>:ACCEPT
8 WAIT

(3) 123456789012345678901
processing… 1 <LOAD BASE2−SET>






8 WAIT
(4) ↓
Normal end
Process has ended.
123456789012345678901 123456789012345678901
Normal end→END 1 <LOAD BASE2−SET> BILL_SETTING: OK
Abnormal end→ERR 2


CLEAR: →(1) 5


8 END

- 158 -
Major item Minor item Content
0040 7 load maintenance block data

Detail Load maintenance block data from memory (CF card).


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis-
Choose《LOAD BLOCK》in 123456789012345678901
play maintenance menu. 1 <DATA>
2 LOAD DENOMI
3 LOAD ALL DATA >:CPU
ACCEPT: →(2) 4 LOAD SENSOR ADJ
5 LOAD PATTERN
6 LOAD BASE1−SET
7 LOAD BASE2−SET
(2) 8 >LOAD BLOCK
Display changes confirmation ↓
123456789012345678901
screen.
1 <LOAD BLOCK>
YES 2
ACCEPT: →(3) 3 LOAD?

NO 5 YES / NO
ACCEPT: →(1) 6
7 <− −>:ACCEPT
8 WAIT

(3) 123456789012345678901
processing… 1 <LOAD BLOCK>






8 WAIT
(4) ↓
Normal end
Process has ended.
123456789012345678901 123456789012345678901
Normal end→END 1 <LOAD BLOCK> MAINTENANCE : OK
Abnormal end→ERR 2


CLEAR: →(1) 5


8 END

- 159 -
Major item Minor item Content
0040 8 load BV setting data (suspicious value)

Detail Load BV setting data (suspicious value) from memory (CF card).
Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis-
Choose《LOAD BV1-SET》in 123456789012345678901
play maintenance menu. 1 <DATA>
2 LOAD ALL DATA >:CPU
3 LOAD SENSOR ADJ
ACCEPT: →(2) 4 LOAD PATTERN
5 LOAD BASE1−SET
6 LOAD BASE2−SET
7 LOAD BLOCK
(2) 8 >LOAD BV1−SET
Display changes confirmation ↓
123456789012345678901
screen.
1 <LOAD BV1−SET>
YES 2
ACCEPT: →(3) 3 LOAD?

NO 5 YES / NO
ACCEPT: →(1) 6
7 <− −>:ACCEPT
8 WAIT

(3) 123456789012345678901
processing… 1 <LOAD BV1−SET>






8 WAIT
(4) ↓
Normal end
Process has ended.
123456789012345678901 123456789012345678901
Normal end→END 1 <LOAD BV1−SET> SUSP_VALUE : OK
Abnormal end→ERR 2


CLEAR: →(1) 5


8 END

- 160 -
Major item Minor item Content
0040 9 load BV setting data (fitness value)

Detail Load BV setting data (fitness value) from memory (CF card).
Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis-
Choose《LOAD BV2-SET》in 123456789012345678901
play maintenance menu. 1 <DATA>
2 LOAD SENSOR ADJ
3 LOAD PATTERN
ACCEPT: →(2) 4 LOAD BASE1−SET
5 LOAD BASE2−SET
6 LOAD BLOCK
7 LOAD BV1−SET
(2) 8 >LOAD BV2−SET
Display changes confirmation ↓
123456789012345678901
screen.
1 <LOAD BV2−SET>
YES 2
ACCEPT: →(3) 3 LOAD?

NO 5 YES / NO
ACCEPT: →(1) 6
7 <− −>:ACCEPT
8 WAIT

(3) 123456789012345678901
processing… 1 <LOAD BV2−SET>






8 WAIT
(4) ↓
Normal end
Process has ended.
123456789012345678901 123456789012345678901
Normal end→END 1 <LOAD BV2−SET> FIT_VALUE : OK
Abnormal end→ERR 2


CLEAR: →(1) 5


8 END

- 161 -
Major item Minor item Content
0040 10 save all setting data

Detail Save all setting data except denomination data to memory (CF card).
Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis-
Choose《SAVE ALL DATA》in
play maintenance menu. 123456789012345678901
1 <DATA>
ACCEPT: →(2) 2 LOAD PATTERN
3 LOAD BASE1−SET
4 LOAD BASE2−SET
5 LOAD BLOCK
6 LOAD BV1−SET
7 LOAD BV2−SET
(2)
8 >SAVE ALL DATA >:CF
Display changes confirmation ↓
screen. 123456789012345678901
YES 1 <SAVE ALL DATA>

ACCEPT: →(3) 3 SAVE?
NO 4
ACCEPT: →(1) 5 YES / NO

7 <− −>:ACCEPT
8 WAIT
(3) ↓
123456789012345678901
processing…
1 <SAVE ALL DATA>






8 WAIT
(4)

Process has ended. Normal end
Normal end→END 123456789012345678901 123456789012345678901
Abnormal end→ERR 1 <SAVE ALL DATA> STR_PATTERN :OK
2 BATCH_CNT :OK
3 APL_SETTING :OK
CLEAR: →(1) 4 BILL_SETTING:OK
5 SUSP_VALUE :OK
6 FIT_VALUE :OK
7 SENSOR_ADJ :OK
8 END

- 162 -
Major item Minor item Content
0070 ― SE set

Detail Set SE setting.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

(1)
Dis-
Choose《SE SET》in 123456789012345678901
play maintenance menu. 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
2 0010 SERVICE
3 0028 VERSION READ
ACCEPT: →(2) 4 0030 LOG
5 0040 DATA
6 >0070 SE SET
7 0071 DEFAULT SET
8 0080 PROGRAM LOAD
(2) ↓
123456789012345678901
Choose item.
1 <SE SET>
2 >STR PATTERN SET
CLEAR: →(1) 3 PRINTER TYPE
4 BAUD RATE SET
5 SUSP INITIAL
6 SUSP1 VALUE
7 SUSP2 VALUE
8 SPECIFIC TICKET

123456789012345678901
1 <SE SET>
2 STR PATTERN SET
3 >PRINTER TYPE
4 BAUD RATE SET
5 SUSP INITIAL
6 SUSP1 VALUE
7 SUSP2 VALUE
8 SPECIFIC TICKET

Item Content Item Content


STR PATTERN SET stacker pattern setting ACCEPT KEY SET ACCEPT key set
PRINTER TYPE printer type setting SECURITY SET security board setting
BAUD RATE SET baud rate setting PASSWORD SET Setting the password
SUSP INITIAL suspicious set initialize PASSWARD CHANGE(SV) Change the password(SV)
SUSP1 VALUE suspicious value setting 1 PASSWARD CHANGE(MG) Change the password(MG)
SUSP2 VALUE suspicious value setting 2 SIMPLE PATTERN KEY Setting the SIMPLE PATTERN KEY
SPECIFIC TICKET specific ticket setting PAD SET Enable function for the YUW-11-GC.
COUNT DATA upper stacker count PULLOUT SETTING Checking pull out of Stacker.

- 163 -
Major item Minor item Content
0070 1 stacker pattern setting

Detail Set values of stacker pattern and write to RAM and CF.
Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

START/STOP ・・・ Change setting value.

(1)
Dis-
Choose《STR PATTERN SET》in
play maintenance menu.
123456789012345678901
1 <SE SET>
2 >STR PATTERN SET
ACCEPT: →(2) 3 PRINTER TYPE
4 BAUD RATE SET
5 SUSP INITIAL
6 SUSP1 VALUE
7 SUSP2 VALUE
(2)
8 SPECIFIC TICKET
Choose pattern to set. ↓
123456789012345678901
ACCEPT: →(3) 1 <STR PATTERN SET>
2 >PATTERN1
3 PATTERN2
CLEAR: →(1) 4 PATTERN3
5 PATTERN4
6 PATTERN5
7 PATTERN6
(3) 8
Change settings. ↓
123456789012345678901 123456789012345678901
1 <PATTERN1 SET> STK1 1000−A−FIT−NEW
ACCEPT: → confirm and(2) 2 > RJSTK OTHERS STK2 1000−B−UNF−NEW
3 DENOMI FIRST-SORT STK3 2000−C−FIT−NEW
4 CNTMODE OFF STK4 2000−D−UNF−OLD
CLEAR: → cancel and(2) 5 FIT OFF !BD1 5000−A−FIT−NEW
6 !BD2 5000−B−UNF−NEW
7 2BD1 10000−f−FIT−MIX
8 2BD2 10000−b−UNF−MIX

START/STOP: → Change value (*: not definition)

RJSTK(upper stacker):OFF → OTHERS → SPECIFIC


DENOMI(denomination set):PATTERN→FIRST-MIX(denomination which pass first・mix same denomination)
→FIRST-SORT(pass first・split type of bills)→AUTO
CNTMODE(count mode):ON → OFF
FIT(Fitness Classification Counts) : OFF → FIT/UFT → ATM/TLR/UFT

《PATTERN》

STK4 10000-B-FIT-OLD
① ② ③ ④

※settings of STK1∼STK4
①denomination:(off,AUTO,FIRST,MIX,OTHER,denomination(1st to 32nd))
②direction:(off,FACE,BACK,A-direction,B-direction,C-direction,D-direction)
③fitness:(off,ATM,TLR,UNFIT,FIT)
④type:(MIX,SPLIT,OLD)

- 164 -
Major item Minor item Content
0070 2 printer type setting

Detail Set printer type.


Con- TYPE1:citizen compatibility
tent TYPE2:star compatibility
TYPE3:reserve
TYPE4:extentional type

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

(1)
Dis-
Choose《PRINTER TYPE》in
play maintenance menu. 123456789012345678901
1 <SE SET>
ACCEPT: →(2) 2 STR PATTERN SET
3 >PRINTER TYPE
4 BAUD RATE SET
5 SUSP INITIAL
6 SUSP1 VALUE
7 SUSP2 VALUE
(2) 8 SPECIFIC TICKET
Change setting value. ↓
123456789012345678901
1 <PRINTER TYPE>
START/STOP: → change value

3 TYPE1
ACCEPT: → confirm and(1) 4


CLEAR: → cancel and(1) 7

- 165 -
Major item Minor item Content
0070 3 baud rate setting

Detail Set baud rate of printer and terminal.


Con- baud rate:2400bps→4800bps→9600bps
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

START/STOP ・・・ Change setting value.

(1)
Dis-
Choose《BAUD RATE SET》in
play maintenance menu. 123456789012345678901
1 <SE SET>
2 STR PATTERN SET
ACCEPT: →(2) 3 PRINTER TYPE
4 >BAUD RATE SET
5 SUSP INITIAL
6 SUSP1 VALUE
7 SUSP2 VALUE
8 SPECIFIC TICKET
(2)

Change setting value. 123456789012345678901
1 <BAUD RATE SET>
START/STOP: → change value 2
3 >PRINTER 9600bps
4 TERMINAL 9600bps
ACCEPT: → confirm and(1) 5


CLEAR: → cancel and(1) 8

- 166 -
Major item Minor item Content
0070 4 suspicious set initialize

Detail Set whether initialize suspicious setting to ON when turn on power.


Con-
tent OFF:keep setting
ON :initialize setting

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

(1)
Dis-
Choose《SUSP INITIAL》in 123456789012345678901
play maintenance menu. 1 <SE SET>
2 STR PATTERN SET
3 PRINTER TYPE
ACCEPT: →(2) 4 BAUD RATE SET
5 >SUSP INITIAL
6 SUSP1 VALUE
7 SUSP2 VALUE
8 SPECIFIC TICKET
(2) ↓
123456789012345678901
Change setting value.
1 <SUSP INITIAL>

START/STOP: → change value 3 OFF


ACCEPT: → confirm and(1) 6


CLEAR: → cancel and(1)

- 167 -
Major item Minor item Content
0070 5 suspicious value setting 1

Detail Set suspicious value of BV.(range:0∼255, set 128 denomination maximum)


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

START/STOP ・・・ Change denomination.

numeric key ・・・ Input value.

Dis- (1)
play Choose《SUSP1 VALUE》in
maintenance menu.
123456789012345678901
1 <SE SET>
ACCEPT: →(2) 2 STR PATTERN SET
3 PRINTER TYPE
4 BAUD RATE SET
5 SUSP INITIAL
6 >SUSP1 VALUE
7 SUSP2 VALUE
(2)
8 SPECIFIC TICKET
Change setting value. ↓
123456789012345678901 123456789012345678901

START/STOP: Change denomination. IR1A:128 GSA :128 <LEVEL SET>
2 IR2A:128 TC1A:128 CURRENCY:EUR
3 IR3A:128 TC2A:128 DENOMI :1000
Input value by numeric key. 4 IR4A:128 SNA :128 TYPE :3
5 FLA :128
6 UVA :128
ACCEPT: → confirm and(1) 7 MG1A:128
8 MG2A:128
CLEAR: → cancel and(1)

- 168 -
Major item Minor item Content
0070 6 suspicious value setting 2

Detail Set suspicious value of BV.(range:0∼255, set 128 denomination maximum)


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

START/STOP ・・・ Change denomination.

numeric key ・・・ Input value.

(1)
Dis-
Choose《SUSP2 VALUE》in 123456789012345678901
play maintenance menu. 1 <SE SET>
2 STR PATTERN SET
3 PRINTER TYPE
ACCEPT: →(2) 4 BAUD RATE SET
5 SUSP INITIAL
6 SUSP1 VALUE
7 >SUSP2 VALUE
8 SPECIFIC TICKET

123456789012345678901 123456789012345678901
(2)
1 IR1B:128 GSB :128 <LEVEL SET>
Change setting value. 2 IR2B:128 TC1B:128 CURRENCY:EUR
3 IR3B:128 TC2B:128 DENOMI :1000
4 IR4B:128 TC3 :128 TYPE :3
START/STOP: Change denomination.
5 FLB :128 TC4 :128
6 UVB :128 TC5 :128
Input value by numeric key. 7 MG1B:128 TC6 :128
8 MG2B:128 SNB :128

ACCEPT: → confirm and(1)

CLEAR: → cancel and(1)

- 169 -
Major item Minor item Content
0070 7 specific ticket setting

Detail Set reject pattern to sort upper stacker as specific ticket.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

START/STOP ・・・ Change setting value.

(1)
Dis- 123456789012345678901
Choose《SPECIFIC TICKET》in 1 <SE SET>
play maintenance menu. 2 STR PATTERN SET
3 PRINTER TYPE
4 BAUD RATE SET
ACCEPT: →(2) 5 SUSP INITIAL
6 SUSP1 VALUE
7 SUSP2 VALUE
8 >SPECIFIC TICKET

(2) 123456789012345678901

Change setting value. 1 <SPECIFIC TICKET>


2 RJ00 OFF RJ07 OFF
3 RJ01 OFF RJ08 OFF
START/STOP: → change value 4 RJ02 OFF RJ09 OFF
5 RJ03 OFF RJ10 OFF
6 RJ04 OFF RJ11 OFF
ACCEPT: → confirm and(1) 7 RJ05 OFF RJ12 OFF
8 RJ06 OFF RJ13 OFF

CLEAR: → cancel and(1) 123456789012345678901
1 <SPECIFIC TICKET>
2 RJ28 ON
3 RJ29 ON
4 RJ30 OFF
5 RJ31 OFF


№ Content Display № Content Display


0 mecha clock MCCK 16 2pcs. feeding 2PHOTO
1 request timing REQUEST-ERR 17 shape 1 SHP1
2 chain CHAIN 18 shape 2 SHP2
3 skew SKEW 19 reserve RESERVE
4 transfer speed (over) TRN-OVER 20 denomination error DENOMI―ERR
5 transfer speed (under) TRN-UNDER 21 reserve RESERVE
6 hard error 1 HARD-ERR1 22 reserve RESERVE
7 hard error 2 HARD-ERR2 23 reserve RESERVE
8 multi transfer 1 MLT1 24 reserve RESERVE
9 multi transfer 2 MLT2 25 reserve RESERVE
10 over-length LEN-OVER 26 reserve RESERVE
11 under-length LEN-UNDER 27 reserve RESERVE
12 over-width WID-OVER 28 suspicious SUSP
13 under-width WID-UNDER 29 not confirmation NOT―SUSP
14 unmatch length WDLN 30 SUBCPU comm. error SUBCPU-ERR
15 feed FEED 31 SNCPU comm. error SNCPU-ERR

- 170 -
Major item Minor item Content
0070 8 upper stacker count

Detail Set whether count up bills into upper stacker.


Con-
tent OFF:not count up
ON :count up

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

(1)
Dis-
Choose《COUNT DATA》in 123456789012345678901
play maintenance menu. 1 <SE SET>
2 PRINTER TYPE
3 BAUD RATE SET
ACCEPT: →(2) 4 SUSP INITIAL
5 SUSP1 VALUE
6 SUSP2 VALUE
7 SPECIFIC TICKET
8 >COUNT DATA
(2) ↓
123456789012345678901
Change setting value.
1 <COUNT DATA>

START/STOP: → change value 3 OFF


ACCEPT: → confirm and(1) 6


CLEAR: → cancel and(1)

- 171 -
Major item Minor item Content
0070 9 ACCEPT key set

Detail Set whether accept ACCEPT key when bills are in reject stacker.
Con-
tent OFF:not accept ACCEPT key
ON :accept ACCEPT key

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

(1)
Dis-
Choose《ACCEPT KEY SET》in 123456789012345678901
play maintenance menu. 1 <SE SET>
2 BAUD RATE SET
3 SUSP INITIAL
ACCEPT: →(2) 4 SUSP1 VALUE
5 SUSP2 VALUE
6 SPECIFIC TICKET
7 COUNT DATA
8 >ACCEPT KEY SET
(2) ↓
123456789012345678901
Change setting value.
1 <ACCEPT KEY SET>

START/STOP: → change value 3 OFF


ACCEPT: → confirm and(1) 6


CLEAR: → cancel and(1)

- 172 -
Major item Minor item Content
0070 10 security board setting

Detail Set whether accept security board connection.


Con-
tent OFF:Invalidity
ON :Effective

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

(1)
Dis-
Choose《SECURITY SET》in 123456789012345678901
play maintenance menu. 1 <SE SET>
2 SUSP INITIAL
3 SUSP1 VALUE
ACCEPT: →(2) 4 SUSP2 VALUE
5 SPECIFIC TICKET
6 COUNT DATA
7 ACCEPT KEY SET
8 >SECURITY SET
(2) ↓
123456789012345678901
Change setting value.
1 <SECURITY SET>

START/STOP: → change value 3 OFF


ACCEPT: → confirm and(1) 6


CLEAR: → cancel and(1)

- 173 -
Major item Minor item Content
0070 11 use external display setting

Detail Set whether use external display.


Con-
tent OFF:Invalidity
ON :Effective

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

(1)
Dis-
Choose《EXTERNAL DISPLAY》in 123456789012345678901
play maintenance menu. 1 <SE SET>
2 SUSP1 VALUE
3 SUSP2 VALUE
ACCEPT: →(2) 4 SPECIFIC TICKET
5 COUNT DATA
6 ACCEPT KEY SET
7 SECURITY SET
8 >EXTERNAL DISPLAY
(2) ↓
123456789012345678901
Change setting value.
1 <EXTERNAL DISPLAY>

START/STOP: → change value 3 OFF


ACCEPT: → confirm and(1) 6


CLEAR: → cancel and(1)

- 174 -
Major item Minor item Content
0070 12 Setting the password

Detail Set whether enable the pasword


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

Dis- (1) 123456789012345678901


1 <SE SET>
play Choose《PASSWORD SET》in 2 SUSP2 VALUE
maintenance menu. 3 SPECIFIC TICKET
4 COUNT DATA
5 ACCEPT KEY SET
6 SECURITY SET
ACCEPT: →(2) 7 EXTERNAL DISPLAY
8 > PASSWORD SET

123456789012345678901
1 <PASSWORD SET>

(2) 3 OFF

Change setting value. 5


START/STOP: → change value 8

ACCEPT: → confirm and(1)

CLEAR: → cancel and(1)

- 175 -
Major item Minor item Content
0070 13 Change the password(SV)

Detail PASSWARD CHANGE(SUPERVISOR)


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change denomination.

numeric key ・・・ Input value.

・・・ Delete value.

Dis- (1)
play Choose《PASSWORD CHANGE SV》in 123456789012345678901
1 <SE SET>
maintenance menu. 2 SPECIFIC TICKET
3 COUNT DATA
4 ACCEPT KEY SET
ACCEPT: →(2) 5 SECURITY SET
6 EXTERNAL DISPLAY
7 PASSWORD SET
8 > PASSWORD CHANGE SV

(2) 123456789012345678901
Change setting value. 1 <PASSWORD CHANGE SV>
2 ID _
3 OLD ____
4 NEW ____
numeric key : → Input value 5 CONFIRM _ _ _ _


: → delete value 8

ACCEPT : → confirm the Items And next the Item.


When confirm the Last,

CLEAR : → cancel and(1)

- 176 -
Major item Minor item Content
0070 14 Change the password(MG)

Detail PASSWARD CHANGE(MANAGER)


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change denomination.

numeric key ・・・ Input value.

・・・ Delete value.

Dis- (1) 123456789012345678901


play Choose《PASSWORD CHANGE MG》in 1 <SE SET>
2 COUNT DATA
maintenance menu. 3 ACCEPT KEY SET
4 SECURITY SET
5 EXTERNAL DISPLAY
ACCEPT: →(2) 6 PASSWORD SET
7 PASSWORD CHANGE SV
8 > PASSWORD CHANGE MG

123456789012345678901
(2) 1 <PASSWORD CHANGE MG>
2 ID _
Change setting value. 3 OLD ____
4 NEW ____
5 CONFIRM _ _ _ _
numeric key : → Input value 6

: → delete value

ACCEPT : → confirm the Items And next the Item.


When confirm the Last,

CLEAR : → cancel and(1)

- 177 -
Major item Minor item Content
0070 15 Setting the SIMPLE PATTERN KEY

Detail Set whether enable the SIMPLE PATTERN KEY


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

Dis- (1)
play Choose《SIMPLE PATTERN KEY》in
maintenance menu.
123456789012345678901
ACCEPT: →(2) 1 <SE SET>
2 ACCEPT KEY SET
3 SECURITY SET
4 EXTERNAL DISPLAY
5 PASSWORD SET
(2) 6 PASSWORD CHANGE SV
7 PASSWORD CHANGE MG
Change setting value. 8 > SIMPLE PATTERN KEY

123456789012345678901
START/STOP : → change value 1 < SIMPLE PATTERN KEY >

3 OFF
ACCEPT : → confirm and(1) 4



CLEAR : → cancel and(1) 8

- 178 -
Major item Minor item Content
0070 16 Enable function for the YUW-11-GC.

Detail Set whether enable function for the YUW-11-GC.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

START/STOP ・・・ Change setting value.

Dis- (1)
play Choose《PAD SET》in maintenance menu. 123456789012345678901
1 <SE SET>
2 SECURITY SET
ACCEPT: →(2) 3

EXTERNAL DISPLAY
PASSWORD SET
5 PASSWORD CHANGE SV
6 PASSWORD CHANGE MG
7 SIMPLE PATTERN KEY
(2) 8 > PAD SET

Change setting value. 123456789012345678901
1 < PAD SET >

START/STOP : → change value 3 OFF



ACCEPT : → confirm and(1) 7

CLEAR : → cancel and(1)

- 179 -
Major item Minor item Content
0070 17 Checking pull out of Stacker.

Detail Set Check pull out of Stacker.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

START/STOP ・・・ Change denomination.

123456789012345678901

Dis- (1) 1

<SE SET>
EXTERNAL DISPLAY
play Choose《PULLOUT SETTING》in 3 PASSWORD SET
4 PASSWORD CHANGE SV
maintenance menu. 5 PASSWORD CHANGE MG
6 SIMPLE PATTERN KEY
7 PAD SET
ACCEPT: →(2) 8 > PULLOUT SETTING

123456789012345678901
1 <PULLOUT SETTING>

3 > CONDITION1 1PIECE
4 CONDITION2 BATCH
(2) 5
Change setting value. 6


START/STOP: → change value

ACCEPT: → confirm and(1)

CLEAR: → cancel and(1)

- 180 -
Major item Minor item Content
0071 − default set

Detail Reset setting data to default value.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Choose “YES” or ”NO”.

(1)
Dis- 123456789012345678901
Choose《DEFAULT SET》in 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
play maintenance menu. 2 0010 SERVICE
3 0028 VERSION READ
4 0030 LOG
ACCEPT: →(2) 5 0040 DATA
6 0070 SE SET
7 >0071 DEFAULT SET
8 0080 PROGRAM LOAD

(2) 123456789012345678901
1 <DEFAULT SET>
Display changes confirmation

screen. 3
YES 4
5 YES / NO
ACCEPT: →(3)

NO 7 ← → :ACCEPT
ACCEPT: →(1) 8 WAIT

123456789012345678901
1 <DEFAULT SET>
(3) 2

processing…




8 WAIT

123456789012345678901
(4) 1 <DEFAULT SET>

Process has ended.

Normal end→END 4


CLEAR: →(1) 7
8 END

- 181 -
Major item Minor item Content
0080 − program load

Detail Download program from memory (CF card).


Con- Turn off and on power when download has ended.
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

・・・ Choose “YES” or ”NO”.

123456789012345678901
(1)
Dis- 1 〓〓〓〓〓MAINTENANCE〓〓〓〓〓
Choose《PROGRAM LOAD》in
play maintenance menu.


0010 SERVICE
0028 VERSION READ
4 0030 LOG
5 0040 DATA
ACCEPT: →(2) 6 0070 SE SET
7 0071 DEFAULT SET
8 >0080 PROGRAM LOAD

123456789012345678901
(2) 1 <PROGRAM LOAD>
Choose program to download. 2
3 >MAIN−CPU
ACCEPT: →(3)
4 DISP−CPU
5 DISP−IMG
CLEAR: →(1) 6 BV−CPU



(3) 123456789012345678901

Display changes confirmation 1 <PROGRAM LOAD>



screen. 3 LOAD?
YES 4
5 YES / NO
ACCEPT: →(4)

NO 7 ← → :ACCEPT
ACCEPT: →(2) 8 WAIT

123456789012345678901

(4) 2
Display download status to 3

stacker LED. 5


- 182 -
Display stacker LED in program load

MAIN−CPU Abnormal end


In erasing state CF none
CPU ALL ErSE CPU Cnon
CPU name state File not exist
CPU Fnon
In writing state File read error
CPU ALL LoAd CPU FErr
CF read error
CPU ALL LoAd 1 CPU CErr
: count up Erasing error
CPU ALL LoAd 50 CPU ESrr
: count up Writing error
CPU ALL LoAd 100 CPU LdEr

Normal end Abnormal end of DISP-CPU


CPU ALL PASS dSP ALL LoAd 0

DISP−CPU
Normal end
dSP ALL PASS

DISP−IMG
Normal end
dIG ALL PASS

BV−CPU
Normal end
BV ALL PASS

- 183 -
Major item Minor item Content
0000 − number of action

Detail Set number of action count of continuation RAS.


Con- (default:2000 range:1∼9999,”0” means as eternally)
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

CLEAR ・・・ Return previous screen.

numeric key ・・・ Input value.

C ・・・ Clear value.

(1)
Dis-
Choose《ACTION COUNT》in 123456789012345678901
play process menu. 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 >0000 ACTION COUNT
3 0700 RESET
ACCEPT: →(2) 4 1000 DRIVE CHECK
5 1100 DRIVE TEST
6 1400 TEST MODE
7 2000 SENSOR CHECK
(2) 8 2400 LOOP CHECK
Set number of action count ↓
123456789012345678901
by numeric key.
1 <ACTION COUNT>
C: Clear number. 2
3 2000CNT

ACCEPT: →(3) 5


CLEAR: →(1)
8 WAIT

(3) 123456789012345678901
CLEAR: →(1) 1 <ACTION COUNT>

3 2000CNT




8 END

- 184 -
Major item Minor item Content
0700 − reset

Detail Do mechanical initialize and clear on the transportation.


Con- Reset whenever error doesn’t occur.
tent Reset whenever not cancel error cause that cancellation of error cause occur.

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

(1)
Dis- 123456789012345678901
Choose《RESET》in
play process menu.
1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 0000 ACTION COUNT
3 >0700 RESET
ACCEPT: →(2) 4 1000 DRIVE CHECK
5 1100 DRIVE TEST
6 1400 TEST MODE
7 2000 SENSOR CHECK
8 2400 LOOP CHECK

(2) 123456789012345678901
ACCEPT: →(3) 1 <RESET>






8 WAIT
(3) ↓
processing… 123456789012345678901
1 <RESET>






8 WAIT
(4) ↓
Normal end
Process has ended.
123456789012345678901
Normal end→END 1 <RESET>
Abnormal end→ERR 2


Display error code when 5
error occurs. 6

8 END
CLEAR: →(1)
Abnormal end
123456789012345678901 123456789012345678901
1 <RESET> E−1234






8 ERR

- 185 -
Major item Minor item Content
1000 − moving check of machine

Detail Check actuator to move.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration Start and stop moving actuator.
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Change page of right screen.

numeric key ・・・ Input number.


C ・・・ Clear number.

(1)
Dis- 123456789012345678901
Choose《DRIVE CHECK》in
play process menu.
1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 0000 ACTION COUNT
3 0700 RESET COUNT
4 >1000 DRIVE CHECK
ACCEPT: →(2)
5 1100 DRIVE TEST
6 1400 TEST MODE
7 2000 SENSOR CHECK
8 2400 LOOP CHECK

(2) 123456789012345678901 123456789012345678901
Input number by numeric key. 1 <DRIVE CHECK> E−0000
2 【 00 】 01 SMB01−F−CW
3 01 02 03 04 05 06 07 02 SMB01−F−CCW
ACCEPT: Move actuator. 4 03 SMB01−S−CW
And display number 5 04 SMB01−S−CCW
of actuator. 6 05 MDCD01−F−CW
7 06 MDCD01−F−CCW
8 07 MDCD01−S−CW
C: Clear number. ↓
123456789012345678901 123456789012345678901
1 <DRIVE CHECK> E−0000
Display error code when 2 【 00 】 08 MDCD01−S−CCW
error occurs. 3 09 MDCE01−F−CW
4 10 MDCE01−F−CCW
5 09 10 11 MDCE01−S−CW
CLEAR: →(1) 6 12 MDCE01−S−CCW
7 13 MDCE02−F−CW
8 14 MDCE02−F−CCW

№ name content № name content


01 SMB01-F-CW fast rotation of feed motor (clockwise) 24 LSDE02-L move flipping solenoid of stacker2 to L
02 SMB01-F-CCW fast rotation of feed motor (counter clockwise) 25 LSDE03-H move flipping solenoid of stacker3 to H
03 SMB01-S-CW slow rotation of feed motor (clockwise) 26 LSDE03-L move flipping solenoid of stacker3 to L
04 SMB01-S-CCW slow rotation of feed motor (counter clockwise) 27 LSDE04-H move flipping solenoid of stacker4 to H
05 MDCD01-F-CW fast rotation of reject motor (clockwise) 28 LSDE04-L move flipping solenoid of stacker4 to L
06 MDCD01-F-CCW fast rotation of reject motor (counter clockwise) 29 reserve
07 MDCD01-S-CW slow rotation of reject motor (clockwise) 30 reserve
08 MDCD01-S-CCW slow rotation of reject motor (counter clockwise) 31 reserve
09 MDCE01-F-CW fast rotation of intermed.1 motor (clockwise) 32 reserve
10 MDCE01-F-CCW fast rotation of intermed.1 motor (counter clockwise) 33 reserve
11 MDCE01-S-CW slow rotation of intermed.1 motor (clockwise) 34 reserve
12 MDCE01-S-CCW slow rotation of intermed.1 motor (counter clockwise) 35 reserve
13 reserve 36 reserve
14 reserve 37 SMD01 stacker fan of RJ1
15 reserve 38 SMD02 stacker fan of RJ2
16 reserve 39 SME01 stacker fan of stacker1
17 LSDD01-H move flipping solenoid of RJ1 to H 40 SME02 stacker fan of stacker2
18 LSDD01-L move flipping solenoid of RJ1 to L 41 SME03 stacker fan of stacker3
19 LSDD02-H move flipping solenoid of RJ2 to H 42 SME04 stacker fan of stacker4
20 LSDD02-L move flipping solenoid of RJ2 to L 43 reserve
21 LSDE01-H move flipping solenoid of stacker1 to H 44 reserve
22 LSDE01-L move flipping solenoid of stacker1 to L 45 reserve
23 LSDE02-H move flipping solenoid of stacker2 to H 46 reserve move flipping solenoid of stacker2 to L

- 186 -
Major item Minor item Content
1100 − moving check & measure moving time of bill holder

Detail Move bill holder to designated place.


Con- Braking time is out of displayed time.
tent The mode doesn’t retry its action.
Abnormal end when bill holder isn’t at movable place.
If you choose CONTINUE, repeat to count of set (inputted in RAS0000).

1.MDCA01−FORWARD :close bill holder


2.MDCA01−REVERSE :open bill holder
3.MDCA01−CONTINUE:move bill holder continuous

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

START/STOP ・・・ Stop moving bill holder.

CLEAR ・・・ Return previous screen.

numeric key ・・・ Input number.

C ・・・ Clear number.

(1)
Dis- 123456789012345678901
Choose《DRIVE TEST》in
play process menu.
1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 0000 ACTION COUNT
3 0700 RESET COUNT
4 1000 DRIVE CHECK
ACCEPT: →(2)
5 >1100 DRIVE TEST
6 1400 TEST MODE
7 2000 SENSOR CHECK
8 2400 LOOP CHECK

(2) 123456789012345678901 123456789012345678901
Input number by numeric key. 1 <DRIVE TEST>
2 【03】 01 MDCA01−FORWARD
3 02 MDCA01−REVERSE
ACCEPT: Move actuator. 4 03 MDCA01−CONTINUE
And display number 5
of actuator. 6 COUNT :xxxx/2000

8 WAIT
C: Clear number. ↓
123456789012345678901 123456789012345678901
1 <DRIVE TEST> E−0000
Display error code when
2 【03】 01 MDCA01−FORWARD
error occurs. 3 02 MDCA01−REVERSE
4 03 MDCA01−CONTINUE
5 ACTIVE:XXXX(10msec)
CLEAR: →(1) 6 COUNT :xxxx/2000

8 END

- 187 -
Major item Minor item Content
1400 − counting check

Detail Count bills and display reject count per a counting by cause.
Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

START/STOP ・・・ Start counting.

SELECT ・・・ Change detail information screen.

(1) 123456789012345678901
Dis-
Choose《TEST MODE》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 0000 ACTION COUNT
3 0700 RESET COUNT
4 1000 DRIVE CHECK
ACCEPT: →(2) 5 1100 DRIVE TEST
6 >1400 TEST MODE
7 2000 SENSOR CHECK
8 2400 LOOP CHECK

(2) Ready
123456789012345678901
Display log of bills. 1 <TEST MODE>

SELECT: Display result of 3

verification in order to 5
recent count. 6
(maximum 500 pieces) 7
8 WAIT

CLEAR: →(1) On count
123456789012345678901
1 <TEST MODE>

After counting, if there are 3
some bills remaining, 4

display REMOVE .

Then, remove bills and 7
display END . 8 WAIT

123456789012345678901 123456789012345678901
Counter stops at 999 pieces.
1 <TEST MODE> 19: X 20: X 21: X
2 01: X 02: X 03: X 22: X 23: X 24: X
3 04: X 05: X 06: X 25: X 26: X 27: X
4 07: X 08: X 09: X 28: X 29: X 30: X
5 10: X 11: X 12: X 31: X 32: X 33: X
6 13: X 14: X 15: X 34: X 35: X 36: X
7 16: X 17: X 18: X 37: X 38: X 39: X
8 END 40: X

- 188 -
Major item Minor item Content
2000 - Sensor Check
Detail Testing the sensor at the reference value of the selection formula.
Con-
tent ・ SENSOR CHECK-A : Reference value at the time of assembly.
・ SENSOR CHECK-B : Reference value at the time of inspection.
・ SENSOR CHECK-C : Reference value at the time of operation.
Note:
Repeat number of times that you set in the "RAS 0000"

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

START/STOP ・・・ Start counting.

▲ ▼ ・・・ Change page of right screen.

123456789012345678901
(1) 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
Dis- 2 0000 ACTION COUNT
Choose《SENSOR CHECK》in 3 0700 RESET COUNT
play process menu. 4 1000 DRIVE CHECK
5 1100 DRIVE TEST
6 1400 TEST MODE
ACCEPT: →(2) 7 > 2000 SENSOR CHECK
8 2100 DUST CHECK

123456789012345678901
(2)
1 <SENSOR CHECK>
Set detail of moving. 2 > SENSOR CHECK-A
3 SENSOR CHECK-B
(3) 4 SENSOR CHECK-C

Set interval. 6 COUNT :xxxx/2000
ACCEPT →(4) 7
8 WAIT

Normal end
(4) 123456789012345678901 123456789012345678901
processing… 1 <SENSOR CHECK>
2 > SENSOR CHECK-A
3 SENSOR CHECK-B
4 SENSOR CHECK-C

6 COUNT :xxxx/2000

(5) 8 END
Normal end
Abnormal end
123456789012345678901 123456789012345678901
CLEAR: →(1) 1 <SENSOR CHECK> CHECK-1
2 > SENSOR CHECK-A PSA01
3 SENSOR CHECK-B PSA02L
4 SENSOR CHECK-C PSA02R

Abnormal end 6 COUNT :xxxx/2000

8 END
CLEAR: →(1)

№ CHECK-X Detail
1 The ON CHECK is Abnomal
2 The OFF CHECK is Abnomal
3 The Dust CHECK is Abnomal
4 Before the start of The ON CHECK is Abnomal
5 Before the start of The OFF CHECK is Abnomal

- 189 -
Major item Minor item Content
2100 - Dust Sensor Check
Detail Inspection of the sensor in a state where half the quantity of light.
Con-
tent Note:
Repeat number of times that you set in the "RAS 0000"

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

START/STOP ・・・ Start counting.

▲ ▼ ・・・ Change page of right screen.

123456789012345678901
(1)
Dis- 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
Choose《DUST CHECK》in 2 0700 RESET COUNT
play process menu. 3 1000 DRIVE CHECK
4 1100 DRIVE TEST
5 1400 TEST MODE
ACCEPT: →(2) 6 2000 SENSOR CHECK
7 > 2100 DUST CHECK
8 2200 CONNECTOR CHECK

(2) 123456789012345678901
Set detail of moving. 1 < DUST CHECK >


(3) 4
Set interval. 5
ACCEPT →(4) 6 COUNT :xxxx/2000

8 WAIT

(4) Normal end
123456789012345678901 123456789012345678901
processing…
1 < DUST CHECK >




6 COUNT :xxxx/2000
(5) 7
Normal end 8 END

Abnormal end
CLEAR: →(1) 123456789012345678901 123456789012345678901
1 < DUST CHECK > CHECK-1
2 PSA01
3 PSA02L
4 PSA02R
Abnormal end 5
6 COUNT :xxxx/2000

CLEAR: →(1) 8 END

- 190 -
Major item Minor item Content
2200 - Check connector disconnection.
Detail Check the connector disconnection between the substrate.
Con-
tent ○ : connection
● : disconnection

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

START/STOP ・・・ Start counting.

▲ ▼ ・・・ Change page of right screen.

123456789012345678901
Dis- (1) 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓

play Choose 2 0700 RESET COUNT


3 1000 DRIVE CHECK
《CONNECTOR CHECK》in 4 1100 DRIVE TEST
process menu. 5 1400 TEST MODE
6 2000 SENSOR CHECK
7 2100 DUST CHECK
ACCEPT: →(2) 8 > 2200 CONNECTOR CHECK

123456789012345678901
1 < CONNECTOR CHECK >


(2) 4

Input number by numeric key. 6

8 WAIT
ACCEPT: Move actuator.

And display number Normal end
123456789012345678901
of actuator.
1 < CONNECTOR CHECK >
2 MAIN ● LED ○
C: Clear number. 3 E2P ○ DISP ○
4 BV ○ DCPU ○
5 CPUA ○ RVS ○
Display error code when 6 STDR_1 ○
7 STDR_2 ○
error occurs. 8 END

※ Rejected item will be displayed until seven.


CLEAR: →(1)

№ ALL Items
1 MAIN
2 E2P
3 BV
4 CPUA
5 STDR_1
6 STDR_2
7 LED
8 DISP
9 DCPU
10 RVS

- 191 -
Major item Minor item Content
2300 - Check Memory ( RAM and ROM ).
Detail Check Memory ( RAM and ROM ).
Con- - RAM check is verify check.
tent - ROM check is sum check.

Note:
Repeat number of times that you set in the "RAS 0000"

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

START/STOP ・・・ Stop counting.

▲ ▼ ・・・ Change page of right screen.

123456789012345678901
Dis- (1)
1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play Choose 《MEMORY CHECK》in 2 1000 DRIVE CHECK
process menu. 3 1100 DRIVE TEST
4 1400 TEST MODE
5 2000 SENSOR CHECK
ACCEPT: →(2) 6 2100 DUST CHECK
7 2200 CONNECTOR CHECK
8 > 2300 MEMORY CHECK

123456789012345678901
1 < MEMORY CHECK >
(2) 2

Input number by numeric key. 4

6 COUNT :xxxx/2000
ACCEPT: Move actuator. 7
And display number 8 WAIT
of actuator. ↓
Normal end
123456789012345678901 123456789012345678901
C: Clear number. 1 < MEMORY CHECK >


Display error code when 4

error occurs. 6 COUNT :xxxx/2000

8 END
CLEAR: →(1)
Abnormal end
123456789012345678901 123456789012345678901
1 < DUST CHECK >




6 COUNT :xxxx/2000

8 END

- 192 -
Major item Minor item Content
2400 − Memory(RAM and ROM) check

Detail Check communication line.


Con- ・BV parallel port loop check
tent ・BV parallel port line check
・serial port loop check(CH1) ・・・・・・・・printer
・serial port loop check(CH3) ・・・・・・・・RS232C

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

(1)
Dis- 123456789012345678901
Choose《LOOP CHECK》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 0000 ACTION COUNT
3 0700 RESET COUNT
4 1000 DRIVE CHECK
ACCEPT: →(2) 5 1100 DRIVE TEST
6 1400 TEST MODE
7 2000 SENSOR CHECK
8 >2400 LOOP CHECK

(2) 123456789012345678901
Choose line to check. 1 <LOOP CHECK>
2 >BV LOOP CHECK
ACCEPT: →(3)
3 BV CHECK
4 LOOP CHECK(CH1)
CLEAR: →(1) 5 LOOP CHECK(CH3)


8 WAIT
(3) ↓
Normal end
123456789012345678901 123456789012345678901
CLEAR: →(1) 1 <LOOP CHECK>
2 >BV LOOP CHECK OK
3 BV CHECK
4 LOOP CHECK(CH1)
5 LOOP CHECK(CH3)


8 END

Abnormal end
123456789012345678901 123456789012345678901
1 <LOOP CHECK>
2 >BV LOOP CHECK NG
3 BV CHECK
4 LOOP CHECK(CH1)
5 LOOP CHECK(CH3)


8 END

- 193 -
Major item Minor item Content
2700 − control light emitting of sensor

Detail Control light emitting of sensor.


Con- ・normal emitting(through level)
tent ・dark emitting(interrupt level)
・adjustment emitting
・half emitting(dust level)
・normal emitting of check level A (assemble standard)
・dark emitting of check level A (assemble standard)
・normal emitting of check level B (inspection standard)
・dark emitting of check level B (inspection standard)

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Change page of right screen.

・・・ Change level of emitting light.


(ADJ → -20% → -10% → BASE → +10% → +20%)

numeric key ・・・ Input number.

(1) 123456789012345678901
Dis- 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
Choose《SENSOR CONTROL》 in
play process menu.
2 0700 RESET COUNT
3 1000 DRIVE CHECK
4 1100 DRIVE TEST
5 1400 TEST MODE
ACCEPT: →(2)
6 2000 SENSOR CHECK
7 2400 LOOP CHECK
8 >2700 SENSOR CONTROL

(2)
123456789012345678901 123456789012345678901
Input emitting level by 1 <SENSOR CONTROL>
numeric key. 2 01:NORMAL
3 01 02:DARK
4 03:ADJUST
← →: 5 ADJ 04:HALF
Change level of emitting light. 6 05:CHECK−A−LIGHT
7 06:CHECK−A−DARK
8 WAIT 07:CHECK−B−LIGHT
ACCEPT: Start emitting. ↓
123456789012345678901 123456789012345678901
(3) 1 <SENSOR CONTROL>
2 01:NORMAL
3 01 02:DARK
CLEAR: →(1) 4 03:ADJUST
5 ADJ 04:HALF
6 05:CHECK−A−LIGHT
7 06:CHECK−A−DARK
8 END 07:CHECK−B−LIGHT

- 194 -
Major item Minor item Content
3000 − port read

Detail Display value of I/O port. (Only data in MAIN block is displayed)
Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Change page of screen.

123456789012345678901
(1)
Dis- 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
Choose《PORT READ》in 2 1000 DRIVE CHECK
play process menu. 3 1100 DRIVE TEST
4 1400 TEST MODE
5 2000 SENSOR CHECK
ACCEPT: →(2) 6 2400 LOOP CHECK
7 2700 SENSOR CONTROL
8 >3000 PORT READ

123456789012345678901 123456789012345678901
(2) 1 <PORT READ>
Display port data. 2 PFDR PBDR [00100000]
[00000001]
3 PDDRH_H PDDRH_L [00100111]
[11100001]
4 PF0004_H PF0004_L [00100000]
[00000001]
CLEAR: →(1) 5 PF0012_H PF0012_L [00100000]
[00000000]
6 PF0014_H PF0014_L [00100000]
[11100001]
7 PF0016_H PF0016_L [00100000]
[00000001]
8 >:NEXT

123456789012345678901 123456789012345678901
1 <PORT READ>
2 PF0018_H PF0018_L [00100000]
[00000001]
3 PF001A_H PF001A_L [00100111]
[11100001]
4 PF001C_H PF001C_L [00100000]
[00000001]
5 PF0022_H PF001E_L [00100000]
[00000000]
6 PF0036_H PF0034_L [00100000]
[11100001]
7 PF0040_H PF0040_L [00100000]
[00000001]
8 <:PREV >:NEXT

123456789012345678901 123456789012345678901
1 <PORT READ>
2 PF0042_H PF0042_L [00100000]
[00000001]
3 PF0044_H PF0044_L [00100111]
[11100001]
4 PF0046_H PF0046_L [00100000]
[00000001]
5 PF0048_H PF0048_L [00100000]
[00000000]
6 PF004A_H PF004A_L [00100000]
[11100001]
7 PF0060_H PF0060_L [00100000]
[00000001]
8 <:PREV >:NEXT

123456789012345678901 123456789012345678901
1 <PORT READ>
2 PF0062_H PF0062_L [00100000]
[00000001]
3 PF0038_H PF0038_L [00100111]
[11100001]




8 <:PREV

- 195 -
Major item Minor item Content
3600 − memory save by relative address

Detail Save memory by relative address.


Con- (Save to CF card which name of relative address)
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Increment/decrement value.

・・・ Move cursor.

(1)
Dis- 123456789012345678901
Choose《RELATIVE SAVE》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 1100 DRIVE TEST
3 1400 TEST MODE
4 2000 SENSOR CHECK
ACCEPT: →(2) 5 2400 LOOP CHECK
6 2700 SENSOR CONTROL
7 3000 PORT READ
8 >3600 RELATIVE SAVE

(2) 123456789012345678901
Move cursor and <RELATIVE SAVE>

increment/decrement value.

3 START ADDRESS:000000H
ACCEPT: Save to memory. 4 ▲
5 STOP ADDRESS:000000H

CLEAR: →(1) 7
8 WAIT

123456789012345678901 123456789012345678901
<RELATIVE SAVE> RESULT :OK


3 START ADDRESS:000000H
4 ▲
5 STOP ADDRESS:000000H


8 END

- 196 -
Major item Minor item Content
3700 − memory save by absolute address

Detail Save memory by absolute address.


Con- (Save to CF card which name of absolute address)
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Increment/decrement value.

・・・ Move cursor.

(1)
Dis- 123456789012345678901
Choose《ABSOLUTE SAVE》in
play process menu. 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 1400 TEST MODE
3 2000 SENSOR CHECK
ACCEPT: →(2) 4 2400 LOOP CHECK
5 2700 SENSOR CONTROL
6 3000 PORT READ
7 3600 RELATIVE SAVE
8 >3700 ABSOLUTE SAVE

(2) 123456789012345678901
Move cursor and 1 <ABSOLUTE SAVE>
increment/decrement value. 2

4 START ADDRESS:000000H
ACCEPT: Save to memory. 5 ▲
6 STOP ADDRESS:000000H

CLEAR: →(1)
8 WAIT

123456789012345678901 123456789012345678901
1 <ABSOLUTE SAVE> RESULT :OK


4 START ADDRESS:000000H
5 ▲
6 STOP ADDRESS:000000H

8 END

- 197 -
Major item Minor item Content
3800 − memory read by relative address

Detail Read memory by relative address.


Con- (read 32 bytes since set address)
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Increment/decrement value.

・・・ Move cursor.

(1) 123456789012345678901
Dis-
Choose《RELATIVE LOAD》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 2000 SENSOR CHECK
3 2400 LOOP CHECK
4 2700 SENSOR CONTROL
ACCEPT: →(2) 5 3000 PORT READ
6 3600 RELATIVE SAVE
7 3700 ABSOLUTE SAVE
8 >3800 RELATIVE READ

123456789012345678901
(2)
1 <RELATIVE READ>
Move cursor and 2
increment/decrement value. 3
4 START ADDDRES:000000H
5 ▲
ACCEPT: Load from memory. 6

8 WAIT
CLEAR: →(1)

123456789012345678901 123456789012345678901
1 <RELATIVE READ>
2 BYTE 0 1 2 3 4 5 6 7
3 +00: E8FAE50200000000
4 START ADDRESS:000000H +08: 0000000000000000
5 ▲ +16: 1400000000000000
6 +24: 0000000000000000

8 END
Display 32 bytes of data.

- 198 -
Major item Minor item Content
3900 − memory read by absolute address

Detail Read memory by absolute address.


Con- (read 32 bytes since set address)
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Increment/decrement value.

・・・ Move cursor.

(1)
Dis- 123456789012345678901
Choose《ABSOLUTE LOAD》in
play process menu. 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 2400 LOOP CHECK
3 2700 SENSOR CONTROL
ACCEPT: →(2) 4 3000 PORT READ
5 3600 RELATIVE SAVE
6 3700 ABSOLUTE SAVE
7 3800 RELATIVE READ
8 >3900 ABSOLUTE READ

(2) 123456789012345678901
Move cursor and 1 <ABSOLUTE READ>
increment/decrement value. 2

4 START ADDRESS:000000H
ACCEPT: Load from memory. 5


CLEAR: →(1)
8 WAIT

123456789012345678901 123456789012345678901
1 <ABSOLUTE READ>
2 BYTE 0 1 2 3 4 5 6 7
3 +00: E8FAE50200000000
4 START ADDRESS:000000H +08: 0000000000000000
5 +16: 1400000000000000
6 +24: 0000000000000000

8 END
Display 32 bytes of data.

- 199 -
Major item Minor item Content
3A00 − Read BV Flash memory

Detail Read BV Flash memory.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration (When press it in setting data, return previous screen.)

START/STOP ・・・ Start memory reading.

CLEAR ・・・ Return previous screen.

numeric key ・・・ Input number.

Dis- (1)
play Choose《BV―FLASH READ》in
123456789012345678901
process menu.
1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 3000 PORT READ
ACCEPT: →(2) 3 3100 SENSOR COUNT
4 3600 RELATIVE SAVE
5 3700 ABSOLUTE SAVE
6 3800 RELATIVE READ
7 3900 ABSOLUTE READ
8 > 3A00 BV-FLASH READ
(2)

Move cursor and 123456789012345678901
increment/decrement value. 1 <BV-FLASH READ>


ACCEPT: Load from memory. 4 START ADDRESS:A00000H


CLEAR: →(1)

8 WAIT

123456789012345678901 123456789012345678901
1 <BV―FLASH READ> BYTE 0 1 2 3 4 5 6 7
2 +000:FB010000000CCC3F
3 +008:FF0AFF090A010004
4 START ADDRESS:A00000H +016:0400000000004000
5 +024:0000000000000000
6 +032:00000000E0A70507
7 +040:050B000002000000
8 END >:NEXT
Display 48 bytes of data.

- 200 -
Major item Minor item Content
4500 − mode setting (dummy mode)

Detail Set dummy mode of pattern A, pattern B, pattern C and pattern E.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

(1) 123456789012345678901
Dis-
Choose《DUMMY MODE1》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 2700 SENSOR CONTROL
3 3000 PORT READ
4 3600 RELATIVE SAVE
ACCEPT: →(2) 5 3700 ABSOLUTE SAVE
6 3800 RELATIVE READ
7 3900 ABSOLUTE READ
8 >4500 DUMMY MODE1

123456789012345678901
(2)
1 <DUMMY MODE1>
Choose dummy mode. 2
3 >DUMMY−A
ACCEPT: → confirm and(1) 4 DUMMY−B
5 DUMMY−C
6 DUMMY−E
CLEAR: → cancel and(1) 7 DUMMY−OFF

DUMMY−A All dummy treat face direction


DUMMY−B All dummy treat back direction
DUMMY−C Treat dummy alternate to face and back
DUMMY−E Judge face or back dummy by mark.
DUMMY−OFF Count currency

- 201 -
Major item Minor item Content
4600 − mode setting (dummy mode)

Detail Set dummy mode of pattern D.


Con- Input setting of dummy. (6 bytes, 32 piece maximum)
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

SET1 ,SET2 ・・・ Change page of screen.

▲ ▼ ・・・ Move cursor.

0 1 ・・・ Input value.

(1) 123456789012345678901
Dis- 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
Choose《DUMMY MODE2》in
play process menu.
2 3000 PORT READ
3 3600 RELATIVE SAVE
4 3700 ABSOLUTE SAVE
ACCEPT: →(2) 5 3800 RELATIVE READ
6 3900 ABSOLUTE READ
7 4500 DUMMY MODE1
8 >4600 DUMMY MODE2
(2) ↓
123456789012345678901 123456789012345678901
Input value by 0、1 key. 1 <DUMMY MODE2>
2 PAGE.00
Change page of screen by 3 +0:00000000
4 +1:00000000
SET1、SET2 key. 5 +2:00000000
6 +3:00000000
7 +4:00000000
ACCEPT: → confirm and(1)
8 WAIT +5:00000000
↓ SET1
CLEAR: → cancel and(1) 123456789012345678901 123456789012345678901
1 <DUMMY MODE2>
2 PAGE.01
3 +0:00000000
4 +1:00000000
5 +2:00000000
6 +3:00000000
7 +4:00000000
8 WAIT +5:00000000

- 202 -
Major item Minor item Content
6100 − adjust sensors of block

Detail Adjust sensors of chosen block


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor. / Change page of right screen.

(1)
Dis- 123456789012345678901
Choose《BLK SENSOR ADJ》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 3600 RELATIVE SAVE
3 3700 ABSOLUTE SAVE
4 3800 RELATIVE READ
ACCEPT: →(2) 5 3900 ABSOLUTE READ
6 4500 DUMMY MODE1
7 4600 DUMMY MODE2
8 >6100 BLK SENSOR ADJ

(2) 123456789012345678901
Choose unit to adjust sensors. 1 <BLOCK SENSOR ADJ>
2 >HP
3 RJS
ACCEPT: →(3) 4 TRF1
5 STR1

CLEAR: →(1) 7
8 WAIT

123456789012345678901
(3)
1 <BLOCK SENSOR ADJ>
processing… 2 >HP
3 RJS
4 TRF1
5 STR1


8 WAIT

Normal end
(4) 123456789012345678901 123456789012345678901
Display result of sensor 1 <BLOCK SENSOR ADJ>
2 >HP OK PSB01R xxV OK XX
adjustment.
3 RJS PSB01C xxV OK XX
4 TRF1 PSB01L xxV OK XX
CLEAR: →(1) 5 STR1 PSB04L xxV OK XX
6 PSA01 xxV OK XX
7 PSB03R xxV OK XX
8 END PSB03L xxV OK XX
legend:
PSxxxx xxV OK XX
sensor name voltage judge adjustment value

- 203 -
Major item Minor item Content
6200 − adjust all sensors

Detail Adjust all sensors.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Change page of right screen.

(1) 123456789012345678901
Dis-
Choose《ALL SENSOR ADJ》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 3700 ABSOLUTE SAVE
3 3800 RELATIVE READ
4 3900 ABSOLUTE READ
ACCEPT: →(2) 5 4500 DUMMY MODE1
6 4600 DUMMY MODE2
7 6100 BLK SENSOR ADJ
8 >6200 ALL SENSOR ADJ

123456789012345678901
(2)
1 <ALL SENSOR ADJ>
processing… 2





8 WAIT

Normal end
(3) 123456789012345678901 123456789012345678901
Display result of sensor 1 <ALL SENSOR ADJ>
adjustment. 2 HP OK PSB01R xxV OK XX
3 RJS OK PSB01C xxV OK XX
4 TRF1 OK PSB01L xxV OK XX
CLEAR: →(1) 5 STR1 OK PSB04L xxV OK XX
6 PSA01 xxV OK XX
7 PSB03R xxV OK XX
8 END PSB03L xxV OK XX
legend:
PSxxxx xxV OK XX
sensor name voltage judge adjustment value

- 204 -
Major item Minor item Content
6300 − sensor display

Detail Display state of sensor.


Con- ○:through
tent ●:interrupt

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

・・・ Change page of screen.

(1)
Dis-
Choose《SENSOR STATUS》in 123456789012345678901
play process menu. 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 3800 RELATIVE READ
3 3900 ABSOLUTE READ
ACCEPT: →(2) 4 4500 DUMMY MODE1
5 4600 DUMMY MODE2
6 6100 BLK SENSOR ADJ
7 6200 ALL SENSOR ADJ
(2) 8 >6300 SENSOR STATUS

123456789012345678901
CLEAR: →(1)
1 <SENSOR STATUS>
2 HP
3 PSA01 ○ PSB3R ○
4 PSA04L ●
5 PSB01L ○
6 PSB01C ○
7 PSB01R ○
8 PSB3L ○

123456789012345678901 123456789012345678901
1 <SENSOR STATUS>
2 RJS
3 PSD01L ○ PSD08 ● PSD04L ○ PSD11L ○
4 PSD01R ○ PSD09 ○ PSD04R ○ PSD11R ○
5 PSD02L ○ PSD03L ○ PSD07L ○
6 PSD02R ○ PSD03R ○ PSD07R ○
7 PSD05L ○ PSD06L ○ PSD10L ○
8 PSD05R ○ PSD06R ○ PSD10R ○

123456789012345678901
1 <SENSOR STATUS>
2 TRF1
3 PSE01 ○ PSE04L ○
4 PSE03 ○ PSE04R ○
5 PSE05 ○ PSE06L ○
6 PSE07 ○ PSE06R ○
7 PSE02L ○ PSE08L ○
8 PSE02R ○ PSE08R ○

123456789012345678901
1 <SENSOR STATUS>
2 STR1
3 PSE09 ○ PSE15 ○
4 PSE10 ○ PSE16 ○
5 PSE11 ○
6 PSE12 ○
7 PSE13 ○
8 PSE14 ○

- 205 -
Major item Minor item Content
6400 − set switch display

Detail Display state of set switch.


Con- ○:Open
tent ●:Close

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

(1)
Dis- 123456789012345678901
Choose《SET_SW STATUS》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 3900 ABSOLUTE READ
3 4500 DUMMY MODE1
4 4600 DUMMY MODE2
ACCEPT: →(2) 5 6100 BLK SENSOR ADJ
6 6200 ALL SENSOR ADJ
7 6300 SENSOR STATUS
8 >6400 SET_SW STATUS

(2) 123456789012345678901
CLEAR: →(1) 1 <SET_SW STATUS>

3 SWA01 ○
4 SWA02 ●
5 SWZ04 ●
6 SWE01 ●
7 SWE02 ○

- 206 -
Major item Minor item Content
6500 − sensor level display

Detail Choose sensor and display adjustment value in 5 levels.


Con-
tent sensor level
adjusted value→−20%→−10%→BASEMENT→10%→20%

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Change page of right screen.

numeric key ・・・ Input number.

C ・・・ Clear number.

(1)
Dis- 123456789012345678901
Choose《SENSOR LEVEL》in
play process menu.
1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 4500 DUMMY MODE1
3 4600 DUMMY MODE2
ACCEPT: →(2) 4 6100 BLK SENSOR ADJ
5 6200 ALL SENSOR ADJ
6 6300 SENSOR STATUS
7 6400 SET_SW STATUS
8 >6500 SENSOR LEVEL

(2) 123456789012345678901 123456789012345678901
Input sensor number by 1 <SENSOR LEVEL>
numeric key. 2 【000】 001:PSB01R
3 ADJ xxV −20% xxV 002:PSB01C
4 −10% xxV 003:PSB01L
ACCEPT: →(3) 5 BASE xxV 004:PSB04L
6 +10% xxV 005:PSA01
7 +20% xxV 006:PSB03R
8 WAIT

(3) 123456789012345678901
Display sensor level. 1 <SENSOR LEVEL>
2 【000】
3 ADJ xxV −20% xxV
CLEAR: →(1) 4 −10% xxV
5 BASE xxV
6 +10% xxV
7 +20% xxV
8 END

- 207 -
Major item Minor item Content
7100 − reset BV block

Detail Send reset command to BVCPU.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

Dis- (1)
123456789012345678901
play Choose《BV_RESET》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
process menu. 2 4600 DUMMY MODE2
3 6100 BLK SENSOR ADJ
4 6200 ALL SENSOR ADJ
ACCEPT: →(2) 5 6300 SENSOR STATUS
6 6400 SET_SW STATUS
7 6500 SENSOR LEVEL
8 >7100 BV―RESET

123456789012345678901
1 <BV―RESET>

(2) 3
processing… 4



8 WAIT

Normal end
123456789012345678901
1 <BV―RESET>
(3) 2


CLEAR: →(1) 5


8 END

Abnormal end
123456789012345678901
1 <BV―RESET>






8 ERR

- 208 -
Major item Minor item Content
7500 - Adjust Limpness sensor
Detail Adjust the BV sensor ”Limpness semsor”.
Con-
tent Note : this is function for SBI. When to enable,you have to using UW-tool.
And you switch over to enable in BVSensorAdjust.

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

123456789012345678901
Dis- 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play 2 6100 BLK SENSOR ADJ
(1) 3 6200 ALL SENSOR ADJ
Choose《BV_AENSOR ADJ》in 4 6300 SENSOR STATUS
5 6400 SET_SW STATUS
process menu. 6 6500 SENSOR LEVEL
7 7100 BV―RESET
ACCEPT: →(2) 8 7500 BV SENSOR ADJ

123456789012345678901
1 <BV SENSOR ADJ>
(2) 2
processing… 3




8 WAIT

Normal end
123456789012345678901
1 <BV SENSOR ADJ>
2 TIME NOTIFY OK TIME NOTIFY:RSP OK
(3) 3 GAIN ADJ OK GAIN ADJ :GSL OK
Check result in BV sensor adjust. 4 WRITE DATA OK :GSR OK
5 :FLASH OK
6 WRITE DATA :GSL OK
CLEAR: →(1) 7 :GSR OK
8 END :FLASH OK

- 209 -
Major item Minor item Content
8000 − aging

Detail Do aging.
Con- ・Display aging time and count.
tent ・When error occurs, stop aging and display error code.
・Repeat to count of set (inputted in RAS0000).

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

START/STOP ・・・ Stop aging.

(1)
Dis- 123456789012345678901
Choose《AGING》in
play process menu. 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
2 6100 BLK SENSOR ADJ
3 6200 ALL SENSOR ADJ
ACCEPT: →(2) 4 6300 SENSOR STATUS
5 6400 SET_SW STATUS
6 6500 SENSOR LEVEL
7 7100 BV―RESET
8 >8000 AGING

(2)
123456789012345678901 123456789012345678901
Set detail of moving. 1 <AGING>


(3)
4 TIME :xxx:xx:xx
Set interval. 5 COUNT:xxxxxx
ACCEPT →(4) 6

8 WAIT

(4) 123456789012345678901 123456789012345678901
1 <AGING>
processing…


4 TIME :xxx:xx:xx
5 COUNT:xxxxxx


8 WAIT

Normal end
(5) 123456789012345678901
Normal end 1 <AGING>


CLEAR: →(1) 4



8 END
Abnormal end
Abnormal end
123456789012345678901 123456789012345678901
CLEAR: →(1) 1 <AGING> E−1234






8 ERR

- 210 -
Major item Minor item Content
9000 1 clear work memory

Detail Clear work memory.


Con- It keeps value of sensor data, setting data, unit setting data and maintenance data.
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

・・・ Choose “YES” or ”NO”.

(1)
Dis- 123456789012345678901
Choose《MEMORY CLEAR》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 6200 ALL SENSOR ADJ
3 6300 SENSOR STATUS
4 6400 SET_SW STATUS
ACCEPT: →(2) 5 6500 SENSOR LEVEL
6 7100 BV―RESET
7 8000 AGING
8 >9000 MEMORY CLEAR

(2) 123456789012345678901
1 <MEMORY CLEAR>
Choose《WORK》.

ACCEPT: →(3) 3 >WORK
4 ALL LOG

CLEAR: →(1) 6



123456789012345678901
(3) 1 <WORK>
YES 2

ACCEPT: →(4) 4
NO 5 YES / NO

ACCEPT: →(2)
7 <− −>:ACCEPT
8 WAIT

123456789012345678901
(4)
1 <WORK>
processing… 2


5 YES / NO
(5) 6
Normal end 7 <− −>:ACCEPT
8 POWER OFF/ON

- 211 -
Major item Minor item Content
9000 2 clear all log

Detail Clear all log data except in verification block.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

・・・ Choose “YES” or ”NO”.

(1)
Dis- 123456789012345678901
Choose《MEMORY CLEAR》in 1 〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓
play process menu. 2 6200 ALL SENSOR ADJ
3 6300 SENSOR STATUS
4 6400 SET_SW STATUS
ACCEPT: →(2) 5 6500 SENSOR LEVEL
6 7100 BV―RESET
7 8000 AGING
8 >9000 MEMORY CLEAR

(2) 123456789012345678901
1 <MEMORY CLEAR>
Choose《ALL LOG》.

ACCEPT: →(3) 3 WORK
4 >ALL LOG

CLEAR: →(1) 6



(3) 123456789012345678901
YES 1 <ALL LOG>
ACCEPT: →(4) 2

NO 4
ACCEPT: →(2) 5 YES / NO

7 <− −>:ACCEPT
8 WAIT
(4) ↓
123456789012345678901
processing…
1 <ALL LOG>


(5) 4
5 YES / NO
Normal end 6
7 <− −>:ACCEPT
8 POWER OFF/ON

- 212 -
Major item Minor item Content
A000 1 LCD check

Detail Change contrast and check LCD.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

START/STOP ・・・ Stop checking.

(1)
Dis- 123456789012345678901
Choose《OPERATION CHECK》in
play process menu.
1 =======PROCESS=======
2 6300 SENSOR STATUS
3 6400 SET_SW STATUS
ACCEPT: →(2) 4 6500 SENSOR LEVEL
5 7100 BV―RESET
6 8000 AGING
7 9000 MEMORY CLEAR
8 >A000 OPERATION CHECK
(2)

Choose《LCD》. 123456789012345678901
ACCEPT: →(3) 1 <OPERATION CHECK>
2 >LCD
3 LED
CLEAR: →(1) 4 OPTION
5 BUZZER
6 KEY


(3) ↓
123456789012345678901
processing…









START/STOP: Stop checking. 123456789012345678901









(4) 123456789012345678901
Normal end 1 <LCD>


CLEAR: →(2) 4



8 END

- 213 -
Major item Minor item Content
A000 2 LED check

Detail Display total LED and stacker LED.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

START/STOP ・・・ Stop checking.

(1)
Dis- 123456789012345678901
Choose《OPERATION CHECK》in
play process menu.


=======PROCESS=======
6300 SENSOR STATUS
3 6400 SET_SW STATUS
4 6500 SENSOR LEVEL
ACCEPT: →(2) 5 7100 BV―RESET
6 8000 AGING
7 9000 MEMORY CLEAR
8 >A000 OPERATION CHECK
(2) ↓
Choose《LED》. 123456789012345678901
ACCEPT: →(3) 1 <OPERATION CHECK>
2 LCD
3 >LED
CLEAR: →(1) 4 OPTION
5 BUZZER
6 KEY


(3) ↓
123456789012345678901
START/STOP: Stop checking. 1 <LED>






(4)
8 WAIT
Normal end ↓
123456789012345678901
CLEAR: →(2) 1 <LED>



a 5


f b 8 END

e c

d .h

Display LED in order to below.

All OFF → All ON → a → b → c


↑ ↓
h ← g ← f ← e ← d

- 214 -
Major item Minor item Content
A000 3 printer check

Detail Print test character.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

(1)
Dis- 123456789012345678901
Choose《OPERATION CHECK》in 1 =======PROCESS=======
play process menu. 2 6300 SENSOR STATUS
3 6400 SET_SW STATUS
4 6500 SENSOR LEVEL
ACCEPT: →(2) 5 7100 BV―RESET
6 8000 AGING
7 9000 MEMORY CLEAR
8 >A000 OPERATION CHECK
(2) ↓
Choose《OPTION》. 123456789012345678901
ACCEPT: →(3) 1 <OPERATION CHECK>
2 LCD
3 LED
CLEAR: →(1) 4 >OPTION
5 BUZZER
6 KEY



(3)
123456789012345678901
Choose《PRINTER CHECK》. 1 <OPTION>
ACCEPT: →(4) 2 >PRINTER CHECK
3 EX KEYBOARD CHECK

CLEAR: →(2) 5



(4) ↓
processing… 123456789012345678901
1 <PRINTER>






(5) 8 WAIT

Normal end
123456789012345678901
1 <PRINTER>
CLEAR: →(2) 2





8 END

result of printing
TEST PRINTER

ABCDEFGHIJKLMNOPQRSTUVWXYZ
abcdefghijklmnopqrstuvwxyz
0123456789

- 215 -
Major item Minor item Content
A000 4 external keyboard check

Detail Check input from external keyboard.


Con- Display character of inputted key.
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

▲ ▼ ・・・ Move cursor.

(1)
Dis- 123456789012345678901
Choose《OPERATION CHECK》in
play process menu.


=======PROCESS=======
6300 SENSOR STATUS
3 6400 SET_SW STATUS
4 6500 SENSOR LEVEL
ACCEPT: →(2) 5 7100 BV―RESET
6 8000 AGING
7 9000 MEMORY CLEAR
8 >A000 OPERATION CHECK
(2) ↓
Choose《OPTION》. 123456789012345678901
ACCEPT: →(3) 1 <OPERATION CHECK>
2 LCD
3 LED
CLEAR: →(1) 4 >OPTION
5 BUZZER
6 KEY


(3) ↓
123456789012345678901
Choose《EX KEYBOARD CHECK》. 1 <OPTION>
ACCEPT: →(4) 2
3 PRINTER CHECK
4 >EX KEYBOARD CHECK
CLEAR: →(2) 5



(4) ↓
Display character of inputted key. 123456789012345678901
1 <EX KEYBOARD>

CLEAR: →(2) 3
4 1234567890



- 216 -
Major item Minor item Content
A000 5 buzzer check

Detail Check buzzer ON/OFF.


Con-
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

(1)
Dis- 123456789012345678901
Choose《OPERATION CHECK》in
play process menu.
1 =======PROCESS=======
2 6300 SENSOR STATUS
3 6400 SET_SW STATUS
ACCEPT: →(2) 4 6500 SENSOR LEVEL
5 7100 BV―RESET
6 8000 AGING
7 9000 MEMORY CLEAR
8 >A000 OPERATION CHECK

(2) 123456789012345678901
Choose《BUZZER》. 1 <OPERATION CHECK>
ACCEPT: →(3) 2 LCD
3 LED
4 OPTION
CLEAR: →(1) 5 >BUZZER
6 KEY



123456789012345678901
(3)
1 <BUZZER>
ACCEPT: →(4) 2

4 OFF
CLEAR: →(2) 5




(4) 123456789012345678901
ACCEPT: →(3) 1 <BUZZER>


CLEAR: →(2) 4 ON



- 217 -
Major item Minor item Content
A000 6 key check

Detail Check key input.


Con- Display inputted key name.
tent

Ope- ACCEPT ・・・ Confirm selecting item.


ration
CLEAR ・・・ Return previous screen.

(1)
Dis- 123456789012345678901
Choose《OPERATION CHECK》in
play process menu.
1 =======PROCESS=======
2 6300 SENSOR STATUS
3 6400 SET_SW STATUS
ACCEPT: →(2) 4 6500 SENSOR LEVEL
5 7100 BV―RESET
6 8000 AGING
7 9000 MEMORY CLEAR
(2) 8 >A000 OPERATION CHECK

Choose《KEY》. 123456789012345678901
ACCEPT: →(3) 1 <OPERATION CHECK>
2 LCD
3 LED
CLEAR: →(1) 4 OPTION
5 BUZZER
6 >KEY


(3) ↓
123456789012345678901
Display inputted key name.
1 <KEY>
2 1 8 U
CLEAR: →(2) 3 2 9 D
4 3 0 L
5 4 C R
6 5 ACCEPT
7 6 CLEAR
8 7 START/STOP

AMT/PCS DISPLAY TOTAL


1 2 3

BATCH PRINT MANUAL


4 5 6

SHIFT SET1 SET2


7 8 9

SELECT C
0

ACCEPT CLEAR START/


STOP

- 218 -
9.TROUBLE SHOOTING
SYSTEM OF ERROR CODES

Error code consist of unit code, content code and detail code.

×−××−××
Unit code Content code Detail code

Unit code: indicates unit number where error occurs


(0: UW unit )
Content code: indicates content of error
Detail code: indicates detail content of error or where error occurs

TABLE OF ERROR CODES △1

Cancel-
lation
Item of Error code Content
error
cause
sensor error 2001∼2208 sensor ON check error
jam 2901∼2923 rotate detection error(rotate error, lock
bill remaining error Yes 3001∼3074 bill remaining error
3201∼3223 jam (in the section)
jam
3301∼3353 jam (bill detection before feeding)
set defection 4002∼4006 set defection
5001∼5021 transfer failure (accumulation, defect bills)
5050∼5070 transfer failure (short pitch of feeding
5101∼5121 transfer failure (transfer gap)
5155 transfer failure (reject bills accumulation)
5160 transfer failure (chain bills accumulation)
5301∼5321 feed error (feeding time error)
5350∼5372 feed error (trace data error)
feeding trouble 5401∼5421 feed error (pass count error)
5450∼5459 feed error (trace data error 2)
5470 feed error (transfer foreign matter)

No 5510∼5511 counting error (counter unmatch)

5513 counting error (direction counter unmatch)


5515∼5516 counting error (unmatch between counters)
5517 counting error (verification counter unmatch)
5801 network error
machine trouble
7001∼7144 sensor OFF check error
8001∼8018 voltage error
8031∼8038 fuse cut
8041∼8071 motor driver over heating error
operating time over 8101∼8222 operating time over
8301∼8319 interrupter OFF check error
machine trouble
8551∼8573 error on verification block

- 219 -
machine trouble 8601∼8602 over load error △1
8691∼8693 rotate error of cooling fan
8702∼8710 connector come off
8801∼8810 network error
8821∼8838 detecting the pull out bill from the stacker
8888∼8889 recounting error
8901∼8910 FPGA error
8971 battery error
9001∼9009 setting data error (unmatch)
setting data error (BCC error with both
9021∼9028
memories)
setting data error (BCC error with either
9041∼9049
memory )
9071 setting data error (unmatch)
9081 port read error
9101 runaway detection
9201∼9205 memory error
9801∼9804 program error
power failure 9901 9902 power failure
machine trouble 9903 receive AC command

- 220 -
DETAILS

ERROR TYPE sensor error: sensor ON check error


Abstruct Check timing
Transmitter of sensor emits light with maximum power but can’t detect at receiver. on reset
begin process after changing process mode
in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
2001 PSA01 : stack detection of HP dirt sensor, flawing, Visually check around sensor Clean sensor or replace Open unit of error cause and close it.
2002 PSB01L : skew detection (L) adhesion of foreign matter Remove foreign matter After it, press CLEAR key.
2003 PSB01C : skew detection (C) Correct to set or replace sensor
2004 PSB01R : skew detection (R)
2007 PSB03L : begin to trace (L) gap optical axis Visually check to state of setting sensor and replace bracket
2008 PSB03R : begin to trace (R) bracket deformation
2009 PSB04 : remain detection of HP deformation of guide plate Visually check around sensor Check guide plate and belt
2011 VP1L : pass detection of verification block (1L) come off belt、expand
2012 VP1R : pass detection of verification block (1R) come off connector Check harness、conduction test Correct to joint, correct harness
2013 VP3L : pass detection of verification block (2L) breaking of wire (refer wiring diagram) line or replace connector
2014 VP3R : pass detection of verification block (2R)
2015 thickness : thickness detection sensor level error Check to display sensor level(RAS) Clean sensor
2016 TMP/HUM : temperature / humidity
2017 HUM : humidity sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
2018 LS : line sensor Check port which change sensor status
2019 FPGA : FPGA Replace verification unit
2020 G/A2 : gate array (IC2)
2021 G/A3 : gate array (IC3) defection of electric board Check reset machine and do initialize Replace electric board
2022 FAN : FAN (MAINCPU board) (MAINCPU board)
2023 TMFL : magnetism sensor (L) (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
2024 TMFR : magnetism sensor (R) (I/O-CORE board) (I/O-CORE board)
2025 UVT : UV sensor (verification board) (verification board)
2026 FLR : UV sensor
2027 LSA : line sensor of verification block (LSA)
2028 LSB : line sensor of verification block (LSB)
2029 UV : sub sensor of verification block (1UV)
2030 FL : sub sensor of verification block (1FL)
2031 GSL : sub sensor of verification block (1GSL)
2032 GSR : sub sensor of verification block (1GSR)
2033 MG : sub sensor of verification block (1MG)
2034 TC : sub sensor of verification block (2TC)
2035 USR : sub sensor of verification block (2USR)
2036 USL : sub sensor of verification block (2USL)

- 221 -
ERROR TYPE sensor error: sensor ON check error
Abstruct Check timing
Transmitter of sensor emits light with maximum power but can’t detect at receiver. on reset
begin process after changing process mode
in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
2037 PSD01L : BVREQ timing detection (L) dirt sensor, flawing, Visually check around sensor Clean sensor or replace Open unit of error cause and close it.
2038 PSD01R : BVREQ timing detection (R) adhesion of foreign matter Remove foreign matter After it, press CLEAR key.
2039 PSD02L : RJ1 branch timing detection (L) Correct to set or replace sensor
2040 PSD02R : RJ1 branch timing detection (R)
2042 PSD03 : RJ1 approaching detection gap optical axis Visually check to state of setting sensor and replace bracket
2043 PSD04L : RJ1 bill remaining detection (L) bracket deformation
2044 PSD04R : RJ1 bill remaining detection (R) deformation of guide plate Visually check around sensor Check guide plate and belt
2045 PSD05L : RJ2 branch timing detection (L) come off belt、expand
2046 PSD05R : RJ2 branch timing detection (R) come off connector Check harness、conduction test Correct to joint, correct harness
2048 PSD06 : RJ2 approaching detection breaking of wire (refer wiring diagram) line or replace connector
2049 PSD07L : RJ2 bill remaining (L)
2050 PSD07R : RJ2 bill remaining (R) sensor level error Check to display sensor level(RAS) Clean sensor
2051 PSD08 : check branch of transfer
2052 PSD09 : pass detection of joint part sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
2055 PSE01 : stacker1 branch timing detection Check port which change sensor status
2057 PSE02 : stacker1 approaching detection Replace verification unit
2058 PSE03 : stacker2 branch timing detection
2060 PSE04 : stacker2 approaching detection defection of electric board Check reset machine and do initialize Replace electric board
2061 PSE05 : stacker3 branch timing detection (MAINCPU board) (MAINCPU board)
2063 PSE06 : stacker3 approaching detection (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
2064 PSE07 : stacker4 branch timing detection (I/O-CORE board) (I/O-CORE board)
2066 PSE08 : stacker4 approaching detection (verification board) (verification board)
2067 PSE09 : stacker1 bill remaining detection (1)
2068 PSE10 : stacker1 bill remaining detection (2)
2069 PSE11 : stacker2 bill remaining detection (1)
2070 PSE12 : stacker2 bill remaining detection (2)
2071 PSE13 : stacker3 bill remaining detection (1)
2072 PSE14 : stacker3 bill remaining detection (2)
2073 PSE15 : stacker4 bill remaining detection (1)
2074 PSE16 : stacker4 bill remaining detection (2)
2081 PSE17 : stacker5 branch timing detection
2083 PSE18 : stacker5 approaching detection
2084 PSE19 : stacker6 branch timing detection
2086 PSE20 : stacker6 approaching detection

- 222 -
ERROR TYPE sensor error: sensor ON check error
Abstruct Check timing
Transmitter of sensor emits light with maximum power but can’t detect at receiver. on reset
begin process after changing process mode
in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
2087 PSE21 : stacker7 branch timing detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace Open unit of error cause and close it.
2089 PSE22 : stacker7 approaching detection adhesion of foreign matter Remove foreign matter After it, press CLEAR key.
2090 PSE23 : stacker8 branch timing detection Correct to set or replace sensor
2092 PSE24 : stacker8 approaching detection
2093 PSE25 : stacker5 bill remaining detection (1) gap optical axis Visually check to state of setting sensor and replace bracket
2094 PSE26 : stacker5 bill remaining detection (2) bracket deformation
2095 PSE27 : stacker6 bill remaining detection (1) deformation of guide plate Visually check around sensor Check guide plate and belt
2096 PSE28 : stacker6 bill remaining detection (2) come off belt、expand
2097 PSE29 : stacker7 bill remaining detection (1) come off connector Check harness、conduction test Correct to joint, correct harness
2098 PSE30 : stacker7 bill remaining detection (2) breaking of wire (refer wiring diagram) line or replace connector
2099 PSE31 : stacker8 bill remaining detection (1)
2100 PSE32 : stacker8 bill remaining detection (2) sensor level error Check to display sensor level(RAS) Clean sensor
2111 PSD10L : RJ1 bill remaining of inlet (L)
2112 PSD10R : RJ1 bill remaining of inlet (R) sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
2113 PSD11L : RJ2 bill remaining of inlet (L) Check port which change sensor status
2114 PSD11R : RJ2 bill remaining of inlet (R) Replace verification unit

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 223 -
ERROR TYPE jam:rotate detection error(rotate error, lock error)
Abstruct Check timing
It isn’t achievement to normal revolution cycle at boot. start to move motor and rotating motor
It becomes out of normal revolution cycle.

Code, Sensor name, Content Error cause Method of check Measures Resume process
2901 MDCD01,MD1_CNT : rotate error of RJ transfer motor gap actuator, adjust defection Visually check actuator Adjust actuator Open unit of error cause and close it.
2905 MDCE01,ME1_CNT : rotate error of intermediate into foreign matter Remove foreign matter After it, press CLEAR key.
transfer motor (1)
2906 MDCE02,ME2_CNT : rotate error of intermediate come off connector Check harness、conduction test Correct to joint, correct harness
transfer motor (2) breaking of wire (refer wiring diagram) line or replace connector

actuator defection Check to “DRIVE CHECK”(RAS) Replace actuator


slip timing belt, adjust defection Adjust timing belt or replace

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)

- 224 -
ERROR TYPE jam:rotate detection error(rotate error, lock error)
Abstruct Check timing
Motor locks after normal revolution. start to move motor and rotating motor

Code, Sensor name, Content Error cause Method of check Measures Resume process
2907 MDCD01,MDCD01LD : lock motor of RJ transfer gap actuator, adjust defection Visually check actuator Adjust actuator Open unit of error cause and close it.
2911 MDCE01,MDDE01LD : lock motor of intermediate into foreign matter Remove foreign matter After it, press CLEAR key.
transfer (1)
2912 MDCE02,MDCE02LD : lock motor of intermediate come off connector Check harness、conduction test Correct to joint, correct harness
transfer (2) breaking of wire (refer wiring diagram) line or replace connector

actuator defection Check to “DRIVE CHECK”(RAS) Replace actuator


slip timing belt, adjust defection Adjust timing belt or replace

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)

- 225 -
ERROR TYPE jam:rotate detection error(rotate error, lock error)
Abstruct Check timing
Feeding motor becomes abnormal revolution. rotating motor

Code, Sensor name, Content Error cause Method of check Measures Resume process
2913 SMB01 : rotate error of feeding motor gap actuator, adjust defection Visually check actuator Adjust actuator Open unit of error cause and close it.
into foreign matter Remove foreign matter After it, press CLEAR key.

interrupter defection Visually check state of interruptor Correct to set or replace


Check to “PORT READ”(RAS) interruptor
Check port which change sensor status

come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

actuator defection Check to “DRIVE CHECK”(RAS) Replace actuator


slip timing belt, adjust defection Adjust timing belt or replace

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(I/O-CORE board) (I/O-CORE board)

- 226 -
ERROR TYPE jam:rotate detection error(rotate error, lock error)
Abstract Check timing
Stacker fan motor becomes abnormal revolution. rotating motor

Code, Sensor name, Content Error cause Method of check Measures Resume process
2914 SMD01,PID01 : rotate error of RJ1 fan motor gap actuator, adjust defection Visually check actuator Adjust actuator Open unit of error cause and close it.
2915 SMD02,PID03 : rotate error of RJ2 fan motor into foreign matter Remove foreign matter After it, press CLEAR key.
2916 SME01,PIE01 : rotate error of stacker1 fan motor
2917 SME02,PIE03 : rotate error of stacker2 fan motor interrupter defection Visually check state of interruptor Correct to set or replace
2918 SME03,PIE05 : rotate error of stacker3 fan motor Check to “PORT READ”(RAS) interruptor
2919 SME04,PIE07 : rotate error of stacker4 fan motor Check port which change sensor status
2920 SME05,PIE11 : rotate error of stacker5 fan motor
2921 SME06,PIE13 : rotate error of stacker6 fan motor come off connector Check harness、conduction test Correct to joint, correct harness
2922 SME07,PIE15 : rotate error of stacker7 fan motor breaking of wire (refer wiring diagram) line or replace connector
2923 SME08,PIE17 : rotate error of stacker8 fan motor
actuator defection Check to “DRIVE CHECK”(RAS) Replace actuator
slip timing belt, adjust defection Adjust timing belt or replace

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)

- 227 -
ERROR TYPE bill remaining error:bill remaining error
Abstract Check timing
Sensor detects remaining bill or other matter. on reset
end of counting

Code, Sensor name, Content Error cause Method of check Measures Resume process
3001 PSB01L : skew detection (L) dirt sensor, flawing, Visually check around sensor Clean sensor or replace Open unit of error cause and close it.
3002 PSB01C : skew detection (C) adhesion of foreign matter Remove foreign matter After it, press CLEAR key.
3003 PSB01R : skew detection (R) Correct to set or replace sensor
3006 PSB03L : begin to trace (L)
3007 PSB03R : begin to trace (R) gap optical axis Visually check to state of setting sensor and replace bracket
3008 VP1L : pass detection of verification block (1L) bracket deformation
3009 VP1R : pass detection of verification block (1R) deformation of guide plate Visually check around sensor Check guide plate and belt
3010 VP3L : pass detection of verification block (2L) come off belt、expand
3011 VP3R : pass detection of verification block (2R) come off connector Check harness、conduction test Correct to joint, correct harness
3012 PSD01L : BVREQ timing detection (L) breaking of wire (refer wiring diagram) line or replace connector
3013 PSD01R : BVREQ timing detection (R)
3014 PSD02L : RJ1 branch timing detection (L) sensor level error Check to display sensor level(RAS) Clean sensor
3015 PSD02R : RJ1 branch timing detection (R)
3017 PSD03 : RJ1 approaching detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
3018 PSD05L : RJ2 branch timing detection (L) Check port which change sensor status
3019 PSD05R : RJ2 branch timing detection (R) Replace verification unit
3021 PSD06 : RJ2 approaching detection
3022 PSD08 : check branch of transfer defection of electric board Check reset machine and do initialize Replace electric board
3023 PSD09 : pass detection of joint part (MAINCPU board) (MAINCPU board)
3026 PSE01 : stacker1 branch timing detection (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
3028 PSE02 : stacker1 approaching detection (I/O-CORE board) (I/O-CORE board)
3029 PSE03 : stacker2 branch timing detection (verification board) (verification board)
3031 PSE04 : stacker2 approaching detection
3032 PSE05 : stacker3 branch timing detection
3034 PSE06 : stacker3 approaching detection
3035 PSE07 : stacker4 branch timing detection
3037 PSE08 : stacker4 approaching detection
3044 PSE17 : stacker5 branch timing detection
3046 PSE18 : stacker5 approaching detection
3047 PSE19 : stacker6 branch timing detection
3049 PSE20 : stacker6 approaching detection
3050 PSE21 : stacker7 branch timing detection
3052 PSE22 : stacker7 approaching detection
3053 PSE23 : stacker8 branch timing detection
3055 PSE24 : stacker8 approaching detection

- 228 -
ERROR TYPE bill remaining error:bill remaining error
Abstract Check timing
Sensor detects remaining bill or other matter. on reset
end of counting

Code, Sensor name, Content Error cause Method of check Measures Resume process
3071 PSD10L : RJ1 bill remaining of inlet (L) dirt sensor, flawing, Visually check around sensor Clean sensor or replace Open unit of error cause and close it.
3072 PSD10R : RJ1 bill remaining of inlet (R) adhesion of foreign matter Remove foreign matter After it, press CLEAR key.
3073 PSD11L : RJ2 bill remaining of inlet (L) Correct to set or replace sensor
3074 PSD11R : RJ2 bill remaining of inlet (R)
gap optical axis Visually check to state of setting sensor and replace bracket
bracket deformation
deformation of guide plate Visually check around sensor Check guide plate and belt
come off belt、expand
come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status
Replace verification unit

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 229 -
ERROR TYPE bill remaining error: first bill not detection
Abstract Check timing
First bill of the stacker into there but don’t detect on remaining detection sensor. on counting, when first bill of the stacker is coming

Code, Sensor name, Content Error cause Method of check Measures Resume process
3027 PSE02 : stacker1 approaching detection abnormal bills Visually check the bills Remove abnormal bills Open unit of error cause and close it.
3030 PSE04 : stacker2 approaching detection bills cling in the stacker After that, press CLEAR key.
3033 PSE06 : stacker3 approaching detection
3036 PSE08 : stacker4 approaching detection defection of electric board Reset machine and check whether do initialize Replace electric board
3045 PSE18 : stacker5 approaching detection (MAINCPU board) (MAINCPU board)
3048 PSE20 : stacker6 approaching detection (STDR board) (STDR board)
3051 PSE22 : stacker7 approaching detection
3054 PSE24 : stacker8 approaching detection

- 230 -
ERROR TYPE jam:jam (in the section)
Abstract Check timing
Over time or over approaching feeding bills in the section below. feeding bills(include on reset and except in slow feeding)

Code, Sensor name, Content Error cause Method of check Measures Resume process
3201 PSB03∼VP3 : from begin to trace to abnormal bills Visually check the bills Remove abnormal bills Open unit of error cause and close it.
pass detection of verification block (2) After it, press CLEAR key.
3202 VP3∼PSD02 : from pass detection of verifica- dirt sensor, flawing, Visually check around sensor Clean sensor or replace
tion block (2) to RJ1 branch timing detection adhesion of foreign matter Remove foreign matter
3203 PSD02∼PSD05 : from RJ1 branch timing detection Correct to set or replace sensor
to RJ2 branch timing detection
3204 PSD02∼PSD03 : from RJ1 branch timing detection gap optical axis Visually check to state of setting sensor and replace bracket
to RJ1 approaching detection bracket deformation
3205 PSD05∼PSD08 : from RJ2 branch timing detection deformation of guide plate Visually check around sensor Check guide plate and belt
to check branch of transfer come off belt、expand
3206 PSD05∼PSD06 : from RJ2 branch timing detection come off connector Check harness、conduction test Correct to joint, correct harness
to RJ2 approaching detection breaking of wire (refer wiring diagram) line or replace connector
3207 PSD08∼PSD09 : from check branch of transfer
to pass detection of joint part sensor level error Check to display sensor level(RAS) Clean sensor
3208 PSD09∼PSE01 : from pass detection of joint
part to stacker1 branch timing detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
3209 PSE01∼PSE02 : from stacker1 branch timing Check port which change sensor status Replace verification unit
detection to stacker1 approaching detection
3210 PSE01∼PSE03 : from stacker1 branch timing feed gate defection Check to “REJECT COUNT”(RAS) adjust feed gate
detection to stacker2 branch timing detection
3211 PSE03∼PSE04 : from stacker2 branch timing flipping defection Check moving (RAS) replace solenoid
detection to stacker2 approaching detection adjust or replace flipper
3212 PSE03∼PSE05 : from stacker2 branch timing
detection to stacker3 branch timing detection defection of electric board Check reset machine and do initialize Replace electric board
3213 PSE05∼PSE06 : from stacker3 branch timing (MAINCPU board) (MAINCPU board)
detection to stacker3 approaching detection (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
3214 PSE05∼PSE07 : from stacker3 branch timing (I/O-CORE board) (I/O-CORE board)
detection to stacker4 branch timing detection (verification board) (verification board)
3215 PSE07∼PSE08 : from stacker4 branch timing
detection to stacker4 approaching detection
3216 PSE07∼PSE17 : from stacker4 branch timing
detection to stacker5 branch timing detection
3217 PSE17∼PSE18 : from stacker5 branch timing
detection to stacker5 approaching detection

- 231 -
ERROR TYPE jam:jam (in the section)
Abstract Check timing
Over time or over approaching feeding bills in the section below. feeding bills(include on reset and except in slow feeding)

Code, Sensor name, Content Error cause Method of check Measures Resume process
3218 PSE17∼PSE19 : from stacker5 branch timing abnormal bills Visually check the bills Remove abnormal bills Open unit of error cause and close it.
detection to stacker6 branch timing detection After it, press CLEAR key.
3219 PSE19∼PSE20 : from stacker6 branch timing dirt sensor, flawing, Visually check around sensor Clean sensor or replace
detection to stacker6 approaching detection adhesion of foreign matter Remove foreign matter
3220 PSE19∼PSE21 : from stacker6 branch timing Correct to set or replace sensor
detection to stacker7 branch timing detection
3221 PSE21∼PSE22 : from stacker7 branch timing gap optical axis Visually check to state of setting sensor and Replace bracket
detection to stacker7 approaching detection bracket deformation
3222 PSE21∼PSE23 : from stacker7 branch timing deformation of guide plate Visually check around sensor Check guide plate and belt
detection to stacker8 branch timing detection come off belt、expand
3223 PSE23∼PSE24 : from stacker8 branch timing come off connector Check harness、conduction test Correct to joint, correct harness
detection to stacker8 approaching detection breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status Replace verification unit

feed gate defection Check to “REJECT COUNT”(RAS) Adjust feed gate

flipping defection Check moving (RAS) replace solenoid


adjust or replace flipper

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 232 -
ERROR TYPE jam:jam (bill detection before feeding)
Abstract Check timing
Interrupt sensor even it isn’t feed bills. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
3301 VP3 : pass detection of verification block dirt sensor, flawing, Visually check around sensor Clean sensor or replace Open unit of error cause and close it.
3302 PSD01 : BVREQ timing detection adhesion of foreign matter Remove foreign matter After it, press CLEAR key.
3303 PSD02 : RJ1 branch timing detection Correct to set or replace sensor
3304 PSD03 : RJ1 approaching detection
3305 PSD05 : RJ2 branch timing detection gap optical axis Visually check to state of setting sensor and Replace bracket
3306 PSD06 : RJ2 approaching detection bracket deformation
3307 PSD08 : check branch of transfer deformation of guide plate Visually check around sensor Check guide plate and belt
3308 PSD09 : pass detection of joint part come off belt、expand
3309 PSE01 : stacker1 branch timing detection come off connector Check harness、conduction test Correct to joint, correct harness
3310 PSE02 : stacker1 approaching detection breaking of wire (refer wiring diagram) line or replace connector
3311 PSE03 : stacker2 branch timing detection
3312 PSE04 : stacker2 approaching detection sensor level error Check to display sensor level(RAS) Clean sensor
3313 PSE05 : stacker3 branch timing detection
3314 PSE06 : stacker3 approaching detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
3315 PSE07 : stacker4 branch timing detection Check port which change sensor status
3316 PSE08 : stacker4 approaching detection Replace verification unit
3317 PSE17 : stacker5 branch timing detection
3318 PSE18 : stacker5 approaching detection defection of electric board Check reset machine and do initialize Replace electric board
3319 PSE19 : stacker6 branch timing detection (MAINCPU board) (MAINCPU board)
3320 PSE20 : stacker6 approaching detection (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
3321 PSE21 : stacker7 branch timing detection (I/O-CORE board) (I/O-CORE board)
3322 PSE22 : stacker7 approaching detection (verification board) (verification board)
3323 PSE23 : stacker8 branch timing detection
3324 PSE24 : stacker8 approaching detection

- 233 -
ERROR TYPE jam:jam (feed block)
Abstract Check timing
Detect accumulation bills or foreign matter at feed block. rotating motor

Code, Sensor name, Content Error cause Method of check Measures Resume process
3326 PSB01LCR :jam on feed abnormal bills Visually check the bills Remove abnormal bills Open unit of error cause and close it.
After it, press CLEAR key.
dirt sensor, flawing, Visually check around sensor Clean sensor or replace
adhesion of foreign matter Remove foreign matter
Correct to set or replace sensor

gap optical axis Visually check to state of setting sensor and replace bracket
bracket deformation
deformation of guide plate Visually check around sensor Check guide plate and belt
come off belt、expand
come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status
Replace verification unit

feed gate defection Check to “REJECT COUNT”(RAS) Adjust feed gate

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(I/O-CORE board) (I/O-CORE board)

- 234 -
ERROR TYPE set defection:set defection
Abstract Check timing
Detect set SW to off. in processing
in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
4002 SWZ02 : set SW of RJ transfer open the unit Check switch and detecting plate Set unit Set unit of error cause.
4004 SWZ04 : set SW of front cover Adjust placement or replace After it, press CLEAR key.
4005 SWE01 : set SW of intermediate transfer 1
4006 SWE02 : set SW of intermediate transfer 2 come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

switch defection Check to “PORT READ”(RAS) Replace switch


Check port which change sensor status

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)

- 235 -
ERROR TYPE feeding trouble:transfer failure (accumulation, defect bills)
Abstract Check timing
Detect accumulation or defect bills. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5001 PSD02 : RJ1 branch timing detection abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
5002 PSD05 : RJ2 branch timing detection
5003 PSD06 : RJ2 approaching detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace
5004 PSD08 : check branch of transfer adhesion of foreign matter Remove foreign matter
5005 PSD09 : pass detection of joint part Correct to set or replace sensor
5006 PSE01 : stacker1 branch timing detection
5007 PSE02 : stacker1 approaching detection gap optical axis Visually check to state of setting sensor and replace bracket
5008 PSE03 : stacker2 branch timing detection bracket deformation
5009 PSE04 : stacker2 approaching detection deformation of guide plate Visually check around sensor Check guide plate and belt
5010 PSE05 : stacker3 branch timing detection come off belt、expand
5011 PSE06 : stacker3 approaching detection come off connector Check harness、conduction test Correct to joint, correct harness
5012 PSE07 : stacker4 branch timing detection breaking of wire (refer wiring diagram) line or replace connector
5013 PSE08 : stacker4 approaching detection
5014 PSE17 : stacker5 branch timing detection sensor level error Check to display sensor level(RAS) Clean sensor
5015 PSE18 : stacker5 approaching detection
5016 PSE19 : stacker6 branch timing detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
5017 PSE20 : stacker6 approaching detection Check port which change sensor status Replace verification unit
5018 PSE21 : stacker7 branch timing detection
5019 PSE22 : stacker7 approaching detection feed gate defection Check to “REJECT COUNT”(RAS) adjust feed gate
5020 PSE23 : stacker8 branch timing detection
5021 PSE24 : stacker8 approaching detection flipping defection Check moving (RAS) replace solenoid
adjust or replace flipper

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 236 -
ERROR TYPE feeding trouble:transfer failure (short pitch of feeding bills)
Abstract Check timing
Detect abnormal pitch of feeding bills. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5050 PSD02 : RJ1 branch timing detection abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
5051 PSD05 : RJ2 branch timing detection
5052 PSD06 : RJ2 approaching detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace
5053 PSD08 : check branch of transfer adhesion of foreign matter Remove foreign matter
5054 PSD09 : pass detection of joint part Correct to set or replace sensor
5055 PSE01 : stacker1 branch timing detection
5056 PSE02 : stacker1 approaching detection gap optical axis Visually check to state of setting sensor and replace bracket
5057 PSE03 : stacker2 branch timing detection bracket deformation
5058 PSE04 : stacker2 approaching detection deformation of guide plate Visually check around sensor Check guide plate and belt
5059 PSE05 : stacker3 branch timing detection come off belt、expand
5060 PSE06 : stacker3 approaching detection come off connector Check harness、conduction test Correct to joint, correct harness
5061 PSE07 : stacker4 branch timing detection breaking of wire (refer wiring diagram) line or replace connector
5062 PSE08 : stacker4 approaching detection
5063 PSE17 : stacker5 branch timing detection sensor level error Check to display sensor level(RAS) Clean sensor
5064 PSE18 : stacker5 approaching detection
5065 PSE19 : stacker6 branch timing detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
5066 PSE20 : stacker6 approaching detection Check port which change sensor status Replace verification unit
5067 PSE21 : stacker7 branch timing detection
5068 PSE22 : stacker7 approaching detection flipping defection Check moving (RAS) replace solenoid
5069 PSE23 : stacker8 branch timing detection adjust or replace flipper
5070 PSE24 : stacker8 approaching detection
defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 237 -
ERROR TYPE feeding trouble:transfer failure (transfer gap)
Abstract Check timing
Detect abnormal transfer gap. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5101 VS01∼PSD02 : virtual detection after BVREQ abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
to RJ1 branch timing detection
5102 PSD02∼PSD05 : from RJ1 branch timing detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace
to RJ2 branch timing detection adhesion of foreign matter Remove foreign matter
5103 PSD05∼PSD08 : from RJ2 branch timing detection Correct to set or replace sensor
to check branch of transfer
5104 PSD05∼PSD06 : from RJ2 branch timing detection gap optical axis Visually check to state of setting sensor and replace bracket
to RJ2 approaching detection bracket deformation
5105 PSD08∼PSD09 : from check branch of transfer deformation of guide plate Visually check around sensor Check guide plate and belt
to pass detection of joint part come off belt、expand
5106 PSD09∼PSE01 : from pass detection of joint come off connector Check harness、conduction test Correct to joint, correct harness
part to stacker1 branch timing detection breaking of wire (refer wiring diagram) line or replace connector
5107 PSE01∼PSE02 : from stacker1 branch timing
detection to stacker1 approaching detection sensor level error Check to display sensor level(RAS) Clean sensor
5108 PSE01∼PSE03 : from stacker1 branch timing
detection to stacker2 branch timing detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
5109 PSE03∼PSE04 : from stacker2 branch timing Check port which change sensor status Replace verification unit
detection to stacker2 approaching detection
5110 PSE03∼PSE05 : from stacker2 branch timing flipping defection Check moving (RAS) replace solenoid
detection to stacker3 branch timing detection adjust or replace flipper
5111 PSE05∼PSE06 : from stacker3 branch timing
detection to stacker3 approaching detection defection of electric board Check reset machine and do initialize Replace electric board
5112 PSE05∼PSE07 : from stacker3 branch timing (MAINCPU board) (MAINCPU board)
detection to stacker4 branch timing detection (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
5113 PSE07∼PSE08 : from stacker4 branch timing (I/O-CORE board) (I/O-CORE board)
detection to stacker4 approaching detection (verification board) (verification board)
5114 PSE07∼PSE17 : from stacker4 branch timing
detection to stacker5 branch timing detection
5115 PSE17∼PSE18 : from stacker5 branch timing
detection to stacker5 approaching detection
5116 PSE17∼PSE19 : from stacker5 branch timing
detection to stacker6 branch timing detection
5117 PSE19∼PSE20 : from stacker6 branch timing
detection to stacker6 approaching detection

- 238 -
ERROR TYPE feeding trouble:transfer failure (transfer gap)
Abstract Check timing
Detect abnormal transfer gap. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5118 PSE19∼PSE21 : from stacker6 branch timing abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
detection to stacker7 branch timing detection
5119 PSE21∼PSE22 : from stacker7 branch timing dirt sensor, flawing, Visually check around sensor Clean sensor or replace
detection to stacker7 approaching detection adhesion of foreign matter Remove foreign matter
5120 PSE21∼PSE23 : from stacker7 branch timing Correct to set or replace sensor
detection to stacker8 branch timing detection
5121 PSE23∼PSE24 : from stacker8 branch timing gap optical axis Visually check to state of setting sensor and replace bracket
detection to stacker8 approaching detection bracket deformation
deformation of guide plate Visually check around sensor Check guide plate and belt
come off belt、expand
come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status Replace verification unit

flipping defection Check moving (RAS) replace solenoid


adjust or replace flipper

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 239 -
ERROR TYPE feeding trouble:transfer failure (reject bills accumulation)
Abstract Check timing
Detect to accumulate reject bills. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5155 PSD02∼PSD05 : from RJ1 branch timing detection abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
to RJ2 branch timing detection
dirt sensor, flawing, Visually check around sensor Clean sensor or replace
adhesion of foreign matter Remove foreign matter
Correct to set or replace sensor

gap optical axis Visually check to state of setting sensor and replace bracket
bracket deformation
deformation of guide plate Visually check around sensor Check guide plate and belt
come off belt、expand
come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status Replace verification unit

flipping defection Check moving (RAS) replace solenoid


adjust or replace flipper

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(I/O-CORE board) (I/O-CORE board)

- 240 -
ERROR TYPE feeding trouble:transfer failure (chain bills accumulation)
Abstract Check timing
Detect to accumulate chain bills. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5160 PSD02∼PSD05 : from RJ1 branch timing detection abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
to RJ2 branch timing detection
dirt sensor, flawing, Visually check around sensor Clean sensor or replace
adhesion of foreign matter Remove foreign matter
Correct to set or replace sensor

gap optical axis Visually check to state of setting sensor and replace bracket
bracket deformation
deformation of guide plate Visually check around sensor Check guide plate and belt
come off belt、expand
come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status

flipping defection Check moving (RAS) replace solenoid


adjust or replace flipper

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(I/O-CORE board) (I/O-CORE board)

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ERROR TYPE feeding trouble:feed error (feeding time error)
Abstract Check timing
Detect error of feeding time. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5301 VS01∼PSD02 : virtual detection after BVREQ abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
to RJ1 branch timing detection
5302 PSD02∼PSD05 : from RJ1 branch timing detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace
to RJ2 branch timing detection adhesion of foreign matter Remove foreign matter
5303 PSD05∼PSD08 : from RJ2 branch timing detection Correct to set or replace sensor
to check branch of transfer
5304 PSD05∼PSD06 : from RJ2 branch timing detection gap optical axis Visually check to state of setting sensor and replace bracket
to RJ2 approaching detection bracket deformation
5305 PSD08∼PSD09 : from check branch of transfer deformation of guide plate Visually check around sensor Check guide plate and belt
to pass detection of joint part come off belt、expand
5306 PSD09∼PSE01 : from pass detection of joint come off connector Check harness、conduction test Correct to joint, correct harness
part to stacker1 branch timing detection breaking of wire (refer wiring diagram) line or replace connector
5307 PSE01∼PSE02 : from stacker1 branch timing
detection to stacker1 approaching detection sensor level error Check to display sensor level(RAS) Clean sensor
5308 PSE01∼PSE03 : from stacker1 branch timing
detection to stacker2 branch timing detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
5309 PSE03∼PSE04 : from stacker2 branch timing Check port which change sensor status Replace verification unit
detection to stacker2 approaching detection
5310 PSE03∼PSE05 : from stacker2 branch timing flipping defection Check moving (RAS) replace solenoid
detection to stacker3 branch timing detection adjust or replace flipper
5311 PSE05∼PSE06 : from stacker3 branch timing
detection to stacker3 approaching detection defection of electric board Check reset machine and do initialize Replace electric board
5312 PSE05∼PSE07 : from stacker3 branch timing (MAINCPU board) (MAINCPU board)
detection to stacker4 branch timing detection (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
5313 PSE07∼PSE08 : from stacker4 branch timing (I/O-CORE board) (I/O-CORE board)
detection to stacker4 approaching detection (verification board) (verification board)
5314 PSE07∼PSE17 : from stacker4 branch timing
detection to stacker5 branch timing detection
5315 PSE17∼PSE18 : from stacker5 branch timing
detection to stacker5 approaching detection
5316 PSE17∼PSE19 : from stacker5 branch timing
detection to stacker6 branch timing detection
5317 PSE19∼PSE20 : from stacker6 branch timing
detection to stacker6 approaching detection

- 246 -
ERROR TYPE feeding trouble:feed error (feeding time error)
Abstract Check timing
Detect error of feeding time. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5318 PSE19∼PSE21 : from stacker6 branch timing abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
detection to stacker7 branch timing detection
5319 PSE21∼PSE22 : from stacker7 branch timing dirt sensor, flawing, Visually check around sensor Clean sensor or replace
detection to stacker7 approaching detection adhesion of foreign matter Remove foreign matter
5320 PSE21∼PSE23 : from stacker7 branch timing Correct to set or replace sensor
detection to stacker8 branch timing detection
5321 PSE23∼PSE24 : from stacker8 branch timing gap optical axis Visually check to state of setting sensor and replace bracket
detection to stacker8 approaching detection bracket deformation
deformation of guide plate Visually check around sensor Check guide plate and belt
come off belt、expand
come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status Replace verification unit

flipping defection Check moving (RAS) replace solenoid


adjust or replace flipper

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 247 -
ERROR TYPE feeding trouble:feed error (trace data error)
Abstract Check timing
Detect error of trace data. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5350 VS01 : virtual detection after BVREQ abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
5351 PSD02 : RJ1 branch timing detection
5352 PSD03 : RJ1 approaching detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace
5353 PSD05 : RJ2 branch timing detection adhesion of foreign matter Remove foreign matter
5354 PSD06 : RJ2 approaching detection Correct to set or replace sensor
5355 PSD08 : check branch of transfer
5356 PSD09 : pass detection of joint part gap optical axis Visually check to state of setting sensor and replace bracket
5357 PSE01 : stacker1 branch timing detection bracket deformation
5358 PSE02 : stacker1 approaching detection deformation of guide plate Visually check around sensor Check guide plate and belt
5359 PSE03 : stacker2 branch timing detection come off belt、expand
5360 PSE04 : stacker2 approaching detection come off connector Check harness、conduction test Correct to joint, correct harness
5361 PSE05 : stacker3 branch timing detection breaking of wire (refer wiring diagram) line or replace connector
5362 PSE06 : stacker3 approaching detection
5363 PSE07 : stacker4 branch timing detection sensor level error Check to display sensor level(RAS) Clean sensor
5364 PSE08 : stacker4 approaching detection
5365 PSE17 : stacker5 branch timing detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
5366 PSE18 : stacker5 approaching detection Check port which change sensor status Replace verification unit
5367 PSE19 : stacker6 branch timing detection
5368 PSE20 : stacker6 approaching detection flipping defection Check moving (RAS) replace solenoid
5369 PSE21 : stacker7 branch timing detection adjust or replace flipper
5370 PSE22 : stacker7 approaching detection
5371 PSE23 : stacker8 branch timing detection defection of electric board Check reset machine and do initialize Replace electric board
5372 PSE24 : stacker8 approaching detection (MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 248 -
ERROR TYPE feeding trouble:feed error (pass count error)
Abstract Check timing
Detect pass count error. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5401 PSD02 : RJ1 branch timing detection abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
5402 PSD05 : RJ2 branch timing detection
5403 PSD06 : RJ2 approaching detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace
5404 PSD08 : check branch of transfer adhesion of foreign matter Remove foreign matter
5405 PSD09 : pass detection of joint part Correct to set or replace sensor
5406 PSE01 : stacker1 branch timing detection
5407 PSE02 : stacker1 approaching detection gap optical axis Visually check to state of setting sensor and replace bracket
5408 PSE03 : stacker2 branch timing detection bracket deformation
5409 PSE04 : stacker2 approaching detection deformation of guide plate Visually check around sensor Check guide plate and belt
5410 PSE05 : stacker3 branch timing detection come off belt、expand
5411 PSE06 : stacker3 approaching detection come off connector Check harness、conduction test Correct to joint, correct harness
5412 PSE07 : stacker4 branch timing detection breaking of wire (refer wiring diagram) line or replace connector
5413 PSE08 : stacker4 approaching detection
5414 PSE17 : stacker5 branch timing detection sensor level error Check to display sensor level(RAS) Clean sensor
5415 PSE18 : stacker5 approaching detection
5416 PSE19 : stacker6 branch timing detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
5417 PSE20 : stacker6 approaching detection Check port which change sensor status Replace verification unit
5418 PSE21 : stacker7 branch timing detection
5419 PSE22 : stacker7 approaching detection flipping defection Check moving (RAS) replace solenoid
5420 PSE23 : stacker8 branch timing detection adjust or replace flipper
5421 PSE24 : stacker8 approaching detection
defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 249 -
ERROR TYPE feeding trouble:feed error (trace data error 2)
Abstract Check timing
Detect error of trace data. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5451 PSD06 : RJ2 approaching detection abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.
5452 PSE02 : stacker1 approaching detection
5453 PSE04 : stacker2 approaching detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace
5454 PSE06 : stacker3 approaching detection adhesion of foreign matter Remove foreign matter
5455 PSE08 : stacker4 approaching detection Correct to set or replace sensor
5456 PSE18 : stacker5 approaching detection
5457 PSE20 : stacker6 approaching detection gap optical axis Visually check to state of setting sensor and replace bracket
5458 PSE22 : stacker7 approaching detection bracket deformation
5459 PSE24 : stacker8 approaching detection deformation of guide plate Visually check around sensor Check guide plate and belt
come off belt、expand
come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status Replace verification unit

flipping defection Check moving (RAS) replace solenoid


adjust or replace flipper

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 250 -
ERROR TYPE feeding trouble:feed error (transfer foreign matter)
Abstract Check timing
Detect transfer foreign matter. feeding bills except reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
5470 VS01 : virtual detection after BVREQ abnormal bills Visually check the bills Remove abnormal bills Press CLEAR key.

dirt sensor, flawing, Visually check around sensor Clean sensor or replace
adhesion of foreign matter Remove foreign matter
Correct to set or replace sensor

gap optical axis Visually check to state of setting sensor and replace bracket
bracket deformation
deformation of guide plate Visually check around sensor Check guide plate and belt
come off belt、expand
come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

sensor level error Check to display sensor level(RAS) Clean sensor

sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace


Check port which change sensor status Replace verification unit

flipping defection Check moving (RAS) replace solenoid


adjust or replace flipper

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
(I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

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ERROR TYPE feeding trouble:counting error (direction counter overflow)
Abstract Check timing
Detect counter overflow. on counting

Code, Sensor name, Content Error cause Method of check Measures Resume process
5506 counting counter1 for each directions defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
5507 transaction counter1 for each directions (MAINCPU board) (MAINCPU board)
(verification board) (verification board)

software defection version up software

- 255 -
ERROR TYPE feeding trouble:counting error (counter unmatch)
Abstract Check timing
Unmatch between counter1 and counter2. end of counting
start idling

Code, Sensor name, Content Error cause Method of check Measures Resume process
5510 unmatch counting counters defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
5511 unmatch transaction counters (MAINCPU board) (MAINCPU board)
(verification board) (verification board)

software defection version up software

- 256 -
ERROR TYPE feeding trouble:counting error (direction counter unmatch)
Abstract Check timing
Unmatch between counter1 and counter2. end of counting
start idling

Code, Sensor name, Content Error cause Method of check Measures Resume process
5513 counter for each directions defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
(MAINCPU board) (MAINCPU board)
(verification board) (verification board)

software defection version up software

- 257 -
ERROR TYPE feeding trouble:counting error (unmatch between counters)
Abstract Check timing
Unmatch to count pass counter1. end of counting
start idling

Code, Sensor name, Content Error cause Method of check Measures Resume process
5515 count pass counter and count counter defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
5516 count pass counter and count counter (MAINCPU board) (MAINCPU board)
for each directions (verification board) (verification board)

software defection version up software

- 258 -
ERROR TYPE feeding trouble:counting error (verification counter unmatch)
Abstract Check timing
Unmatch to count counter1. end of counting

Code, Sensor name, Content Error cause Method of check Measures Resume process
5517 unmatch verification counter defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
(MAINCPU board) (MAINCPU board)
(verification board) (verification board)

software defection version up software

- 259 -
ERROR TYPE machine trouble:network error
Abstract Check timing
ARC network error occurs. in processing

Code, Sensor name, Content Error cause Method of check Measures Resume process
5801 reconfiguration in processing of MAIN board come off connector Check harness、conduction test Correct to joint, correct harness Press CLEAR key.
breaking of wire (refer wiring diagram) line or replace connector

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)

- 260 -
ERROR TYPE machine trouble:sensor dust check error
Abstract Check timing
Transmitter of sensor emits light with half power but can’t detect at receiver. in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
6001 PSA01 : stack detection of HP dirt sensor, flawing, Visually check around sensor Clean sensor or replace Press CLEAR key.
6002 PSB01L : skew detection (L) adhesion of foreign matter Remove foreign matter
6003 PSB01C : skew detection (C) Correct to set or replace sensor
6004 PSB01R : skew detection (R)
6007 PSB03L : begin to trace (L) gap optical axis Visually check to state of setting sensor and replace bracket
6008 PSB03R : begin to trace (R) bracket deformation
6009 PSB04 : remain detection of HP deformation of guide plate Visually check around sensor Check guide plate and belt
6011 VP1L : pass detection of verification block (1L) come off belt、expand
6012 VP1R : pass detection of verification block (1R) come off connector Check harness、conduction test Correct to joint, correct harness
6013 VP3L : pass detection of verification block (2L) breaking of wire (refer wiring diagram) line or replace connector
6014 VP3R : pass detection of verification block (2R)
6015 thickness : thickness detection sensor level error Check to display sensor level(RAS) Clean sensor
6016 TMP/HUM : temperature / humidity
6017 HUM : humidity sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
6018 LS : line sensor Check port which change sensor status
6023 TMFL : magnetism sensor (L) Replace verification unit
6024 TMFR : magnetism sensor (R)
6025 UVT : UV sensor defection of electric board Check reset machine and do initialize Replace electric board
6026 FLR : UV sensor (MAINCPU board) (MAINCPU board)
6027 LSA : line sensor of verification block (LSA) (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
6028 LSB : line sensor of verification block (LSB) (I/O-CORE board) (I/O-CORE board)
6029 UV : sub sensor of verification block (1UV) (verification board) (verification board)
6030 FL : sub sensor of verification block (1FL)
6031 GSL : sub sensor of verification block (1GSL)
6032 GSR : sub sensor of verification block (1GSR)
6033 MG : sub sensor of verification block (1MG)
6034 TC : sub sensor of verification block (2TC)
6035 USR : sub sensor of verification block (2USR)
6036 USL : sub sensor of verification block (2USL)
6037 PSD01L : BVREQ timing detection (L)
6038 PSD01R : BVREQ timing detection (R)
6039 PSD02L : RJ1 branch timing detection (L)
6040 PSD02R : RJ1 branch timing detection (R)

- 261 -
ERROR TYPE machine trouble:sensor dust check error
Abstract Check timing
Transmitter of sensor emits light with half power but can’t detect at receiver. in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
6042 PSD03 : RJ1 approaching detection dirt sensor, flawing, Visually check around sensor Clean sensor or replace Press CLEAR key.
6043 PSD04L : RJ1 bill remaining detection (L) adhesion of foreign matter Remove foreign matter
6044 PSD04R : RJ1 bill remaining detection (R) Correct to set or replace sensor
6045 PSD05L : RJ2 branch timing detection (L)
6046 PSD05R : RJ2 branch timing detection (R) gap optical axis Visually check to state of setting sensor and replace bracket
6048 PSD06 : RJ2 approaching detection bracket deformation
6049 PSD07L : RJ2 bill remaining (L) deformation of guide plate Visually check around sensor Check guide plate and belt
6050 PSD07R : RJ2 bill remaining (R) come off belt、expand
6051 PSD08 : check branch of transfer come off connector Check harness、conduction test Correct to joint, correct harness
6052 PSD09 : pass detection of joint part breaking of wire (refer wiring diagram) line or replace connector
6055 PSE01 : stacker1 branch timing detection
6057 PSE02 : stacker1 approaching detection sensor level error Check to display sensor level(RAS) Clean sensor
6058 PSE03 : stacker2 branch timing detection
6060 PSE04 : stacker2 approaching detection sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
6061 PSE05 : stacker3 branch timing detection Check port which change sensor status
6063 PSE06 : stacker3 approaching detection Replace verification unit
6064 PSE07 : stacker4 branch timing detection
6066 PSE08 : stacker4 approaching detection defection of electric board Check reset machine and do initialize Replace electric board
6067 PSE09 : stacker1 bill remaining detection (1) (MAINCPU board) (MAINCPU board)
6068 PSE10 : stacker1 bill remaining detection (2) (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
6069 PSE11 : stacker2 bill remaining detection (1) (I/O-CORE board) (I/O-CORE board)
6070 PSE12 : stacker2 bill remaining detection (2) (verification board) (verification board)
6071 PSE13 : stacker3 bill remaining detection (1)
6072 PSE14 : stacker3 bill remaining detection (2)
6073 PSE15 : stacker4 bill remaining detection (1)
6074 PSE16 : stacker4 bill remaining detection (2)
6081 PSE17 : stacker5 branch timing detection
6083 PSE18 : stacker5 approaching detection
6084 PSE19 : stacker6 branch timing detection
6086 PSE20 : stacker6 approaching detection
6087 PSE21 : stacker7 branch timing detection
6089 PSE22 : stacker7 approaching detection
6090 PSE23 : stacker8 branch timing detection

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ERROR TYPE machine trouble:sensor OFF check error
Abstract Check timing
Transmitter of sensor stops to emit light but detect light at receiver. on reset
begin process after changing process mode
in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
7001 PSA01 : stack detection of HP come off connector Check harness、conduction test Correct to joint, correct harness Press CLEAR key.
7002 PSB01L : skew detection (L) breaking of wire (refer wiring diagram) line or replace connector
7003 PSB01C : skew detection (C)
7004 PSB01R : skew detection (R) sensor level error Check to display sensor level(RAS) Clean sensor
7007 PSB03L : begin to trace (L)
7008 PSB03R : begin to trace (R) sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
7009 PSB04 : remain detection of HP Check port which change sensor status
7011 VP1L : pass detection of verification block (1L) Replace verification unit
7012 VP1R : pass detection of verification block (1R)
7013 VP3L : pass detection of verification block (2L) defection of electric board Check reset machine and do initialize Replace electric board
7014 VP3R : pass detection of verification block (2R) (MAINCPU board) (MAINCPU board)
7037 PSD01L : BVREQ timing detection (L) (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
7038 PSD01R : BVREQ timing detection (R) (I/O-CORE board) (I/O-CORE board)
7039 PSD02L : RJ1 branch timing detection (L) (verification board) (verification board)
7040 PSD02R : RJ1 branch timing detection (R)
7042 PSD03 : RJ1 approaching detection
7043 PSD04L : RJ1 bill remaining detection (L)
7044 PSD04R : RJ1 bill remaining detection (R)
7045 PSD05L : RJ2 branch timing detection (L)
7046 PSD05R : RJ2 branch timing detection (R)
7048 PSD06 : RJ2 approaching detection
7049 PSD07L : RJ2 bill remaining (L)
7050 PSD07R : RJ2 bill remaining (R)
7051 PSD08 : check branch of transfer
7052 PSD09 : pass detection of joint part
7055 PSE01 : stacker1 branch timing detection
7057 PSE02 : stacker1 approaching detection
7058 PSE03 : stacker2 branch timing detection
7060 PSE04 : stacker2 approaching detection
7061 PSE05 : stacker3 branch timing detection
7063 PSE06 : stacker3 approaching detection
7064 PSE07 : stacker4 branch timing detection
7066 PSE08 : stacker4 approaching detection

- 264 -
ERROR TYPE machine trouble:sensor OFF check error
Abstract Check timing
Transmitter of sensor stops to emit light but detect light at receiver. on reset
begin process after changing process mode
in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
7067 PSE09 : stacker1 bill remaining detection (1) come off connector Check harness、conduction test Correct to joint, correct harness Press CLEAR key.
7068 PSE10 : stacker1 bill remaining detection (2) breaking of wire (refer wiring diagram) line or replace connector
7069 PSE11 : stacker2 bill remaining detection (1)
7070 PSE12 : stacker2 bill remaining detection (2) sensor level error Check to display sensor level(RAS) Clean sensor
7071 PSE13 : stacker3 bill remaining detection (1)
7072 PSE14 : stacker3 bill remaining detection (2) sensor defection Check to “PORT READ”(RAS) Adjust sensor or replace
7073 PSE15 : stacker4 bill remaining detection (1) Check port which change sensor status
7074 PSE16 : stacker4 bill remaining detection (2) Replace verification unit

7111 PSD10L : RJ1 bill remaining of inlet (L) defection of electric board Check reset machine and do initialize Replace electric board
7112 PSD10R : RJ1 bill remaining of inlet (R) (MAINCPU board) (MAINCPU board)
7113 PSD11L : RJ2 bill remaining of inlet (L) (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
7114 PSD11R : RJ2 bill remaining of inlet (R) (I/O-CORE board) (I/O-CORE board)
(verification board) (verification board)

- 265 -
ERROR TYPE machine trouble:communication error between display block
Abstract Check timing
Receive abnormal response from display block. communication between main and display block

Code, Sensor name, Content Error cause Method of check Measures Resume process
7901 response time out come off connector Check harness、conduction test Correct to joint, correct harness Press CLEAR key.
7902 SR1 status error response breaking of wire (refer wiring diagram) line or replace connector
7903 protocol error
defection of electric board Check reset machine and do initialize Replace electric board
(DISP board、DISPCPU board) (DISP board、DISPCPU board)

software defection version up software

- 266 -
ERROR TYPE machine trouble:voltage error
Abstract Check timing
Detect moving defection by inter-lock(time over, rotate detection, over heating of motor driver). moving actuator

Code, Sensor name, Content Error cause Method of check Measures Resume process
8001 moving defection by inter-lock open the unit Check switch and detecting plate Set unit Press CLEAR key.
Adjust placement or replace

come off connector Check harness, conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

defection of electric board Reset machine and check whether do initialize Replace electric board
(MAINCPU board) Check switch and detecting plate (MAINCPU board)
(STDR board) (STDR board)
(PWR-DC board) (PWR-DC board)
(I/O-CORE board) (I/O-CORE board)
(BDMAIN board) (BDMAIN board)
(ARRANGE board)
(BUNDLE board)
(POWER board)

- 267 -
ERROR TYPE machine trouble:voltage error
Abstract Check timing
Detect voltage error. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
8002 12VDN : MAINCPU 12V power down come off connector Check harness, conduction test Correct to joint, correct harness Press CLEAR key.
8003 STDR_5VC : STDR 5V error breaking of wire (refer wiring diagram) line or replace connector

defection of electric board Reset machine and check whether do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(STDR board) (STDR board)

- 268 -
ERROR TYPE machine trouble:voltage error
Abstract Check timing
Detect error of power supply. at power on
on reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
8015 Voltage off error (main) Short circuit of power harness Visually check harness Correct to joint, correct harness Press CLEAR key.
8016 Voltage on error (main) Short circuit of actuate harness Check line of fuse block line or replace harness or fuse.

- 269 -
ERROR TYPE machine trouble:fuse cut △1
Abstract Check timing
Detect fuse cut. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
8031 POWERFCUT : PWR-DC board Short circuit of power harness. Visually check harness. Correct to joint, correct harness Press CLEAR key.
8032 MFUSECUT : IO_CORE board Short circuit of actuate harness. Check line of fuse block. line or replace harness or fuse.
8033 FUSECUT : intermediate transfer actuate block

8033 RVSFCUT : RVS board Defection of electric board. Reset machine and check whether do initialize. Replace electric board.
(MAINCPU board) (MAINCPU board)
(STDR board) (STDR board)
(I/O-CORE board) (I/O-CORE board)
(PWR-DC board) (PWR-DC board)

- 270 -
ERROR TYPE machine trouble:motor driver over heating error △1
Abstract Check timing
Detect over heating of motor driver. Rotating motor

Code, Sensor name, Content Error cause Method of check Measures Resume process
8041 SMD01ERR,SMD01 : RJ1 rotate fan motor Come off connector. Check harness, conduction test. Correct to joint, correct harness Press CLEAR key.
8042 SMD02ERR,SMD02 : RJ2 rotate fan motor Breaking of wire. (refer wiring diagram) line or replace connector.
8043 SME01ERR,SME01 : stacker 1 rotate fan motor
8044 SME02ERR,SME02 : stacker 2 rotate fan motor Actuator defection. Check to “DRIVE CHECK”(RAS1000). Replace actuator.
8045 SME03ERR,SME03 : stacker 3 rotate fan motor
8046 SME04ERR,SME04 : stacker 4 rotate fan motor Defection of electric board. Reset machine and check whether do initialize. Replace electric board.
(MAINCPU board) (MAINCPU board)
8051 SMK01ERR,SMK01 : arm horizontal moving motor (STDR board) (STDR board)
8052 SMK02ERR,SMK02 : arm vertical moving motor (I/O-CORE board) (I/O-CORE board)

- 271 -
ERROR TYPE operating time over:operating time over
△1
Abstract Check timing
Detect time over of moving bill holder. moving actuator

Code, Sensor name, Content Error cause Method of check Measures Resume process
8101 MDCA01,PIA04,05 : at holding bill holder gap actuator, adjust defection Visually check actuator Adjust actuator Press CLEAR key.
8102 MDCA01,PIA04,05 : at releasing bill holder into foreign matter Remove foreign matter

interrupter defection Visually check state of interruptor Correct to set or replace


Check to “PORT READ”(RAS) interruptor
Check port which change sensor status

come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

actuator defection Check to “DRIVE CHECK”(RAS) Replace actuator


slip timing belt, adjust defection Adjust timing belt or replace

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(I/O-CORE board) (I/O-CORE board)

- 272 -
ERROR TYPE machine trouble:interrupter OFF check error
Abstract Check timing
Interruptor stops to emit light but detect light. on reset
begin process after changing process mode
in aging

Code, Sensor name, Content Error cause Method of check Measures Resume process
8301 PIA01 : upper of bill holder detection interrupter defection Visually check state of interruptor Correct to set or replace Press CLEAR key.
8304 PIA04 : bill holder state detection Check to “PORT READ”(RAS) interruptor
8305 PIA05 : bill holder placement detection Check port which change sensor status
8307 PIB01 : feed motor rotate detection
8308 PID01 : RJ1 rotate fan detection come off connector Check harness、conduction test Correct to joint, correct harness
8309 PID02 : RJ1 full detection breaking of wire (refer wiring diagram) line or replace connector
8310 PID03 : RJ2 rotate fan detection
8311 PID04 : RJ2 full detection defection of electric board Check reset machine and do initialize Replace electric board
8312 PIE01 : stacker 1 rotate fan detection (MAINCPU board) (MAINCPU board)
8313 PIE02 : stacker 1 full detection (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
8314 PIE03 : stacker 2 rotate fan detection (I/O-CORE board) (I/O-CORE board)
8315 PIE04 : stacker 2 full detection
8316 PIE05 : stacker 3 rotate fan detection
8317 PIE06 : stacker 3 full detection
8318 PIE07 : stacker 4 rotate fan detection
8319 PIE08 : stacker 4 full detection
8322 PIE11 : stacker 5 rotate fan detection
8323 PIE12 : stacker 5 full detection
8324 PIE13 : stacker 6 rotate fan detection
8325 PIE14 : stacker 6 full detection
8326 PIE15 : stacker 7 rotate fan detection
8327 PIE16 : stacker 7 full detection
8328 PIE17 : stacker 8 rotate fan detection
8329 PIE18 : stacker 8 full detection

- 273 -
ERROR TYPE machine trouble:error on verification block
Abstract Check timing
Error response from verification block or response isn’t correct. Communication between main and BV

Code, Sensor name, Content Error cause Method of check Measures Resume process
8551 Parity error1 Come off connector Check harness、conduction test Correct to joint, correct harness Press CLEAR key.
8552 Response out of command code Breaking of wire (Refer wiring diagram) line or replace connector
8553 Response out of character code
8554 Timing error Defection of electric board Check reset machine and do initialize Replace electric board
8555 PLD hard error (Verification board) (Verification board)
8556 Thickness detection communication error
8557 Parity error1
8558 Data error
8559 BCC error
8560 Command time up
8561 Response time up
8562 Response data time up
8563 Adjustment value writing error
8564 BV thickness detection error
8565 BV hard error FPGA1
8566 BV hard error FPGA2
8567 BV interface error I/F1
8568 BV interface error I/F2
8569 BV interface error I/F3
8570 BV interface error I/F4
8571 BV hard error (clock control block) FPGA1
8572 BV hard error (clock control block) FPGA2
8573 Come off BV connector

- 274 -
ERROR TYPE machine trouble:over load error
Abstract Check timing
Detect over load of DC motor. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
8601 MDCA01ERR,MDCA01 : over current of bill holder gap actuator, adjust defection Visually check actuator Adjust actuator Press CLEAR key.
motor into foreign matter Remove foreign matter
8602 MDCA01HL,MDCA01 : over current by hard latch of
bill holder motor interrupter defection Visually check state of interruptor Correct to set or replace
Check to “PORT READ”(RAS) interruptor
Check port which change sensor status

come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

actuator defection Check to “DRIVE CHECK”(RAS) Replace actuator


slip timing belt, adjust defection Adjust timing belt or replace

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(I/O-CORE board) (I/O-CORE board)

- 275 -
ERROR TYPE machine trouble:motor driver over heating error
Abstract Check timing
Detect over heating of motor driver. rotating motor

Code, Sensor name, Content Error cause Method of check Measures Resume process
8632 SMD01ERR,SMD01 : RJ1 rotate fan motor come off connector Check harness、conduction test Correct to joint, correct harness Press CLEAR key.
8633 SMD02ERR,SMD02 : RJ2 rotate fan motor breaking of wire (refer wiring diagram) line or replace connector
8634 SME01ERR,SME01 : stacker 1 rotate fan motor
8635 SME02ERR,SME02 : stacker 2 rotate fan motor actuator defection Check to “DRIVE CHECK”(RAS) Replace actuator
8636 SME03ERR,SME03 : stacker 3 rotate fan motor slip timing belt, adjust defection Adjust timing belt or replace
8637 SME04ERR,SME04 : stacker 4 rotate fan motor
8638 SME05ERR,SME05 : stacker 5 rotate fan motor defection of electric board Check reset machine and do initialize Replace electric board
8639 SME06ERR,SME06 : stacker 6 rotate fan motor (MAINCPU board) (MAINCPU board)
8640 SME07ERR,SME07 : stacker 7 rotate fan motor (STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
8641 SME08ERR,SME08 : stacker 8 rotate fan motor (I/O-CORE board) (I/O-CORE board)

- 276 -
ERROR TYPE machine trouble:rotate error of cooling fan
Abstract Check timing
Detect rotate error of cooling fan. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
8691 PSFANERR1 :cooling fan 1 rotate error gap actuator, adjust defection Visually check actuator Adjust actuator Press CLEAR key.
8692 PSFANERR2 : cooling fan 2 rotate error into foreign matter Remove foreign matter
8693 FANC_ERR : hopper/reject cooling fan rotate
error come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(I/O-CORE board) (I/O-CORE board)
(PWR-DC board) (PWR-DC board)

- 277 -
ERROR TYPE machine trouble:connector come off
Abstract Check timing
Detect to come off connector. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
8702 CNNKMAIN :in MAINCPU board(MAINCPU) Come off connector Check harness、conduction test Correct to joint, correct harness Turn power off and on.
Breaking of wire (refer wiring diagram) line or replace connector
8703 CNNKE2P : in MAINCPU board(Security) You can execute RAS mode to not turn off
Defection of electric board Reset machine and check whether do initialize Replace electric board power but probably occur another error.
8704 CNNKBV : in MAINCPU board(BV) (MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board)
8705 CNNKARC : in MAINCPU board(ARC) (DISP board、DISPCP board) (DISP board、DISPCP board)
(I/O-CORE board) (I/O-CORE board)
8706 CNNKSTDR_1 : in MAINCPU board (security board) (security board)
(STDR1,LED2_1) (verification board) (verification board)
8707 CNNKSTDR_2 : in MAINCPU board (LED1 board) (LED1 board)
(STDR2,LED2_2) (LED2 board) (LED2 board)
8708 CNNKLED1 : in MAINCPU board(LED1)

8709 CNNKDISP : in MAINCPU board(DISP)

8710 CNNKDCPU : in MAINCPU board(DISPCPU)

8711 CNNKRVS,CNNK_RVS : in MAINCPU board(RVS)

- 278 -
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- 279 -
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- 280 -
ERROR TYPE machine trouble:network error
Abstract Check timing
Detect error of ARC network. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
8801 reconfiguration error come off connector Check harness、conduction test Correct to joint, correct harness Press CLEAR key.
8802 receiver busy breaking of wire (refer wiring diagram) line or replace connector
8803 cannot send
8804 down other node defection of electric board Check reset machine and do initialize Replace electric board
8809 not exist nodes (MAINCPU board) (MAINCPU board)

- 281 -
ERROR TYPE machine trouble:detecting the pull out bill from the stacker
Abstract Check timing
Detected in the incorrect timing, pull out of the bill from stacker. on counting

Code, Sensor name, Content Error cause Method of check Measures Resume process
8821 pull out of a bill from stacker. stacker 1 Detected in the incorrect timing, Reconfirmation of the bill were counted. Press CLEAR key.
8822 pull out of a bill from stacker. stacker 2 pull out of the bill from stacker.
8823 pull out of a bill from stacker. stacker 3 Conditions set in RAS.
8824 pull out of a bill from stacker. stacker 4
8825 pull out of a bill from stacker. stacker 5
8826 pull out of a bill from stacker. stacker 6
8827 pull out of a bill from stacker. stacker 7
8828 pull out of a bill from stacker. stacker 8
8831 pull out of the all bill from stacker. stacker 1
8832 pull out of the all bill from stacker. stacker 2
8833 pull out of the all bill from stacker. stacker 3
8834 pull out of the all bill from stacker. stacker 4
8835 pull out of the all bill from stacker. stacker 5
8836 pull out of the all bill from stacker. stacker 6
8837 pull out of the all bill from stacker. stacker 7
8838 pull out of the all bill from stacker. stacker 8

- 282 -
ERROR TYPE machine trouble:recounting error
Abstract Check timing
Error which needs recounting has occured. on reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
8888 transaction recounting strapped bills to recount remain Check counting bills Press CLEAR key.
8889 all recounting counting data might be incorrect

- 283 -
ERROR TYPE machine trouble:FPGA error
Abstract Check timing
Request control of FPGA but don’t end normal. request control of FPGA

Code, Sensor name, Content Error cause Method of check Measures Resume process
8901 feed unit defection of electric board Check reset machine and do initialize Replace electric board Turn power off and on.
8903 DAC data transfer disable (MAINCPU board) (MAINCPU board)
8904 DAC data transfer time over You can execute RAS mode to not turn off
8905 RTC data transfer disable power but probably occur another error.
8906 RTC data transfer time over
8907 EEPROM data transfer disable
8908 EEPROM data transfer time over
8910 Initializing △1

- 284 -
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- 285 -
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- 286 -
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- 287 -
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- 288 -
ERROR TYPE machine trouble:battery error
Abstract Check timing
Detect battery error at power on. at power on

Code, Sensor name, Content Error cause Method of check Measures Resume process
8971 BATNG : battery error (main) defection of battery Check voltage of battery(more than 2.5V at power off) Replace electric board Press CLEAR key.
(MAINCPU board)

defection of electric board Reset machine and check whether do initialize Replace electric board
(MAINCPU board) (MAINCPU board)

- 289 -
ERROR TYPE machine trouble:setting data error (unmatch)
Abstract Check timing
Unmatch between setting data in MAINCPU and in CF card memory. at power on
on reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
9001 CPU-M sensor adjustment data It doesn’t execute RAS after Check whether replace CF card or MAINCPU board “DATA“(RAS) save/load Press CLEAR key.
9003 UNIT setting data replacing CF card or 【replace CF】
9005 pattern setting data MAINCPU board MAINCPU→CF(save)
9006 APL setting data
9007 BV suspicious value setting data 【replace MAINCPU board】
9008 BV fitness value setting data CF→MAINCPU(load)

【both】
MAINCPU→CF(save)

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(PWR-DC board) (PWR-DC board)

- 290 -
ERROR TYPE machine trouble:setting data error (unmatch)
Abstract Check timing
Unmatch between setting data in MAINCPU and in BV. on reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
9009 denomination data It doesn’t execute download Check to download BV program Download BV program Press CLEAR key.
after replacing BV or
MAINCPU board

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)

- 291 -
ERROR TYPE machine trouble:setting data error (BCC error with both memories)
Abstract Check timing
Detect BCC error with both memories of setting data. at power on
on reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
9021 MAINCPU sensor adjustment data defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
(MAINCPU board) (MAINCPU board)
9023 MAINCPU UNIT setting data
9025 pattern setting data
9026 APL setting data
9027 BV suspicious value setting data

9028 BV fitness value setting data

- 292 -
ERROR TYPE machine trouble:setting data error (BCC error with either memory )
Abstract Check timing
Detect BCC error with either memory of setting data. at power on
on reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
9041 MAINCPU sensor adjustment data defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
(MAINCPU board) (MAINCPU board)
9043 MAINCPU UNIT setting data Set again in RAS
9045 pattern setting data
9046 APL setting data
9047 BV suspicious value setting data

9048 BV fitness value setting data

- 293 -
ERROR TYPE machine trouble:setting data error (BCC error with either memory )
Abstract Check timing
Detect BCC error with either memory of setting data. on reset
end of counting

Code, Sensor name, Content Error cause Method of check Measures Resume process
9049 denomination data defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
(MAINCPU board) (MAINCPU board)

Download BV program

- 294 -
ERROR TYPE machine trouble:setting data error (unmatch)
Abstract Check timing
Not support the version of the BV unit. at power on
on reset

Code, Sensor name, Content Error cause Method of check Measures Resume process
9071 BV unit setting data Not support the version of the Check reset machine and do initialize Replace BV unit. Press CLEAR key.
BV unit.

- 295 -
ERROR TYPE machine trouble:port read error
Abstract Check timing
Detect port read error. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
9081 port read error defection of electric board Check reset machine and do initialize Replace electric board Turn power off and on.
(MAINCPU board) (MAINCPU board)
(STDR1 board、STDR2 board) (STDR1 board、STDR2 board) You can execute RAS mode to not turn off
(DISP board、DISPCPU board) (DISP board、DISPCPU board) power but probably occur another error.
(I/O-CORE board) (I/O-CORE board)
(security board) (security board)
(verification board) (verification board)

- 296 -
ERROR TYPE machine trouble:runaway detection
Abstract Check timing
Detect of CPU runaway. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
9101 runaway detection defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
(MAINCPU board) (MAINCPU board)

software defection version up software

- 297 -
ERROR TYPE machine trouble:memory error
Abstract Check timing
Detect memory error. at power on

Code, Sensor name, Content Error cause Method of check Measures Resume process
9201 MAINCPU ROM error defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
9202 MAINCPU RAM error (MAINCPU board) (MAINCPU board)
9203 verification ROM error (verification board) (verification board)
9204 verification RAM(main) error
9205 verification RAM(sub) error

- 298 -
ERROR TYPE machine trouble:program error
Abstract Check timing
Detect program error. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
9801 over the limit time defection of electric board Check reset machine and do initialize Replace electric board Press CLEAR key.
9802 system call error (MAINCPU board) (MAINCPU board)
9803 interface error of task (verification board) (verification board)
9804 function call error
software defection version up software

- 299 -
ERROR TYPE power failure:power failure △1
Abstract Check timing
Power failure occurs in processing. in processing

Code, Sensor name, Content Error cause Method of check Measures Resume process
9901 power failure in processing Turn off power by plug or Listen situation from user Explain to user Press CLEAR key.
breaker

come off connector Check harness、conduction test Correct to joint, correct harness
breaking of wire (refer wiring diagram) line or replace connector

short circuit of power supply Check harness、conduction test Solve cause of short circuit
(refer wiring diagram) and turn on breaker

defection of power supply Check power supply Replace power supply

defection of electric board Check reset machine and do initialize Replace electric board
(MAINCPU board) (MAINCPU board)
(DISP board、DISPCPU board) (DISP board、DISPCPU board)

9902 turn OFF power in processing turn OFF by user in processing

software defection

- 300 -
ERROR TYPE machine trouble:receive AC command
Abstract Check timing
Receive AC command. all time

Code, Sensor name, Content Error cause Method of check Measures Resume process
9903 receive AC command software defection Check reset machine and do initialize version up software Press CLEAR key.

- 301 -
UPPER HOUSING UNIT
DISP
(G-5512)

LCD1

52207-1885
CND2 DCN2
Vss 1 1 Vss
Vdd 2 2 Vdd
VO(NC) 3 3 VO(NC)
*RES 4 4 *RES
LCD1CS 5 5 *LCD1CS
RS 6 6 RS
*HWR 7 7 *HWR
*RD 8 8 *RD
DB0 9 9 DB0
DB1 10 10 DB1
DB2 11 11 DB2
DB3 12 12 DB3
DB4 13 13 DB4
DB5 14 14 DB5
DB6 15 15 DB6
DB7 16 16 DB7
A 17 17 A
K 18 18 K

LCD2

52207-1885
MAINCPU CND3
Vss 1 1
DCN2
Vss
(G-6204) Vdd 2 2 Vdd
JB50ZH200 JB50ZH600 VO(NC) 3 3 VO(NC)
CNZ40 *RES 4 4 *RES
55917-1230 DF1B-28DES-2.5RC 55959-1230 *LCD2CS 5 5 *LCD1CS
CNZ8 CND1 RS 6 6 RS
CNNK 1 1 1 1 CNCHK *HWR 7 7 *HWR
+5V 2 2 2 2 +5V *RD 8 8 *RD
+5V 3 3 3 3 +5V DB0 9 9 DB0
+12V 4 4 4 4 +12V DB1 10 10 DB1
DG 5 5 5 5 GND DB2 11 11 DB2
B5P-VH(LF) (SN) DG 6 6 6 6 GND DB3 12 12 DB3
CNZ9 AG 7 7 7 7 GND DB4 13 13 DB4
JB50ZH400 1 +5V TXD(MAIN) 8 8 8 8 TXD DB5 14 14 DB5
2 +12V RXD(MAIN) 9 9 9 9 RXD DB6 15 15 DB6
3 GND *RESIN 10 10 10 10 *RESIN DB7 16 16 DB7
4 GND *RESOUT 11 11 11 11 *RSTOUT A 17 17 A
5 GND CNNK 12 12 12 12 CNCHK K 18 18 K

LED1
(G-5485)

55917-1630 55959-1600
CNZ7 CN1
CNNK 1 13 13 1 CNNKLED1
+5V 2 14 14 2 +5V
+5V2 3 15 15 3 +5V2
GND 4 16 16 4 GND
GND 5 17 17 5 GND
SI 6 18 18 6 *SI
SCK 7 19 19 7 *SCK
SCLR 8 20 20 8 SCLR
*RCK 9 21 21 9 *RCK
OE 10 22 22 10 OE
SEL1 11 23 23 11 SEL1
SEL2 12 24 24 12 SEL2
SEL3 13 25 25 13 SEL3
SEL4 14 26 26 14 SEL4
NC 15 15 N.C.
CNNK 16 27 27 16 CNNKLED1G

28 28

B5P-VH(LF) (SN) 55917-2030


CNZ30 CNZ27
1 +5V CNNK 1 SW
2 +12V
3 GND
FANZ02A 2
FANZ02B 3
(G-5564)
4 GND FANZ02C 4 JB50ZH200 CNZ42
5 GND SW01A 7 DF1B-10DES-2.5RC
SW01B 8 CNSW1
SW02A 9 1 1 1 SW01A
SW02B 10 2 2 2 SW01B
SW03A 11 3 3 3 SW02A
2012/04/05

SW03B 12 4 4 4 SW02B
BZVCC 13 5 5 5 SW03A
Date

BZON 14 6 6 6 SW03B
SWZ03_1A 15 7 7 7 BZVCC
Manual Number

SWZ03_1B 16 8 8 8 BZON
TMB54018

SWZ03_2A 17 9 9
SWZ03_2B 18 10 10
SWZ01A 5
SWZ01B 6
NC 19
CNNK 20
Design

I/O-CORE
SOGA

(G-5535) CNZ50
SMP-04V-NC
J610AH300

1 1 1 SWZ03
2 2 2
3 3 4
4 4 5
SOGA
Draw

JB50ZHB00
Circuit Diagram

FG-Z1 FG-Z2
Manual Name

Page
3/14
UPPER HOUSING UNIT

I/O-CORE
CNPS
KBDATA 1
RED (G-5535)
N.C. 2 WHT
BLK
GND 3
YEL
10key +5V 4
KBCLK 5 BLU
N.C. 6 GRN
MAINCPU ZHF00 CNZ47
SMP-03V-NC
 (G-6204) 1 1
CNOUT1 JB50ZHR00 2 2 FAN FAN05
N.C. 1 3 3
RXD 2 55917-3230 35362-1550
TXD 3 CNZ5 CNZ28
DTR 4 1 CNNK CNNK 1 JB50DH100 JB50DH300 JB50DH800
CND20 CND21
RS232 GND 5 2 GND FANZ04A 2 CNZ49
DSR 6 3 +5V FANZ05A 3 SMP-04V-NC SMP-04V-NC SMP-04V-NC
RTS 7 4 PS2DATA FANZ04C 4 1 1 1 1 1 1 1
CTS 8 5 PS2CLK FANZ05A 5 2 2 2 2 2 2 2 SWZ02
N.C. 9 6 FG FANZ05B 6 3 3 3 3 3 3 3
7 FG FANZ05C 7 4 4 4 4 4 4 4
8 FG SWZ02A 8
SWZ02B 9
9 RXD3
10 TXD3 SWZ04_1A 10
UPPER TRANS. UNIT
11 DTR3 SWZ04_1B 11
12 GND SWZ04_2A 12
13 DSR3 SWZ04_2B 13
CNZ43
14 RTS3 N.C. 14 JB50ZHQ00
CNNK 15 SMR-04V-N
15 CTS3
16 SD+ 1 1 1
SWZ04
17 SD- 2 2 2
18 SG 3 3 3
19 FG 4 4 4
20 RD+
CNPRT 21 RD-
N.C. 1 22 REM01
RXD 2 23 RXD
TXD 3 24 TXD
DTR 4 25 DTR CNZ62
Printer GND 5 26 GND SMR-02V-N
DSR 6 27 DSR 1 From page 8
RTS 7 28 RTS 2 PWR-DC CNP3
CTS 8 29 CTS
N.C. 9 30 *PRRST
31 N.C.
32 CNNK CNZ48
SMP-02V-NC
1 From page 9
2 IF5 CNACT

55917-4030 JB50ZH500 55917-3830 8802-060-170S 8812-060-170S-F


CNE9 CNZ13 CNSET CNSET
CNNK 1 1 CNNK CNNK 1 1 CNNK
DCME01CK 2 2 DCME01CK SWA01 2 2 SWA01
SME01CK 3 3 SME01CK SWZ01 3 3 SWZ01
SME02CK 4 4 SME02CK SWZ02 4 4 SWZ02
SME03CK 5 5 SME03CK SWZ03 5 5 SWZ03
SME04CK 6 6 SME04CK SWZ04 6 6 SWZ04
PIN0 7 7 PIN0 MOUTSEL2 7 7 MOUTSEL2
PIN1 8 8 PIN1 MOUTSEL3 8 8 MOUTSEL3
PIN2 9 9 PIN2 MOUTSEL4 9 9 MOUTSEL4
PIN3 10 10 PIN3 MOUTSEL5 10 10 MOUTSEL5
PIN4 11 11 PIN4 MOUTSEL6 11 11 MOUTSEL6
PIN5 12 12 PIN5 MOUTSEL7 12 12 MOUTSEL7
PIN6 13 13 PIN6 MOUT0 13 13 MOUT0
PIN7 14 14 PIN7 MOUT1 14 14 MOUT1
POUT_0 15 15 POUT_0 MOUT2 15 15 MOUT2
POUT_1 16 16 POUT_1 MOUT3 16 16 MOUT3
POUT_2 17 17 POUT_2 MOUT4 17 17 MOUT4
POUT_3 18 18 POUT_3 MOUT5 18 18 MOUT5
POUT_4 19 19 POUT_4 MOUT6 19 19 MOUT6
POUT_5 20 20 POUT_5 MOUT7 20 20 MOUT7
POUT_6 21 21 POUT_6 MINSEL4 21 21 MINSEL4
POUT_7 22 22 POUT_7 MINSEL5 22 22 MINSEL5
PINSEL0 23 23 *PINSEL0 MINSEL6 23 23 MINSEL6
PINSEL1 24 24 *PINSEL1 MINSEL7 24 24 MINSEL7
PINSEL2 25 25 *PINSEL2 MINSEL8 25 25 MINSEL8
PINSEL3 26 26 *PINSEL3 MINSEL9 26 26 MINSEL9
POUTSEL0 27 27 POUTSEL0 MINSEL10 27 27 MINSEL10
POUTSEL1 28 28 POUTSEL1 MINSEL11 28 28 MINSEL11
POUTSEL2 29 29 POUTSEL2 SIGN2960 29 29 MIN0
POUTSEL3 30 30 POUTSEL3 SIGN2953 30 30 MIN1
POUTSEL4 31 31 POUTSEL4 SIGN2956 31 31 MIN2
POUTSEL5 32 32 POUTSEL5 SIGN2955 32 32 MIN3
ST5VCHK 33 33 ST5VCHK SIGN2954 33 33 MIN4
+5V4 34 34 +5V4 SIGN2958 34 34 MIN5
GND 35 35 GND SIGN2957 35 35 MIN6
GND 36 36 GND SIGN2959 36 36 MIN7
GND 37 37 GND BZON 37 37 BZON
GND 38 38 CNNK MDCD1CK 38 38 MDCD1CK
GND 39 SMA01CK 39 39 SMA01CK
CNNKG 40 SMB01CK 40 40 SMB01CK
SMD01CK 41 41 SMD01CK
SMD02CK 42 42 SMD02CK
+5V4 43 43 +5V4
STDR ZEROX
ACDROP
44
45
44 ZEROX
45 ACDROP
(G-5487) REM01 46 46 V11REM
USBON 47 47 USBON
SIGN3089 48 48 CNNKBD
MINSEL12 49 49 MINSEL12
GND 50 50 GND
GND 51 51 GND
GND 52 52 GND
LOWER HOUSING UNIT GND
GND
53
54
53 GND
54 GND
GND 55 55 GND
GND 56 56 GND
GND 57 57 GND
GND 58 58 GND
GND 59 59 GND
2012/04/05

CNNK 60 60 CNNKG
Date
Manual Number
TMB54018

Design
SOGA
SOGA
Draw
Circuit Diagram

Manual Name

Page
4/14
PWR-AC UPPER HOUSING UNIT
(G-5550)
35362-0750
CNP21
*REMOTE1 1
*REMOTE1 2
ZEROX 3 I/O-CORE
PS_ERR1 4
PS_ERR2 5 (G-5535)
GND 6
GND 7
55917-2230
CNZ34
1 CNNK
2 REMOTE1
55917-1430 JB50ZH900 3 ACDROP
CNP6 4 ZEROX
RELAY1 1 5 RELAY1
RELAY2 2 6 RELAY2
RELAY3 3 7 RELAY3
RELAY4 4 8 RELAY4
*FAN1_ALRM 5 9 PS_ERR1
*FAN2_ALRM 6 10 PS_ERR2
POWERFCUT 7 11 PSFANERR1
BVPDN 8 12 PSFANERR2
GND 9 13 POWERFCUT
GND 10 14 BVPDN
GND 11 15 GND
GND 12 16 GND
GND 13 17 GND
GND 14 18 GND
19 GND
20 GND
21 GND
22 CNNK

B10P-VH(LF) (SN) JB50ZH800 B10P-VH(LF) (SN)


CNP11 CNZ20
+24V2 1 1 +24V2
+24V2 2 2 +24V2
GND 3 3 GND
GND 4 4 GND
GND 5 5 GND
GND 6 6 GND
GND 7 7 GND MAINCPU
GND 8 8 GND
+24V3 9 9 +24V4 (G-6204)
+24V3 10 10 +24V4

B6P-VH(LF) (SN) JB50ZH100 B6P-VH(LF) (SN)


CNP9 CNZ1
+24V 1 1 +24V
+24V 2 2 +24V
+24V 3 3 +24V
GND 4 4 GND
GND 5 5 GND
GND 6 6 GND

FG-Z4 FG-Z3
増設スタッカ用
FG-Z4 JB50ZHC00 FG-Z3 B2P-VH(LF) (SN)
CNZ10
1 +12V
2 GND

B2P-VH(LF) (SN)
PWR-DC CNZ12
1 +12V
(G-5511) 2 GND

B7P-VH(LF) (SN) JB50ZHS00 B10P-VH(LF) (SN)


CNP12 CNE1
+24V 1 1 24V
GND 2
+24V2 3
2 GND
3 24V2
STDR
+24V2 4
GND 5
4 24V2
5 GND
(G-5487)
GND 6 6 GND
GND 7 7 +12V
8 GND
9 GND
10 GND

35362-0650 JB50PH800 CNFANA


CNP4 SMP-03V-NC
FAN1P 1 1 1
FAN1N 3 2 2 FAN FANE01
FAN1_ALRM 2 3 3
FAN2P 4
FAN2N 6 CNFANB
FAN2_ALRM 5 SMP-03V-NC
1 1
FAN FANE02
2 2
3 3
LOWER HOUSING UNIT
2012/04/05
Date
Manual Number
TMB54018

Design
SOGA SOGA
Draw
Circuit Diagram
Manual Name

Page
5/14
LOWER HOUSING UNIT UPPER HOUSING UNIT

BVCPU
(G-6443)
PWR-DC MAINCPU
(G-5511) (G-6204)
JBZ0ZHD00

NFP-40K14384 8930E-040-178MS-F
CNZ3 CNIF
CNNK 1 1 CNNK
PRXD0 2 2 PRXD0
PRXD1 3 3 PRXD1
PRXD2 4 4 PRXD2
PRXD3 5 5 PRXD3
PRXD4 6 6 PRXD4
PRXD5 7 7 PRXD5
PRXD6 8 8 PRXD6
PRXD7 9 9 PRXD7
PTXD0 10 10 PTXD0
PTXD1 11 11 PTXD1
PTXD2 12 12 PTXD2
PTXD3 13 13 PTXD3
PTXD4 14 14 PTXD4
PTXD5 15 15 PTXD5
PTXD6 16 16 PTXD6
PTXD7 17 17 PTXD7
GND 18 18 DGND
*PTXRDY 19 19 nPTXRDY
GND 20 20 DG
*PRXRDY 21 21 nPRXRDY
GND 22 22 DG
PTXSTB 23 23 PTXSTB
GND 24 24 DGND
PRXSTB 25 25 PRXSTB
GND 26 26 DG
*VP1L 27 27 nVPIL
BVRUN 28 28 BVRUN
*VP1R 29 29 nVP1R
NC 30 30 nVP2L
NC 31 31 NC
NC 32 32 nVP2R
*VP3L 33 33 nVP3L
*DLMODE 34 34 nDLMODE
*VP3R 35 35 nVP3R
MCLK 36 36 MCLK
*BVDRQ 37 37 nBVDRQ
NC 38 38 NC
*BVRST 39 39 nBVRST
CNNK 40 40 CNNK

B08B-PASK(LF) (SN)
B7P-VH(LF) (SN) JBZ0ZHP00
 CNZ63 JBZ0ZHD00 CNPWR
CNP8  ELR-06V SIRO  ELP-06V SIRO 1 CNCHKA
+24V 1 1 1 2 +24V
+24V 2 2 2 3 +24V
+24V 3 3 3 4 +24V
GND 4 4 4 5 GND
GND 5 5 5 6 GND
GND 6 6 6 7 GND
GND 7 8 CNCHKB

CH200 ZHR-5 501571-2007 CH100 SHDR-50V-S-B


ZHR-3 CNGS1 CNOPSD CNPOS
1 1 LED_L1A +5V 1 1 +5V
GSD_LL 2 2 LED_L1K +5V 2 2 +5V
3 3 NC 3 +4.6V
ZHR-3 4 LED_R1A 4 +4.6V
1 5 LED_R1K AG 3 5 AG
GSD_LR 2 AG 4 6 AG
3 AG 5 7 AG
+3.3V 6 8 +3.3V
+3.3V 7 9 +3.3V
OUT_EN 8 10 OUT_EN
11 LDON_2
12 LDON_4
CH300 ZHR-4 DIN 9 13 DIN
ZHR-3 CNGS2 14 DP_CS2
1 1 GSSO_L1C MPX_A 10 15 MPX_A
GSD_PL 2 2 GSSO_L1E AG 11 16 MPX_INH
3 3 GSSO_R1C GSM_SEL 12 17 NC
ZHR-3 4 GSSO_R1E SIG_1 13 18 SIG_1
1 SIG_4 14 19 SIG_3
GSD_PR 2 20 SIG_5
3 21 -5V
22 -5V
23 GSM_VSS
24 GSM_VSS
25 -4.3V
26 -4.3V
27 AG
DG 15 28 DG
DG 16 29 DG
LDON_1 17 30 LDON_1
2012/04/05

CLK 18 31 LDON_3
NC 19 32 CLK
Date

DA_CS 20 33 DP_CS1
34 DA_CS
Manual Number

35 MPX_B
TMB54018

36 NC
37 NC
GSMDAMP3 38 SIG_2
39 SIG_4
G-6681 40 SIG_6
41 NC
Design

42 NC
SOGA

43 NC
44 NC
45 NC
46 NC
47 NC
48 NC
49 NC
50 NC
SOGA
Draw
Circuit Diagram
Manual Name

Page
6/14
POWER SUPPLY UNIT

PWR-AC PowerSupply1 PWR-DC


(G-5550) (G-5511)
CN1 JB50PHC00
REMOTE 1
B3P-SHF-1AA(LF) (SN) B3P5-VH(LF) (SN) JB50PH300 B3P5-VH(LF) (SN) ONOFF 2
JB50PHB00 CNP27 CNP23 CNACA LOCAL 3
1 SHORT3 ACL_OUT 1 1 ACL_IN
2 SHORT3
3 NC ACN_OUT 2 2 ACN_IN
B8P-VH(LF) (SN) B8P-VH(LF) (SN)
FG_OUT 3 3 FG_IN CNDCA JB50PH500 CNP1
GND 1 5 GND
GND 2 6 GND
B4P-SHF-1AA(LF) (SN) GND 3 7 GND
JB50PHA00 CNP26 JB50PH700 00-8263-0212-00-000+ GND 4 8 GND
1 SHORT1 CNSIGA +24V 5 1 +24V
2 SHORT1 1 +R +24V 6 2 +24V
3 SHORT2 2 -R +24V 7 3 +24V
4 SHORT2 +24V 8 4 +24V

CNAC
JB50PH100 35362-0850
1 CNP22
INLET 2  FG3
PowerSupply2
REMPUSH1 1
3 *REMPULL1 2
GND 3
 BK01  NF01 B3P5-VH(LF) (SN) PS_ERR1 4
2 1 CNP20 REMPUSH2 5 CN1 JB50PHC00
4  NFB 3 1 3 1 ACL_IN *REMPULL2 6 REMOTE 1
2 NF 4 GND 7 ONOFF 2
GND 2 ACN_IN PS_ERR2 8 LOCAL 3
00-8263-0212-00-000+
3 FG_IN CNSIGB
1 +R B8P-VH(LF) (SN) B9P-VH(LF) (SN)
FG2 FG1 2 -R CNDCB JB50PH500 CNP2
GND 1 5 GND
GND 2 6 GND
B3P5-VH(LF) (SN) JB50PH300 B3P5-VH(LF) (SN) GND 3 7 GND
CNP24 CNACB GND 4 8 GND
ACL_OUT 1 1 ACL_IN +24V 5 1 +24V3
+24V 6 2 +24V3
ACN_OUT 2 2 ACN_IN +24V 7 3 +24V3
+24V 8 4 +24V3
FG_OUT 3 3 FG_IN 9 GND

JB50PH200
CNP30
FG4 1 1
2 2
2012/04/05
Date
Manual Number
TMB54018

Design
SOGA SOGA
Draw
Circuit Diagram
Manual Name

Page
7/14
LOWER HOUSING UNIT

STDR
(G-5487)

B15P-SHF-1AA(LF) (SN)
CNE3
CNNK 1 JB50ZH700 EHR-13
V 2 1 MV
W 3 2 MW
U 4 3 MU
SGND 5 4 S.GND
+5V 6 5 5V
IN3+ 7 6 IN3+
IN3- 8 7 IN3-
BLM
IN2+ 9 8 IN2+ BLME1
IN2- 10 9 IN2-
IN1+ 11 10 IN1+
IN1- 12 11 IN1-
FG1 13 12 FG(1)
FG2 14 13 FG(2)
CNNKG 15

 LED2  LED2
(G-5486) (G-5486)

55917-2030 CNE24 55959-1630 55959-1630 55959-1630 55959-1630


JB50ZHE00 DF1B-16DES-2.5RC JB50EHC00 JB50EH500
CNE5 CN1 CN2 CN1 CN2
CNNK 1 1 1 1 CNNK CNNK 1 1 CNNK CNNK 1
+5V 2 2 2 2 +5V +5V 2 2 +5V +5V 2
+5V2 3 3 3 3 +5V +5V 3 3 +5V +5V 3
GND 4 4 4 4 GND GND 4 4 GND GND 4
GND 5 5 5 5 GND GND 5 5 GND GND 5
*SI 6 6 6 6 *SI *SOUT 6 6 *SI *SOUT 6
*SCK 7 7 7 7 *SCK *SCK 7 7 *SCK *SCK 7
SCLR 8 8 8 8 SCLR SCLR 8 8 SCLR SCLR 8
*RCK 9 9 9 9 *RCK *RCK 9 9 *RCK *RCK 9
OE 10 10 10 10 OE OE 10 10 OE OE 10
SEL1 11 11 11 11 SEL1 SEL1 11 11 SEL1 SEL1 11
SEL2 12 12 12 12 SEL2 SEL2 12 12 SEL2 SEL2 12
SEL3 13 13 13 13 SEL3 SEL3 13 13 SEL3 SEL3 13
SEL4 14 14 14 14 SEL4 SEL4 14 14 SEL4 SEL4 14
N.C. 15 15 15 15 CNNKG N.C. 15 15 CNNKG N.C. 15
SWE01 16 16 16 16 CNNKG CNNKG 16 16 CNNKG CNNKG 16
SWE01G 17
N.C. 18
N.C. 19
CNNKG 20

CNE15 JB50EH800
SMP-04V-NC
CNZ62 CNE26 1 1 1
SMP-02V-NC SMP-03V-NC 2 2 2
To page 4 1 1 1 3 3 3 SWE01
SWZ04 2 2 2 4 4 4
3 3

CNE25
PWR-DC SMP-02V-NC JB50EHD00
(G-5511) 1 1
2 2

CNP3 JB50ZHY00
ILSW_P 1
ILSW_N 2
2012/04/05
Date
Manual Number
TMB54018

Design
SOGA SOGA
Draw
Circuit Diagram
Manual Name

Page
8/14
LOWER HOUSING UNIT

IF5 I/O-CORE
(G-6682) (G-5535)

51353-3400 ZHR-7 CNZ48


CNPAD CN232 SMR-02V-N
1 CNNK TXD 1 1 To page 4
For PAD 2 FG RXD 2 2 I/O-CORE CNZ28
3 ETH_LNK GND 3 For SIO
4 GND CTS 4 51353-1800
5 ETH_RXN RTS 5 CNZ33
6 ETH_RXP NC 6 1 CNNK
7 ETH_TXN FG 7 2 REMOTE2
8 ETH_TXP 3 REMOTE3
9 ETH_ACT 4 REMOTE4
10 GND 5 REMOTE5
11 NC 6 REMOTE6
12 GND 7 REMOTE7
13 UART_RTS ZHR-4 ZFL00 ZFK00 8 BD1PDN
14 UART_CTS CNACT CNZ46 9 BD2PDN
15 UART_RXD PAD_ACT 1 SMR-03V-N 10 BD3PDN
16 UART_TXD GND 2 11 BD4PDN
17 USB2_DP PWR_ACT 3 1 1 12 BD5PDN
18 USB2_GND GND 4 2 2 13 BD6PDN
19 USB2_DN 3 3 14 GND
20 USB2_VBAS 15 GND
21 USB1_DP 16 GND
22 USB1_GND 17 GND
23 USB1_DN 18 CNNK
24 USB1_VBAS
25 PAD_ACT
26 GND ZHR-6
27 PWR_ACT CNUA2
28 GND VBAS 1
29 +24V
30 +24V
DN 2
DP 3 For SNCPU MAINCPU
31 GND
32 GND
NC 4
GND 5
(G-6204)
33 GND FG 6
34 CNNK

ZFN00
ZHR-6 ZHR-4
CNLAN CNUA1 CNUBZ
1 TXP VBAS 1 1 VBUS
For external 2 TXN DN 2 2 D-
connection 3 RXP DP 3 3 D+
Ethernet 4 NC NC 4 4 GND
5 NC GND 5
6 RXN FG 6
7 NC
8 NC

VHR-4N ZFM00 VHR-4N


CNPWR
+24V 1
CNP5
1 +24V PWR-DC
+24V 2
GND 3
2 +24V
3 GND
(G-5511)
GND 4 4 GND
2012/04/XX
Date
Manual Number
TMB54018

Design
SOGA SOGA
Draw
Circuit Diagram
Manual Name

Page
9/14
UPPER BODY UNIT CNB6
FEED UNIT
JB50BH100 SMP-05V-NC JB50BH700
1 1 1 PIB01

I/O-CORE 2
3
2
3
2
3
(G-5535) 4 4 1 PSB04L
2
5 5 3

55458-6005
CNZ29
CNNK 1
PIB01A 2
PIB01G 3
PIB01C 4 1 PSB01LL
PSB04LA 51 2
PSB04RK 52 3
PIA06A 27
PIA06G 28
PIA06C 29 1 PSB01CL
PIA02A 37 2
PIA02G 38 3
PIA02C 39 CNB4
PSYN01C 56
PSYN01E 57 SMP-02V-NC JB50BH500 1 PSB01RL
PSB01LA 9 1 1 2
PSB02RK 10 2 2 3
PSYF01C 58 CNFAN
PSYF01E 59 SMP-03V-NC
FANB01A 53 1 1
FANB01B 54 2 2 FAN FANB01
FANB01C 55 3 3
PIA03A 40
PIA03G 41 CNB3
PIA03C 42 SMP-12V-NC JB50BH400
PSB01LC 13 1 1 1
PSB01LE 14 2 2 2 PSB01LD
PSB01CC 15 3 3 3
PSB01CE 16 4 4
PSB01RC 17 5 5 1
PSB01RE 18 6 6 2 PSB01CD
PSB02LC 19 7 7 3
PSB02LE 20 8 8
PSB02RC 21 9 9 1
PSB02RE 22 10 10 2 PSB01RD
PSB04LC 30 11 11 3
PSB04LE 31 12 12
PSB04RC 32
PSB04RE 33
PSB03LA 11
PSB03RK 12
PSB03LC 23
PSB03LE 24
PSB03RC 25
PSB03RE 26
PIA01A 34 1
PIA01G 35 2 PSB04D
PIA01C 36 3
SWA01A 7
SWA01B 8
PSA01A 49
PSA01K 50 CNB5
PSA01C 5 SMP-06V-NC JB50BH600
PSA01E 6 1 1 1
PIA04A 43 2 PSB03LL
PIA04G 44 3
PIA04C 45
PIA05A 46 1
PIA05G 47 2 PSB03RL
PIA05C 48 2 2 3
CNNK 60
3 3 1
2 PSB03LD
4 4 3

5 5 1
2 PSB03RD
6 6 3

CNA1
HOPPER UNIT
SMP-18V-NC JB50AH100
1 1 2 SWA01
2 2 1

3 3 1
4 4 2 PSA01L
3

5 5 1
2 PSA01D
6 6 3

7 7 1
8 8 2 PIA04
9 9 3

10 10 1
11 11 2 PIA05
12 12 3

B14P-SHF-1AA(LF) (SN)
CNZ31
CNNK 1 CNA2 JB50AH200
2012/04/05

MDCA01A 12 13 13 1 1 M
MDCA01B 13 14 14 2 2 MDCA01
Date

SMA01AX 2 15 15 SMP-02V-NC
SMA01A 3 16 16
Manual Number

SMA01B 4 17 17
TMB54018

SMA01BX 5 18 18 1
SMB01A 6 2 PIA01
SMB01AC 7 3
SMB01AX 8
SMB01B 9
SMB01BC 10 CNB1 1 A
ELR-06V SIRO JB50BH300
Design

SMB01BX 11 2 NC1
SOGA

CNNK 14 1 1 3 COMA
2 2 4 NC2 SMB01
3 3 5 *A
SM
4 4 6 NC3
5 5 7 B
6 6 8 NC4
9 COMB
10 NC5
11 *B
SOGA
Draw
Circuit Diagram
Manual Name
10/14
Page
FG-D1 JB50DH100 FG-D2
UPPER TRANS. UNIT
55917-1430
CNZ25 CND14A
CNNK 1 JB50DH100 DF1B-10DES-2.5RC
SMD01A 5 1
SMD01AX 4 2
SMD01B 6 3
SMD01BX 7 4
SMD02A 11 5 To page 12
SMD02AX 10 6 SMD01
SMD02B 12 7
SMD02BX 13 8
LEDD01A 2 9
LEDD01K 3 10
LEDD02A 8 CND14B
LEDD02K 9 DF1B-10DES-2.5RC
CNNK 14 1
2
3
4
5 To page 12
6 SMD02
55458-3405 7
CNZ24 8
CNNK 1 9
PID01A 14 10
PID01G 15 CND10A
PID01C 16 DF1B-22DES-2.5RC
PID02A 17 1
PID02G 18 2
PID02C 19 3
PID03A 24 4
PID03G 25 5
PID03C 26 6
PID04A 27 7
PID04G 28 8
PID04C 29 9
PSD04LA 4 10 To page 12
PSD04LC 10 11 LSD01
PSD04LE 11 12
PSD04RC 12 13
PSD04RE 13 14
PSD03LA 2 15
PSD03LC 6 16
PSD03LE 7 17
PSD03RC 8 18
PSD03RE 9 19
PSD07LC 20 20
PSD07LE 21 21
PSD07RK 5 22
PSD07RC 22 CND10B
PSD07RE 23 DF1B-22DES-2.5RC
PSD06LC 30 1
PSD06LE 31 2
PSD06RK 3 3
PSD06RC 32 4
PSD06RE 33 5
CNNK 34 6
7
8
9
10 To page 12
11 LSD02
12
55458-4005 13
CNZ21 14
CNNK 1 15
N.C. 2 16
N.C. 3 17
N.C. 4 18
N.C. 5 19
LSDD01A 6 20
LSDD01B 7 21
LSDD02A 18 22
LSDD02B 19 CND15
JB50DH400
PSD01LA 8 SMP-10V-NC 1 1 1
PSD01LC 10 2 PSD01LL
PSD01LE 11 3
PSD01RC 12
PSD01RE 13 2 2 1
PSD02LC 14 2 PSD01LD
PSD02LE 15 3 3 3
PSD02RK 9
PSD02RC 16 1
PSD02RE 17 2 PSD01RL
PSD05LA 20 3
PSD05LC 22
PSD05LE 23 4 4 1
PSD05RC 24 2 PSD01RD
PSD05RE 25 5 5 3
PSD08C 26
PSD08E 27 1
PSD09K 21 2 PSD02LL
PSD09C 28 3
PSD09E 29
PSD10LA 30 6 6 1
PSD11RK 31 2 PSD02LD
PSD10LC 32 7 7 3
PSD10LE 33
PSD10RC 34 1
PSD10RE 35 2 PSD02RL
PSD11LC 36 8 8 3
PSD11LE 37
PSD11RC 38 9 9 1
PSD11RE 39 2 PSD02RD
CNNK 40 10 10 3

SMP-06V-NC CND18
I/O-CORE 1 1
JB50DH600
1
(G-5535) 2 PSD05LL
3

2 2 1
2
3 3 3 PSD05LD

UPPER BODY UNIT 1


2012/04/05

2 PSD05RL
4 4 3
Date

5 5 1
Manual Number

2 PSD05RD
TMB54018

6 6 3

SMP-07V-NC CND19 JB50DH900


1 1 1
JB50PH200 CNZ61 JB50DH100 2 PSD08L
3
Design

1 1
SOGA

FG-Z9 2 2 FG-D3 2 2 1
2 PSD08D
ELR-02V SIRO 3 3 3

1
2 PSD09L
4 4 3

5 5 1
2 PSD09D
SOGA
Draw

6 6 3
7 7
Circuit Diagram
Manual Name
11/14
Page
CND10A
UPPER TRANS./ REJECT
DF1B-22DES-2.5RC JB50DH500
1 CNLSD
2 SMP-02V-NC
3 1 1 RSD LSDD01
4 2 2
5
6
7
8 1
9 2 PSD04LL
From page 11 10 3
I/O-CORE 11
12 1
13 2 PSD04LD
14 3
15
16 1
17 2 PSD04RL
18 3
19
20 1
21 2 PSD04RD
22 3

1
2 PSD03L
3

FG-D4 JB50EHF00 FG-D5 1


2 PSD03D
3

1
2 PSD10LL
3

1
2 PSD10LD
3

1
2 PSD10RL
3

1
2 PSD10RD
3
CND14A JB50DH200 CND12
DF1B-10DES-2.5RC SMP-04V-NC
1 1
2 2 SMD01
SM
3 3
4 4
From page 11 5
I/O-CORE 6
7 CN
8 1 V
9 3 G PID01
10 2 O

1
2 PID02
3

CND10B
DF1B-22DES-2.5RC JB50DH500
1 CNLSD
2 SMP-02V-NC
3 1 1 RSD LSDD02
4 2 2
5
6
7
8 1
From page 11 9 2 PSD07LL
I/O-CORE 10 3
11
12 1
13 2 PSD07LD
14 3
15
16 1
17 2 PSD07RL
18 3
19
20 1
21 2 PSD07RD
22 3

1
2 PSD06L
3

1
FG-D6 JB50EHF00 FG-D7 2 PSD06D
3

1
2 PSD11LL
3

1
2 PSD11LD
3

1
2 PSD11RL
3

1
2012/04/05

2 PSD11RD
3
Date

CND14B JB50DH200 CND12


DF1B-10DES-2.5RC SMP-04V-NC
Manual Number

1 1
TMB54018

2 2
SM
3 3 SMD02
4 4
From page 11 5
I/O-CORE 6
7 CN
Design

8 1 V
SOGA

9 3 G PID03
10 2 O

I/O-CORE
5277-03A 2 PID04
CNZ22 3
MDCD01U 1
(G-5535) MDCD01V 2
MDCD01W 3
SOGA
Draw

1-1 U
V
1-2
Circuit Diagram

W
B9P-SHF-1AA(LF) (SN) 1-3
Manual Name

UPPER BODY CNZ23


+9V 1 2-1 VCC
GND
UNIT GND 2 2-2
Su BLM
MDCD01
HU+ 3 2-3
Sv
HV+ 4 2-4 Sw
HW+ 5 2-5
+9V 6 2-6 NC(1)
12/14
Page

GND 7 2-7 NC(2)


FGOUT 8 2-8 FGOUT
N.C. 9 2-9 NC(3)
LOWER BODY UNIT TRANSFER UNIT
CNE14A
SMP-05V-NC JB50EH700
1 1 1
2 2 2 PSE01L
3

3 3 1
4 4 2 PSE01D
5 5 3
CNE23A
SMP-06V-NC JB50EHA00
1 1 1
2 PSE02L
3

2 2 1
2 PSE02D
3 3 3

STDR 4 4

(G-5487)
5 5
6 6
CNE14B
SMP-05V-NC JB50EH700
1 1 1
2 2 2 PSE03L
3
55917-3630
CNE6 3 3 1
CNNK 36 JB50EH100 4 4 2 PSE03D
PSE01A 35 5 5 3
PSE01C 29 CNE23B
PSE01E 28 SMP-06V-NC JB50EHA00
PSE02LA 33 1 1 1
PSE02LE 26 2 PSE04L
PSE02RE 27 3
PSE03C 25
PSE03E 24 2 2 1
PSE04LE 22 2 PSE04D
PSE04RK 32 3 3 3
PSE04RE 23
PSE05C 21
PSE05E 20 4 4
PSE06LA 31
PSE06LE 18
PSE06RE 19
PSE07K 34
PSE07C 17 5 5
PSE07E 16 6 6
PSE08LE 14 CNE14C
PSE08RK 30 SMP-05V-NC JB50EH700
PSE08RE 15 1 1 1
N.C. 13 2 2 2 PSE05L
PIE09A 12 3
PIE09G 11
PIE09C 10 3 3 1
LSDE01F 9 4 4 2 PSE05D
LSDE01R 8 5 5 3
LSDE02F 7 CNE23C
LSDE02R 6 SMP-06V-NC JB50EHA00
LSDE03F 5 1 1 1
LSDE03R 4 2 PSE06L
LSDE04F 3 3
LSDE04R 2
CNNKG 1 2 2 1
2 PSE06D
3 3 3

4 4

5 5
6 6
CNE14D
SMP-05V-NC JB50EH700
1 1 1
2 2 2 PSE07L
3

3 3 1
4 4 2 PSE07D
5 5 3
CNE23D
SMP-06V-NC JB50EH700
1 1 1
2 PSE08L
3

2 2 1
2 PSE08D
3 3 3

4 4
2012/04/05
Date
Manual Number

5 5
TMB54018

6 6

CNLSDA
SMP-02V-NC
1 1 RSD
2 2 LSDE01
Design
SOGA

CNLSDB
SMP-02V-NC
1 1
RSD
2 2 LSDE02

CNLSDC
SMP-02V-NC
1 1
RSD
2 2 LSDE03
SOGA
Draw

CNLSDD
SMP-02V-NC
Circuit Diagram

1 1
Manual Name

RSD
2 2 LSDE04
13/14
Page
STACKER UNIT
LOWER BODY UNIT CNE10A
JB50EH200 SMR-18V-N JB50EH800 CN
1 1 1 V
2 2 3 G PIE01
3 3 2 O

4 4 1
5 5 2 PIE02
6 6 3

7 7 1
8 8 2 PSE09L
3

9 9 1
2 PSE10D
10 10 3
CNE12
SMP-04V-NC 1
STDR 11 11
12 12 2
SM
(G-5487) 13 13 3 SME01
14 14 4
15 15
16 16 FG-E3 JB50EHF00 FG-E4
17 17
18 18
CNE11A
SMR-04V-N JB50EH900
1 1 1
2 PSE09D
2 2 3

55458-5005 3 3 1
CNE7 4 4 2 PSE10L
CNNK 1 3
PIE01A 2 CNE10B
PIE01G 3 SMR-18V-N JB50EH800 CN
PIE01C 4 1 1 1 V
PIE02A 5 2 2 3 G PIE03
PIE02G 6 3 3 2 O
PIE02C 7
PSE09A 26 4 4 1
PSE10C 32 5 5 2 PIE04
PSE10E 33 6 6 3
PSE09C 30
PSE09E 31 7 7 1
PIE03A 8 8 8 2 PSE11L
PIE03G 9 3
PIE03C 10
PIE04A 11 9 9 1
PIE04G 12 2 PSE12D
PIE04C 13 10 10 3
PSE12C 36 CNE12
PSE12E 37 11 11 SMP-04V-NC 1
PSE11C 34 12 12 2 SM
PSE11E 35 13 13 3 SME02
PSE12K 27 14 14 4
PIE05A 14 15 15
PIE05G 15 16 16 FG-E3 JB50EHF00 FG-E4
PIE05C 16 17 17
PIE06A 17 18 18
PIE06G 18 CNE11B
PIE06C 19 SMR-04V-N JB50EH900
PSE13A 28 1 1 1
PSE14E 40 2
PSE14C 41 2 2 3 PSE11D
PSE13C 38
PSE13E 39 3 3 1
PIE07A 20 4 4 2 PSE12L
PIE07G 21 3
PIE07C 22 CNE10C
PIE08A 23 SMR-18V-N JB50EH800 CN
PIE08G 24 1 1 1 V
PIE08C 25 2 2 3 G PIE05
N.C. 46 3 3 2 O
N.C. 47
N.C. 48 4 4 1
N.C. 49 5 5 2 PIE06
PSE16C 44 6 6 3
PSE16E 45
PSE15C 42 7 7 1
PSE15E 43 8 8 2 PSE13L
PSE16K 29 3
CNNKG 50
9 9 1
2 PSE14D
10 10 3
CNE12
11 11 SMP-04V-NC 1
12 12 2 SM SME03
13 13 3
14 14 4
15 15
16 16 FG-E3 JB50EHF00 FG-E4
17 17
18 18
CNE11C
SMR-04V-N JB50EH900
1 1 1
2 PSE13D
2 2 3

3 3 1
4 4 2 PSE14L
3
CNE10D
SMR-18V-N JB50EH800 CN
1 1 1 V
55917-1830 2 2 3 G PIE07
CNE4 3 3 2 O
CNNK 1
SME01A 6 4 4 1
SME01*A 8 5 5 2 PIE08
SME01B 4 6 6 3
SME01*B 2
SME02A 5 7 7 1
SME02*A 3 8 8 2 PSE15L
2012/04/05

SME02B 7 3
SME02*B 9
Date

SME03A 14 9 9 1
SME03*A 16 2 PSE16D
Manual Number

SME03B 12 10 10 3
TMB54018

SME03*B 10 CNE12
SME04A 13 11 11 SMP-04V-NC 1
SME04*A 11 12 12 2
SM
SME04B 15 13 13 3 SME04
SME04*B 17 14 14 4
CNNKG 18 15 15
Design

16 16 FG-E3 JB50EHF00 FG-E4


SOGA

17 17
18 18
CNE11D
SMR-04V-N JB50EH900
1 1 1
2 PSE15D
2 2 3

3 3 1
4 4 2 PSE16L
SOGA
Draw

3
Circuit Diagram
Manual Name
14/14
Page

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