INDICATIVE INSPECTION & TEST PLAN** ITP NO.

PROJECT : 44AC7500 – IOCL PANIPAT : DT

SHEET 1 OF 2
EQUIPMENT / ITEM DESCRIPTION : Column Condenser VENDOR :
EQUIPMENT / ITEM TAG NO. : P.O. NO. :
TEST & INSPECTION AS PER : PR/PS NO.
(CODES & SPECIFICATIONS) : DRG. NO.
A 1 Witness inspection and / or document review by JACOBS / Client
C
T 2 Witness Inspection and / or document review by Third Party Inspection Agency (TPIA
I appointed by vendor )/ Statutory Authority
V 3 Witness inspection by Sub vendor, Vendor.
I
T 4 Certificates / data to be submitted by sub vendor / vendor for approval /
Y review by TPIA (TPIA appointed by vendor) / JACOBS / Client
1 H H H X Pre-inspection meeting to be conducted after issue of PO / PR / PS.
Agenda to be prepared by JACOBS.
2 A A R X Detailed Inspection & Test Plan after issue of PO / PR / PS (including for all
bought – out items)
3 A A R X Inspection & Test procedures including NDT / PMI / Weld Repair / Hydro
Test / Pneumatic test / Tube to Tube Sheet Mock up Procedure / Acid
pickling and Passivation / Surface Preparation and Painting / N2 purging
etc. As applicable
4 R A X Packing procedure (including equipment Drying, N2 purging etc.) / shipping
drawing of completed equipment.
5 R R X Summary of all Supplementary requirements as specified in the PO / PR /
PS
6 A W X Welding procedure specifications and procedure qualification record
including weld repair.
7 A W X Welders’ qualification / welder’s performance records
8 W H X New welding procedures and welder’s qualification
9 R R X Welding consumables batch certificate
10 W W X Raw material Inspection / Identification for all Pressure parts / components,
W.R.T Manufacturers Test Certificates.
11 R W X Raw material identification for non-pressure parts / structural materials
12 R R X Sub-order verification for bought-out items viz Plates, Tube sheet, Tubes,
flanges / forgings, girth flanges fittings, Pipes, Dished ends, bellows,
Fasteners & Gaskets etc. as applicable
13 W W X Inspection of bought-out items at manufactures, works for forgings, girth
Flanges, U tubes, Packings, Pipes, Fittings, Fasteners, dished ends,
Gaskets etc.
14 W W X Identifications of all bought out items at fabrication shop
15 W W X Stages of Manufacturing,
Forming of D/ends, Cone, Shell Long seam, Circ Seam set ups, Root and
Final weld DPT, Nozzle fit ups and inspection of NDT of Root and final
welds. Fitment and welding of Column internals (Packing support ring / TSR
etc.), Tube Bundle assembly – Drilling & Reaming of Tube sheet & Baffles,
Skeleton Assly. Tube insertion, Welding & NDE of Tube to Tube sheet
welds, Helium leak test, Tube expansion.
DP /MP for welds on pressure parts. Radiography – review of Films.
Pneumatic Air test of RF Pads as per Drawing / PR document.
 INDICATIVE INSPECTION & TEST PLAN** ITP NO.
PROJECT : 44AC7500 – IOCL PANIPAT : DT
SHEET 1 OF 2
EQUIPMENT / ITEM DESCRIPTION : Column Condenser VENDOR :
EQUIPMENT / ITEM TAG NO. : P.O. NO. :
TEST & INSPECTION AS PER : PR/PS NO.
(CODES & SPECIFICATIONS) : DRG. NO.
A 1 Witness inspection and / or document review by JACOBS / Client
C
T 2 Witness Inspection and / or document review by Third Party Inspection Agency (TPIA
I appointed by vendor) / Statutory Authority
V 3 Witness inspection by Sub vendor, Vendor.
I
T 4 Certificates / data to be submitted by sub vendor / vendor for approval /
Y review by TPIA (TPIA appointed by vendor) / JACOBS / Client
16 W W X PMI for alloying elements
17 W W X NDT (RT, UT, MT, PT, etc., as applicable.) Examination / NDT clearance of
weld joints before & after PWHT / Hydrotest, as applicable.
18 W W X Visual (internals & external) & Dimensional check. Resolution to CR /NCN if
any, before release for Hydro test.
19 W W X Hydro test (Shell and Tube side)
20 W W X Hot Gas Cycle Test as per Invista Spec 3.2.3.5.6 and Helium Leak test as
per specification. As applicable
21 W W X Surface preparation, painting for external surfaces / Pickling and
Passivation.
22 W W X Final documentation including certification of as-built drawings and stamping
of equipment. Verification of Spares.
23 H W X Issue the Inspection Release Note

LEGENDS : H - HOLD, W - WITNESS, R – REVIEW, A - APPROVAL, I - INFORMATION, X – SUBMIT

PO – PURCHASE ORDER, PR – PURCHASE REQUISITION, PS – PURCHASE SPECIFICATION
** NOTE : THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION
/REVIEW OF DOCUMENTS AS A MINIMUM REQUIREMENT, DETAILED INSPECTION AND TEST PLAN
INDICATING ALL SPECIFIED REQUIREMENTS AFTER ISSUE OF PO / PR TO BE GENERATED BY
VENDOR AND SAME DULY APPROVED BY TPI A TO BE SUBMITTED TO JACOBS /CLIENT FOR
APPROVAL.
OWNER / PMC RESERVES RIGHT TO WITNESS INSPECTION OF ANY ITEM AT ANY STAGE WHICH SHALL BE INDICATED ON QAP /
INSPECTION & TEST PLAN AT THE TIME OF APPROVAL AND SAME TO BE COVERED AS PART OF PURCHASE ORDER CONDITION
ISSUED BY CLIENT.