Section

2000

ENGINE AND RADIATOR REMOVAL

AND INSTALLATION 580SM, 580SM+,
590SM, AND 590SM+ SERIES 3

2000

Copyright © 2008 CNH America LLC.

CNH America LLC. All rights reserved.
700 State Street Printed in U.S.A.
Racine, WI 53404 U.S.A. Bur 5-11950 Issued March, 2008
2000-2 580SM, 580SM+, 590SM, AND 590SM+ ONLY

TABLE OF CONTENTS
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustration Of Radiator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Illustration Of Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MUFFLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Bur 5-11950 Issued 3-08 Printed in U.S.A.

 580SM, 580SM+, 590SM, AND 590SM+ ONLY 2000-3

RADIATOR
Put identification tags on all disconnected hoses and STEP 3
wires. Close disconnected hoses and fittings with
caps and plugs. 1
NOTE: The photos in this procedure may be
different from your machine and are for reference
only.

STEP 1

1
BD01B367

Open the hood. Connect acceptable lifting equipment

to the hood (1).

STEP 4

BD00G073 2
Park the machine on a level surface. Raise the
loader and lock the support strut (1) to hold the
loader. Stop the engine and apply the parking brake.

STEP 2
1
1
1
2
2 BD03K037

Do the following procedure to remove the hood.

A. Remove the retainers from the hood struts (1)
and disconnect the hood struts from the stud.
3
B. Disconnect the hood cable (2) from the
radiator shroud.
C. Carefully lower the hood back to the closed
BD08A490
position.
Remove the six caps screws (1), two bumpers (2),
and the grille (3) from the front of the machine. STEP 5
Remove the bolts, washers, and nuts from the pivot
point on the hood.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

2000-4 580SM, 580SM+, 590SM, AND 590SM+ ONLY
STEP 6 STEP 8

BD01B311 BS03K007

Drive the pivot tubes out of the hood pivot point. Loosen the clamp and disconnect the upper radiator
Remove the hood from the machine. hose and purge hose from the engine.
NOTE: During installation torque the hose clamp to
STEP 7 4.5 to 5.5 Nm (40 to 50 pound inches).

STEP 9

BD08A489

Slowly remove the radiator cap. Install a hose on the

drain valve and drain the radiator into a clean
container that holds approximately 17 liters (18 U.S.
BS03K007
quarts).
Loosen the clamps, disconnect and remove charge
NOTE: During installation, fill the radiator and air cooler hoses and pipes.
deairiation reservoir to the full line. See Section 1002
NOTE: During installation torque the charge air
for coolant specifications. Start and run the engine
cooler hose clamps to 11 to 12 Nm (8 to 9 pound
until the coolant is at operating temperature. Stop the
feet).
engine and check for leakage. When the coolant is
cold, check the coolant level. Add coolant as
required.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

 580SM, 580SM+, 590SM, AND 590SM+ ONLY 2000-5
STEP 10 STEP 12

BD08B467
BD08A461
Loosen the clamp and disconnect the lower radiator Disconnect upper hose to the condenser, disconnect
hose. and plug hoses from the fuel cooler.
NOTE: During installation torque the hose clamp to
4.5 to 5.5 Nm (40 to 50 pound inches).
STEP 13

STEP 11

BD03K040

Disconnect all four oil cooler hoses, two on each side

of the machine, from the oil cooler.
BD08B466

If equipped with air conditioning discharge air

conditioning system, see section 9004. Disconnect
STEP 14
high pressure switch, disconnect hoses from
condenser and receiver drier. Remove the receiver
drier and horn from the machine.

BD08B470

Remove the radiator wrapper mounting bolts,

remove the radiator wrapper from the machine.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

2000-6 580SM, 580SM+, 590SM, AND 590SM+ ONLY
STEP 15 STEP 16

BD08B470 BD03K044

Attach suitable lifting equipment to the radiator.
Raise the cooling pack just enough to move it
forward and clear the fan.
NOTE: During installation, adjust fan shroud to
obtain 5mm (0.8 in) clearance with the fan.
Make sure that you have cleared the fan from the
shroud, raise the cooling pack from the machine.
NOTE: Installation of the radiator is the reverse of
removal.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

 580SM, 580SM+, 590SM, AND 590SM+ ONLY 2000-7

6
2
3
4

13

8 9

14

10

11
12
BS08B251

Bur 5-11950 Issued 3-08 Printed in U.S.A.

2000-8 580SM, 580SM+, 590SM, AND 590SM+ ONLY

1. RADIATOR 8. TRANSMISSION COOLER LINES

2. HYDRAULIC OIL COOLER 9. CONDENSER AND FUEL COOLER PIVOT BOLT
3. CHARGE AIR COOLER 10. OIL COOLER LINES
4. AIR CONDITIONING CONDENSER 11. FAN SHROUD MOUNTING BOLTS
5. FUEL COOLER 12. CLAMP
6. TRANSMISSION OIL COOLER 13. DEAIRIATION TANK
7. CHARGE AIR SUPPORT BRACKET 14. RADIATOR HOSES AND CLAMPS
ILLUSTRATION OF RADIATOR MOUNTING

1. Place cooling pack on a bench, remove the
charge air support bracket mounting bolts (7),
three per side.
2. Remove the cooler line mounting clamps (12),
remove the oil cooler mounting bolts.
3. Remove the fan shroud mounting bolts (11),
deairiation tank (13), and radiator hoses (14)
from the radiator.
4. Install fan shroud and torque bolts to 13 to 25 Nm
(10 to 18 pound feet).
5. Install deairiation tank (13).
6. Install radiator hoses and clamps (14), torque
clamps to 4.5 to 5.5 Nm (40 to 50 pound inches).
7. If fittings were removed from the oil cooler, install
fittings and torque to 77 to 85 Nm (57 to 63
pound feet).
IMPORTANT: Use two wrenches to minimize the
torque transmitted into the elbow brazed to the oil
cooler.
8. Install the oil coolers and tighten the mounting
bolts.
9. Install the clamps (12) and torque to 3.1 to 3.4
Nm (27 to 30 pound inches).
10. Install the charge air cooler brackets and tighten
the mounting bolts.
11. If equipped with fuel cooler and condenser,
mount the charge air cooler and the mounting
brackets for the condenser and fuel cooler,
tighten the mounting bolts.
12. Mount the condenser and fuel cooler into the
bracket using the pivot bolt (9).
13. Tighten the condenser and fuel cooler pivot bolt
(9) tight enough to remove the gaps between the
mounting brackets but not tight enough to
prevent the components from swinging out for
cleaning.
14. Swing the condenser and fuel cooler into
position, install and tighten retaining bolts.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

 580SM, 580SM+, 590SM, AND 590SM+ ONLY 2000-9

ENGINE
Put identification tags on all disconnected hoses and STEP 4
wires. Close disconnected hoses and fittings with If the machine is equipped with air conditioning. See
caps and plugs. Section 9004 and discharge the air conditioning
NOTE: The photos in this procedure may be system.
different from your machine and are for reference NOTE: During installation see Section 9004 and
only. recharge the air conditioning system.

STEP 1 STEP 5
Remove the radiator wrapper, fan shroud, radiator, oil
coolers, CAC, and if equipped with air conditioning
the condenser as an assembly, see radiator removal
this section.

STEP 6

BD00G073

Park the machine on a level surface. Raise the loader

and lock the support strut to hold the loader.

STEP 2
Remove the battery cover from the right step. If the
machine has only one batter y, disconnect the
BD08B469
negative battery cable from the battery.
If the machine is equipped with air conditioning,
disconnect the electrical connector. Disconnect the
STEP 3
hoses from the compressor.

1 STEP 7
3 2

BD08A453

If the machine has two batteries, remove the terminal

nut (1). Remove the negative battery cable (2) from
the terminal and move the negative battery cable
away from the battery. Make sure the jumper cable
(3) is installed on the terminal and start the terminal
nut (2) onto the terminal.
BD01B324
Remove the tie strap. Disconnect the electrical
connectors for the air restriction indicator.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

2000-10 580SM, 580SM+, 590SM, AND 590SM+ ONLY
STEP 8 STEP 11
Remove muffler and brackets from engine.

STEP 12

BD01B323

Loosen the clamp on the air cleaner hose at the

turbocharger. Disconnect the air cleaner hose from
the turbocharger. BD08A309

If equipped, disconnect grid heater positive cable.

STEP 9
STEP 13

BD08A481

Disconnect crank case ventilation hose and the

aspiration hose. BD08A525

Disconnect the electrical connector engine controller.

STEP 10
STEP 14

2 3
1

BD01B307

Remove the cap screws and flat washers that fasten

BD08A309
the fixed hood to the uprights. Remove the fixed hood
Disconnect the fuel return line (1), fuel input line (3),
and air cleaner as an assembly.
and the water in fuel sensor (2).
NOTE: If equipped with fuel cooler, attach the lines
to the engine during removal.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

 580SM, 580SM+, 590SM, AND 590SM+ ONLY 2000-11
STEP 15 STEP 18

BD03K031
BS03K004 Remove the starter from the engine. Remove the
Disconnect the wires from the alternator. access cover from the bell housing.

STEP 16 STEP 19

BS03K014 BC04A195
Disconnect the heater hose, if equipped. Install the engine turning tool, 380000988, to turn the
flywheel for access to the cap screws.
STEP 17
STEP 20
1

2 2

BS03K005 BD03K033
Disconnect the ground strap (1). Disconnect the For machines equipped with either a standard or
wires (2) from the starter. powershift transmission, loosen and remove four cap
screws that fasten the flywheel to the flex plate.
NOTE: During installation tighten the cap screws to
52 to 57 Nm (38 to 42 pound feet) for the standard
transmission or the powershift transmission.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

2000-12 580SM, 580SM+, 590SM, AND 590SM+ ONLY
STEP 21 STEP 23
Connect lifting equipment to the lifting eyes on the Loosen and remove the 12 cap screws and flat
engine to hold the engine in place. washers that fasten the transmission to the engine.
Move the heater hose and clamps out of the way.
STEP 22 NOTE: During installation tighten the the
transmission cap screws to 52 to 57 Nm (38 to 42
pound feet).

BD03K034
Remove the bolts, flat washers, and nuts from the
front engine mount.
NOTE: During installation, tighten the self-locking
nuts to 90 to 100 Nm (67 to 73 pound feet).
STEP 24
Move the engine forward and raise the engine.
Remove the engine from the machine.
IMPORTANT: Make sure that the flex plate/converter
assembly stays in place on the transmission. If the
engine will be separated from the transmission for an
extended period of time fasten the flex
plate/converter assembly in place on the
transmission.
NOTE: Installation of the engine is the reverse of
removal.
STEP 25
Fill the engine and cooling system, see section 1002
for specifications.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

 580SM, 580SM+, 590SM, AND 590SM+ ONLY 2000-13

1
2

1
2

5
3
2

6 2

6
BS08B234

1. MOUNT BOLT 4. MOUNTING BRACKET

2. WASHER FLAT 5. RUBBER ENGINE MOUNT
3. BOLTS 6. LOCK NUT
ILLUSTRATION OF ENGINE MOUNTING

Bur 5-11950 Issued 3-08 Printed in U.S.A.

2000-14 580SM, 580SM+, 590SM, AND 590SM+ ONLY

MUFFLER INSTALLATION

1
1
8

5 4
2
7
6 2
3

BS08B235

1. MUFFLER 4. BOLTS (2) NUTS (2) AND WASHERS (4) 7. BOLT (1) SPACER (1) AND WASHER (1)
2. BOLTS (2) WASHERS (2) 5. BOLTS (2) NUTS (2) AND WASHERS (4) 8. BOLT (1) NUT (1) AND WASHERS (2)
3. CLAMP “T” BOLT 6. BOLT (1) NUT (1) AND WASHERS (2)

IMPORTANT: To prevent damage to the exhaust
system do the following procedures in sequence.
1. Assemble muffler (1) to engine with bolts finger
tight.
NOTE: All gaps between mounting surfaces should
be eliminated before torque sequence is started.
2. Align muffler flange with turbo and tighten “T” bolt
clamp (3) to 6.5 to 7.5 Nm (57.5 to 66.5 lb-in).
3. Tighten lower bolts (2) on rear bracket to engine
block to a torque of 64 to 75 Nm (47 to 55 pound
feet).
4. Tighten right hand bolt (6) to muffler to a torque
of 64 to 75 Nm (47 to 55 pound feet).
5. Tighten front bracket to engine lifting bracket
mounting nuts (4) to a torque of 64 to 75 Nm
(47 to 55 pound feet).
6. Tighten mounting bolts (5) to engine to a torque
of 64 to 75 Nm (47 to 55 pound feet).
7. Tighten brace mounting bolt (7) to gear housing
to a torque of 44 to 54 Nm (32 to 40 pound feet).
8. Tighten rear brace left hand bolt (8) to muffler to
a torque of 64 to 75 Nm (47 to 55 pound feet).

Bur 5-11950 Issued 3-08 Printed in U.S.A.

 580SM, 580SM+, 590SM, AND 590SM+ ONLY 2000-15

HOOD INSTALLATION

4
1

10
9

3
2
6

8 7
6 5
10

4
BC03K128

1. TILT HOOD 6. FLAT WASHER

2. RADIATOR WRAPPER 7. PIVOT TUBE
3. FIXED HOOD 8. NUT
4. PIVOT PLATE 9. COUNTER BALANCE SPRING
5. BOLT 10. HOOD RETAINER CABLE

NOTE: Hood is shown disassembled for clarity only.
1. Mount left and right pivot plates (4) onto frame
finger tight.
2. Place tilt hood (1) onto radiator wrapper (2) and
fixed hood (3).
3. Install pivot tube (7), bolt (5), washers (6), and
nut (8), tighten nut.
4. Push tilt hood to the rear to minimize the gap
between side panels and chassis uprights.
5. Tighten left and right pivot plates (4).
6. Raise tilt hood (1) just enough to attach the left
and right counter balance springs (9) to ball
studs, secure springs with retainer clips.
7. Attach hood retainer cable (10) to radiator
wrapper.

Bur 5-11950 Issued 3-08 Printed in U.S.A.

2000-16 580SM, 580SM+, 590SM, AND 590SM+ ONLY
NOTES

Bur 5-11950 Issued 3-08 Printed in U.S.A.