International Journal of Mining Science and Technology: Martin Brook, Bruce Hebblewhite, Rudrajit Mitra

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International Journal of Mining Science and Technology 30 (2020) 225–234

Contents lists available at ScienceDirect

International Journal of Mining Science and Technology


journal homepage: www.elsevier.com/locate/ijmst

Coal mine roof rating (CMRR), rock mass rating (RMR) and strata control:
Carborough Downs Mine, Bowen Basin, Australia
Martin Brook a,⇑, Bruce Hebblewhite b, Rudrajit Mitra c
a
School of Environment, University of Auckland, Auckland 1010, New Zealand
b
School of Mining Engineering, University of New South Wales, NSW 2052, Australia
c
School of Mining Engineering, University of the Witwatersrand, Johannesburg 2050, South Africa

a r t i c l e i n f o a b s t r a c t

Article history: The rock mass rating (RMR) has been used across the geotechnical industry for half a century. In contrast,
Received 21 August 2019 the coal mine roof rating (CMRR) was specifically introduced to underground coal mines two decades ago
Received in revised form 20 October 2019 to link geological characterization with geotechnical risk mitigation. The premise of CMRR is that
Accepted 7 January 2020
strength properties of mine roof rock are influenced by defects typical of coal measures stratigraphy.
Available online 16 January 2020
The CMRR has been used in longwall pillar design, roof support methods, and evaluation of extended cuts,
but is rarely evaluated. Here, the RMR and CMRR are applied to a longwall coal mine. Roof rock mass clas-
Keywords:
sifications were undertaken at 67 locations across the mine. Both classifications showed marked spatial
Rock mass classification
Roof strength
variability in terms of roof conditions. Normal and reverse faulting occur across the mine, and while no
Coal mine clear relationships exist between rock mass character and faulting, a central graben zone showed hetero-
CMRR geneous rock mass properties, and divergence between CMRR and RMR. Overall, the CMRR data fell
RMR within the broad envelope of results reported for extended cuts at Australian and U.S. coal mines. The
Bowen Basin corollary is that the CMRR is useful, and should not be used in isolation, but rather as a component of
a strata control programme.
Ó 2020 Published by Elsevier B.V. on behalf of China University of Mining & Technology. This is an open
access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

1. Introduction Of the range of different rock mass characterization approaches


that have been introduced, the rock mass rating (RMR) in particu-
The engineering design and stability of underground coal mines lar, has often been used in coal mining [6–11]. The coal mine roof
are longstanding issues, especially the gateroads that allow safe rating (CMRR) scheme was proposed specifically for underground
extraction of longwall panels [1]. Failure mechanisms are depen- coal mines, and has subsequently been applied over the last two
dent on the stress regime, as well as geological and geotechnical decades, particularly in the U.S., Australia and South Africa [3,12–
conditions [2]. Roof and rib deformation typical of a longwall gate- 17]. The CMRR focuses on sedimentary layering, because the
road begins with the redistribution of in situ stresses around the delamination is a key control on roof failure [12]. Since its intro-
new excavation [3]. The impact of the stress changes on the roof duction, the CMRR has been used in a range of ground control
and ribs is affected by the strength of the coal seam, and the under- issues. The CMRR has been used to constrain numerical modelling
lying and overlying strata, as well as folding and faulting [4]. The of rock mass deformation, as well as investigations for pillar design
sedimentary layered rock that comprises a coal mine roof can fail [18,19]. The CMRR has also been used to assess roof bolt perfor-
in several ways, with roof sagging, and delamination of sedimen- mance and roof failure [20,21]. In several countries, CMRR has been
tary layers often a precursor to failure [3]. Moreover, after the specifically used to predict safe coal mining advance distances of
extraction of a longwall panel, creating a void (goaf), rock fracture extended-cuts [22]. The CMRR has even been claimed to be an
and stress redistribution occur, and so gateroads are subject to ‘‘established coal industry standard” in Queensland coal mines,
complex loading patterns [1]. Hence, as within the civil tunnelling Australia [23]. Despite this assertion, some workers have cautioned
industry, rock mass characterisation schemes are often used in coal that the inappropriate application of the CMRR may have negative
mining to aid engineering design and required roof support [5]. implications for strata control [24]. Moreover, recent work high-
lighted potential issues with the reliability of CMRR in the Illinois
Basin, U.S., related to moisture sensitivity in weak roof conditions
⇑ Corresponding author. [17]. Nevertheless, a recent review of the application of CMRR in
E-mail address: m.brook@auckland.ac.nz (M. Brook).

https://doi.org/10.1016/j.ijmst.2020.01.003
2095-2686/Ó 2020 Published by Elsevier B.V. on behalf of China University of Mining & Technology.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
226 M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234

Chinese coal mines found that CMRR is a useful method for prelim-
inary investigations of roof stability [25].
While a broad body of literature exists comparing RMR with
other established classification schemes such as rock mass quality
index (Q), the CMRR has rarely been evaluated against other estab-
lished rock mass classification schemes [10,26]. Here, the CMRR
data from 67 sites at the Carborough Downs underground coal
mine, Queensland, Australia is presented in order to evaluate the
applicability of the CMRR classification scheme. The RMR classifi-
cation scheme is also applied in order to allow a direct comparison
with the CMRR scheme. The aim in this paper is to investigate the
applicability of CMRR in an underground longwall setting, and to
determine whether rock mass conditions are closely related to geo-
logical structures.

2. Geological setting

2.1. Bowen Basin, Queensland, Australia

The 600 km long Bowen Basin contains an about 10 km thick-


ness of clastic terrestrial and shallow marine sediments, that
include petroleum and coal formations [27]. The Bowen Basin is
located in the northern zone of the Early Permian East Australian
Rift System. Westward Late Permian-Mid Triassic thrusting of the
New England Orogen caused foreland loading, leading to major
subsidence and the accumulation of thick coal measures [27,28].
During the Late Permian, major interfluvial peat accumulation
occurred, prior to deposition of thick clastic sequences over the
coal beds. This was followed in the Early Triassic, by uplift and ero-
sion [29]. Fig. 1. Regional map of study area and location of mines, including Carborough
Downs Mine (mining lease 70339) in the Bowen Basin, Queensland, Australia.
The focus here are the subhorizontal Rangal Coal Measures, which
are in the Late Permian of central Queensland [28,30]. These are the
youngest formation in the Blackwater Group, have a spatial distribu- existence of faults, this indicates that deformational events leave
tion of >20000 km2, and are overlain by the (Triassic) Rewan Group a strain record [35]. The mine occurs within a shallow basinal
[29]. Two regionally-extensive coal ‘‘superseams” exist in the Rangal structure east of the New Chum Fault, which has an estimated dis-
Coal Measures in the northern part of the Bowen Basin. They are the placement of 100 m [36]. While normal faults are formed around
Leichhardt seam and the older Vermont seam [31]. The study site is anticlinal structures, thrust faulting and associated bedding plane
at Carborough Downs underground coal mine (Fig. 1), 150 km south- shears are also prevalent. Often, Permian normal faults have later
west of Mackay, Queensland, which extracts, via longwalls, coal from been reactivated as reverse faults [37]. While individual thrust
the Leichhardt Seam [32]. The Leichhardt Seam at Carborough Downs fault segments may extend for c. 3 km if N-S trending, shorter
ranges from 4.5 to 5.7 m thick, and consists of bright and interbedded en-echelon style segments occur where the trend is NW or NE
dull coals. The mine produces predominantly coking coal for the [29]. In the northern sector of the Bowen Basin, there are three nor-
international steel-making market [33]. Roof and floor strength tends mal fault sets, trending NW, NE and E-W, with the northwest-
to be determined by grain size and therefore paleoenvironmental trending normal faults particularly common [29].
depositional setting. The roof strata often comprises carbonaceous The contemporary stress field characterised for the Bowen Basin
mudstone in the first 0–5 m above the Leichhardt Seam, grading into displays a consistent north-northeast (007–027°) maximum horizon-
stronger interbedded silts and sandstones. Hence, the roof can vary tal stress orientation over 500 km [38]. Measurements of in situ
from weak to moderately strong (3–75 MPa with the mean of stresses at Carborough Downs Mine are consistent with the regional
30 MPa) rock, increasing to a maximum of 100 MPa in the presence work, although locally the stress field can vary substantially around
of massive sandstone. The immediate floor strata underlying the geological structures [38,39]. Data has been reported for in situ stres-
Leichhardt Seam is typically mudstone, and considered to be weak, ses at 215 m depth in the western sector of Carborough Downs Mine
with a mean strength of approximately 20 MPa, and is as low as [39]. The mean values are: (1) maximum horizontal stress 8.9 MPa,
<10 MPa in some areas [34]. The mudstone is underlain by sandstone bearing 30°, plunge 1°; (2) minimum horizontal stress 5.4 MPa, bear-
and siltstone layers, sometimes with carbonaceous partings, and is ing 120°, plunge 8°; and (3) vertical stress 5.2 MPa.
considered to be generally weaker than the roof. The vertical stress magnitude (5.2 MPa) is slightly less than the
nominal 5.4 MPa of overburden strata expected at 215 m depth
2.2. Geological structures and in situ stress field with a mean density of 2500 kg/m3 [39].

The complex structural history of the Bowen Basin since rifting


in the early Permian, Mid-Late Permian subsidence, then Middle 3. Methods
Triassic thrust faulting, is manifest in the structural geology [29].
Indeed, a range of joint and cleat orientations and patterns are evi- 3.1. Site selection
dent, reflecting both the present-day in situ stress field as well as
previous deformation events [29]. The Leichhardt Seam and over- Engineering mapping along underground gateroads identified a
lying strata exhibits variable cleat and joint density, and with the series of major faults within the mine, including both normal and
M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234 227

reverse faulting, with throws of >3 m. These structures and associ- concentrations were then contoured on the stereoplot [42]. The
ated discontinuities exert a key control on the roof and rib stability average discontinuity spacing was determined for each joint set.
(Fig. 2). Sites for rock mass description and characterisation were Both butt and face cleats pervade coal seams at Carborough Downs
then selected on both normal and reverse fault-blocks, in order Mine, and develop presumably from a multitude of mechanisms
to provide scope for a range of discontinuity patterns. Face map- [35,43,44]. However, they were rarely encountered here as the tar-
ping data was augmented with discontinuity data obtained from get stratigraphy for engineering was the roof rock overlying the
drill core. The methods for determining the rock mass parameters, Leichhardt Seam, which generally consisted of sand, silt and clay-
and the CMRR and RMR classification schemes are outlined below. stone. The rock quality designation (RQD) was estimated from
A total of 67 sites were selected for CMRR and RMR classification. the mean discontinuity frequency [1]. Groundwater flow was esti-
mated using descriptive classifications, while all sites were classed
3.2. Intact rock strength as ‘‘unweathered” [45].

The intact rock strength is an important parameter in both 3.4. Rock mass rating (RMR)
CMRR and RMR. Uniaxial compressive strength (UCS) was esti-
mated via point load strength testing (PLT), following the estab- The RMR followed the established approach, whereby the five
lished methods [40]. Using the NX-sized core, the relationship parameters of RQD, intact rock strength, condition and spacing of
between the Is50 and UCS values were determined using the multi- defects, and groundwater state, are then subject to a discontinuity
plier of 24 for 50 mm diameter specimens [40]. Where PLT could adjustment [46]. This then, provides a rating out of 100, whereby
not be used, UCS was estimated from sonic borehole logs, using the rock can be classified using a five-point ordinal scale from
the equation [41]: ‘‘very good rock” (RMR = 81–100) to ‘‘very poor rock” (RMR < 21).
UCS ¼ 882:07expð0:0381tÞ ð1Þ
3.5. Coal mine roof rating (CMRR)
where t is the sonic transit time in microseconds per foot. This
sonic-UCS relationship (R2 = 0.76) was established for Carborough The coal mine roof rating (CMRR) shares some similarities with
Downs Mine, using 131 laboratory-determined UCS values, with the RMR in that it utilises both UCS and the discontinuity parame-
strength ranging from 5.3 to 106 MPa [34]. ters, and that it is rated from 0 to 100, but it is calculated in two
stages. This is outlined in detail, but for the sake of brevity, will
3.3. Discontinuities, groundwater and weathering only be summarised here [15]. Initially, the mine roof is separated
into different structural units, with unit ratings calculated for each
From a geotechnical standpoint in coal measures rocks, discon- unit, using Fig. 3. A structural unit usually is one lithological unit,
tinuous conditions are particularly important, including joint sets but several lithological units may be combined if the geotechnical
and spacing, along with roughness and any alteration or infilling properties are congruous. The unit rock mass rating is controlled
of joints, in addition to groundwater effects [11]. Both scanline sur- by intact strength, defect intensity and shear strength, as well as
veys and drill core were used to determine discontinuities, with several discontinuity adjustments, and moisture (Fig. 3). This can
scanline joint data plotted in Rocscience Dips software. Pole all be determined from either underground exposures or from drill

(a) Typical roof conditions showing guttering effects

(b) Pattern of intersecting joints

(c) Closely-laminated mudstone and siltstone roof rock, overlying the Leichhardt Seam

(d) Typical joint sets encountered (schmidt lower-hemisphere) and coal seam dip direction and angle (great circle)

Fig. 2. Roof conditions and geological structures at Carborough Downs Mine.


228 M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234

core. For the next stage, the weighted mean of all the individual LW5, and the northern and southern portions of the mine. Indeed,
unit ratings (which is affected by thickness) within the bolted roof contours tend to show a much simpler pattern away from the
is calculated as the CMRR index [15]. The bolted horizon is the marked heterogeneity, in terms of rock strength classifications
height into the mine roof that the bolts penetrate to (Fig. 3). The shown in the central-south zone of the mine.
effects of water, groundwater flow, and the nature of the contacts The simple north-south contours define an elongate zone of
of different rock units are included in the CMRR that is finally cal- high RMR between longwall panels LW2 and LW3 (Fig. 5). This
culated [15]. zone coincides with, and is constrained by, a series of north-
south graben structures, and extends northward to the northern
end of LW5, bearing 10°, which closely parallels the direction of
4. Results major horizontal stress (10°N). The highest RMR values tend to
be associated with the downthrown (hangingwall) blocks of nor-
4.1. RMR and CMRR values mal faults. The RMR pattern is also disrupted by faults to the west,
where a zone of decreased RMR occurs to the west of LW1. Here,
In Table 1 are summarised the individual rock mass properties the zone of low RMR is bounded to the east by a reverse fault, so
at each measurement site, including the RMR and CMRR total rat- that the zone of weak RMR is positioned on the hangingwall block
ings values, derived from the individual parameters. Histograms of (Fig. 5).
the frequency distribution of RMR and CMRR value are reported in The pattern of the CMRR data (Fig. 6) shows much more sub-
Fig. 4. The distribution of RMR data is a moderately peaked (ap- dued strength ratings than the RMR data. Indeed, the LW3/LW4
proaching normal) distribution with the data centred around the area coincides with CMRR ratings of <48, defined as ‘‘moderate”
mean of 56.4, and a standard deviation of 8.9 (Fig. 4a). The values to ‘‘weak roof” [12]. Hence, the weaker CMRR appears to be associ-
extend across three of the five RMR classes, with values focused ated with the graben structures in the central area of the mine. A
within the ‘‘good rock” to ‘‘fair rock” classes. That the range of zone of elevated CMRR consistent with the high RMR occurs at
RMR values spanned three classes is indicative of the range of the north end of LW5 (Fig. 5). As with RMR, a broad zone of weak
lithofacies encountered, from massive sandstone to coal measures. CMRR is located around the bord-and-pillar area at the south of the
The CMRR values are more dispersed than the RMR values showing North Mains roadway (Fig. 6).
a mean of 57.1 (standard deviation of ±10.5), and a slight negative A comparison of the CMRR and RMR data is reported in Fig. 7,
skewness. The vast majority of the data fall within the ‘‘moderate and this shows a residual contour plot (residual = CMRRRMR)
roof” class, although there are several evident outliers (Fig. 4b) of the spatial pattern of difference between the RMR and CMRR
[15]. values. As shown in Fig. 7, both RMR and CMRR appear to closely
The distribution and range of RMR and CMRR values suggests reflect rock mass conditions, with a limited variability in the spa-
that there is a moderate range of roof rock mass properties across tial pattern of CMRR compared with RMR. This close relationship
the mine. This though, is unsurprising, because the measurements is reflected in the linear regression relationship reported in Fig. 7,
were all made across exposures and rock core of the Leichhardt which indicates a moderate to strong positive relationship
Seam and associated sediments, rather than a single lithology, between RMR and CMRR parameters (R2 = 0.46, p < 0.001).
and results are not from a small restricted area within the mine. In summary, the rock mass classification data interpolated
The variability in rock mass classification values observed is large across the mine shows that three zones appear to be present that
enough to impact on mining continuity, hence, delineating and display contrasting rock mass conditions:
predicting these relatively moderate variations, and any spatial
patterns in the distribution of rock mass classification values, is (1) Zone of roof rock mass strength complexity coinciding with
important. graben structures between the LW2 and LW3 extraction
panels (RMR = strong; CMRR = weak); this zone was deemed
4.2. RMR and CMRR variability and geological structures too problematic geotechnically to extract a longwall panel
from;
The RMR and CMRR data were contoured using kriging, and (2) A weaker zone centred on the bord-and-pillar workings to
superimposed on the mine layout and fault information, to facili- the southwest of the mine, close to the drift (both RMR
tate comparisons between rock mass properties and structural and CMRR);
geology. The contouring involved firstly defining the variogram (3) An area of high strength rock toward the north of LW5 panel,
parameters (linear variogram; no nugget; slope = 1; no drift; aniso- which coincides with the hangingwall of a reverse fault and
tropy ratio = 1, angle = 0°; search radius = 2700) to describe the the footwall of a normal fault.
edge of the area, prior to contouring. The RMR and CMRR contour
maps are shown in Figs. 5 and 6, respectively. In terms of the rock 5. Discussion
mass condition, as indicated by RMR and CMRR, there appears to
be a distinction between the central zone of the mine around the The key controls on roof deformation in underground coal
south-central zones of longwall (LW) panels LW2, LW3, LW4, and mines are reported to be the in situ stress pattern and strength
of the roof [1]. This may result in the minor delamination or more
vertically extensive block or bending failures in a low stress situa-
tion, while buckling failures may occur in a situation of higher
stress [3]. The results show that rock mass properties do vary
across Carborough Downs Mine, as indicated by the varying geo-
logical structures that are evident, and the associated roof condi-
tions. Nevertheless, a clear correspondence between mapped
faults and rock mass classification values for CMRR and RMR is dif-
ficult to delineate with certainty. Encountering geological struc-
tures at Carborough Downs has important implications for
Fig. 3. CMRR calculation based on the sum of individual unit ratings which extend mining during longwall panel extraction. Structure and defects in
to the limit of the bolted interval within the roof rock (after [12]). the Leichhardt Seam and overlying siliciclastic roof rocks have
M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234 229

Table 1
Summary observations of rock mass condition and derived rock mass classification values for CMRR and RMR.

Site UCS (MPa) Discontinuities Groundwater RMR CMRR


RQD Length (m) Spacing (m) Width (mm) Roughness
CDM1 62.0 75 0.8 0.20 1.0 smooth dry 65 69
CDM2 31.0 83 0.8 0.25 1.0 smooth dry 61 65
CDM3 57.5 89 1.0 0.40 1.0 sl. rough dry 69 73
CDM4 47.0 78 0.9 0.20 1.0 sl. rough dry 63 68
CDM5 42.0 65 0.8 0.15 1.0 rough dry 57 66
CDM6 23.0 74 0.6 0.10 0.5 smooth dry 50 46
CDM7 30.0 87 0.8 0.10 0.5 smooth dry 64 59
CDM8 30.5 66 0.8 0.15 0.5 rough dry 65 67
CDM9 32.5 71 0.8 0.15 1.0 sl. rough dry 55 61
CDM10 49.5 55 0.8 0.12 1.0 sl. rough-rgh dry 60 63
CDM11 36.5 100 0.4 0.15 0.5 smooth dry 50 49
CDM12 40.5 62 0.7 0.20 N/A smooth dry 61 57
CDM13 42.5 45 0.9 0.25 N/A rough dry 73 81
CDM14 45.0 79 0.8 0.25 N/A sl. rough dry 68 64
CDM15 41.0 70 0.8 0.20 0.5 sl. rough dry 60 66
CDM16 40.5 82 0.8 0.15 0.1 sl. rough dry 66 56
CDM17 38.0 84 0.8 0.05 0.1 smooth sl. damp 69 57
CDM18 38.0 55 0.8 0.09 N/A sl. rough-rgh dry 70 49
CDM19 44.5 87 0.8 0.10 N/A rough sl. damp 70 61
CDM20 34.5 79 0.5 0.10 N/A smooth sl. damp 60 46
CDM21 41.0 82 0.8 0.10 0.1 sl. rough-rgh dry 63 68
CDM22 38.5 83 0.7 0.10 0.5 rough dry 71 63
CDM23 34.0 82 0.9 0.12 0.5 sl. rough-rgh dry 60 55
CDM24 48.5 84 0.7 0.10 0.2 smooth dry 57 69
CDM25 18.0 82 0.7 0.10 0.1 smooth sl. damp 59 37
CDM26 33.5 75 0.5 0.10 0.5 rough dry 56 64
CDM27 40.0 91 0.8 0.15 0.5 rough dry 60 68
CDM28 38.0 65 0.6 0.20 0.5 rough sl. damp 59 63
CDM29 41.0 80 0.7 0.05 0.5 sl. rough dry 57 65
CDM30 37.5 85 0.8 0.05 N/A sl. rough dry 64 64
CDM31 46.5 79 0.8 0.10 0.5 sl. rough dry 52 63
CDM32 34.5 89 0.8 0.05 1.0 smooth dry 52 54
CDM33 37.0 82 0.7 0.10 1.0 sl. rough-rgh dry 52 56
CDM34 41.5 88 0.6 0.20 2.0 sl. rough sl. damp 54 57
CDM35 31.0 60 0.7 0.01 0.5 rough dry 56 57
CDM36 41.0 74 0.7 0.05 1.0 rough dry 54 63
CDM37 39.0 100 0.8 0.10 1.0 sl. rough dry 60 61
CDM38 43.0 68 0.8 0.10 N/A smooth dry 58 67
CDM39 32.5 45 0.7 0.15 1.0 smooth dry 52 53
CDM40 15.0 76 0.6 0.10 0.5 smooth sl. damp 36 42
CDM41 37.5 80 0.6 0.10 1.0 sl. rough dry 57 61
CDM42 49.5 70 0.6 0.12 1.0 smooth dry 47 69
CDM43 32.5 65 0.5 0.15 0.5 sl. rough-rgh sl. damp 52 44
CDM44 38.0 75 0.6 0.16 0.5 sl. rough dry 49 44
CDM45 38.0 82 0.6 0.15 0.5 smooth dry 47 46
CDM46 29.0 65 0.7 0.17 1.0 smooth dry 49 43
CDM47 38.5 85 0.6 0.10 0.5 sl. rough sl. damp 45 53
CDM48 41.0 64 0.7 0.10 0.5 sl. rough dry-sl. damp 43 55
CDM49 14.0 88 0.7 0.15 1.0 rough dry 51 37
CDM50 52.0 75 1.0 0.20 1.0 rough dry 76 85
CDM51 41.5 56 0.4 0.15 0.5 sl. rough sl. damp 60 61
CDM52 38.0 84 0.6 0.16 1.0 rough dry 48 54
CDM53 28.0 75 0.7 0.20 0.5 smooth sl. damp 46 40
CDM54 44.5 85 0.7 0.10 2.0 smooth sl. damp-dmp 46 53
CDM55 36.0 89 0.8 0.20 1.0 smooth dry 45 50
CDM56 31.0 65 0.8 0.15 0.5 rough dry 57 53
CDM57 35.0 90 0.8 0.20 0.2 rough dry 63 56
CDM58 21.5 85 0.9 0.20 0.5 sl. rough dry 60 52
CDM59 34.5 90 0.8 0.15 N/A sl. rough dry 58 63
CDM60 4.5 89 0.6 0.10 0.5 polished sl. damp 31 28
CDM61 6.0 82 0.7 0.15 0.5 smooth sl. damp 36 48
CDM62 9.5 78 0.8 0.20 0.2 sl. rough-rgh sl. damp 50 40
CDM63 26.0 68 0.7 0.10 0.5 smooth sl. damp 50 49
CDM64 36.0 80 0.7 0.12 1.0 smooth dry 48 51
CDM65 35.5 90 0.8 0.15 1.0 rough dry 56 48
CDM66 46.0 75 0.9 0.10 0.5 rough dry 63 66
CDM67 25.5 70 0.8 0.12 0.2 sl. rough sl. damp 58 52

Notes: sl. rough = slightly rough; sl. damp = slightly damp; rgh = rough; and dmp = damp.

had a number of problematic effects, including reducing the stabil- ings. Moreover, as shown at other underground coal mines, rock
ity of roof and ribs in underground workings, and creating transfer mass classification systems are an important stepping-stone from
pathways for the influx of water and gas into underground work- describing rock mass condition towards predicting rock mass
230 M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234

(a) RMR (b) CMRR

Fig. 4. Histograms of calculated rock mass classification values for RMR and CMRR.

Fig. 5. Map of contoured RMR data superimposed on the mine plan. Longwall (LW) panels are labelled, and known and inferred faults are included on the map.

behaviour, and some of the implications of this study are discussed tency of the siltstone and sandstone roof overlying the Leichhardt
below [9]. Seam [30,34].
Notwithstanding the general roof stability and lack of an
5.1. Geological structures and rock mass condition obvious relationship to faulting, roof failures can occur via the
formation of guttering features, elongate roof cavities forming
Delineating precise relationships between stress regime, fault- at the along the roof/rib interface [47]. Although relationships
ing and roof stability in underground coal mines can be problem- between stress, faulting and the RMR and CMRR contour pat-
atic [9]. The contemporary maximum horizontal stress field terns were equivocal, guttering failures appear to be oriented
(007–027°) for the Bowen Basin is consistent with reported situ at 90° to the maximum horizontal stress. At Carborough Downs,
stresses at Carborough Downs Mine [38,39]. While seam dip direc- guttering failures take the form of canoe-shaped elongate cavi-
tion follows this trend, it is perpendicular to both the strike of ties, oriented NW-SE along gateroads, often bounded by a joint
reverse and normal faulting, which is oblique to the maximum hor- plane toward the gateroad centre [48]. Indeed, the stress orien-
izontal stress direction. Nevertheless, the faults are easily identifi- tation is usually oriented at 90° to the axis of gutters, thus the
able through bedding plane throws, and these faults follow the elongate, canoe-shaped gutters are analogous to a stress ellipse
general structural trends (NNW-SSE) identified across the Bowen [49]. Over time, the guttering can deteriorate until it results in a
Basin [29]. While reverse faults tend to follow a NW-SE strike, with small roof failure. In the context of Australian coal mines, this
minor exceptions, following the regional patterns, normal faulting observation is consistent with other datasets, whereby stresses
around LW2 and LW3 appears to coincide with more complex roof tend to initiate guttering at the corner of roofs, by the deflection
rock strength [29]. While these steeply-dipping structures are an of roof beams as defined by defects [50]. This also accords with
important aspect of roof failure patterns observed at the mine, pos- other findings that guttering involves the gradual failure of brit-
sible effects of faulting are eased somewhat by the general compe- tle rock [48].
M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234 231

Fig. 6. Map of contoured CMMR data superimposed on the mine plan. Longwall (LW) panels are labelled, and known and inferred faults are included on the map.

Fig. 7. Residual contour plot of RMR value subtracted from CMRR value and scatterplot of CMRR and RMR, including linear regression best-fit and 95% confidence intervals
about the regression line. There is no basis for considering either RMR or CMRR as independent (or dependent) of the other, so the designation of RMR as x and CMRR as y is
made arbitrarily.

5.2. Rock mass classifications and in this study, CMRR and RMR were used [46]. Both the CMRR
and RMR classification systems are sensitive to changes in rock
Often, workers have advised the use of at least two classifica- mass properties. The two classification schemes generally show a
tion systems when studying rock mass behaviour underground, close positive association, but this does vary and areas of geological
232 M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234

complexity appear to cause a divergence in the relationship. While as specified, and overlap closely with the CMRR values from the
it is difficult to deduce how geological structures exact a control on present study [12]. In South African coal mines, CMRR values of
the rock mass character causing the RMR and CMRR variability, 20–71 were reported from the Witbank, Free State and High Veld
intact strength likely has a strong control on the overall rating val- coal fields [13]. Again, the Carborough Downs data closely overlap
ues, as it correlates strongly with both RMR (R = 0.53, p < 0.001) with these ranges of values.
and CMRR (R = 0.75, p < 0.001). Few studies exist that have attempted to compare CMRR and
The RMR values all fall within the bounds of values typically RMR from the same study site meaning that the Carborough
reported by other authors, with mean values of 56.4 and 57.1 for Downs data are somewhat unique. One such example is the anal-
RMR and CMRR, respectively. The restricted range of values as indi- ysis of a highwall undertaken at Moura Mine in the southern
cated by the central tendency of the frequency distributions, indi- Bowen Basin [52]. However, the five RMR/CMRR data points that
cates a modest range of rock mass condition across the mine. were reported indicated a negative relationship between RMR
Regarding the range of RMR values, they are similar to those and CMRR, which is counter-intuitive, and contrasts with the find-
reported for the Late Eocene Waikato Coal Measures exposed in ings at Carborough Downs. Indeed, the Carborough Downs data
the Huntly East coal mine in New Zealand [9]. There, the Kupakupa clearly indicate that a positive relationship should be identifiable
Seam is of similar extractive thickness to the Leichhardt Seam (>5 if the sample size is sufficient. Hence, that the Moura Mine data
m thick), and is of similar depth below the surface (150–300 m), show an inverse relationship is probably spurious, and a larger
with RMR values of 51–72. The Carborough Downs RMR value sample size (>50) may produce a more representative relationship
range (31–76) is also around the range of values (RMR = 41–48) between RMR and CMRR [52]. Nevertheless, at Carborough Downs
reported for an Indian underground coal mine [11]. The values between LW2 and LW3, high RMR coincided with lower CMRR, and
are also similar to the RMR range (37–57) reported from seven dif- this was associated with a series of faults, including grabens, and
ferent coal mines across India [51]. Hence, it would appear that has remained unmined due to the geological complexity.
RMR has been a useful parameter in rock mass classification at Car-
borough Downs, in that the RMR values are realistic and compara-
ble with other studies. 5.3. Application of CMRR to extended cuts
Regarding the CMRR, the vast majority of published CMRR val-
ues originate from work in the U.S. by the original developers of A final interesting comparison is the possible relationship
the CMRR technique [12]. This has led to cautioning on the use between cover depth, geological structures, and failure mecha-
of CMRR in Australian coal mines without the use of a comparator nisms around mine gateways [53,54]. Generally, cover depth
classification scheme such as RMR [24]. A related criticism is that part-controls the stress of rock around a gateway, and as stress
CMRR was developed to characterise the roof conditions and roof increases concomitant with cover depth, large deformation zones
support requirements of several underground coal mines mainly occur in deep coal mines [54]. A relationship between CMRR, roof
in the Appalachian area, that have moderately strong roof condi- stability and depth to the seam roof during extended cuts has been
tions [17]. The corollary is that the use of CMRR for roof condition reported [16]. Extended cuts in underground coal mines are situa-
determination in coal mines with low strength roof units could be tions where a continuous miner machine is advanced greater than
problematic. However, the use of RMR in parallel with CMRR, and 6 m ‘‘inbye” the last row of permanent roof support [22]. The rela-
the general competence of the siltstone and sandstone roof at Car- tionship between CMRR, mining depth and extended cut stability
borough Downs, indicates that CMRR is appropriate in an Aus- from U.S., Australia and the present Carborough Downs study is
tralian coal mine setting. given in Fig. 8 [16,20]. Strictly speaking, the Carborough Downs
The original developers of the CMRR suggest the following char- data are not from extended cuts, but it is interesting to compare
acterization of roof condition when using CMRR: (1) CMRR < 45, the Carborough Downs data, relative to the stability characterisa-
weak roof; (2) CMRR = 45–65, moderate roof; (3) CMRR > 65, tions elsewhere [16,20]. The discriminant trend-line is also
strong roof) [12]. During their original U.S. research, 75% of the included on the plot, and this is the line assumed to delineate
data were in the weak or moderate categories; while in Australia, the ‘‘always stable” from the ‘‘sometimes stable/never stable” roof
86% of collected CMRR data fell into the weak to moderate category examples [20]. The assumption is that the higher the CMRR, the
[12,16]. In comparison, 79% of the Carborough Downs CMRR data more likely development excavation underground will be success-
fall within the weak to moderate roof categories, very similar to ful, and that the roof behaviour remains static, depending, in part,
the previous work [12,16]. Unfortunately, CMRR values often on the cover depth (and in situ stress direction and magnitude).
appear in published work without proper reference to the prove- Whether this is a valid assessment is open to conjecture, however,
nance of the original data, making comparison between different 88% of the Carborough Downs CMRR values all plot above the dis-
mines and coal measure sequences problematic [16]. Hence, there criminant line, suggesting general roof stability [20]. Hence, this
are only a few selected studies that the Carborough Downs data
can be directly compared with. Nevertheless, the range of CMRR
values (28–81) calculated from Carborough Downs appears to
accord with the range of CMRR reported from existing Australian
and international coal mines. For example, the CMRR range is
almost identical to the CMRR values (30–80) reported for Aus-
tralian coal mines [24]. CMRR values of 15–70 have been reported
as typical for Australian coal mines, but the authors refrained from
naming the mines, or citing specific data sources [16]. It was also
stated that the average CMRR for Australian longwall mines was
50, compared with CMRR = 53 in the U.S. [16]. Again, no specific
sources are cited by the authors for the data, but the mean CMRR
of c. 57 from Carborough Downs is within these data ranges [16].
CMRR values of 38–52 were reported for the roof above the Ger- Fig. 8. Relationship between CMRR, depth and the stability of extended cuts, using
man Creek Seam at Grasstree Mine in the central Bowen Basin, data from U.S. and Australia [16,20]. The Carborough Downs data is also
Australia [23]. These are all within the weak roof to moderate roof superimposed on the plot.
M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234 233

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