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International Journal of Mining Science and Technology: Martin Brook, Bruce Hebblewhite, Rudrajit Mitra
International Journal of Mining Science and Technology: Martin Brook, Bruce Hebblewhite, Rudrajit Mitra
International Journal of Mining Science and Technology: Martin Brook, Bruce Hebblewhite, Rudrajit Mitra
Coal mine roof rating (CMRR), rock mass rating (RMR) and strata control:
Carborough Downs Mine, Bowen Basin, Australia
Martin Brook a,⇑, Bruce Hebblewhite b, Rudrajit Mitra c
a
School of Environment, University of Auckland, Auckland 1010, New Zealand
b
School of Mining Engineering, University of New South Wales, NSW 2052, Australia
c
School of Mining Engineering, University of the Witwatersrand, Johannesburg 2050, South Africa
a r t i c l e i n f o a b s t r a c t
Article history: The rock mass rating (RMR) has been used across the geotechnical industry for half a century. In contrast,
Received 21 August 2019 the coal mine roof rating (CMRR) was specifically introduced to underground coal mines two decades ago
Received in revised form 20 October 2019 to link geological characterization with geotechnical risk mitigation. The premise of CMRR is that
Accepted 7 January 2020
strength properties of mine roof rock are influenced by defects typical of coal measures stratigraphy.
Available online 16 January 2020
The CMRR has been used in longwall pillar design, roof support methods, and evaluation of extended cuts,
but is rarely evaluated. Here, the RMR and CMRR are applied to a longwall coal mine. Roof rock mass clas-
Keywords:
sifications were undertaken at 67 locations across the mine. Both classifications showed marked spatial
Rock mass classification
Roof strength
variability in terms of roof conditions. Normal and reverse faulting occur across the mine, and while no
Coal mine clear relationships exist between rock mass character and faulting, a central graben zone showed hetero-
CMRR geneous rock mass properties, and divergence between CMRR and RMR. Overall, the CMRR data fell
RMR within the broad envelope of results reported for extended cuts at Australian and U.S. coal mines. The
Bowen Basin corollary is that the CMRR is useful, and should not be used in isolation, but rather as a component of
a strata control programme.
Ó 2020 Published by Elsevier B.V. on behalf of China University of Mining & Technology. This is an open
access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
https://doi.org/10.1016/j.ijmst.2020.01.003
2095-2686/Ó 2020 Published by Elsevier B.V. on behalf of China University of Mining & Technology.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
226 M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234
Chinese coal mines found that CMRR is a useful method for prelim-
inary investigations of roof stability [25].
While a broad body of literature exists comparing RMR with
other established classification schemes such as rock mass quality
index (Q), the CMRR has rarely been evaluated against other estab-
lished rock mass classification schemes [10,26]. Here, the CMRR
data from 67 sites at the Carborough Downs underground coal
mine, Queensland, Australia is presented in order to evaluate the
applicability of the CMRR classification scheme. The RMR classifi-
cation scheme is also applied in order to allow a direct comparison
with the CMRR scheme. The aim in this paper is to investigate the
applicability of CMRR in an underground longwall setting, and to
determine whether rock mass conditions are closely related to geo-
logical structures.
2. Geological setting
reverse faulting, with throws of >3 m. These structures and associ- concentrations were then contoured on the stereoplot [42]. The
ated discontinuities exert a key control on the roof and rib stability average discontinuity spacing was determined for each joint set.
(Fig. 2). Sites for rock mass description and characterisation were Both butt and face cleats pervade coal seams at Carborough Downs
then selected on both normal and reverse fault-blocks, in order Mine, and develop presumably from a multitude of mechanisms
to provide scope for a range of discontinuity patterns. Face map- [35,43,44]. However, they were rarely encountered here as the tar-
ping data was augmented with discontinuity data obtained from get stratigraphy for engineering was the roof rock overlying the
drill core. The methods for determining the rock mass parameters, Leichhardt Seam, which generally consisted of sand, silt and clay-
and the CMRR and RMR classification schemes are outlined below. stone. The rock quality designation (RQD) was estimated from
A total of 67 sites were selected for CMRR and RMR classification. the mean discontinuity frequency [1]. Groundwater flow was esti-
mated using descriptive classifications, while all sites were classed
3.2. Intact rock strength as ‘‘unweathered” [45].
The intact rock strength is an important parameter in both 3.4. Rock mass rating (RMR)
CMRR and RMR. Uniaxial compressive strength (UCS) was esti-
mated via point load strength testing (PLT), following the estab- The RMR followed the established approach, whereby the five
lished methods [40]. Using the NX-sized core, the relationship parameters of RQD, intact rock strength, condition and spacing of
between the Is50 and UCS values were determined using the multi- defects, and groundwater state, are then subject to a discontinuity
plier of 24 for 50 mm diameter specimens [40]. Where PLT could adjustment [46]. This then, provides a rating out of 100, whereby
not be used, UCS was estimated from sonic borehole logs, using the rock can be classified using a five-point ordinal scale from
the equation [41]: ‘‘very good rock” (RMR = 81–100) to ‘‘very poor rock” (RMR < 21).
UCS ¼ 882:07expð0:0381tÞ ð1Þ
3.5. Coal mine roof rating (CMRR)
where t is the sonic transit time in microseconds per foot. This
sonic-UCS relationship (R2 = 0.76) was established for Carborough The coal mine roof rating (CMRR) shares some similarities with
Downs Mine, using 131 laboratory-determined UCS values, with the RMR in that it utilises both UCS and the discontinuity parame-
strength ranging from 5.3 to 106 MPa [34]. ters, and that it is rated from 0 to 100, but it is calculated in two
stages. This is outlined in detail, but for the sake of brevity, will
3.3. Discontinuities, groundwater and weathering only be summarised here [15]. Initially, the mine roof is separated
into different structural units, with unit ratings calculated for each
From a geotechnical standpoint in coal measures rocks, discon- unit, using Fig. 3. A structural unit usually is one lithological unit,
tinuous conditions are particularly important, including joint sets but several lithological units may be combined if the geotechnical
and spacing, along with roughness and any alteration or infilling properties are congruous. The unit rock mass rating is controlled
of joints, in addition to groundwater effects [11]. Both scanline sur- by intact strength, defect intensity and shear strength, as well as
veys and drill core were used to determine discontinuities, with several discontinuity adjustments, and moisture (Fig. 3). This can
scanline joint data plotted in Rocscience Dips software. Pole all be determined from either underground exposures or from drill
(c) Closely-laminated mudstone and siltstone roof rock, overlying the Leichhardt Seam
(d) Typical joint sets encountered (schmidt lower-hemisphere) and coal seam dip direction and angle (great circle)
core. For the next stage, the weighted mean of all the individual LW5, and the northern and southern portions of the mine. Indeed,
unit ratings (which is affected by thickness) within the bolted roof contours tend to show a much simpler pattern away from the
is calculated as the CMRR index [15]. The bolted horizon is the marked heterogeneity, in terms of rock strength classifications
height into the mine roof that the bolts penetrate to (Fig. 3). The shown in the central-south zone of the mine.
effects of water, groundwater flow, and the nature of the contacts The simple north-south contours define an elongate zone of
of different rock units are included in the CMRR that is finally cal- high RMR between longwall panels LW2 and LW3 (Fig. 5). This
culated [15]. zone coincides with, and is constrained by, a series of north-
south graben structures, and extends northward to the northern
end of LW5, bearing 10°, which closely parallels the direction of
4. Results major horizontal stress (10°N). The highest RMR values tend to
be associated with the downthrown (hangingwall) blocks of nor-
4.1. RMR and CMRR values mal faults. The RMR pattern is also disrupted by faults to the west,
where a zone of decreased RMR occurs to the west of LW1. Here,
In Table 1 are summarised the individual rock mass properties the zone of low RMR is bounded to the east by a reverse fault, so
at each measurement site, including the RMR and CMRR total rat- that the zone of weak RMR is positioned on the hangingwall block
ings values, derived from the individual parameters. Histograms of (Fig. 5).
the frequency distribution of RMR and CMRR value are reported in The pattern of the CMRR data (Fig. 6) shows much more sub-
Fig. 4. The distribution of RMR data is a moderately peaked (ap- dued strength ratings than the RMR data. Indeed, the LW3/LW4
proaching normal) distribution with the data centred around the area coincides with CMRR ratings of <48, defined as ‘‘moderate”
mean of 56.4, and a standard deviation of 8.9 (Fig. 4a). The values to ‘‘weak roof” [12]. Hence, the weaker CMRR appears to be associ-
extend across three of the five RMR classes, with values focused ated with the graben structures in the central area of the mine. A
within the ‘‘good rock” to ‘‘fair rock” classes. That the range of zone of elevated CMRR consistent with the high RMR occurs at
RMR values spanned three classes is indicative of the range of the north end of LW5 (Fig. 5). As with RMR, a broad zone of weak
lithofacies encountered, from massive sandstone to coal measures. CMRR is located around the bord-and-pillar area at the south of the
The CMRR values are more dispersed than the RMR values showing North Mains roadway (Fig. 6).
a mean of 57.1 (standard deviation of ±10.5), and a slight negative A comparison of the CMRR and RMR data is reported in Fig. 7,
skewness. The vast majority of the data fall within the ‘‘moderate and this shows a residual contour plot (residual = CMRRRMR)
roof” class, although there are several evident outliers (Fig. 4b) of the spatial pattern of difference between the RMR and CMRR
[15]. values. As shown in Fig. 7, both RMR and CMRR appear to closely
The distribution and range of RMR and CMRR values suggests reflect rock mass conditions, with a limited variability in the spa-
that there is a moderate range of roof rock mass properties across tial pattern of CMRR compared with RMR. This close relationship
the mine. This though, is unsurprising, because the measurements is reflected in the linear regression relationship reported in Fig. 7,
were all made across exposures and rock core of the Leichhardt which indicates a moderate to strong positive relationship
Seam and associated sediments, rather than a single lithology, between RMR and CMRR parameters (R2 = 0.46, p < 0.001).
and results are not from a small restricted area within the mine. In summary, the rock mass classification data interpolated
The variability in rock mass classification values observed is large across the mine shows that three zones appear to be present that
enough to impact on mining continuity, hence, delineating and display contrasting rock mass conditions:
predicting these relatively moderate variations, and any spatial
patterns in the distribution of rock mass classification values, is (1) Zone of roof rock mass strength complexity coinciding with
important. graben structures between the LW2 and LW3 extraction
panels (RMR = strong; CMRR = weak); this zone was deemed
4.2. RMR and CMRR variability and geological structures too problematic geotechnically to extract a longwall panel
from;
The RMR and CMRR data were contoured using kriging, and (2) A weaker zone centred on the bord-and-pillar workings to
superimposed on the mine layout and fault information, to facili- the southwest of the mine, close to the drift (both RMR
tate comparisons between rock mass properties and structural and CMRR);
geology. The contouring involved firstly defining the variogram (3) An area of high strength rock toward the north of LW5 panel,
parameters (linear variogram; no nugget; slope = 1; no drift; aniso- which coincides with the hangingwall of a reverse fault and
tropy ratio = 1, angle = 0°; search radius = 2700) to describe the the footwall of a normal fault.
edge of the area, prior to contouring. The RMR and CMRR contour
maps are shown in Figs. 5 and 6, respectively. In terms of the rock 5. Discussion
mass condition, as indicated by RMR and CMRR, there appears to
be a distinction between the central zone of the mine around the The key controls on roof deformation in underground coal
south-central zones of longwall (LW) panels LW2, LW3, LW4, and mines are reported to be the in situ stress pattern and strength
of the roof [1]. This may result in the minor delamination or more
vertically extensive block or bending failures in a low stress situa-
tion, while buckling failures may occur in a situation of higher
stress [3]. The results show that rock mass properties do vary
across Carborough Downs Mine, as indicated by the varying geo-
logical structures that are evident, and the associated roof condi-
tions. Nevertheless, a clear correspondence between mapped
faults and rock mass classification values for CMRR and RMR is dif-
ficult to delineate with certainty. Encountering geological struc-
tures at Carborough Downs has important implications for
Fig. 3. CMRR calculation based on the sum of individual unit ratings which extend mining during longwall panel extraction. Structure and defects in
to the limit of the bolted interval within the roof rock (after [12]). the Leichhardt Seam and overlying siliciclastic roof rocks have
M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234 229
Table 1
Summary observations of rock mass condition and derived rock mass classification values for CMRR and RMR.
Notes: sl. rough = slightly rough; sl. damp = slightly damp; rgh = rough; and dmp = damp.
had a number of problematic effects, including reducing the stabil- ings. Moreover, as shown at other underground coal mines, rock
ity of roof and ribs in underground workings, and creating transfer mass classification systems are an important stepping-stone from
pathways for the influx of water and gas into underground work- describing rock mass condition towards predicting rock mass
230 M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234
Fig. 4. Histograms of calculated rock mass classification values for RMR and CMRR.
Fig. 5. Map of contoured RMR data superimposed on the mine plan. Longwall (LW) panels are labelled, and known and inferred faults are included on the map.
behaviour, and some of the implications of this study are discussed tency of the siltstone and sandstone roof overlying the Leichhardt
below [9]. Seam [30,34].
Notwithstanding the general roof stability and lack of an
5.1. Geological structures and rock mass condition obvious relationship to faulting, roof failures can occur via the
formation of guttering features, elongate roof cavities forming
Delineating precise relationships between stress regime, fault- at the along the roof/rib interface [47]. Although relationships
ing and roof stability in underground coal mines can be problem- between stress, faulting and the RMR and CMRR contour pat-
atic [9]. The contemporary maximum horizontal stress field terns were equivocal, guttering failures appear to be oriented
(007–027°) for the Bowen Basin is consistent with reported situ at 90° to the maximum horizontal stress. At Carborough Downs,
stresses at Carborough Downs Mine [38,39]. While seam dip direc- guttering failures take the form of canoe-shaped elongate cavi-
tion follows this trend, it is perpendicular to both the strike of ties, oriented NW-SE along gateroads, often bounded by a joint
reverse and normal faulting, which is oblique to the maximum hor- plane toward the gateroad centre [48]. Indeed, the stress orien-
izontal stress direction. Nevertheless, the faults are easily identifi- tation is usually oriented at 90° to the axis of gutters, thus the
able through bedding plane throws, and these faults follow the elongate, canoe-shaped gutters are analogous to a stress ellipse
general structural trends (NNW-SSE) identified across the Bowen [49]. Over time, the guttering can deteriorate until it results in a
Basin [29]. While reverse faults tend to follow a NW-SE strike, with small roof failure. In the context of Australian coal mines, this
minor exceptions, following the regional patterns, normal faulting observation is consistent with other datasets, whereby stresses
around LW2 and LW3 appears to coincide with more complex roof tend to initiate guttering at the corner of roofs, by the deflection
rock strength [29]. While these steeply-dipping structures are an of roof beams as defined by defects [50]. This also accords with
important aspect of roof failure patterns observed at the mine, pos- other findings that guttering involves the gradual failure of brit-
sible effects of faulting are eased somewhat by the general compe- tle rock [48].
M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234 231
Fig. 6. Map of contoured CMMR data superimposed on the mine plan. Longwall (LW) panels are labelled, and known and inferred faults are included on the map.
Fig. 7. Residual contour plot of RMR value subtracted from CMRR value and scatterplot of CMRR and RMR, including linear regression best-fit and 95% confidence intervals
about the regression line. There is no basis for considering either RMR or CMRR as independent (or dependent) of the other, so the designation of RMR as x and CMRR as y is
made arbitrarily.
5.2. Rock mass classifications and in this study, CMRR and RMR were used [46]. Both the CMRR
and RMR classification systems are sensitive to changes in rock
Often, workers have advised the use of at least two classifica- mass properties. The two classification schemes generally show a
tion systems when studying rock mass behaviour underground, close positive association, but this does vary and areas of geological
232 M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234
complexity appear to cause a divergence in the relationship. While as specified, and overlap closely with the CMRR values from the
it is difficult to deduce how geological structures exact a control on present study [12]. In South African coal mines, CMRR values of
the rock mass character causing the RMR and CMRR variability, 20–71 were reported from the Witbank, Free State and High Veld
intact strength likely has a strong control on the overall rating val- coal fields [13]. Again, the Carborough Downs data closely overlap
ues, as it correlates strongly with both RMR (R = 0.53, p < 0.001) with these ranges of values.
and CMRR (R = 0.75, p < 0.001). Few studies exist that have attempted to compare CMRR and
The RMR values all fall within the bounds of values typically RMR from the same study site meaning that the Carborough
reported by other authors, with mean values of 56.4 and 57.1 for Downs data are somewhat unique. One such example is the anal-
RMR and CMRR, respectively. The restricted range of values as indi- ysis of a highwall undertaken at Moura Mine in the southern
cated by the central tendency of the frequency distributions, indi- Bowen Basin [52]. However, the five RMR/CMRR data points that
cates a modest range of rock mass condition across the mine. were reported indicated a negative relationship between RMR
Regarding the range of RMR values, they are similar to those and CMRR, which is counter-intuitive, and contrasts with the find-
reported for the Late Eocene Waikato Coal Measures exposed in ings at Carborough Downs. Indeed, the Carborough Downs data
the Huntly East coal mine in New Zealand [9]. There, the Kupakupa clearly indicate that a positive relationship should be identifiable
Seam is of similar extractive thickness to the Leichhardt Seam (>5 if the sample size is sufficient. Hence, that the Moura Mine data
m thick), and is of similar depth below the surface (150–300 m), show an inverse relationship is probably spurious, and a larger
with RMR values of 51–72. The Carborough Downs RMR value sample size (>50) may produce a more representative relationship
range (31–76) is also around the range of values (RMR = 41–48) between RMR and CMRR [52]. Nevertheless, at Carborough Downs
reported for an Indian underground coal mine [11]. The values between LW2 and LW3, high RMR coincided with lower CMRR, and
are also similar to the RMR range (37–57) reported from seven dif- this was associated with a series of faults, including grabens, and
ferent coal mines across India [51]. Hence, it would appear that has remained unmined due to the geological complexity.
RMR has been a useful parameter in rock mass classification at Car-
borough Downs, in that the RMR values are realistic and compara-
ble with other studies. 5.3. Application of CMRR to extended cuts
Regarding the CMRR, the vast majority of published CMRR val-
ues originate from work in the U.S. by the original developers of A final interesting comparison is the possible relationship
the CMRR technique [12]. This has led to cautioning on the use between cover depth, geological structures, and failure mecha-
of CMRR in Australian coal mines without the use of a comparator nisms around mine gateways [53,54]. Generally, cover depth
classification scheme such as RMR [24]. A related criticism is that part-controls the stress of rock around a gateway, and as stress
CMRR was developed to characterise the roof conditions and roof increases concomitant with cover depth, large deformation zones
support requirements of several underground coal mines mainly occur in deep coal mines [54]. A relationship between CMRR, roof
in the Appalachian area, that have moderately strong roof condi- stability and depth to the seam roof during extended cuts has been
tions [17]. The corollary is that the use of CMRR for roof condition reported [16]. Extended cuts in underground coal mines are situa-
determination in coal mines with low strength roof units could be tions where a continuous miner machine is advanced greater than
problematic. However, the use of RMR in parallel with CMRR, and 6 m ‘‘inbye” the last row of permanent roof support [22]. The rela-
the general competence of the siltstone and sandstone roof at Car- tionship between CMRR, mining depth and extended cut stability
borough Downs, indicates that CMRR is appropriate in an Aus- from U.S., Australia and the present Carborough Downs study is
tralian coal mine setting. given in Fig. 8 [16,20]. Strictly speaking, the Carborough Downs
The original developers of the CMRR suggest the following char- data are not from extended cuts, but it is interesting to compare
acterization of roof condition when using CMRR: (1) CMRR < 45, the Carborough Downs data, relative to the stability characterisa-
weak roof; (2) CMRR = 45–65, moderate roof; (3) CMRR > 65, tions elsewhere [16,20]. The discriminant trend-line is also
strong roof) [12]. During their original U.S. research, 75% of the included on the plot, and this is the line assumed to delineate
data were in the weak or moderate categories; while in Australia, the ‘‘always stable” from the ‘‘sometimes stable/never stable” roof
86% of collected CMRR data fell into the weak to moderate category examples [20]. The assumption is that the higher the CMRR, the
[12,16]. In comparison, 79% of the Carborough Downs CMRR data more likely development excavation underground will be success-
fall within the weak to moderate roof categories, very similar to ful, and that the roof behaviour remains static, depending, in part,
the previous work [12,16]. Unfortunately, CMRR values often on the cover depth (and in situ stress direction and magnitude).
appear in published work without proper reference to the prove- Whether this is a valid assessment is open to conjecture, however,
nance of the original data, making comparison between different 88% of the Carborough Downs CMRR values all plot above the dis-
mines and coal measure sequences problematic [16]. Hence, there criminant line, suggesting general roof stability [20]. Hence, this
are only a few selected studies that the Carborough Downs data
can be directly compared with. Nevertheless, the range of CMRR
values (28–81) calculated from Carborough Downs appears to
accord with the range of CMRR reported from existing Australian
and international coal mines. For example, the CMRR range is
almost identical to the CMRR values (30–80) reported for Aus-
tralian coal mines [24]. CMRR values of 15–70 have been reported
as typical for Australian coal mines, but the authors refrained from
naming the mines, or citing specific data sources [16]. It was also
stated that the average CMRR for Australian longwall mines was
50, compared with CMRR = 53 in the U.S. [16]. Again, no specific
sources are cited by the authors for the data, but the mean CMRR
of c. 57 from Carborough Downs is within these data ranges [16].
CMRR values of 38–52 were reported for the roof above the Ger- Fig. 8. Relationship between CMRR, depth and the stability of extended cuts, using
man Creek Seam at Grasstree Mine in the central Bowen Basin, data from U.S. and Australia [16,20]. The Carborough Downs data is also
Australia [23]. These are all within the weak roof to moderate roof superimposed on the plot.
M. Brook et al. / International Journal of Mining Science and Technology 30 (2020) 225–234 233
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