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Info Pompe Pistonase PDF
Info Pompe Pistonase PDF
HT 16 / M / 124 / 1218 / E
TPV 1000
Variable Displacement Axial Piston Pump
TPV
1000
INDEX
General Information..................................................................................................... 4
Technical Specifications.............................................................................................. 5
System Design Parameters......................................................................................... 5
Performance Diagram................................................................................................. 6
General Instructions.................................................................................................... 7
TPV 1000
Order Code................................................................................................................. 8 - 10
Single Pump - Direct Mechanical Control.................................................................... 11
Single Pump - Hydraulic Servo Control....................................................................... 12
Tandem Pump - Installation Drawing........................................................................... 13
Triple Pump - Installation Drawing............................................................................... 14
Shafts........................................................................................................................... 16 - 17
Mounting Flanges........................................................................................................ 18
DM Direct Mechanical Control without Lever............................................................... 19
BC Tapered Bush........................................................................................................ 20
LC Direct Mechanical Control with Lever..................................................................... 21
DMS Control Lever with Return to Zero Position (torsion spring)............................... 22 - 23
DMZ Control Lever with Return to Zero Position (compression spring)...................... 24 - 25
SHI Hydraulic Servo Control........................................................................................ 26 - 27
SEI 1.3 - 2.3 Electro-Proportional Servo Control......................................................... 28 - 30
Control Device Position - Primary and Secondary Pump............................................ 31
Rear Pump Mounting Flanges C Standard Version - B1 Compact Version................ 32
Rear Pump Mounting Flanges B1 - B2....................................................................... 33
Rear Pump Mounting Flanges B2 Compact Version - SA-R....................................... 34
OPTIONAL LB Lever By-pass...................................................................................... 35
OPTIONAL VS Purge Valve......................................................................................... 36
OPTIONAL VSLB Purge Valve + Lever By-pass......................................................... 37
OPTIONAL SB Screw By-pass.................................................................................... 38
OPTIONAL FB SAE-A - SAE-B Mounting Flange........................................................ 39
OPTIONAL ST Coupling Z = 9 / Z = 13....................................................................... 39
OPTIONAL FBST Mounting Flange + Coupling.......................................................... 40
Accessories.................................................................................................................. 41
HT 16 / M / 124 / 1218 / E
Variable Displacement Axial Piston Pump
TPV
1000
GENERAL INFORMATION
Features $
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diesel and petrol engines
All HANSA-TMP's TPV pumps are tested dyna-
mically and statically to ensure the quality of
our product.
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SAE-B
*%, cm3 :"; <"> >"? @@"J @J"< @K"? @Q"UU @:"@ @<"J @>"; J@"@Q
(1)
Flow rating L/min JQ"U@ K@">? K;":; ;U"KJ ;?"U< 48.88 Q;"UU ?@":: ??"K: ?>"<; :?";
Power rating(1) &W <":Q @@"@< @J"@Q @;"@@ @?"@J @:"@@ @<"> J@"?@ JK"JK J;";; K@":K
K">X
@"JY
Boost pump displacement cm3/n
;":X
$$Y
Rated pressure MPa 21 20
*%,
MPa 30 30 30 30 30 30 28 28 27 25
*%,
MPa 30
U"?X
Y
(2) MPa
2 (hydraulic / electric servo control)
MPa
Suction pressure [\U"U<
X Y
*%,
MPa U"@Q
{
{\X*{Y 1 MPa = 145 PSI
3
| }\X /n)
~
*\X]Y *{j%}3/n] @]\<"<Q@
M=
?,J<K%km
{!
{\X&WY
*{j%}3`j%
P = @W\@"K?
{
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\k
@\U"UK>;
@&\J"JUQ
@]\U"JJ;<
PERFORMANCE DIAGRAM
GENERAL INSTRUCTIONS
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line and concentric with the driveshaft slee- $
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ve to prevent overloading of the pump shaft $
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, First Starting
~
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Maintenance
within the limit of 80°C. ~
-
% QUU
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Multiple Pumps following every 2000 hours.
~
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QU
, !QUU
Maximum Shaft Torque
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-
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verify that the total shaft torque is not more in a heavily polluted environment.
%
of shaft.
Optional
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ped with different types of control devices and
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ORDER CODE
Pag.
0 - Pump series
1000 = TPV pump 1000
1 - Pump model
TPV = Closed loop circuit single pump 11
TPV-T = Closed loop circuit tandem pump 13
TPV-T3 = Closed loop circuit triple pump 14
TPVS* = Closed loop circuit special pump according to customer request
4 - Rotation
CR \&! X
Y
CC \
&! X Y
5 - Drive Shaft
SS2 = Splined shaft Z 9 - 16 / 32 D.P. 16
PS1 \{
& @Q"<:Q,,X$
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16
"@J,{contact our technical department for SA-R request)
PS3 \{
& @<,,!
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17
SS3 = Splined shaft Z 13 - 16 / 32 D.P. 17
X!
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F1 \$$J ,<J"Q, 18
F2.2 \$J ,@U@"?, 18
X!
" KY
7 - Controls
DM = Direct mechanical (without control lever) 19
BC \~
20
LC = Control lever 21
DMS \
!
X
K"?,Y 22
DMS (30) \
!
X
K,Y 22
DMS (33) \
!
X
K"K,Y 22
DMS (40) \
!
X
;,Y 22
DMS (50) \
!
X
Q,Y 22
DMZB \
!
X
Y 24
DMZR \
!
X
Y 24
DMZV \
!
X
Y 24
SHI = Hydraulic proportional servo-control 26
SEI 1.3 = Electro-proportional servo-control 12V DC 28
SEI 2.3 = Electro-proportional servo-control 24V DC 28
11 - Boost pump
00 \W
01 \W
X
#@JY
06 =
@JXK">3`Y$$X;":3/n)
U"?*{X
Y
J*{
(hydraulic / electric servo control) at 1000 n/min.
06(xx) \
X !U"<K*{Y"
contact our technical department
** x
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%%
#!
Group 1
112 \@"J3/n 117\@":3/n 122\J"@3/n 126 \J"?3/n
132 \K"@3/n 138 \K"?3/n 143 \;"J3/n 149\;">3/n
159 \Q">3/n 165 \?"Q3/n 178\:"Q3/n
Group 2
204\;"J3/n 206\?"U3/n 209\<";3/n 211\@U"<3/n
214 \@;";3/n 217\@?"<3/n 219\@>"J3/n 222\JJ"<3/n
226\J?"J3/n
Group 2 (SAE-A)
S204\;"J3/n S206\?"U3/n S209\<";3/n S211\@U"<3/n
S214 \@;";3/n S217\@?"<3/n S219\@>"J3/n S222\JJ"<3/n
S226\J?"J3/n
$
X
JU;@@:Y
14 - Optional
00 \W
LB \
35
VS = Purge valve 36
VSLB \
{
} 37
* SB \
!
* 38
* FB \
#
$$ $
* 39
ST = Conversion shaft 9 teeth to 13 teeth
FBST \
#
$$ $
> @K 39
PR = ^
!
40
G/J/M/- \{
X !Y
**** {
&!
STANDARD
SHI 1/4” BSPP G 06
U"?
SHI JIC (7/16” - 20) J 08
U"<
]_x~
SHI *~X*@J%@"QY M 10
@"U
12
@"J
Example G/08 = 1/4" BSPP port threads and Ø 0,8 mm restrictor (SHI) 16
@"?
Example -/08 = Ø 0,8 mm restrictor (SEI) 20
J"U
SINGLE PUMP
(Direct mechanical control)
%
7 6
* 7
PIPE CONNECTIONS
HYDRAULIC DIAGRAM
B G
T1
T2
A S
SINGLE PUMP
(Hydraulic servo control)
3 3
6 * 7
7
PIPE CONNECTIONS
A-B Main ports 1/2" BSPP
HYDRAULIC DIAGRAM
P1 P2 B G
T1
T2
A S
TANDEM PUMP
(Main dimensions)
6
PIPE CONNECTIONS
A1 - B1 Main ports pump 1 1/2" BSPP
A2 - B2 Main ports pump 2 1/2" BSPP
T Drain 3/8" BSPP ^
"
S Suction 1/2" BSPP the single pump
Boost pump pressure
G 1/4" BSPP
gauge ports
HYDRAULIC DIAGRAM
G
G
B1 B2
T1
T2
A1 A2 S
TRIPLE PUMP
(Main dimensions)
$3352;
6
7
PIPE CONNECTIONS
A1 - B1 Main ports pump 1 1/2" BSPP
A2 - B2 Main ports pump 2 1/2" BSPP
A3 - A2 Main ports pump 3 1/2" BSPP ^
"
T Drain 3/8" BSPP the single pump
S Suction 1/2" BSPP
Boost pump pressure
G 1/4" BSPP
gauge ports
HYDRAULIC DIAGRAM
G
G G
B1 B2 B3
T1
T2
A1 A2 A3 S
~
&,
DRIVE SHAFTS
SS2
SPLINED SHAFT Z = 9
*%,
\@JU]
='3
63/,1('
0
PS1
PARALLEL KEYED SHAFT 15,875 mm. diam.
*%,
\?Q]
X$
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and B2. Please contact our technical department
for SA-R request)
;
0
PS3
PARALLEL KEYED SHAFT 18 MM. DIAM.
*%,
\<Q]
[
0
SS3
SPLINED SHAFT Z = 13
X
"^J,JY
*%,
\KJU]
='3
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0
$
%
shown value.
MOUNTING FLANGE
F1
SAE-A - 2 BOLT FLANGE
I
16/276
F2.2
SAE-B - 2 BOLT FLANGE
X
"KY
I
DM
DIRECT MECHANICAL WITHOUT CONTROL LEVER
0 7$3(5('
5
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287
,1 $
BC
TAPERED BUSH
~
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&" %
cylindric.
LC
DIRECT MECHANICAL CONTROL WITH LEVER
01
; <
0
Lever Angle
Pump Model 6/7 8/7 9/7 11 / 7 12 / 7 13 / 7 15 / 9 17 / 9 18 / 9 19 / 9 21 / 9
Lever Angle (X - Y) 10° 12° 13° 15° 17° 18° 15° 17° 18° 19° 19°
287
,1 $
FLOW DIRECTION PUMP
Lever
Pump rotation x~ IN
position
X A B
&!
Y B A
X B A
&!
,1 % Y A B
287
DMS
CONTROL LEVER WITH RETURN TO ZERO FLOW POSITION
(torsion spring)
~
&!
&!
of the lever.
!
which is part of the leverism.
~
&
swashplate.
01
; <
Lever Angle
Pump Model 6/7 8/7 9/7 11 / 7 12 / 7 13 / 7 15 / 9 17 / 9 18 / 9 19 / 9 21 / 9
Lever Angle (X - Y) 10° 12° 13° 15° 17° 18° 15° 17° 18° 19° 19°
287
,1 $
FLOW DIRECTION PUMP
Lever
Pump rotation x~ IN
position
X A B
&!
Y B A
X B A
&!
,1 % Y A B
287
DMS
CONTROL LEVER WITH RETURN TO ZERO FLOW POSITION
(torsion spring)
HYDRAULIC DIAGRAM
B G
T1
T2
A S
DMZ
CONTROL LEVER WITH RETURN TO ZERO FLOW POSITION
(compression spring)
~
&!
&!
of the lever.
!
which is part of the leverism.
~
&
swashplate.
1+2/(6
; <
Lever Angle
Pump Model 6/7 8/7 9/7 11 / 7 12 / 7 13 / 7 15 / 9 17 / 9 18 / 9 19 / 9 21 / 9
Lever Angle (X - Y) 10° 12° 13° 15° 17° 18° 15° 17° 18° 19° 19°
287
,1 $
FLOW DIRECTION PUMP
Lever
Pump rotation x~ IN
position
X A B
&!
Y B A
X B A
&!
,1 % Y A B
287
DMZ
CONTROL LEVER WITH RETURN TO ZERO FLOW POSITION
(compression spring)
HYDRAULIC DIAGRAM
B G
T1
T2
A S
Control shaft torque at 10 MPa (Nm)
20
'0=50$;1[P
'0=%0$;1[P
10 '0=90$;1[P
0
75%
25%
100%
50%
SHI
HYDRAULIC SERVO-CONTROL
~
-
&
{@{J XU"Q@"JY,
~
-
& X
U"; @"<*{X -
pressure reducing valves). rance ± 5%).
~
& ~
&
Xz !
XU"K@">*{Y,
Y",@U,
{}
&
~
- CR062 (see HT 73/B/105/0417/E catalogue).
%6331
3
3
SHI
HYDRAULIC REMOTE SERVO-CONTROL
HYDRAULIC DIAGRAM
P1 P2 B G
T1
T2
A S
SERVO ,1 $
{x
% Displacement
% Displacement
,1 %
287
(93
(93
P T T P
EVP1 EVP2
B G
OPZ. OPZ.
T1
T2
A S
287
,1 $
Rotation x~ IN
EVP
EVP1 B A
&!XY
EVP2 A B
EVP1 A B
&!XY
EVP2 B A
,1 %
287
1400 12V
~1260
1200
1000
800
24V
~630 ~630
600
400
~315
% Displacement
200
% Displacement
100%
50%
10%
100%
10%
50%
200
~315
400
600
~630 ~630
24V
800
1000
1200
~1260
12V 1400
1600
mA
ELECTRICAL FEATURES
Voltage 12 V 24 V
HYDRAULIC FEATURES
*%,
X{"~Y {\Q*{"~\K*{
U"U:*{X$\J"UY
X!`{W*Y U"@*{X$\J"QY
U"@Q*{X$\K"QY
Filtration ratio 125 μm
*,
JU`@<`@Q
Oil contamination level According ISO 4406
Hydraulic oil DIN 51524
*,`%,
from -40 to +105°C
OA OB
LA LB
RA RB
C
CLOSED (WITHOUT CONNECTION FOR REAR PUMP) - STANDARD VERSION
B1
GERMAN STANDARD (WITHOUT BOOST PUMP) COMPACT VERSION
*%,
\:U]
0;1)25,
I
+
B1
GERMAN STANDARD
*%,
\:U]
0[1+2/(6
+
B2
GERMAN STANDARD
*%,
\:U]
+
0[1+2/(6
B2
GERMAN STANDARD (WITHOUT BOOST PUMP) COMPACT VERSION
*%,
\:U]
01+2/(6
+
SA-R
SAE-A - 2 BOLT FLANGE
*%,
\@JU]
+
01+2/(6
OPTIONAL LB
LEVER BY-PASS
HYDRAULIC DIAGRAM
B G
T1
T2
A S
OPTIONAL VS
PURGE VALVE
!
"
the purge valve allows the flow of cool fluid
,
!
\@"Q `, @QUU`,
HYDRAULIC DIAGRAM
G
T1
T2
A S
OPTIONAL VSLB
PURGE VALVE + LEVER BY-PASS
HYDRAULIC DIAGRAM
G
T1
T2
A S
OPTIONAL SB
SCREW BY-PASS
!
HYDRAULIC DIAGRAM
B G
T1
T2
A S
OPTIONAL FB
SAE-A / SAE-B MOUNTING FLANGE (CONVERSION)
*%,
\@JU]
1+2/(6
OPTIONAL ST
COUPLING Z = 9 / Z = 13 (SAE-A / SAE-B CONVERSION OF SHAFT)
*%,
\@JU]
='3
63/,1('
OPTIONAL FBST
SAE-A / SAE-B MOUNTING FLANGE
COUPLING Z = 9 / Z = 13 (SAE-A / SAE-B CONVERSION OF SHAFT)
*%,
\@JU]
='3
63/,1('
1+2/(6
ACCESSORIES
^
&
for catalogue HT 73 B 10..........
^
&
for catalogue HT 73 B 20..........
Bell Housings and Couplings for Pump Assembly on Gasoline and Diesel Engines
^
&
our technical departement
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www.hansatmp.com 1
As HANSA-TMP has a very extensive range of products and some products have
a variety of applications, the information supplied may often only apply to spe-
If the catalogue does not supply all the information required, please contact
!
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Whilst every reasonable endeavour has been made to ensure accuracy, this
publication cannot be considered to represent part of any contract, whether
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