International Institute of GD&T

IIGDT

Precision GD&T:
2D Tolerance Analysis - Washer
International Institute of GD&T
12159 Quail Ave Lane N
Stillwater, MN 55082
www.iigdt.com

© IIGDT – GD&T: Advanced Applications & Analysis – January 17, 2009

 Washer Exercise
Given the callouts on both diameters determine the Minimum and Maximum Wall
(assume no thickness on washer so there will be no influence on rotational error)
[A]

;20=1

Min Wall
IIGDT Max Wall

;10=1
[ä|?!:é|Aé]
 Washer Exercise
Influence on Min/Max Wall just based on variation in size at LMC
[A]

;20=1
mmc=;21
lmc=;19
Min Wall @ 
;19 
- ;11 

IIGDT
= ;8 / 2 = 4)

Max Wall @ Ô
;21 Ô
- ;9 Ô
= ;12 / 2 = 6)

mmc=;9
lmc=;11

;10=1
[ä|?!:é|Aé]
 Washer Exercise
Max Wall Thickness based on Virtual Condition Boundaries
vc; (OD) = mmc + Í (;21 + ;0 = ;21) [A]
;20=1
mmc=;21
nom=;20
lmc=;19

Max Wall @
;21 vc

IIGDT - ;8 vc
= ;13 / 2 = 6>5 Max Wall

mmc=;9
nom=;10
lmc=;11
Allowable Position Tolerance
[ä|?!:é|Aé]
;10=1
Actual Mating Size
õMMC Allowable ÍÔ
[ä|?!:é|Aé]
;9 (MMC) ;0 ;1 vc; (ID) = mmc - Í (;9 – ;1 = ;8)
;10 (Nominal) ;1 ;2
;11 (LMC) ;2 ;3
 Washer Exercise
Min Wall based on variation in size at LMC & Position of ID (no shift caused by “A”)
vc; (OD) = mmc + Í (;21 + ;0 = ;21)

lmc=;19

Radial Shift = 1.5 Radial Shift = 1.5

Min Wall @
;19 
- ;11 
= ;8 / 2 = 4
-1>5 Radial Shift @ LMC
= 2>5 Wall
IIGDT

Radial Shift = 1.5 Radial Shift = 1.5

lmc=;11
Allowable Position Tolerance
[ä|?!:é|Aé]
Actual Mating Size
õMMC Allowable ÍÔ

;9 (MMC) ;0 ;1 vc; (ID) = mmc - Í (;9 – ;1 = ;8)

;10 (Nominal) ;1 ;2
;11 (LMC) ;2 ;3
 Washer Exercise
Min Wall based on variation in size at LMC and part shift relative to datum “A”
vc; (OD) = mmc + Í (;21 + ;0 = ;21) [A]
;20=1

Radial Shift = 1 Radial Shift = 1

lmc=;19
Min Wall @
;19 
- ;11 
= ;8 / 2 = 4
-1>5 Radial Shift @ LMC
= 2>5 Wall
IIGDT
-1 Radial Shift @ LMC
1.5 Wall

Radial Shift = 1 Radial Shift = 1

lmc=;11
Allowable Shift Relative
to Datum A
Actual Mating
[ä|?!:é|Aé]
Size Allowable Shift
õMMC
Relative to Datum A
;21 (MMC) ;0 ;0 vc; (ID) = mmc - Í (;9 – ;1 = ;8)
;20 (Nominal) ;1 ;1
Datum A is the “Axes of the Virtual Condition Simulator
;19 (LMC) ;2 ;2
 Washer Exercise

;20
;10 [Ö|!:]
[Ö|!:] mmc=;21
lmc=;11 lmc=;19
mmc=;9

Min Wall @  Max Wall @ Ô

;19  ;21 Ô
- ;11  - ;9 Ô
= ;8 / 2 = 4) = ;12 / 2 = 6)

Unless Otherwise Specified All Dimensions are BASIC and controlled Simultaneously