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Production Planning & Control: The Management of Operations
Production Planning & Control: The Management of Operations
To cite this article: R. L. Shrivastava , R. P. Mohanty & R. R. Lakhe (2006) Linkages between total quality management
and organisational performance: an empirical study for Indian industry, Production Planning & Control: The Management of
Operations, 17:1, 13-30, DOI: 10.1080/09537280500324265
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Production Planning & Control,
Vol. 17, No. 1, January 2006, 13–30
Many companies across the world are engaged in adopting total quality management (TQM)
to improve their operational performance. Managers are under increasing pressure to justify
the value and contribution of TQM program expenditures to the performance of the organi-
sation. This paper examines the need for establishing linkages between factors affecting TQM,
as well as organisational performance and suggests a comprehensive assessment framework.
A diagnostic instrument has been designed to test in Indian industries that have implemented
TQM during the last decade. The result of this empirical study establishes the strong and weak
linkages and helps to derive a few propositions for furtherance of the state-of-the-art in TQM.
Such a study has the potential to contribute in providing feedback to manage and improve
the TQM programs to better meet the needs of the organisation.
company to company and there is not much consensus which have been experimented in various national
on the modalities of overall TQM implementation. settings and have come out with combinations of factors
The intuition and judgment on the part of TQM practi- that may be linked to the organisational performance.
tioners, organisation culture, managerial leadership Similar to TQM factors as evidenced in the literature,
and contemporary business environment are some of the organisational performance measures have also
the factors that normally affect an approach for adop- been covered and deliberated at length. Various
tion. Managers are under increasing pressure to justify acclaimed researchers have described ways and means
the value and contribution of TQM program expendi- by which organisation performance can be measured
tures to the competitiveness of the organisation. TQM and evaluated. Many other researchers (Ahire et al.
assessment is not well established. Many possible 1996, Bohoris 1995, Benson et al. 1991, Dixon et al.
explanations for this difficulty are available. For exam- 1990), have carried out significant research on perfor-
ple, the role of the factors affecting TQM as well as mance measures that represent organisational excel-
organisational performance can be subtle and difficult lence. These efforts have resulted into a collection of
to differentiate from other factors. Some companies all possible measures but a consensus has yet to emerge
depend mostly on qualitative judgment rather than to establish the linkages between TQM and organisa-
quantitative measures. Some believe that the lack of tional performance. Globerson (1985) and Maskell
evidence of a payoff for the high investment in TQM (1989) have presented sets of guidelines detailing the
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programs could be interpreted as reflecting serious characteristics of performance measures, which have
measurement deficiencies. This paper examines the often been reiterated in more recent literature (Dixon
need for TQM assessment and suggests a comprehensive et al. 1990, Lynch and Cross 1991, Neely et al. 1995).
framework linked to organisational performance. A comprehensive review of this literature was under-
Further, a theoretically based, comprehensive set of taken by Neely et al. (1999), and a set of 22 character-
TQM assessment measures and a contingency theory istics were identified. However, in spite of the attention
for selecting appropriate measures is essential for gained by many companies in the TQM programmes
providing managers with the guidance necessary to and the evident interest of senior managers in the
develop their own assessment systems. These assessment strategic management of quality, our knowledge of the
systems should have the potential to furnish the linkages between TQM and organisational performance
feedback required to enhance the performance of the remains somewhat limited. Relatively, little attention
organisation. Systematic measurements are needed to has been focused upon the fundamental questions of
guide managerial action. Without quantitative feedback, how various elements of TQM can be effectively utilised
managers are being dependant upon only experience, as a base for organisational excellence in achieving
intuition, and judgment. sustainable competitive advantage.
The aim of this study is to design and test a diagnostic Over the past 10 years a number of studies have been
instrument relating to a set of factors affecting TQM reported in the literature, which have examined and
and to critically examine whether these factors have compared quality management practices in different
linkages with the factors affecting organisational perfor- countries around the world. Some of the widely cited
mance. We propose a more involved analysis that studies include Garvin’s (1988) study of the quality of
includes structural, external and internal factors in air conditioners manufactured in Japan and the United
case of Indian organisations who have implemented States and the International Quality Study (American
TQM during the last decade. Quality Foundation 1991) conducted by Ernst and
Young for the American Quality Foundation, which
focused on the quality processes of organisations
2. Literature review in Canada, Germany, Japan and the USA. These
studies showed huge gaps between the East and the
The current literature on TQM is abundantly rich West, with Japanese companies leading the Western
because of contributions from innumerable researchers companies in their use of quality management practices.
and practitioners. However, there are only a few studies Anderson and Sohal (1999) carried out a comprehensive
available in different national settings linking TQM study for small business firms in Australia. This study
factors with organisational performance (Zaire 1991, brought out the fact that a strong customer focus, good
Garvin 1986, Mohanty and Lakhe 1995, Mohanty information management, managerial leadership pro-
1996, 1997, Saraph et al. 1989, Benson et al. 1991, vide positive influence on the quality of outputs. Cerio
Bohoris 1995, Powell 1995, Lam 1996, Flynn et al. (2003) carried out a similar study for Spanish manufac-
1994, Oakland 1992, Sink 1991). Many others have turing firms, and tested a number of hypotheses to
proposed TQM factor models (Mehra et al. 2001), relate quality management factors with the nature of
Linkages between TQM and organisational performance 15
manufacturing industry. Arawati and Mokhtar (2000), This paper primarily focuses on the study of the
Quek and Yusof (2003) have established empirical connection between factors affecting TQM and organi-
models relating to TQM factors affecting the perfor- sational performance. No two companies carry out
mance of Malaysian manufacturing companies. their TQM-strategy in the same way. Indeed, it depends
Dahlgaard et al. (1998) made a detailed comparative on the size of the company, its genesis of business,
study to differentiate TQM practices in both Eastern location, technological requirements and human
and Western economies. A more recent study by resources. Nevertheless, some common components
Adam et al. (1994) focused on quality improvement can be found when studying both literature and practice.
practices in Korea, New Zealand and the USA. They Since TQM has matured as a philosophy as well as
extended the earlier work of Benson et al. (1991) to a value, it is now a body of knowledge and an area of
relate quality improvement approaches to actual professional practice (Mohanty 1997). The content or
operating and financial performance and found that in subject matter of TQM is drawn from quality
each country a profile emerges for the organisation as engineering, psychology, sociology, business administra-
to what techniques towards improvement might be tion, economics, industrial engineering, systems engi-
most useful if the objective is to improve quality, neering, and the study of human and organisational
and productivity, and/or financial performance. behaviour, etc. For now, suffice to say that there is
Interest in TQM has been strong over the past decade a large, reasonably cohesive, albeit somewhat eclectic,
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in India. Since in the Western world, quality oriented body of knowledge underlying the practice and on
strategies have become one of the leading methods to which most practitioners would agree—even if their
develop industrial companies; Indian companies are application of it does exhibit a high degree of variance.
increasingly adopting TQM to compete globally. The We must also attribute this to the eclectic nature of
algorithm for selecting the appropriate dimensions the discipline, which combines contributions from
and measures has yet to be developed and will require diverse technical, humanistic and social disciplines
empirical research. How should the manager select (Moren-Luzon and Peris 1998). For many practitioners,
the appropriate TQM success dimensions and measures these component bodies of knowledge are linked and
for each given their organisational and environmental integrated by a set of concepts and principles. It is not
context? How should the dimensions and measures clear whether this area of professional practice should
be combined? What is working in practice in successful be termed a profession, a discipline, an art, a set of
organisations? Research studies to answer these techniques, or a technology. It is now the time to
questions should be both quantitative and qualitative; study the empirical underpinnings to enrich the profes-
to capture the broad, cross-sectional applications of sional practice.
TQM assessment systems and the in-depth, complex
nature of the subject. Cross-sectional studies might
include Delphi groups or large-scale surveys of man- 3. The research process
agers to discover if these are the right success dimensions
and how these or other dimensions are being assessed The purpose of this research is to identify and interpret
and what measures are being used. Such data could the critical factors that affect TQM and organisational
then be examined to determine what organisational performance and statistically validate if any correlation
and environmental contexts and groups of dimensions exists between them. In order to drive this purpose,
and measures actually seem to work best. These a TQM model proposed by Mohanty and Lakhe
studies would be complemented by the use of in-depth (1998) for Indian organisations is taken as the founda-
interviews and content analysis of organisational tion. The instrument developed for collecting the data
documents to learn the details of assessment system contains 18 variables; seven for pro-active business
implementations. orientation, six for internal support, three for competi-
With the foundation supplied by the model devel- tive assessment and two for participatory orientation.
oped by Mohanty and Lakhe (1998) for Indian organi- The first and most important point to consider when
sations and the empirical tests introduced here in this developing measures is to align all factors with organisa-
study, a contingency theory for TQM assessment is tional objectives. This should follow easily once the
aimed at. Such a theory may have the potential to TQM function is aligned with the strategic direction of
contribute to the value of TQM and the larger organisa- the organisation. The goal is to couple TQM factors
tion by providing feedback to manage and improve with performance in order to aid the quality function
the variety of business processes/functions to in staying aligned with the organisation in a very
better meet the internal as well as external needs of complex, ever-changing environment. Many authors
the organisation. stressed that measures should be easy to implement
16 R. L. Shrivastava et al.
Participatory orientation
• Communication Human resource
• Team building approach • Employee satisfaction
• Quality of work life
• Multi-skilled workforce
• Labour efficiency
and understand. Mohanty and Lakhe (1998) suggested Figure 1 represents the model that has been proposed
the following criteria: for an Indian national setting. The literature review
indicates wide variations in approach and definition
. Derived from customer requirements.
of organisation performance measures. A typology
. Practical to implement.
was used that synthesised the characteristics of perfor-
. Easy to understand.
mance measures. In order to ensure that the outputs
. Able to drive desired behaviour.
of the process are appropriate, the typology identified
. Agreed to by the work groups involved.
the characteristics of well-designed performance
The TQM is in the business of serving customers, measures and appropriate dimensions of performance.
the end-users. Customers buy or use a product/service The data collected was factor analysed for establish-
based on the value or benefit it provides. Creating ing the reliability and validity of the instrument. To
value for customers requires a thorough understanding test the causal relationship multiple regression analysis
of their requirements and expectations, and the ability was carried out. The main reason for employing mul-
to translate this understanding into concrete perfor- tiple regressions is to determine the minimum number
mance objectives to drive business activities. These of a set of variables, which are most strongly related
are derived through the examination of the literature to the dependent variable, and to estimate the per-
on quality measurements. One problem in reaching centage of variations in the dependent variable. The
consensus on dimensions is the broad range of sample is collected from organisations in an Indian
approaches used by various TQM authors. For exam- national setting. The criteria for selection of the
ple, some authors focus on the technical and program- organisation was:
matic properties of TQM, while others look at the
general management philosophy. This research looks . It should be an ISO 9001:2000 QMS organisation.
at the holistic picture when formulating constructs. . It has been using TQM for at least three years.
Linkages between TQM and organisational performance 17
Table 1. Coefficient alphas, factor correlations median within from academia and industry managers. Further, the
and between for total sample (TQM factors). pre-test subjects also appreciated the measurement
Analysis Factor 1 Factor 2 Factor 3 Factor 4 items employed. The criterion related validity was
evaluated by examining the multiple correlation coeffi-
Factors matrix cients computed for the factors. The test of significance
Factor 1 (0.82) was used to test the relationships. Cronbach’s alpha for
Factor 2 0.36 (0.78)
Factor 3 0.12 0.32 (0.79) each factor was calculated and is presented in tables 1
Factor 4 24 0.36 0.26 (0.70) and 2. The coefficient was found to be 0.8 and 0.73,
indicating that measures have a high degree of criterion
Median item correlations
Within 0.39 0.53 0.23 0.31 related validity, when taken together. Finally, construct
Between 0.14 0.16 0.11 0.16 validity measures the extent to which the items in a
scale all measure the same construct. It was established
through the use of principal component factor analysis.
The factor matrices showed that they were uni-factorial
Table 2. Coefficient alphas, factor correlations median with Eigenvalues greater than the accepted criterion of
within and between for total sample (organisations 1.0. Thus, the findings indicate that the scales contained
performance measures). in the questionnaires have construct validity.
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Agro and
Forest
service (C & based Large
FA, Software, Cal 10% Small
l Centre etc.) 20% Mineral and scale
scale
Metal based 25%
18%
33%
Textile and other
(leather, rubber,
plastic etc. 13%
Electrical and
Chemical Electronics Medium
and Food 16%
Chemical scale
and
based 42%
12% Beverages
11%
INDUSTRY LOCATION
TYPE
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Service
industry
Located in Located in 20%
industrially industrially
backward developed
region region
46% 54%
Manufacturing
industry
80%
OPM 17 0.56829*
OPM 18 0.67387*
The second factor, ‘internal support’, accounts for orientation’, accounting for 6.9% of the common
7.8% of common variance and includes such elements variance has loading of such items as communication
as healthy employee and customer relations, system of processes and building productive action team, etc.
appreciation and recognition and sustained and active
top management support. 4.2 Interpretation of factors affecting organisational
The third factor, ‘competitive assessment’, explaining performance
7.2% of the common variance, depicts an organisation
policy with regard to gathering and analysing infor- In case of organisations performance measures, a five-
factor model is considered.
mation on customers and competitors. This factor
includes competitive positioning and strategy, risk- . Factor 1, labelled as ‘quality dimensions’, accounts
taking ability of the management and vendor relation- for 28.9% of cumulative variance. This includes
ship management. The fourth factor, ‘participatory such elements as scrap, rework and waste.
20 R. L. Shrivastava et al.
performance
17 Business position 0.754
18 Cost 0.812
. Factor 2 explains that 9.8% of common variance position, cost control, profitability and other
is labelled as the ‘time dimension’ of organisation’s aspects related to finance policy of a business.
performance. The business is affected by the time
in various activities such as lead-time, delivery
speed and process through put time. 4.3 Relationship between the factors affecting TQM and
. Factor 3 explains 6.9% of common variance and organisational size
is called ‘customer satisfaction dimension’ and is
based on customer service, degree of competitive- Table 7 reports the means and analysis of variance of
ness and market share. TQM factors and the size of organisation. Organisations
. Factor 4, the ‘human resources dimension’, have been classified into three categories: small-scale
explains 5.8% of common variance and is reflected (less than 100 employees and capital investment up to
through the multi-skilled workforce, labour 10 million Indian rupees; 1 US dollar ¼ 45 Indian
efficiency, quality of work life and employee rupees), medium scale (101–250 employees, capital
satisfaction. investment up to 100 million rupees) and large scale
. Factor 5, ‘business results’, explains 8.21% of (>251 people, capital investment more than 100 million
the common variance and is an indicator of rupees). It is evident that factors such as, ‘pro-active
internal and external performance, business business orientation’, ‘internal support’ and ‘competitive
Linkages between TQM and organisational performance 21
assessment’ are strongly and significantly associated both types; while competitive assessment does not
with all the sizes. However, ‘participatory orientation’ show any significant association. This might be due to
does not show a significant relationship, due to the fact the fact that manufacturing industries now analyse com-
that Indian companies do not lay strong emphasis on petitive strategies and enhance their risk-taking ability.
communication and team building, more so in small Moreover, manufacturing industries depend signifi-
and medium size companies. This finding for Indian cantly on outside suppliers to meet their requirements
companies corroborates with Wilkinson (1992) who and thus their approach to suppliers has undergone
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pointed out that soft issues of quality such as inter- a sea change and become more pro-active. Supply
personal relations, communication network, feedback chain management finds itself more strongly rooted in
and team spirit are neglected and not evident in organi- the manufacturing sector than in the service sector
sations with employee strength of less than 250. This (Mohanty 1997).
finding is also supported by Powell (1995) based on an
empirical study of the performance consequences of
TQM implementation. The study found that even 4.5 Relationship between the factors affecting TQM and
though larger firms were more likely to adopt TQM nature of industry
than smaller firms, the correlation between company
size and TQM suggested that company size might Table 9 presents the means and analysis of variance
impede successful TQM implementation. The study by results of TQM factors. The analysis reveals that
Fisher (1993) of Australian quality council member three factors, proactive business orientation, competi-
companies (n ¼ 49), in order to test the perceptions of tive assessment, and participatory orientation, have
CEOs on the link between TQM and organisational significant influence on all the sectors. Proactive busi-
performance, supports this. Fisher found that the nature ness orientation emerges as the most important one.
of the TQM implementation approach varied consid- The most influential factors for the mineral based sector
erably according to company size. Fisher found that is proactive business orientation; for the electrical and
88% of the smaller companies (up to 100 employees) electronic sector, competitive assessment, and for the
adopted a standard approach to TQM, generally offered textile sector, participatory orientation. The electrical
by TQM consultants and had an immediate expectation and electronic sector is growing rapidly. The sector is
of monetary benefits to be gained. On the other hand, fiercely dominated by competition on a global level.
94% of the larger companies (more than 500 employees) It thus requires a proper analysis of the strategies
developed their own approach to TQM and had a adopted by the competitors in order to frame a
reasonable expectation in terms of benefits to be gained. performance-oriented TQM strategy. The textile and
Fisher stated: ‘the small companies expected benefits other sectors are managed in a traditional manner.
sooner, but they were generally disappointed’. The age-old style of management requires involvement
of top management in order to reap the benefits of
TQM. The focus on participatory work culture will
4.4 Relationship between the factors affecting TQM and provide an impetus to this sector.
organisational type
Table 8 presents the means and analysis of variance 4.6 Relationship between the factors affecting TQM and
factors on the type of organisation. The organisations organisational location
are classified as two types: manufacturing and service.
The analysis indicates that factors such as proactive Table 10 indicates that all four factors have a
business orientation, internal support and participatory strong and significant influence on both types of
orientation of TQM have significant association with location. The pressures of competition are forcing all
22 R. L. Shrivastava et al.
Table 10. Means and analysis of variance for organisation location (industrially developed/
industrially backward).
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organisations in all regions to think strategically in line Business result and pro-active business orientation
with current developments in technology. The analysis With r ¼ 0.007, a moderate relationship exists between
further indicates that the focus on participatory orienta- the two. Better planning and flexibility reduce the size
tion is less in the backward regions and that might be of inventory holdings, while good design with the right
due to the quality of manpower employed (a semi-skilled technology and proper infrastructure are known to
and unskilled workforce). reduce costs. The twin advantages of reduced inventory
and reduced costs lead to improved profitability and
hence a better financial position in the long run. The
4.7 Relationship between the factors affecting TQM and profitability of an organisation, competitive business
organisational performance orientation, internal and external performance and
cost of operating processes require a top management-
Table 11 presents the correlation between TQM and supported proactive approach. Bounds and Dewhirst
organisation performance. (1991) corroborate these findings.
Quality and pro-active business orientation
Human resource and pro-active business orientation
Quality showed significant relationship with Pro-
A positive relationship is indicated by (r ¼ 0.008).
active business orientation (r ¼ 0.250 at P < 0.01). The
Organisational goals with good planning framework
quality can be improved through planning framework,
lead to enhanced employee satisfaction. Newer technol-
technology policy, organisation goals and product
ogy and better infrastructure obviously improves the
design.
quality of a working life which leads to work force
Customer satisfaction and pro-active involvement and better financial returns for the
business orientation organisation. Human resource is considered to be the
Customer satisfaction is influenced by pro-active significant contributory factor for organisational perfor-
business orientation (r ¼ 0.080, at P < 0.05). Reducing mance improvement. Deming (1986) points out that a
customer complaints and enhancing customer inter- motivated workforce can improve the business position
actions which in turn improves market position. of an organisation.
Linkages between TQM and organisational performance 23
Organisation performance n business orientation support assessment orientation
1. Quality 0.250** 0.008 0.170* 0.010
2. Customer satisfaction 0.080* 0.040* 0.009 0.210**
3. Business results 0.007 0.251** 0.005 0.008
4. Human resource 0.008 0.053* 0.004 0.090*
5. Time 0.011* 0.081* 0.062* 0.009
*P < 0.05; **P < 0.01.
Time and pro-active business orientation co-ordination supported actively by top management
Time dimension is influenced by pro-active business are going to enhance the employees’ satisfaction level,
orientation (r ¼ 0.011 at P < 0.05). Technologies, plan- and improvement of quality of work life and the work
ning framework, improved design and flexibility in unit’s climate.
operations have been responsible for delivery speed
Time and internal support
and supplier lead-time reduction, as well as throughput
This relationship is found to be significant (r ¼ 0.081 at
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well-articulated strategies with very active vendor environment will only make responsive actions possible
relations may have a very good potential to succeed on all feedbacks.
in today’s competitive environment.
Business results and participatory orientation
Human resource and competitive assessment Business results have shown a significant relationship
A very surprising correlation (r ¼ 0.004) exists between with participatory orientation (r ¼ 0.008 at P < 0.05).
these two, which is contrary to beliefs and findings of Inventory costs have been one of the riding concerns
many researchers around the globe. Indian industries in Indian industry. Effective training followed by
are finding it hard to change their old mindset from concrete action plans requires a thorough understanding
protected economy to globalisation. What is needed is of inventory management across all levels.
quality through work development. The characteristics
of quality through work development are: Human resources and participatory orientation
Another significant relationship is demonstrated
. Investigation, analysis and subsequent changes of between human resources and participatory orientation
the basic working processes concerning tasks, (r ¼ 0.090 at P < 0.05). Communication channels help
flow of material and information as well as work in improving understanding among workforce and
assignments and organisation. creating an environment of goodwill and trust,
. Emphasis on work development, goal-oriented fostering team spirit, etc.
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Table 12. Multiple regression analysis results—TQM factors and organisational performance measures.
TQM factors o
Organisational Proactive business Internal Competitive Participatory
performance measures n orientationy supportz assessment§ orientation# Intercept Multiple R F. value
1. Quality performance 0.38 0.14 0.31 0.41 4.162 0.236 1.1466*
(scrap level, rework level, (2.65)** (1.49)* (0.50) (0.89)
waste reduction)
2. Customer satisfaction 0.72 0.39 0.61 0.47 3.915 0.282 1.6824
(customer complaints, (1.99)** (0.40) (0.43)* (2.06)**
customer satisfaction,
market share,
competitive position)
3. Business results 0.49 0.05 0.72 0.37 3.765 0.349 2.7077**
(profitability, internal and (1.89)** (0.18) (1.94)** (0.42)
external performance,
business position, cost)
4. Human resource 0.33 0.68 0.25 0.36 4.171 0.256 1.3652*
(employee satisfaction, (2.49)** (1.49)* (1.14)* (1.00)*
quality of work life,
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multi-skilled workforce,
labour efficiency)
5. Time 0.48 0.34 0.26 0.17 3.527 0.279 0.9650
(throughput time, (0.19) (1.28)* (0.39) (1.73)**
delivery speed,
supplier lead time)
*P < 0.05; **P < 0.01.
yStructure of planning framework, technology policy, organisational goals, infrastructure, product design, flexibility, financial position.
zTop management support, employee relation, compatibility and co-ordination, organisation size, customer interaction, recognition and reward
systems.
§Competitive strategy, management risk taking ability, vendor relations.
#Communication, team building approach.
and pro-active business orientation (t ¼ 1.89, P < 0.01) organisations will attain high performance. Thus
significantly influence business results as depicted proactive business orientation led from the top is
through financial measures such as profitability, the critical success factor to overall organisation
cost reduction, and inventory reduction. The internal performance.
support and participatory orientation do not show sig- Effect of internal support is significant for quality
nificant influence on the business results. Human performance and humane resource. These findings are
resource performance, evident through employee consistent with the literature (GAO Study 1991, Garvin
satisfaction, quality of work life, work force involve- 1988). Competitive assessment has been found to
ment, etc., is influenced significantly by all four TQM significantly influence customer satisfaction and
dimensions. business results, whilst participatory orientation has
The time performance of the organisation as reflected significant association with human resource and
by process time, productivity, labour efficiency and customer satisfaction.
resource utilisation has significant influence on Customer satisfaction and pro-active business
internal support (t ¼ 1.28, P < 0.05) and participatory orientation as well as business results and competitive
orientation (t ¼ 1.73, P ¼ 0.01). It is evident through assessment share stronger influential relationship. Thus,
the multiple regression analysis that pro-active it can be said that for achieving better customer satisfac-
business orientation significantly affects all the measures tion, organisational goals need to be well defined with
of an organisation’s performance. Top manage- flexibility in product/service design.
ment active involvement, through strategic planning, Figure 3 shows the structural coefficients of the
a technology up-grade policy and financial strength, derived model. The significant coefficients are only
results in improving the performance of all aspects of indicated on the model. Similarly, table 13 represents
an organisation. Thus, as many authors have stated the strong and weak relationships between organisation
before, without leadership ‘from the top’, it is unlikely performance measures and TQM factors.
26 R. L. Shrivastava et al.
Business
0.49** results
0.72**
Pro-active
business
0.38** Competitive
orientation Quality
assessment
0.72**
performance
0.61*
Customer
0.14** satisfaction
0.47**
Human
resource
understood that TQM is not a ‘quick-fix’ solu- on linking these three, in theory and in practice,
tion but in essence is a systemic approach requir- more closely, more realistically, and more
ing sound understanding of its fundamentals reflectively than is generally the case at present
and principles. The guiding principles behind in the Indian context.
TQM are process thinking. The theme of (iv) The world today is technology driven and most
satisfying stakeholders in the most efficient and managers with whom the interaction took place
effective way possible by means of improving during this research agreed on this front. Indian
organisational processes, especially large, cross- industries are positively but slowly moving in the
organisational ones, often proves very difficult. direction of adopting and integrating advanced
In analysing processes, important elements of technologies in line with global standards.
success are involving the right people, using an However, new initiatives are required for the
effective tool kit, and insisting on fact-based development of indigenous, low-cost technolo-
assessment. If the team is not representative or gies which will be environment friendly. Green
at the right organisational level, or if its work technologies are the order of the day.
is hampered by poor tools and superficiality, (v) A TQM culture involves empowerment and
the desired improvements will not be realised. accountability, i.e. delegating the ownership of
It is also important to set the right pace. Signi- quality to the individuals who are responsible
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ficant improvement can take months and years, for service delivery. However, for such a process
as well as major investment and employees’ time. to be successful, there are four fundamental
On the other hand, one-time, quick fixes will issues which need to be addressed and organised
yield more modest gains—but in the very near properly (Mohanty 1997). They are shared goals,
term. Several companies have been successful at teamwork, autonomy and rewards (STAR).
mixing long-term projects with short-term Today, the emphasis is on collective wisdom
opportunities and pilot programmes. The rather than individual brilliance and hence
long-term projects promise the improvement, when a performance appraisal system is
but take considerable time and investment. The designed, the emphasis should be more on entire
short-term opportunities—identified through team evaluation and much less on individual
the process thinking effort—are meant to show assessment. World-class organisations have
progress and benefits quickly. The pilots are a demonstrated this. Indian companies while
bridge between the short and long terms. They implementing performance management system
begin to implement the longer-term vision while must incorporate the following:
providing credibility and some level of shorter- . Achievement culture: Rewards results, not
term benefit. Most important, they move unproductive efforts. Work teams are self-
under performing businesses in the direction of directed. Rules and structure serve the system,
sustainable high performance. and are not an end by themselves. A possible
(ii) The ‘value chain’ of an organisation has now downside is sustaining energy and enthusiasm
seen backward integration with the active over time.
involvement of vendors and suppliers. Supply . Support culture: The employee is valued as a
chain management (SCM) has emerged as a person, as well as a worker. Employee har-
focal area for most organisations. This philoso- mony is important. Weakness is a possible
phy is based on integration and involvement of internal commitment without an external
all suppliers. Long-term commitment, joint task focus.
strategic plans, shared goals and mutual trust . Role culture: Rule of law with clear respons-
are the cornerstones. Indian companies need to ibility and reward system. Provides stability,
evolve a stronger and lasting bond with their justice, and efficiency. Weakness is impersonal
suppliers to permeate the ethics of quality. operating procedures and a stifling of creativ-
(iii) A learning organisation requires total freedom ity and innovation.
of thought and action on the part of the manage- (vi) We could specifically identify the following
ment. Each employee has to gear up to think and significant propositions:
acquire new knowledge and skill sets and keep . The greater the size of the firm, the higher
doing that for all time to come. This will neces- the scale of adoption of TQM practices.
sitate sweeping changes in the mindsets. Our . Plants that form part of a multinational
argument is simply that for working, learning, company register a higher scale of adoption
and innovating to thrive collectively depends of TQM practices than those that do not.
28 R. L. Shrivastava et al.
. Plants exporting a high percentage of their Organisations desirous of improving their business
products register a higher scale of adoption results and profitability need to concentrate on com-
of TQM practices. petitive assessment and pro-active business orientation.
. Plants manufacturing investment (intermedi- Internal support and participatory orientation do not
ate) goods have more firmly rooted TQM seem to have significant impact on business perfor-
practices than those that manufacture consu- mance. This is contrary to common belief. Assessment
mer goods. of competitive strategies, benchmarking, risk taking
. In plants where automation is greater TQM ability and good supplier relations propel the business
practices register large-scale adoption. results. Pro-active business orientation has emerged as
. Plants that have undergone the greatest the strongest quality dimension influencing all five
technological change in recent years have measures of organisation performance. Structure of
introduced the most TQM practices. planning, setting organisational goals and communica-
. Plants that have placed more importance on tion at all levels within the organisations, proper
process simplification and cycle time analysis up-keep of infrastructure and achieving financial
to improve business processes have adopted
balance seem to affect all the spheres of organisation
TQM more quickly.
and result in improvement in quality. Internal
. The higher the level of competition faced
support indicated through good employee
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Professor R. P. Mohanty has 29 years experience in Academics in India and Foreign Universities
and 10 years in Indian Industry in top management positions. After superannuating, he is
engaged in leadership education, management consulting and managerial competency develop-
ment. He has published six text books, more than 200 research papers in reputed international
journals and more than 100 papers in Indian Journals and Newspapers. He has guided 12 PhD
research scholars and several hundreds of master theses. He has advised more than 25 big
companies in India and abroad in the areas of engineering and management. He has served as
Chairman and President of many professional associations in India and also as a board member
in international professional institutions. He represents in the Editorial Board of ten international
journals. He has been elected as a Fellow of Indian National Engineering Academy–2004;
towards outstanding contributions in Engineering. In the year 2003, he received the most
prestigious ‘Sir Visveswaraya Award’ for his outstanding contribution in the field of Technical
Education & Technology Management. Sambalpur University conferred upon ‘Intellectual
Colossus Award 2003’ as an honour to his profound contributions to the field of management
education in India and abroad. In 1997, he was chosen as the ‘Most Outstanding Academician’
and honored by ‘UNITOP’ award by the Indian Institution of Materials Management. In 1995,
the Indian Institution of Industrial Engineering honoured him with its highest award ‘Lilian
Gilbreth Award’ for his most significant and outstanding contribution to the field. In 1987, the
Indian Institution of Industrial Engineering awarded him ‘Ramaswamy Cup’ for his extra-
ordinary services to the I.E. profession. The American Biographical Institute has conferred
upon him the ‘Distinguished Leadership Award in Academics’. The Institution of Engineers
(India) awarded the ‘Best Researcher’.
R. R. Lakhe, after completion of his PhD in TQM, is engaged in consulting practices related to
Quality management and ISO. He has published a number of papers and text books along with
Professor R. P. Mohanty. His current area of interest relates to the establishment of quality
standards and documentation systems for Indian industries.