H=1.5T+T D=1.

5T OR 2T More accurate method:

Pierce or Drill holes after
forming

H= 2.5T+R

RELIEF:-W=2T FLANGE DRAW Beads on bend reduces spring

D=BEND RADIUS +T W=4T+BEND RADIUS back, INCREASES STIFFNESS

Lugs parallel to gain direction cracks, always prefer to make perpendicular to gain direction or at 45 0
CHAMFER AT CORNER EMBOSS IMPROVES TRIANGULAR BEAD WILL RIB CONNECTED TO EMBOS EMBOSS/COINING
REDUCES METAL TEAR COLLARS STRENGTH
ADD STIFFNESS
OF TO
CLAMP HAVE HEIGHER STRENGTH HAVE GOOD STRENGTH AROUND FLATTER
PIERCED AREA HOLE IMPROVES
STRENGTH

DUE TO HEIGHER SECTION

MODULUS

AVOID BACK DRAFT rules

Depth of draw affects
Drawing operations
cost of die and press
type
Larger radii & Vertical draw walls add forming Draw walls of unequal
Open end draws depth causes stamping to
open angle wall operation & increases scrap while
reducing production rate, because twist
of spring back

Because no blank
holder is required

Design to permit trimming Keep trim walls open Avoid sharp trim corners Provide relief at flanges
in one direction

Min of 100
Basic die operation includes