Full DC Inverter CMV System Outdoor Unit: GD Chigo Heating & Ventilation Equipment Co., LTD

Full DC Inverter CMV System
Outdoor Unit
Technical Support Division
2014-7-16
GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

Full DC Inverter CMV System - Outdoor Unit 1
Content
Part 1. General information

Part 2. Outdoor units

2 Full DC Inverter CMV System - Outdoor Unit
Part 1.
General information
1. Full DC Inverter CMV introduction

2. Nomenclature
3. Outdoor units

1. CMV X introduction
1.1 Basic modules
a) 6 basic modules: 8HP, 10HP, 12HP, 14HP, 16HP and 18HP.
b) Modules can be freely combined to become larger unit.
8HP / 10HP 12HP / 14HP / 16HP/ 18HP
1.2 Several core technologies make system high efficiency

1.2.1 High Efficiency DC inverter compressor
 High pressure chamber
• has small suction refrigerant superheat, refrigerant volume efficiency is high
• Has large refrigerant discharge buffer volume, Low vibration and noise
 Neodymium permanent magnet rotor, has powerful magnetic force, large torque and high efficiency
 Concentrated winding, improving low frequency efficiency
1.2.2 Full DC inverter compressors technology
 All the compressors in outdoor unit are DC inverter compressors.
 Contribute to higher EER
1.2.3 High Efficiency DC motor
 High efficiency DC fan motor is from well-known brand Panasonic
 Low noise and high efficiency because of high-density wire winding engineering
 Brushless with built-in sensor
1.2.4 Stepless Control
 DC fan motor can be stepless controlled by outdoor PCB according to system's operating pressure. And it is able to reduce the
energy consumption and maintain the system in the best performance.
1.2.5 180˚ Sine Waveform Control
 The perfect combination of 180˚ Sine waveform rotor frequency drive control technology and excellent IPM inverters reduces the
reactive loss of motor-driven, increases motor efficiency by 12%.
1.2.6 CCT Inner-grooved Tube
 CCT (Continuous Cooling Transformation) inner-grooved copper tube has high thermometric conductivity. Its inner-grooved fins
break the refrigerant flow boundary layer to enhance refrigerant disturbance to increase heat-exchanging efficiency.
1.2.7 2-in-1 Refrigerant Flow Path Design
 Thanks to the 2-in-1 refrigerant flow path design, the liquid refrigerant volume proportion in the condenser outlet is highly
increased, so the indoor unit's will produce more heat (or cool).
1.2.8 Supercooling Flow Path Design.

 Supercooling flow path design, separates the refrigerant inlet and outlet, increase the supercooling degree, reduce the effect of high
temperature inlet gas refrigerant to low temperature outlet liquid refrigerant, therefore, the system efficiency will be greatly
increased.
1.2.9 Cross Flow Fins.
 Has low air resistance and great heat transfer coefficient
 Frosting improved, frost on the heat-exchanger will be well-distributed, easy for defrosting.
1.2.10 New internal structure.
 Thanks to the optimization pipeline design, 5% pressure drop is reduced.
 EER and COP increase, because of evaporating temperature increase and compressor work decrease.
1.3 Benefits for users

1.3.1 Excellent in EER and COP
 Thanks to DC devices (compressor and motor), piping optimization design and new control logic, system's EER and COP are
observably increase.
1.3.2 Outstanding comfort ability
 Chigo CMV system have excellent cooling & heating performance, thanks to the high efficiency DC fan motor, DC compressor
and optimized refrigerant flow control logic.
 Precisely room temperature control by adopting large pulse EXV. Indoor temperature fluctuation can be maintain within 0.5 ˚C,
offers outstanding comfort ability.
1.3.3 Wide operation range.
 Cooling operating temperature is up to 50˚C, suitable for the hot region.
 Heating operating temperature is down to -20˚C. In the cold winter, CMV system can stably produce heat.
1.3.4 7 improvements to reduce noise
 Maximum 10dB (A) decrease.
 Brushless DC motor
 Streamline air duct design
 Anti-vibration fan blade
 180˚ Sine Waveform Control
 Circuit Silencer
 Low noise compressor
 Night time silent operation
1.3.5 Silent mode, night time noise control
 Maximum 10dB (A) decrease.
1.3.6 Anti-snow Function
 In the cold weather, outdoor fan will start to run for a while at intervals, for preventing the snow to accumulate on fan blade.
Because accumulated snow will freeze and block fan blade rotating, even worse it will damage the motor.
 It only starts when temperature is lower than 0˚C.
1.3.7 All outdoor units cycle operation
 In one combination system, any outdoor unit can run as master unit.
 Balance the lifespan among outdoor units in one system.
1.3.8 Intelligent defrosting program
 Program starts only when unit needs to. Whereas conventional unit's defrosting timing & duration is fixed, causing fluctuations in
temperature and personal comfort.
1.3.9 Flexible for all kinds of rooms
 11 types & 68 models of indoor units, suitable for all kinds of rooms.
1.3.10 Environment friendly
 Refrigerant R410A (HFC), low carbon footprint, no harm to Ozone.

1.4 Benefits for installers
1.4.1 4 unit combination, capacity up to 72HP.
 When large capacity system is needed, Chigo CMV system saves money on piping installation.
1.4.2 Adjustable outdoor fan external static pressure
 Thanks to DC fan motor, the external static pressure of outdoor fan is adjustable.
 Outdoor units can be installed in the service floor or facility room.
 Maximum ESP 85Pa.
1.4.3 New wired controller
 Bidirectional communication. Indoor unit's operating parameters (error code, temperature, address) can be inquired and displayed
on the controller.
 Compact design
 3'' screen with white background light
 Timer function
 Electrical standard dimensions
 User can check the error code and inquiry unit status very easy, safe and convenient.
1.4.4 Addressing methods
 2 addressing methods:
 Automatically addressing: system will distribute address to indoor unit automatically
 Manually setting by wireless remote controller
 Addressing method can be selected easily by adjusting the switch on outdoor PCB.
 Automatic addressing will reduce artificial faults by 35% and 5% manual works.
• 54% system failure were caused by communication faults.
• 65% communication faults were caused by address problems.
• Most of the address problems were: address setting forgotten, wrong settings, address repeat.
1.4.5 LED display on the PCB
 LED display on the PCB, it can show system's operation status and error codes.
1.4.6 Service window on the electric control box.
 Thanks to the service window, checking outdoor unit’s status and setting is now easy, no need to remove the electric control box
cover.
1.4.7 Mode restriction
 5 kinds of mode restriction
• First start indoor units priority mode
• Cooling (or heating)priority mode
• Cooling only (or heating only) mode
 Mode restriction function can be selected on the outdoor PCB.
1.4.8 New internal structure.
 All key components are designed to close to outside, it is convenient for repair and replacement.
 Thanks to the new balance technology, gas balance pipe does no longer exist, brazing points and leaking risk are decreased.
1.4.9 Oil control technology
 Core oil control technology makes system safety & reliable.
1.4.10 Heavy duty coating
 The new application method of the anti-corrosion coating significantly improved thickness.
 Special coating can be customized to prevent rusting and spoiling.
1.4.11 3-phase power protector (Optional device)
 Protect the outdoor unit from instable voltage.
1.4.12 Easy installation
 Easy for the outdoor unit to transporting to roof floor by elevator due to its compact size.

 Communication wire length can be up to 1000m.

1.4.13 Use 2-core shielded wire as signal wire
 Saves installation cost.
 Reduces manual works.
1.5 Doctor Kit (CMV Maintenance software)

1.5.1 Easy to use and install
 Doctor Kit includes: 1 CD software and RS485-USB converter, easy to install
 Graphical interfaces, easy to use
1.5.2 Data monitoring
 We can use computer to inquiry outdoor unit's operating status, error codes when connecting to Doctor Kit.
 Compressors, sensors, valves operating parameter can be real-time monitored.
1.5.3 System operating curve
 System operating parameter curve can be real-time displayed.
 Commissioning results can be reported.
1.5.4 Troubleshooting
 Built-in with troubleshooting instruction, user can follow the instruction to solve the problem when error happens.
 User can also print out the instruction and take it to site to solve the problem step by step.
1.5.5 Automatic Data Backup
 Automatic Data Backup: all operating data will be saved on hard disk automatically. Data file can be exported easily by software.
 When system failure, user can send the data file to Chigo, Chigo's engineer will check and guide you to solve the problem.
1.5.6 Useful tools
 Input the liquid pipe diameter and length, software will calculate the additional refrigerant charge volume.
 Charge volume can be saved for future reference.
 Discharge pressure can be monitored when charging refrigerant.

2 Nomenclature
2.1 Outdoor unit:
CMV - D 280 W / Z R1
CMV - V 280 W / Z R1 - B
Design code
B: 2nd generation
Refrigerant type
R1: R410atype
Refrigerant
R1: R410a
Power supply
Power supply
Z: 380-415V/3PH/50Hz
Z: 380-415V/3PH/50Hz
Outdoor unit
Outdoor unit
Capacity (*100W)
Capacity (*100W)
Full DC inverter system

DC inverter system
Chigo VRF system

Chigo VRF system
2.2 Indoor unit:
CMV - V 150 TB / H R1 - B
Design code
B: 2nd generation
Refrigerant type
R1: R410a
Function code
H: Heat pump
Indoor unit code

Q: 4-way cassette
G: Wall-mounted
TA: Low ESP ducted
TB: Medium ESP ducted
TH: High ESP ducted
LD: Floor ceiling
Capacity (*100W)
DC inverter system
Chigo VRF system

3 Outdoor units
3.1 External appearance
8HP / 10HP 12HP / 14HP / 16HP/ 18HP 20HP
22HP / 24HP / 26HP 28HP / 30HP / 32HP/34HP / 36HP
38HP / 40HP / 42HP 44HP / 46HP / 48HP/ 50HP / 52HP/54HP
56HP 58HP
60HP / 62HP / 64HP 66HP / 68HP / 70HP/ 72HP

3.2 Outdoor units combination table
Capacity Recommend combination Max. indoor

Model
(HP) 8HP 10HP 12HP 14HP 16HP 18HP unit quantity.
8 CMV-D252W/ZR1 ● 13
10 CMV-D280W/ZR1 ● 16
12 CMV-D335W/ZR1 ● 16
14 CMV-D400W/ZR1 ● 20
16 CMV-D450W/ZR1 ● 20
18 CMV-D500W/ZR1 ● 20
20 CMV-D560W/ZR1 ●● 24
22 CMV-D615W/ZR1 ● ● 24
24 CMV-D680W/ZR1 ● ● 28
26 CMV-D730W/ZR1 ● ● 28
28 CMV-D785W/ZR1 ● ● 28
30 CMV-D850W/ZR1 ● ● 32
32 CMV-D900W/ZR1 ●● 32
34 CMV-D950W/ZR1 ● ● 36
36 CMV-D1000W/ZR1 ●● 36
38 CMV-D1065W/ZR1 ● ● ● 36
40 CMV-D1130W/ZR1 ● ● ● 42
42 CMV-D1180W/ZR1 ● ●● 42
44 CMV-D1235W/ZR1 ● ●● 42
46 CMV-D1300W/ZR1 ● ●● 48
48 CMV-D1350W/ZR1 ●●● 48
50 CMV-D1400W/ZR1 ●● ● 54
52 CMV-D1450W/ZR1 ● ●● 54
54 CMV-D1500W/ZR1 ●●● 54
56 CMV-D1580W/ZR1 ● ● ●● 58
58 CMV-D1630W/ZR1 ● ●●● 58
60 CMV-D1685W/ZR1 ● ●●● 58
62 CMV-D1750W/ZR1 ● ●●● 64
64 CMV-D1800W/ZR1 ●●●● 64
66 CMV-D1850W/ZR1 ●●● ● 64
68 CMV-D1900W/ZR1 ●● ●● 64
70 CMV-D1950W/ZR1 ● ●●● 64
72 CMV-D2000W/ZR1 ●●●● 64

Part 2.
Outdoor units
1. Specifications
2. Dimensions
3. Outdoor refrigerant circuit diagram
4. Outdoor unit wiring diagrams and field wiring
5. Operation limits
6. Operation sound levels
7. Outdoor fan performance
8. Functional parts and safety devices
9. Exploded view

1. Specifications
1.1 Outdoor unit (8HP, 10HP, 12HP)
Model name CMV-D252W/ZR1 CMV-D280W/ZR1 CMV-D335W/ZR1
Power supply 380~415V-3ph-50Hz 380~415V-3ph-50Hz 380~415V-3ph-50Hz
Pcs 13 16 16
Max. connected indoor units
HP 10 13 16
Performance data
HP 8HP 10HP 12HP
kW 25.2 28.0 33.5
Capacity
Btu/h 85000 95000 114000
Cooling
RT 7.1 7.9 9.5
Power input kW 5.79 6.93 8.48
EER W/W 4.35 4.04 3.95
kW 27.4 31.5 37.5
Capacity Btu/h 93000 107000 128000
Heating RT 7.8 9.0 10.7
Power input kW 5.88 7.19 8.8
COP W/W 4.66 4.38 4.26
Max. input consumption kW 11.0 12.0 15.0
Max. current A 18.0 20.0 24.7
Capacity adjustment range 50%~130% 50%~130% 50%~130%
Compressor data
Quantity 1 1 1
Type Scroll Compressor Scroll Compressor Scroll Compressor
DC Inverter Model E655DHD-65D2YG E655DHD-65D2YG E705DHD-72D2YG
compressor Brand HITACHI HITACHI HITACHI
frequency range Hz 40~200 40~200 40~200
Crankcase heater W 2*40 2*40 2*40
Model FV-68H FV-68H FV-68H
Compressor oil Original oil volume ml 500 per compressor 500 per compressor 500 per compressor
Additional oil volume ml 5000 per compressor 5000 per compressor 6000 per compressor
Fan data
Type DC DC DC
Brand Panasonic/Nidec Panasonic/Nidec Panasonic/Nidec
Model DR-310-750-8 DR-310-750-8 DR-310-560-8
Quantity 1 1 2
Fan motor
Insulation class E E E
Protection class IP23 IP23 IP23
Power output W 750 750 560*2
Rated current A 4.4 4.4 4.0*2
Material ABS ABS ABS
Type Axial Axial Axial
Drive Direct-driven Direct-driven Direct-driven
Fan blade Fan Quantity 1 1 2
Air flow m3/h 12000 12000 15000
ESP Pa 30 30 30
Vane Quantity 3 3 3*2


Physical data
Fin type Hydrophilic Aluminum Hydrophilic Aluminum Hydrophilic Aluminum
Outdoor coil Tube outside diameter mm Ø7.94 Ø7.94 Ø7.94
Tube type Inner-grooved copper tube Inner-grooved copper tube Inner-grooved copper tube
Type R410a R410a R410a
Refrigerant Volume kg 10 10 12
Throttle type EXV EXV EXV
Dimension Net mm 970*1620*765 970*1620*765 1260*1620*765
(W*H*D) Packing mm 1030×1750×825 1030×1750×825 1315×1750×825
Net kg 208 208 242
Weight
Gross kg 218 218 254
Outdoor sound level dB(A) 58 58 58
Maximum operating pressure MPa 4.5 4.5 4.5
Piping & wiring data
Liquid pipe mm Ø12.7 Ø12.7 Ø15.9
Pipe size Gas pipe mm Ø25.4 Ø25.4 Ø28.6
Oil balance pipe mm Ø6.35 Ø6.35 Ø6.35
Total pipe length m 1000 1000 1000
From OU to farthest
m 190 190 190
IU(Actual length)
Max. pipe
length From OU to farthest
m 220 220 220
IU(Equivalent length)
From 1st indoor
m 90 90 90
distributor to farthest IU
Between OU & IU
m 90 90 90
(OU above IU)
Max. vertical Between OU & IU
m 110 110 110
length (OU below IU)
Between IUs m 30 30 30
Between OUs m 0 0 0
10*3+10(L≤20m) 10*3+10(L≤20m) 10*3+10(L≤20m)
Power wire size mm2
Connection 16*3+10(20m<L≤50m) 16*3+10(20m<L≤50m) 16*3+10(20m<L≤50m)
wire Signal wire type 2-core shielded cable 2-core shielded cable 2-core shielded cable
Signal wire size mm2 0.75 0.75 0.75
Operation temperature range
Outdoor side °C -5~50 -5~50 -5~50
Cooling
Indoor side °C 16~32 16~32 16~32
Outdoor side °C -20~30 -20~30 -20~30
Heating
Indoor side °C 16~32 16~32 16~32
Notes:
1) The cooling conditions: indoor temp.: 27˚C DB (80.6˚F), 19˚C WB (60˚F) outdoor temp.: 35˚C DB (95˚F) equivalent pipe length: 5m
drop length: 0m.
2) The heating conditions: indoor temp.: 20˚C DB (68˚F), 15˚C WB (44.6˚F) outdoor temp.: 7˚C DB (42.8˚F) equivalent pipe length: 5m
drop length: 0m.
3) Sound level: Anechoic chamber conversion value, measured at a point 1 m in front of the unit at a height of 1.3 m. During actual
operation, these values are normally somewhat higher as a result of ambient conditions.
4) Maximum 85Pa outdoor ESP can be set on outdoor PCB.
5) The above data may be changed without notice for future improvement on quality and performance.

1.2 Outdoor unit (14HP, 16HP, 18HP)

Power supply 380~415V-3ph-50Hz 380~415V-3ph-50Hz 380~415V-3ph-50Hz
Pcs 20 20 20
Max. connected indoor units
HP 18 21 23
Performance data
HP 14HP 16HP 18HP
kW 40.0 45.0 50.0
Capacity
Btu/h 136000 153000 170700
Cooling
RT 11.3 12.7 14.3
Power input kW 10.58 12.71 14.45
EER W/W 3.78 3.54 3.46
kW 45.0 50.0 56.0
Capacity Btu/h 153000 170000 190960
Heating RT 12.8 14.2 16.0
Power input kW 10.98 12.44 14.14
COP W/W 4.10 4.02 3.96
Max. input consumption kW 18.8 19.8 21.8
Max. current A 34.7 36.5 40.8
Capacity adjustment range 50%~130% 50%~130% 50%~130%
Compressor data
Quantity 2 2 2
Type Scroll Compressor Scroll Compressor Scroll Compressor
Model E405DHD-42D2YG E405DHD-42D2YG E655DHD-65D2YG
DC Inverter compressor
Brand HITACHI HITACHI HITACHI
Frequency range Hz 40~200 40~200 40~200
Crankcase heater W 4*40 4*40 4*40
Model FV-68H FV-68H FV-68H
Compressor oil Original oil volume ml 500 per compressor 500 per compressor 500 per compressor
Additional oil volume ml 6000 per compressor 6000 per compressor 6000 per compressor
Fan data
Type DC DC DC
Brand Panasonic/Nidec Panasonic/Nidec Panasonic/Nidec
Model DR-310-560-8 DR-310-560-8 DR-310-560-8
Quantity 2 2 2
Fan motor
Insulation class E E E
Protection class IP23 IP23 IP23
Power output W 560*2 560*2 560*2
Rated current A 4.0*2 4.0*2 4.0*2
Material ABS ABS ABS
Type Axial Axial Axial
Drive Direct-driven Direct-driven Direct-driven
Fan blade Fan Quantity 2 2 2
Air flow m3/h 15000 15000 15000
ESP Pa 30 30 30
Vane Quantity 3*2 3*2 3*2


Physical data
Fin type Hydrophilic Aluminum Hydrophilic Aluminum Hydrophilic Aluminum
Outdoor coil Tube outside diameter mm Ø7.94 Ø7.94 Ø7.94
Tube type Inner-grooved copper tube Inner-grooved copper tube Inner-grooved copper tube
Type R410a R410a R410a
Refrigerant Volume kg 16 16 16
Throttle type EXV EXV EXV
Dimension Net mm 1260*1620*765 1260*1620*765 1260*1620*765
(W*H*D) Packing mm 1315×1750×825 1315×1750×825 1315×1750×825
Net kg 286 286 314
Weight
Gross kg 298 298 326
Outdoor sound level dB(A) 60 60 60
Maximum operating pressure MPa 4.5 4.5 4.5
Piping & wiring data
Liquid pipe mm Ø15.9 Ø15.9 Ø15.9
Pipe size Gas pipe mm Ø31.8 Ø31.8 Ø31.8
Oil balance pipe mm Ø6.35 Ø6.35 Ø6.35
Total pipe length m 1000 1000 1000
From OU to farthest
m 190 190 190
IU(Actual length)
Max. pipe
length From OU to farthest
m 220 220 220
IU(Equivalent length)
From 1st indoor
m 90 90 90
distributor to farthest IU
Between OU & IU (OU
m 90 90 90
above IU)
Max. vertical Between OU & IU (OU
m 110 110 110
length below IU)
Between IUs m 30 30 30
Between OUs m 0 0 0
16*4+16(L≤20m) 16*4+16(L≤20m) 16*4+16(L≤20m)
Power wire size mm2
Connection 25*4+16(20m<L≤50m) 25*4+16(20m<L≤50m) 25*4+16(20m<L≤50m)
wire Signal wire type 2-core shielded cable 2-core shielded cable 2-core shielded cable
Signal wire size mm2 0.75 0.75 0.75
Operation temperature range
Outdoor side °C -5~50 -5~50 -5~50
Cooling
Indoor side °C 16~32 16~32 16~32
Outdoor side °C -20~30 -20~30 -20~30
Heating
Indoor side °C 16~32 16~32 16~32
Notes:
1) The cooling conditions: indoor temp.: 27˚C DB (80.6˚F), 19˚C WB (60˚F) outdoor temp.: 35˚C DB (95˚F) equivalent pipe length: 5m
drop length: 0m.
2) The heating conditions: indoor temp.: 20˚C DB (68˚F), 15˚C WB (44.6˚F) outdoor temp.: 7˚C DB (42.8˚F) equivalent pipe length: 5m
drop length: 0m.
3) Sound level: Anechoic chamber conversion value, measured at a point 1 m in front of the unit at a height of 1.3 m. During actual
operation, these values are normally somewhat higher as a result of ambient conditions.
4) Maximum 85Pa outdoor ESP can be set on outdoor PCB.
5) The above data may be changed without notice for future improvement on quality and performance.

2. Dimensions
2.1 8HP, 10HP units dimension
765
970
1620
53
765 203
502
840

2.2 12HP, 14HP, 16HP, 18HP units dimension
765
1260
1620
203
53
765 695
1130

2.4 Installation base dimension
Model Capacity A(mm) B(mm) C (mm) D (mm)
CMV-D252W/ZR1 8 HP
700 1012 703 817
CMV-D280W/ZR1 10 HP
CMV-D335W/ZR1 12 HP
CMV-D400W/ZR1 14 HP
998 1302 703 817
CMV-D450W/ZR1 16 HP
CMV-D500W/ZR1 18 HP
2.5 Valve explanation

3. Outdoor refrigerant circuit diagram

3.1 8HP, 10HP, 12HP
Outdoor heat-exchanger
T4
(Outdoor temperature sensor)
SV6
EXV-A
T3
(heat-exchanger outlet temperature sensor)
ST
SV5
Liquid
receiver
Low pressure
accumulator
SV2
SV1
SV4
High High Oil

pressure pressure separator
switch sensor
Low
pressure
T7-1
switch
Stop valve (High pressure)
Stop valve (Low pressure)
T7-2 Low
pressure
Pressure gauge valve
sensor
DC inverter
compressor
Oil balance valve

3.3 14HP, 16HP, 18HP
Outdoor heat-exchanger
T4
(Outdoor temperature sensor)
SV6
EXV-A
EXV-B
T3
(heat-exchanger outlet temperature sensor)
ST
SV5
Liquid
receiver
Low pressure
accumulator
SV2
SV1
SV4
Oil
separator
High pressure High pressure
switch sensor Low pressure
switch
T7-3 T7-1
Low pressure
sensor
Stop valve (High pressure)
Stop valve (Low pressure)
T7-4 T7-2
Pressure gauge valve
DC inverter
DC inverter
compressor
compressor
Oil balance valve

3.4 Key parts

3.3.1 Oil Separator
It is used to separate oil from high pressure & temperature gas refrigerant that is pumped out from compressor.
3.3.2 Liquid accumulator
It is used to store the overmuch liquid refrigerant, and guarantee the refrigerant from the outdoor to indoor unit is in liquid status.
3.3.3 Gas-liquid separator
It is used to store the liquid refrigerant and oil, it can protect the compressor from liquid hammer.
3.3.4 Four-way valve (ST)
Closes in cooling mode and opens in heating mode
3.3.5 EXV (Electromagnetic expansion valve)
a) Max. Open degree is 480 pulses.
b) Generally when system is electrified the EXV closes 700pulse first, then opens to 350 pulse and stand by. Then the unit is started,
it opens to the right pulse.
c) When the running outdoor unit receives OFF signal, the EXV of auxiliary unit will stop while main unit is running and auxiliary
unit is stopped at the same time. If all outdoor units are stopped, the EXV will close first, and then open to the pulse of stand-by.
d) 8HP/10HP/12HP unit has one EXV, 14HP/16HP/18HP unit has two EXVs.
3.3.6 SV1
a) It cuts off the refrigerant between outdoor units in one combination.
b) When outdoor unit is startup, SV1 opens immediately.
c) When the outdoor unit stops, the SV1 closes immediately.
3.3.7 SV2
It is for spraying a little liquid refrigerant to cool compressor down. Open when any compressor discharge temperature is higher than
100˚C.
3.3.8 SV4:
a) Oil return valve.
b) Opens after the DC inverter compressor has been run for 5 minutes and then closes 15 minutes later. (For the system has only one
outdoor unit).
c) Every 20 minutes, SV4 of each outdoor unit opens for 3 minutes. (For the system has more than one outdoor unit)
3.3.9 SV5
a) It is used for defrosting.
b) In defrosting mode, the opening of SV5 can cut the refrigerant flowing circle, so the defrosting process will takes less time.
c) In cooling mode, it is always off.
3.3.10 SV6
a) By-pass valve.
b) It closes when the unit is standby and the system is running in heating mode.
c) It opens when the discharge temperature is over-high in cooling mode, and closes when the unit is standby or system is running in
heating mode.
3.3.11 Hi pressure sensor
To detect the discharge pressure of the compressor and to control the DC fan speed.
3.3.12 Low pressure sensor
To detect the suction pressure of the compressor and to indicate the pressure value when do the refrigerant recycle job

3.5 Key functions
3.4.1 Oil return program
a) When system start up for 140 minutes, oil return program will run. After that, every 8 hours continued operating this program
will run.
b) The program will last for 3 minutes.
c) All the outdoor EXV open to 480 pulse and SV6 is on.
d) Action of indoor Fan and EXV.
Running indoor unit Stop or standby indoor unit Fan only indoor unit
EXV Keep degree unchanged 300 pulse 300pulse

Cooling mode
Fan Keep on Keep off Keep on
EXV Keep degree unchanged 300 pulse /

Heating mode
Fan Anti-cold wind Keep off /
3.4.2 All outdoor units cycle operation
a) Balance the lifespan among outdoor units in one system.
b) In cooling mode, outdoor units will change the start order when
i. Room temperature gets to the set point or
ii. After oil return program.
c) In heating mode, outdoor units will change the start order when
i. Room temperature gets to the set point, or
ii. After oil return program, or
iii. After defrost program.
3.4.3 Forced cooling program
a) After pressing it once, all indoor units and outdoor units will start cooling, no matter what mode they are running on, no matter
whether they are ON or OFF.
b) The forced cooling function is available for master unit only.
c) During forced cooling mode.
i. All indoor EXVs open to 300 pulses.
ii. All indoor fans are in high speed.
iii. All compressors are ON.
iv. All outdoor fan motors are OFF
v. Outdoor EXVs opens to 480 pulses
vi. SV6 is ON
d) When program starts:
i. All the compressors are on
ii. Indoor fan is running at high speed
e) When the process is last for 1h or the button is pressed again, program will quit.
3.4.4 Defrost program

a) When any module’s condenser temperature (T3) < 0, last for 40minutes, this outdoor unit sends defrost order to master unit.
b) Before defrost, save current EXV opening pulses. EXV opening pulses will be recover when defrost program ends.
c) During defrosting.
i. All indoor EXVs open to 480 pulses.
ii. All indoor fans are OFF.
iii. All compressors are ON.

iv. All outdoor fan motors are OFF

v. Outdoor EXVs open to 480 pulses
vi. SV6 is ON
d) It ends when in the following conditions :

i. The defrosting time is up to 10 minutes.
ii. All module’s condenser temperature (T3)≥15 ℃.
iii. System stops, or switches to non-heating mode.
e) After defrost.
i. All indoor units’ EXV recover to former pulse.
ii. All indoor fans return to normal control.
iii. All compressors return to normal control.
iv. All outdoor fan motors return to normal control.
v. Outdoor EXVs return to normal control.
vi. SV6 is OFF
f) Low pressure protection is not available during defrost and 10minutes after defrost.
3.4.5 Mode confliction
a) 5 kinds of mode restriction
i. First start indoor units priority mode
ii. Cooling priority mode
iii. Heating priority mode
iv. Cooling only mode
v. Heating only mode
Heating priority mode First start indoor units

Cooling priority mode Heating only mode Cooling only mode
(Default setting) priority mode

4. Outdoor unit wiring diagrams and field wiring
4.1 Wiring diagram
4.1.1 8HP 和 10HP
Caution: The E1 E2 electrolytic capacitors must finish releasing electricity after outage.

4.1.2 12HP

4.1.3 14HP、16HP 与 18HP

Remarks:
E1 E2 X1 X2 DZ1 DZ2 SV1
Electrolytic Electrolytic Main Power Module solenoid
Common terminal 3 phase bridge Single phase bridge
capacitor capacitor terminal valve
SV2 SV4 SV5 SV6 4-WAY F1 F2
Bypass solenoid Oil balance Defrost solenoid Fixed speed Fixed speed
Flow valve 4-way valve
valve solenoid valve valve compressor 1 compressor 2
4.1.4 Main PCB

4.2 Field wiring
1) Power supply terminals
380~415V, 50Hz, 3ph
2) Communication terminals

3) Wiring between indoor and outdoor unit
Main power Supply (380V~415V/3PH/50Hz)

L1 L2 L3 N
L1 L2 L3 N
Outdoor unit power cable
Indoor unit power cable Power

distributor
Outdoor unit (Master) Outdoor unit (Slave) Outdoor unit (Slave)
A B C N H1 H2 E P Q E A B C N H1 H2 E P Q E A B C N H1 H2 E P Q E
Sheilded layer Communication wired between outdoor units
Communication wired between outdoor units

Indoor unit Indoor unit Indoor unit
L N P Q E L N P Q E L N P Q E
Sheilded layer
Power distributor Power distributor Power distributor
Note:
a) The signal connecting line between outdoor units, indoor and outdoor units and indoor units has polarity. When connecting, be
careful to prevent error connection.
b) Signal line shall adopt three-core shielded wire with an area above 0.75 mm2.
c) Do not bind signal line and copper pipe together with belting.
d) Make sure that the shield metal layer should be grounded well indoor control box in order to prevent interference.
e) It’s forbidden to connect 200V or above high-volt live wire to the communication terminal.

4.3 Outdoor unit power wiring
4.3.1 Separately power supply (without power facility)
Minimum power cable diameter

Manual switch
(L is cable length) Circuit
Model name Power supply
breaker
Ground wire Capacity Fuse
Size (mm2)
(mm2) (A) (A)
CMV-D252W/ZR1
10*4 (L ≤20m) 32 25
CMV-D280W/ZR1 10
16*4 (20 < L ≤ 50m)
CMV-D335W/ZR1 380V~415V 3 50 40 0.1A under
CMV-D400W/ZR1 phase 50Hz 0.1second
16*4 (L ≤20m) 50 40
CMV-D450W/ZR1 16
25*4 (20 < L ≤ 50m)
CMV-D500W/ZR1 63 50

4.3.2 With power facilities:
a) Case 1:
Outdoor unit Leakage Manual

power supply protector switch
380-415V 3N~ 50Hz
Leakage
protector
Manual Outdoor unit
switch GND
Outdoor unit GND
GND
(a) Outdoor unit
Branch box Outdoor unit GND
b) Case 2:
Power facilities 1 Outdoor unit

GND
(with leakage protector)
Outdoor unit
Leakage GND
protector
Manual
(a) switch
Outdoor unit
GND
(b)
Outdoor unit
GND
Branch box
Outdoor unit
GND
Power facilities 2
(with leakage protector)
Outdoor unit
GND
Note:
 Select power wire for these five models separately according to relevant standard.
 The wiring diameter and the length in the table indicate the condition that the voltage dropping range is within 2%. If the length
exceeds the above figure, please select the wire diameter according to relevant standard.

4.3.3 Reference table of the cable size for each capacity
Total Total
Minimum wire diameter (mm2 ) Minimum wire diameter (mm2 )
capacity capacity
(HP) Wire length ≤ 20m 20m<Wire length≤ 50m (HP) Wire length ≤ 20m 20m<Wire length≤ 50m
8 10 16 38 35 50
10 10 16 44 50 70
12 10 16 46 50 70
14 16 25 48 50 70
16 16 25 50 70 95
18 16 25 52 70 95
20 16 25 54 70 95
22 16 25 56 90 110
24 25 35 58 90 110
26 25 35 60 90 110
28 25 35 62 90 110
30 35 50 64 90 110
32 35 50 66 90 110
34 35 50 68 90 110
36 35 50 70 90 110
40 35 50 72 90 110
42 50 70
Remark:
 The above selection is for reference.
 For an actual electrical project, it should be considered that the cable layout, space between cable and surroundings, etc.
4.3.4 Power wire selection

Power wiring includes the main wire (a) connecting to branch box and the wire (b) between branch box and power facilities.
Please select the wire diameter according to the following requirement.
a) Diameter of main wire (a): depends on the total horse power (HP) of outdoor unit (See 4.3.3).
Example:
In system: (8HP×1 unit+8HP×1 unit+10HP×1 unit)
So totally 26HP → See 4.3.3 → size of wire is 25mm2 (within 20m)
b) Diameter of wire (b): depends on the number of combined outdoor unit.
If outdoor unit quantity ≤ 5, the wire (b) diameter selection is same as main wire (a) selection (See 4.3.3).
If outdoor unit quantity > 5, there will be 2 electric control boxes, the wire (b) diameter selection depends on the total horse power (HP)
of outdoor units connecting to each electric control box (See 4.3.3).

5 Operation limits
Cooling Heating
50 30
45 25
40 20
35 15
Intermittent operation range

Outdoor temperature (°C DB)
Continuous operation range
Outdoor temperature( °C DB)

30 10
Intermittent operation range
Continuous operation range

25 5
20 0
15 -4
10 -8
5 -12
0 -16
-5 -20
-10
10 16 21 25 32 10 16 21 25 32
Indoor temperature (°C DB) Indoor temperature (°C DB)
Operation mode Outdoor temperature Indoor temperature
Cooling -5°C ~ 50C 16°C ~ 32°C
Heating -20°C ~ 30°C 16°C ~ 32°C
Notes:
 If the unit is operating beyond above condition, protection device will be activated; even then the units will abnormality run.
 These figures base on the operation conditions between indoor units and outdoor units: equivalent pipe length is 5m, and height
difference is 0m.
 Precaution: the indoor relative humidity should be lower than 80%. If the air conditioner works in an environment with a relative
humidity higher than mentioned above, the surface of the air conditioner may condensate. In this case, it is recommended to set the air
speed of the indoor unit to high.

6 Operation sound Levels
6.1 Testing method and sound levels
Test value
1m Microphone
Sound level
Outdoor unit
dB(A)
Rear side Front side 8 HP 58
10 HP 58
1.3 m
12 HP 58
14 HP 60
16 HP 60
18 HP 60
6.2 NC curve
70 70
Sound pressure level dB （0dB=0.0002μ bar ）
NC-60 NC-60
60 60
NC-50 NC-50
50 50
NC-40 NC-40
40 40
NC-30 NC-30
30 30
NC-20 NC-20
20 20
Audibility limits Audibility limits
of continuous of continuous
white sound white sound
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
8HP, 10HP Octave band center frequency （Hz） 12HP Octave band center frequency （Hz）
70
NC-60
60
NC-50
50
NC-40
40
NC-30
30
NC-20
20
Audibility limits
of continuous
white sound
63 125 250 500 1000 2000 4000 8000

14HP, 16HP, 18HP Octave band center frequency （Hz）

7 Outdoor fan performance

7.1 8HP, 10HP’s air-flow-external-static-pressure curve
100
90
80
100
70
90 Can be set in outdoor PCB
60
80
(Pa)pressure (Pa)
50
70
60 Standard
30
static
50
20
pressure
40
External
10 Standard
30
External static
0
208000 8400 8800 9200 9600 10000 10400 10800 11200 11600 12000 12400 12800 13200 13600 14000
10 Air flow (m3/h)
0
8000 8400 8800 9200 9600 10000 10400 10800 11200 11600 12000 12400 12800 13200 13600 14000
7.2 12HP, 14HP,16HP,18HP’s air-flow-external-static-pressure Air flow (m3/h)

curve
100
90
80
100
70
60
80
(Pa) pressure (Pa)
50
70
60 Standard
30
pressurestatic
50
20
External staticExternal
40
10 Standard
30
0
2010000 10400 10800 11200 11600 12000 12400 12800 13200 13600 14000 14400 14800 15200 15600 16000
10 Air flow (m3/h)
0
10000 10400 10800 11200 11600 12000 12400 12800 13200 13600 14000 14400 14800 15200 15600 16000
Air flow (m3/h)

8．Functional parts and safety devices
Table 1.
Item Symbol Name CMV-D252W/ZR1 CMV-D280W/ZR1 CMV-D335W/ZR1
Inverter Inverter compressor E655DHD-65D2YG E655DHD-65D2YG E705DHD-72D2YG

Compressor
CCH Crank case heater 2*40w for each inverter compressor
Model DR-310-750-8 DR-310-750-8 DR-310-560-8 *2

Fan motor
Output
Motor 750W 750W 560W*2
power
Motor and On 115°C
Safety
security
thermostat Off /
devices
OFF:45(±1)kg/cm2
HP High pressure switch
ON:35(±1)kg/cm2
OFF:0.5(±1)kg/cm2
LP Low pressure switch
ON:1.5(±1)kg/cm2
Temperature sensor
(condenser
T3,T4 25°C=5KΩ
outlet/ambient
Temperature
temperature)
sensor
Thermostat
Discharge
(Inverter/Fixed BW120°C ON:120°C OFF:90°C
thermostat
discharge)
High pressure sensor Model: 2HMP6-9

HPSH
Pressure (discharge) Character: Vout=0.870*P+0.5(MPa)
sensor Low pressure sensor Model: 2HMP6-10

LPSH
(suction) Character: Vout =2* P + 0.5(MPa)
Electronic expansion
PMV UKV-32D210 ( Foshan Hualu)
valve
Functional
parts 4-W/V 4-way valve CMV-V280WM6A/M+4.0.ZLT.7-5(Foshan Hualu)
SV Solenoid valve FDF6A-088-RK (Zhejiang Sanhua)

Table 2.
Item Symbol Name CMV-D400W/ZR1 CMV-D450W/ZR1 CMV-D500W/ZR1
Inverter
Inverter compressor E405DHD-42D2YG E405DHD-42D2YG E655DHD-65D2YG
Compressor Compressor *2
CCH Crank case heater 4*40w for each inverter compressor
Model DR-310-560-8 (2 sets)

Fan motor Output
560W*2
Motor power
Safety On 115°C
Motor and
thermostat Off /
security devices
OFF:45(±1)kg/cm2
HP High pressure switch
ON:35(±1)kg/cm2
OFF:0.5(±1)kg/cm2
LP Low pressure switch
ON:1.5(±1)kg/cm2
Temperature sensor
T3,T4 (condenser outlet/ambient 25°C=5KΩ
Temperature
temperature)
sensor
Discharge Thermostat (Inverter/Fixed
thermostat discharge) BW120°C ON:120°C OFF:90°C
High pressure sensor Model: 2HMP6-9

HPSH
(discharge) Character: Vout=0.870*P+0.5(MPa)
Pressure sensor
Low pressure sensor Model: 2HMP6-10
LPSH
(suction) Character: Vout =2* P + 0.5(MPa)
PMV Electronic expansion valve UKV-32D210 (Foshan Hualu)
CMV-V280WM6A/M+4.0.ZLT.7-5 (Foshan Hualu)

4-W/V 4-way valve
Functional parts
FDF6A-088-RK. (Zhejiang Sanhua)

SV Solenoid valve

9．Exploded view
9.1 8HP,10HP

No. Part name Quantity No. Part name Quantity
1 Top net 1 22 SV4 Solenoid valve components 1

Low-Voltage Detect needle valve
2 Cover 1 23 1
components
3 Propeller fan 1 24 4-Ways valve assy 1
4 Inlet cone components 1 25 The high-pressure total liquid pipe assy 1
5 Fan motor 1 26 Press inspiratory tube components 1
6 Holder for fan motor 2 27 Exhaust the total component 1
7 Back beam 1 28 SV5 Solenoid valve components 1
8 Right cover 1 29 Oil balance capillary components 1
9 Front-upper beam 1 30 Oil return capillary components 1
10 Back net 1 31 Low Pressure cut-off assembly 1
Oil balance the cut-off valve
11 Front-lower beam 1 32 1
components
12 Base assy 1 33 High pressure cut-off assembly 1
13 Machine feet 2 34 SV1 Solenoid valve components 1
14 E-parts, assy 1 35 Seat board 1
15 Right cover 1 36 Vapor separator 1
16 The pipe cover2 1 37 Oil separator 1
17 Pumping hands 1 38 Variable speed compressor 1
18 The pipe cover1 1 39 Liquid storage tank 1
19 Down panel 1 40 Fixing clamp for condenser 3
20 middle panel 1 41 condenser assy 1
21 Top panel components 2

9.2 12HP


1 Top net 2 24 E-parts, assy 1
2 Cover 2 25 Oil balance capillary components 1
3 Propeller fan 2 26 SV2 Solenoid valve components 1
4 Holder for fan motor 4 27 Low pressure cut-off valve assy 1
5 Fan motor 2 28 our-way valve assy 1
6 Top beam component 1 29 Exhaust the toal component 1
7 Right cover 1 30 Low-Voltage Detect needle valve components 1
8 Back beam 1 31 The solenoid valve assy SV4 1
9 Front-upper beam 1 32 Oil return capillary component 1
10 Back net 1 33 SV1 Solenoid valve components 1
11 Column components 1 34 SV5 Solenoid valve components 1
12 Front-lower beam 1 35 The suction pipe assy 1
13 The lead cover 2 36 High pressure cut-off valve assy 1
14 base assy 1 37 Oil balance the cut-off valve components 1
15 Machine feet 2 38 High-pressure total liquid pipe assy 1
16 The pipe cover2 1 39 Seat board 1
17 The pipe cover1 1 40 Fixing clamp for condenser 3
18 Left cover 1 41 Strengthen fixed plate B 2
19 Left clapboard 1 42 Oil separator 1
20 Right clapboard 1 43 Vapor separator 1
21 Top panel components 2 44 Variable speed compressor 1
22 Inlet cone components 2 45 Liquid storage tank 1
23 condenser assy 1

9.3 14HP,16HP,18HP

1 Top net 2 23 condenser assy 1

2 Cover 2 24 E-parts, assy 1
3 Propeller fan 2 25 The high-pressure total liquid pipe assy 1
4 Holder for fan motor 4 26 Press inspiratory tube components 1
5 Fan motor 2 27 SV5 Solenoid valve components 1
6 Top beam component 1 28 SV2 Solenoid valve components 1
7 Right cover 1 29 Exhaust the total component 1
8 Back beam 1 30 SV1 Solenoid valve components 1
9 Front-upper beam 1 31 Oil return capillary components 1
10 Back net 1 32 Low pressure cut-off assembly 1
11 Column components 1 33 SV4 Solenoid valve components 1
Low-Voltage Detect needle valve
12 1 34 1
Front-lower beam components
13 The lead cover 2 35 Oil balance capillary components 1
14 Base assy 1 36 Oil balance the cut-off valve components 1
15 Machine feet 2 37 4-Ways valve assy 1
16 The pipe cover2 1 38 High pressure cut-off assembly 1
17 The pipe cover1 1 39 Seat board 1
18 Left cover 1 40 Oil separator 1
19 Left clapboard 1 41 Vapor separator 1
20 Right clapboard 1 42 Variable speed compressor 2
21 Top panel components 2 43 Liquid storage tank 1
22 Inlet cone components 2 44 Fixing clamp for condenser 3

Full DC Inverter CMV System Outdoor Unit: GD Chigo Heating & Ventilation Equipment Co., LTD

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Full DC Inverter CMV System Outdoor Unit: GD Chigo Heating & Ventilation Equipment Co., LTD

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Full DC Inverter CMV System

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

Part 1. General information

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

1. Full DC Inverter CMV introduction

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

8HP / 10HP 12HP / 14HP / 16HP/ 18HP

1.2 Several core technologies make system high efficiency

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1.3 Benefits for users

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GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

 Communication wire length can be up to 1000m.

1.5 Doctor Kit (CMV Maintenance software)

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Full DC inverter system

Chigo VRF system

2.2 Indoor unit:

Indoor unit code

Chigo VRF system

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

8HP / 10HP 12HP / 14HP / 16HP/ 18HP 20HP

22HP / 24HP / 26HP 28HP / 30HP / 32HP/34HP / 36HP

38HP / 40HP / 42HP 44HP / 46HP / 48HP/ 50HP / 52HP/54HP

60HP / 62HP / 64HP 66HP / 68HP / 70HP/ 72HP

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

Capacity Recommend combination Max. indoor

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

Model name CMV-D252W/ZR1 CMV-D280W/ZR1 CMV-D335W/ZR1

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

Model name CMV-D400W/ZR1 CMV-D450W/ZR1 CMV-D500W/ZR1

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

Model name CMV-D400W/ZR1 CMV-D450W/ZR1 CMV-D500W/ZR1

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

2.2 12HP, 14HP, 16HP, 18HP units dimension

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

Model Capacity A(mm) B(mm) C (mm) D (mm)

2.5 Valve explanation

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3. Outdoor refrigerant circuit diagram

High High Oil

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3.4 Key parts

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EXV Keep degree unchanged 300 pulse 300pulse

EXV Keep degree unchanged 300 pulse /

3.4.4 Defrost program

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iv. All outdoor fan motors are OFF

d) It ends when in the following conditions :

Heating priority mode First start indoor units

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GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

GD CHIGO HEATING & VENTILATION EQUIPMENT CO., LTD.

4.1.4 Main PCB

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380~415V, 50Hz, 3ph