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Busway Installation Instruction PDF
Busway Installation Instruction PDF
76521-050-01
Follow the safety label instructions on this
equipment and inside this bulletin.
DANGER
HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION
Only qualified electrical maintenance personnel should install,
operate, service, or maintain this equipment. This document
should not be viewed as sufficient for those who are not
otherwise qualified to operate, service, or maintain this
equipment discussed.
Turn off power to busway before installing, removing, or working on this equipment.
Always use a properly rated voltage sensing device to confirm power is off.
The successful operation of this equipment depends upon proper handing,
installation, operation, and maintenance.
Failure to follow these instructions will result in death or serious injury
WARNING
HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION
Protect this equipment from contaminants such as water, salts, concrete and
other foreign matter and other corrosive environments before and during installation.
Outdoor equipment is not weather resistant until completely and properly installed.
Do not sit, walk, or stand on this equipment.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
CAUTION
HAZARD OF EQUIPMENT DAMAGE
Hydrocarbon spray propellants and hydrocarbon-based sprays or compounds
will cause degradation of certain plastics. Before using products to clean, dry,
or lubricate components during installation or maintenance, contact your local
Schneider Electric sales office.
76521-050-01
CONTENTS
INTRODUCTION 1
INSTALLATION NOTE 5
HANGER INSTALLATION 8
BUSWAY INSTALLATION 13
WALL/FLOOR FLANGE 19
APPENDIX 1 23
76521-050-01
INTRODUCTION
This manual contains instructions for the handling, storage, installation, operation,
and maintenance of I-LINE II busway equipment manufactured by Schneider Electric. The
purchasers, engineering, installation, and operating staff supervisors should familiarize
themselves with this manual and become acquainted with the appearance and characteristics
of each piece of the busway.
Every I-LINE II busway device is carefully inspected and packaged at the assembly plant.
Construction is checked, both structurally and electrically. After a complete inspection, the
busway is prepared for shipment. Each section is packaged for easy handling before
installation.
76521-050-01 1
RECEIVING, HANDLING & STORAGE
Receiving
Handling
1
2
1
1
2
3
×
2 76521-050-01
Using nylon straps to distribute the
weight of the section
Do not use busbar ends for lifting Do not use busbar ends for
busway sections or fittings. lifting busway sections or
fittings.
padding
76521-050-01 3
Storage
Waterproof,anti-theft,dustproof Control temperature and humidity
+40
RH≤50% when T=40°C,
RH≤90% when T≤20°C,
-5
Stored indoor
4 76521-050-01
INSTALLATION NOTE
Environment
Indoor installation Outdoor installation
RH≤50% when T=40°C,
RH≤90% when T≤20°C,
40
40
canopy
-5
-25
RH≤50% when T=40°C,
RH≤90% when T≤20°C,
Protection
Use “Installation Protection Bag” at the end of unfinished run
Installation
Protection Bag
76521-050-01 5
Clearance
Required clearance for busway installation(without plug-in units)
100
100 100 100
100
100
100
149
149
100
100
1. “100” is minimum dimension
2. “A” : maintenance dimension requires a minimum
dimension equal or greater than busway width. A
3. Uint: mm busway width
>650mm
6 76521-050-01
Required clearance for Plug-in mounting
NCBA(PE)
IMPORTANT:
Essential for proper mounting of plug-in units.The busbar
trunking must be positioned as shown above so that the
top marking is to the right and the neutral position to the
left.
76521-050-01 7
HANGER INSTALLATION
1
Vertical mounting
Fixed Hanger mounting
Indoor Busway16FT(4.88M)
Outdoor Busway5FT(1.5M)
x4 M14
2
Spring Hanger adjust
Indoor Busway16FT(4.88M)
Outdoor Busway5FT(1.5M)
Compress
length of spring
hanger.
Channels furnished by
customer .
8 76521-050-01
3
Spring Hanger mounting
2 1
14~17 N m
4 Back off the top nuts to the top of the rod after
complete run is installed.
x4
76521-050-01 9
10
Spring
F
F =GSpring
76521-050-01
Flatwise mounting
“TOP”Label
5M)
FT(3.0
B us way10 FT(1.5M)
Indoor or Busway5
Outdo
“TOP”Label
1 2
Place nut, washer and Place busway
hanger channel, raise
on the desired height
x2
Hanger is not allowed to be installed
1 in areas with cover plates.
3
Place the retaining clip and secure nut
x2
76521-050-01 11
Edgewise mounting
5 M)
0FT(3.0 )
usway1 5M
Indoor B usway5FT(1.
B
Outdoor
3
Install the bottom bolts
1 1
M14
22
12 76521-050-01
BUSWAY INSTALLATION
1
IP41-IP65 Busway installation
Joint assembly Be sure the busway are aligned
properly before connection.
Surge clamps
Rob
Joint assembly tool
catalog no. AT26
P
TO
P
TO
9.4in
240mm
13.4in
340mm
2
Cover plates assembly
x4
9.5~10.8N·M
x4
76521-050-01 13
3
Tighten the joint bolt(s)
60~80lb-ft 1
CLACK
2
Outer head of VISI-TITE bolt is broken off and red label is gone
14 76521-050-01
1 2
IP66 Busway installation
Use the cover without the hole(s) for Tighten busway joint bolts
alignment.
Top cover(without hole(s) )
In case of renewal/restoration,and so
forth,tighten bolt with a torque wrench to
60~80lb-ft or 95±14N m
CLACK
PP 1
Sealing Strip 4
1
76521-050-01 15
4 5
Install retaining clips, if required Install the top cover
6
Tighten screw in the sequence shown below until the sealant is squeezed out between cover.
8
1
5
3 7
6
2
7
Tighten the drain plugs in the center hole of the bottom cover
16 76521-050-01
Canopy is necessary for IP66 busway application
Canopy
< °
A
A
A
Canopy
B
B
B
B: Interval b
4 sides of busway are covered by canopy
76521-050-01 17
END CLOSURE ASSEMBLY
1 2
Install insulator onto each busbar Push U cover onto busway
Make these two lines approximate
align when assemble U cover.
TOP
3 4
Install metal tie channel
1
2
1
10-32 self-threading fastener ×4
5/16-18×3/4 bolt ×4
3
Fasten top and bottom screw
10-32 self-threading
fastener ×4
18 76521-050-01
WALL/FLOOR FLANGE
2
1 6
4
Assembly in sequence
76521-050-01 19
STEPS TO TAKE BEFORE ENERGIZING
1
Tighten bolts
Check if all the outer head of VISI-TITE bolt is broken off and the red label is gone.
2
Insulation resistance test
1 Conduct an insulation resistance test on each
busway before installation.
2 Conduct an insulation resistance test on the
whole run.
3 Keep above record of each busway
and each run as “Appendix 1”.
Off
PE The load and line ends
A
M B disconnected, and no over
C
N current devices installed.
20 76521-050-01
3
Check all points before energizing
1.Check if all the VISI-TITE bolts are Visual confirmation The outer head of VISI-TITE P20
bolt is broken off and the red
tightened to a correct torque. label is gone.
6.Fix the joint covers, tie channels and Visual confirmation Torque Tie channel: P13,P14,
rubbers, tighten all the screws 7~8 lb-ft or 9.5~10.8N M
Torque wrench P16
7.Make sure the alignment of busway for Spirit level or plumb Horizontal or vertical P13
horizontal or vertical application. alignment.
1.Check if the nuts on top of spring Visual confirmation The nuts are loosened to the P9
hangers are loosened. top.
Spring Hanger
Please refer to the instruction
2.Check the compressed length of spring Caliper manual for the prescribed P10
hanger. compressed length.
76521-050-01 21
ENERGIZING THE EQUIPMENT
When the equipment is energized for the first time, qualified electrical personnel should
be present. If short circuits and ground faults caused by damage or poor installation
practices have not been detected in the checkout procedure, serious damage can result
when the power is turned on.
The busway should have no electrical load on it when it is energized. Because busway
typically extends through several rooms and floor levels, ensure that all devices fed from
the busway are in the off position.
Energize the equipment in sequence by starting at the source end of the system and
working toward the load end. In other words, energize the main devices, then the feeder
devices, and then the branch-circuit devices. Turn the devices to the ‘ON’ position with a
firm positive motion.
After all over current devices have been turned on, loads such as lighting circuits,
contactors, heaters, and motors may be turned on.
Busway, when operating properly, will have a moderate hum. Excessive noise may be
an indication of hardware that has not been tightened or of metal parts that have been
improperly assembled.
Occurrence of sparking at any point along the busway is not a normal condition.
De-energize the busway immediately. Correct the cause of the sparking condition. Then
conduct an insulation resistance test according to page 20 before attempting to energize
again.
22 76521-050-01
Appendix 1: Insulation Resistance Readings
* For Daily Report by Contractor
DATE: DATE: DATE: DATE:
RUN NAME: RUN NAME: RUN NAME: RUN NAME:
Phase M Phase M Phase M Phase M
A PE A PE A PE A PE
B PE B PE B PE B PE
C PE C PE C PE C PE
N PE N PE N PE N PE
A B A B A B A B
A C A C A C A C
A N A N A N A N
B C B C B C B C
B N B N B N B N
C N C N C N C N
Note: the insulation resistance reading should not be less than 100÷length of run (in feet)
Or
30.5÷length or run (in meters).
Neither less than 5 megohms.
76521-050-01 23
85 JunYe Road, Eastern Section of Electrical equipment should be serviced only by qualified
Economic & Technological electrical maintenance personnel. No responsibility is
Development Zone, Guangzhou assumed by Schneider for any consequences arising out
510530, PR China of the use of this manual.
Tel: (86)20 2820 2828 Bulletin No: 76521-050-01(SB)
Fax: (86)20 2820 2888 Publish day: 10/2018
Service hotline:400 810 1315