HamworthyKSE Hamworthy STO-ST1A Super Trident Sewage Treatment Units PCH 1543 Issue 3 0403 HAMWORTHY KSE LIMITED Fleets Corner, Poole, Dorset, BH17 0JT, England Telephone: +44 (0)1202 662600 Facsimile: Spares +44 (0)1202 665444 Sales +44 (0)1202 668793 Service +44 (0)1202 662622 Offices, Associate Companies and Agents throughout the world‘Amendment Record [ ain changes in comparison with previous asus Location: ‘Chang ‘Sealion 1-Teshrical Oata “Aad temperature and huidly data Section 5:8- Recommended Spares | Add Measuring Cynder ase Roplace 07937 Issue 1 by ssueZ ocean See Replace 07933 Issue 2by Issue 3 ; ‘Delete temperature ang numicty data jisseien SConaeeses ‘Add Filter Gartsage (net to Uist of Parts10. 1 12, 13. 14. WARNING Health and Safety Act Compliance. Before working on this equipment personne! should be made aware of, and ensure compliance with, the Health and Safety Regulations appropriate to this class of work Work must only be carried out by suitably qualified and competent persons. Before lifting, installing and operating the unit, the instructions detailed below, and also the accompanying manual must be read. Ensure that all equipment used for lifting the unit is adequate for the weight. The weight is normally stencilled on the unit and/or stamped on the machine nameplate. The handling points are indicated on the unit and these must be used. The hooks of slings must not be fitted directly to lifting eyebolts or lugs, shackles must be used. Before running the unit for the first time, the installation must be thoroughly checked and the procedure detailed in Section 4 of this manual under the heading “Preparation for Initial Operation" referred to. The unit must not be run unless all protective guards supplied with the equipment are in position, Before proceeding with maintenance on the unit, or making adjustments to its connections and fittings, it must be stopped and isolated electrically and mechanically and visible warning notices displayed. Ensure safety procedures for hazardous gases or oxygen depletion are carried out before opening the tanks. Before commencing repair or overhaul a preliminary check of available spares must be made, e.g. replacement set of joints or jointing material Pumps handle various liquids, sometimes not those for which the pump was initially supplied. Know the properties of the liquids that have been pumped, and the actions necessary to make handling safe and in the event of an emergency. Before handling sodium hypochlorite refer to instructions in Section 4. ‘The equipment should not be installed in an explosive atmosphere. This equipment is subject to international, European, and national regulations and must be used accordingly. Page 3CONTENTS SECTION 1 - TECHNICAL DATA. SECTION 2 - DESCRIPTION 2.41 INTRODUCTION. 22 GENERAL... 23 DETAILED DESCRIPTION 23.1 — Aeration Compartment 23.2 Settling Compartment. 23.3 Chlorine Contact Compartment 2.3.4 — Chiorinator... 23.5 Discharge Pump. 23.6 _ Air Compressors... 2.4 ELECTRICAL CONTROLS 244° General... 242 Float Switches 24.3 Operation, 2.4.4 Remote Emergency Stop SECTION 3- 34 32 3.3 3.4 SECTION 4 - OPERATION at 42 43 434 432 44 444 442 ‘SECTION 5 - MAINTENANCE. 54 52 524 5.22 523 524 53 54 55 55.1 552 56 57 58 ‘SECTION 6 - DRAWINGS. 61 62 63 64 65 66 SECTION 7 - DISCHARGI 7A ‘SECTION 8 - AIR COMPRESSOR MAINTENANCE ... at 82 83 a4 INSTALLATION GENERAL DATA... RECOMMENDATIONS ON VENT SYSTEM DESIGN ... FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT ... 36 COMPARTMENT VENTILATION. HEALTH AND SAFETY INFORMATION... PREPARATION OF UNIT FOR INITIAL OPERATION DETERMINATION OF RESIDUAL CHLORINE CONTENT General nn Sampling Insiructions.. DISINFECTANT CLEANERS Approved Biological Toilet Cleaners. Approved Descaler..... GENERAL . MAINTENANCE SCHEDULE. Weekly... Monthly. 6 Monthiy, Annually CLEANING THE CHLORINATOR. DRAIN AND CLEAN UNIT.... AIR DIFFUSER ASSEMBLIES, General... - Element Replacement. DISCHARGE PUMP. COMPRESSOR. RECOMMENDED SPARES LIST... General Arrangement Drawings. Sectional Arrangement Drawings... General Arrangement Drawings ~ Sewage Pump Control Panel Layout Installation Wiring Diagrams... Circuit Diagrams. DISMANTLING PUMP. PUMP RANGES. DESCRIPTION. ‘SUITABILITY. HANDLING AND SETTING UP (Figures 8.1 and 8.2).85 _ INSTALLATION (Figure 8.1) 82 86 INITIAL OPERATION (Figure 8.1). on 8S 8.7 POTENTIAL RISKS FOR OPERATING PERSONNEL 83 88 MAINTENANCE AND SERVICING 83 89 TROUBLE SHOOTING .. 84 8.10 APPENDIX... 85 FIGURES Figure 2.1 Schematic Diagram of Sewage Treatment Unit... 24 Figure 22 Schematic Diagram of Sewage Treatment Unit with Vacuum Toilet System. 24 Figure 3.1 Typical Super Trident Sewage Treatment Plant installation 32 Figure 3.2 Holding Down Feet snnnnnnnnnnnesnnn snnnnsnninnnnnnnnnns Figure 6.1 Control Panel Arrangement... 6-15 Figure 8.1 Compressor, VIEW 1 nnnnnnennne 84 Figure 8.2 Compressor, View 2 a4 igure 8.3 Compressor Maintenance .... seer : 83 igure 8.4 Compressor - Exploded View 86 TABLES Table 3.1. Key to Typical Installation diagram... Table 5.1. Trouble Shooting Guide Table 5.2. Recommended List of Spares Table 6.1 List of Parts. a : ‘| Table 8.1 Compressor : List of Parts for Figure 8.4. 87Spare Parts and Service Spare Parts can be ordered direct from the following address: Hamworthy KSE Ltd. Telephone: +44 (0)1202 662600 Fleets Comer Facsimile: +44 (0)1202 665444 Poole, Dorset Email: poolespares@hamworthykse.com BH17 OJT, England or via any Hamworthy KSE office or agency throughout the world ‘When ordering spare parts, the following information is required to ensure that correct parts are supplied: Type and serial number of machine: Obtained from machine nameplate lem Number and full description of part required: Obtained from details in this publication Technical Service and Advi Technical service and advice can be obtained during normal working hours from the above address, on the following contact numbers Telephone: +44 (0)1202 662663 Facsimile: +44 (0)1202 662622 Email: pooleservice@hamworthykse.com or via any Hamworthy KSE office or agency throughout the world Outside normal working hours a 24 hour emergency facility is available. Initial telephone contact number is England +44 (0)1202 662663. Continued ... Page 7Overseas Hamworthy KSE Offices Holland Hamworthy KSE BV ‘Aploniasiraat 33, NL-3804 Cc, Rotierdam, Netherlands Te: +31 1048204777 Fox +31 10415 9046 China Hamworthy KSE Shanghai Room 7-0 ¥i Dian Plaza, No. 746 Zhao Jia Bang Road, Shanghai 200030 Ter +8621 64455005 Fax: +8621 64450875 EMAIL: w97001@quomal sh.on Germany Hamworthy KSE GmbH Wachstrasse 17/24 0.28195 Bremen, Postfach 103840 Ge-28038 Bremen, Germany Tek + 49421 335840, Fax: +49.421 3358498 EMAIL: bremeninfo@hamworthykse.com Hamworthy KSE Korea Lid 14° Floor Hyundai Building #1193-5 Choryang 3:dong. Dong-gu, Pusan, Korea (601-013), To” +82 51 46584015 Fox. +8251 4637408 EMAIL: korea@hamworthykse.com India Hamworthy KSE Pvt Lid (C-185 bial Court, Nariman Pont, ‘Mumbai 400.021 incia To +91 222872304 Fax +91 222872304 EMAIL: hamworthykseindia@vsn.com Hamworthy KSE NS. soseph Kellors vel 20, Tranby PO Box 83, N-3401 Lier, Norway Tel. 4732859200 Fax. 44732852193 EMAIL: tranby@hamworthykse.com Norway Hamworthy KSE PTE Ltd, 415 Bonoi Crescent Singapore 629978, Tel + 65261 6006 Fax. +05 261 6011 EMAIL: singapore@hamworthykse.com Singapore Page 8 South Africa ‘Sweden uK UAE Dubai USA. Houston New Jersey New Orleans California Hamworthy Engineering Africa (Pty) Ltd Po Box 50435, Randburg, 2125 ‘Gauteng, Johannesburg, ‘South Atfica Tet 002711 7823886, Fax: 0027 11 7823889 EMAIL: hamworth@glotalco.za Hamworthy KSE AB Kampegatan 3 Se-41104 Gothenburg, ‘Sweden To +4831 725 7900 Fax: + 48 31725 7800 EMAIL: goteborginfo@hamworthykse.com Hamworthy KSE Ltd Fleots Comer Poole, Dorset England. BHI7 OJT Te + 01202.662600 Fax + 01202 668703 EMAIL: info@hamworthykse.com Hamworthy KSE Dubai IO Dak Middle East Dy 160/1 Al Jada, Po Box 62073 Dubai UAE Tel: 00971 43240335 Fax: 00971 43240326 EMAIL: ahussain@hamworthykse.com Hamworthy KSE Ine 1011 Highway 6 South Suite 208, Houston TX77077, USA Tet +1281 7593280 Fax +1281 7608908 Hamworthy KSE Ine 571 Central Avenue Ste 112, New Providence New Jersey 07974, USA. Tet +1908 8950544 Fax +1908 8980377 Hamworthy KSE Inc 1418 Eowards Avenue Sulte 8 New Orleans Louisiana 70123, Tok +1504 724 9525 Fax +1504 7345716, Hamworthy KSE Ine Neal Court ‘San Pablo, Cailrnia 94806 Usa To: +1 510 7244625, Fax +1510 7240630 Continued ...Overseas Hamworthy KSE Agencies ARGENTINA Neptune $.A. Calle Mendoza 3185-5"-8 41340 Beunos Aires, Argentina Tel 00541 14 3226081 Fax 00541 143225700 BRAZIL Tridente Brazil ua Visconde Inhauma 134 Gr 1513, Rio De Janeko Rj - Brazil 2000-000, Brazil Tol 0065212331489 Fax 0085215167543, Email jopgomes@iridente.com.or CHILE Lanz Cia Ltda Calle Dr M Barros Borgone 233 Casita 16389, Santiago oh Tel 00862.2352707 Fax 00582 2357329 Email efacic@lanzco.cl CROATIA Eureka international 0.0.0 Marmontova 14 H-21000 Spit, Croatia Tol 00985 21 343381 Fax 00 385 21 344825/348060 EGYPT International Marine Center {6 Mahmoud Azmy Street (21131) Po Box 95 (21321), Ibrahimieh ‘Alexandria, Egypt Te (00 20 3 4876959 Fax 00203 4877969 GREECE Marine & Industrial Systems Ltd 448 Efplas Streot Piraeus, 185 37 Greece, Tel 00301 4282826 Fax 00301 4183627 Email misité@aias.gr ISRAEL B.Sofer & Co Lid Po Box 221 ‘Avichal 42310, Israel Tel 009729 8822919 Fax 0097298625211 AUSTRALIA, ‘Caba (Aust) Pty Ltd 41 Barry Avenue Mondale, New 2223, Australia Tol 0061295342100 Fax 0061295395332 Email caba@caba.bu.austcom BULGARIA Martimex-Marine Trading SRO ‘Corvone| Armady 1 (03601 Martin, Slovakia Tol 00.421 8424248601 Fax 00421 8424133753, Email marine@martimex sk COLUMBIA Consuinavat Lida Eaifcio Cotseguros Ofcina 501 Calle Cohera Del Gobermador, Cartagena Coumbia Tol 00575 6646413 Fax 00675 6541640 CYPRUS Sheertine Marine Services Gladstone & Androu Str (Oasis Compiox, Limassol, Cyprus 3311 Tet 00357 5 345319 Fax 003575 345639 Email _seraphid@nautlus spidemet net FRANCE Etablissoments Tiano S.A, 2Bis, Rue De La Baume F-75008 Paris, France Tel 0033 1 45610022 Fax 0033 1 42256962 Email alfted-iano@ets-tano fr ICELAND '8 Stofaanson & Co Ltd Po Box 1006 Reykjavik, Iceland Tel 00354 19141244 Fax 00354 1678936 ITALY Simm Set Via Dei Lazzareto Vecchio 9 184123 Trieste tly Tel 0039040 304247 Fax 00390 40 308196 Email simis@tin.t BANGLADESH Marintec Ltd 30 Agrabad Commercial Area PO Box No 2018, Bandar ‘Chittagong, Bangladesh Tel 0088031502834 Fax + CANADA HKSE Canada 3853643 Canada Inc, 4143, Cushman Road, Unit 60, ‘St Catharines, Ontario, Canada (amese Tel 001 905 6384922 Fax 001905 6889028 CZECH REP. Martimex-Marine Trading SRO Cervene| Armady 1 (03601 Marin, Siovakia, Tel 00.421 2424248601 Fax 00421 6424133753, Email marine@martimexsk ECUADOR Sortomar Ltd El Oro 1303 Y Guaranda Po Box 5899, Guayaquil Ecuador Tol 00593 4 445958/330027 Fax 00593 4 440154/445335 Email sertroch@gye-satnetnet GERMANY ‘Wilhelm Rump KG Buchheistersvabe 6 Ge-20457, Hamburg Germany Tet 00.49 403178420 Fax 00.4940 3104841 Email 113304.2717@compuserve.com INDONESIA PT Sinofa Intermarine Jie Martadinata No Ig “Tg Prok Jakarta Utara, indonesia Tel 006221 6902106, Fax 006221 43910158 ITALY Simm Set Via Casarecis 22/1 16129 Genova, laly Tel 00 390 10586771 Fax 00 390 10 542678 Email simge@pn.inetit Page 9JAPAN Fesco Japan Ltd 3f Shine! Bulling 13 2-Chome, 4-Ban Sakemach-Dour, Chuo-ku Kobe 652.083", Japan Tel 0081 78 3323300 Fax 0081 78 3923363 MALTA ‘Thomas C Smith & Co Ltd 42 StChristophor Street Valet, Vit 06 Malta Tel 00:356.245071 Fax 00 356 242056 Email info@tesmith.com PAKISTAN United Traders Haroon Chambers ‘Alaf Hussain Road, Karachl 74000 Pakistan Tet 009221 2414016 Fax 009221 2616862 PORTUGAL Gottweiler Soc De Equip. Martiomos E Industrials ‘Travessa Do Alecrim 3-2 Box 2008, 1101 Liston Portugal Tet 00.351 21 9420021 Fax 00351 21 3420026, RUSSIA, ‘Transas Marine 21/2 Obukhovsky Oborony St Petersburg, 193019 Russia Tet 007 8123253131 Fax 007 8125871901 Email cmitiylagoutin@transas.com SPAIN Equipos Nomaval Sa ‘Nunez De Balboa 15-3" 5-28001, Madrid Spain Tel 003491 5752060 Fax 003491 5763808, Email roma@arrakis.es UKRAINE Transas Marine Uk Ltd ‘Commodore House Mountbatten Business Centre, 16-18 Millbrook Road East ‘Southampton SO15 1HY, UK Tel 02880 633900 Fox 02380 233700 Email sales@ansas.co.uk Page 10 KUWAIT ‘The Trading & Ind. Equipment Co MECO} Po Box 2169, 19022 Saat Kuwait CR. 13104 Tel 00965 4819188 Fax 00965 4810387 Email tony-carvalho@bin-nist.com NEW ZEALAND Caba [New Zealand] Ltd 37 Clyde Street ‘Whangarei, New Zealand Tel 00649 4385661 Fax 00649 4300854 PHILLIPINES: Marsson {Mth Floor Galdloop Towers One Goldloop Plaza, Amber Avenue Ortigas Centre, Pasig City, Philipines Tel 006326338547 Fax 0063 2 6338567 Email marsson@mnisequelnet QATAR ‘AL-Aned Trading & Contracting Co Po Box 3266 Doha, Qatar Tel 00974 44140220014 Fax 00974 4414021 Email alahed@qatarnet.qa SERBIA Martimex-Marine Trading SRO Corveno| Armady 1 03601 Marin, Slovakia Tel 00421 8424248601 Fax 00421 8426133753 Email marine@martmexsk TAIWAN Ming Tzong Harng Trading Co Ltd $33 No 90 Chung Shan Heng Road Kagshiung 80015, Taiwan Roc Tol 00886 72316188, Fax 00 886 7 2816736 MALAYSIA Panah Jaya Services SDN BHD 20-1, Jalan 1628 Bandar Menjalara, 62200 Kula Lumpur Malaysia Tel 006036333964 Fax 0060.3 6334055 OMAN Trans-Oceanic Trading Est Po Box 1892, Postal Code 112, Ruwi Sultanate Of Oman, Tel 00.968 7985087787912 Fax 00968 702981 Email totest@gio.netom POLAND Romac Ltd Ui Clalkowskiogo 72125 1 80-463, Gdansk Poland Tel 004858 2467209, Fax 00 48 58 3463604 Email barbararomac@poczta.onet.p! ROMANIA Total Trading Sit 118 Domneasca Street £6200 Galatz, Romania Tol 00-4036 418542 Fax 004036 460740 Email tr@elia.eu.com SLOVAKIA Martimex-Marine Trading SRO Corvens| Armady 1 (03601 Mati, Slovakia Tet 00421 8424248601 Fax 00421 8426133753 Email marine@marimex sk THAILAND Thai Kolon Co Ltd 1093/78 16th Floor Contalcty Tower Bangna-Trad Road (km3) Bangna, Prakanong Bankok 0260, Thatand Tel 00 652 7456468-77 (10 Lines) Fax 006527456152SECTION 4 - TECHNICAL DATA SECTION 1 - TECHNICAL DATA Electrical Power Supply 110 - 120, 220 - 240V, STO and STHA 50/60Hz, single phase Discharge Pump Motor Ratings STO and STIA 180W — - ] Compressor Motor Ratings S70 Oa KW STIA ~_foa2 Kw Discharge Pump Duty STO and STIA ZB itresiminute, at 6 metres head Compressor Capacity (Free air) ‘STO STIA High Level Alarm High Level Alarm Volt free normally closed Vent System Back Pressure Vent System Back Pressure 15mm w.g. (max) Loading Data St0_[ sTiA Designed Hydraulic Flow ri'/day 703 [1.74 Max. Hydraulic fow, Uh 64 108 Min. Hydraulic flow, m'/day 052 | 087 Max. duration of max. flow, h 1 1 Designed BOD; Loading, kgiday oes | Temperature Machinery operating ambient air temperature: 0 deg C to 45 deg C. Humidity Maximum operating relative humidity: 95%. Page 1-1SECTION 1 - TECHNICAL DATA‘SECTION 2 - DESCRIPTION SECTION 2 - DESCRIPTION 24 INTRODUCTION The Hamworthy Super Trident Sewage Treatment unit is a self contained system for the treatment of ‘sewage from ships or rigs before it is discharged overboard and so prevent the pollution of harbour and coastal waters and inland waterways. The system uses the aerobic principle of sewage digestion, coupled with treatment of the final effluent, and is generally accepted as the most compact, efficient and flexible system for use on board ship. The Super Trident will operate satisfactorily on salt, fresh or brackish flushing water. ‘The system is ideal for ship installation as, if necessary, a number of small units can be arranged to suit accommodation requirements rather than one large installation requiring considerable installation space and long lengths of piping, AL I ihe Figure 2.1 Schematic Diagram of Sewage Treatment Unit ve ff) rawrouets caro ee ns ah ——s @ e rd sete. J ae wo WO" Figure 2.2 Schematic Diagram of Sewage Treatment Unit with Vacuum Toilet System Page 2-1SECTION 2 - DESCRIPTION 22 GENERAL Basically the Super Trident Sewage Treatment unit comprises a tank, divided into three water tight ‘compartments - an aeration compartment, a setting compartment, and a chlorine contact compartment. The incoming sewage enters the aeration compartment, where it is digested by aerobic bacteria and micro organisms which are promoted in the sewage itsetf by the addition of atmospheric oxygen From the aeration compartment the sewage flows into the setting compartment where the aerobic bacteria floc, known as activated sludge, is settled out producing a clear effluent which passes through a chlorinator and into the chlorine contact compartment before being finally discharged. 2.3 DETAILED DESCRIPTION 2.3.1 Aeration Compartment In this compartment of the treatment unit, aerobic bacteria, that is those bodies requiring dissolved oxygen to exist, reduce the influent waste material which mainly comprises Carbon, Oxygen, Hydrogen, Nitrogen and ‘Sulphur into Carbon Dioxide, Water and new bacteria cells. The Carbon Dioxide is emitted throughout the vent system whilst the water together with the bacteria cells are displaced into the settling compartment. Ar is supplied to the sewage from a rotary compressor through a number of fine bubble diffusers, located at the bottom of the tank but removable from the side for ease of maintenance, The air provides the life giving oxygen to the aerobic organisms and also keeps the contents of the tank intimately mixed with the incoming raw sewage and the returned settled activated sludge. 2.3.2 Settling Compartment In the setting compartment the bacteria settle out and are returned to the aeration compartment by the ail tube. This takes its supply from the bottom of the compartment and discharges to the aeration compartment, Via a visual indicator pipe which enables a check to be made on the sludge return. The settling compartment of the unit is of the hopper type. The sloping sides prevent the sludge from accumulating and direct it to the suction side of the air lift. The effiuent enters the compartment through a stiling chamber and rises through the clarifier, to discharge to the chlorine contact compartment through a weir at the top of the clarifier. A surface skimmer is provided to skim off and retum surface debris back to the aeration tank - a second airlift is used for this purpose. 2.3.3 Chlorine Contact Compartment ‘The effluent is stored in this compartment after chlorination to allow time for the chlorine to kill off any harmful bacteria. On units fitted with a discharge pump two level regulators (or float switches) are fitted to control the operation of the pump, see Electrical Controls. ‘An additional float switch is fitted which operates an alarm signal should the level rise above the normal “high’ position. ‘An emergency overflow pipe connection is also provided through which only treated effiuent can pass. Page 2-2SECTION 2 - DESCRIPTION 2.3.4 Chiorinator 1. Tablet disinfection (standard). This is of the flow-through type and all of the effluent passes over the specially formulated tablets and absorbs the required amount of chlorine before flowing into the chlorine contact tank. One tube is filled with tablets and placed in position in the chlorinator with the cut-away sections at the lower end. The effluent flows around and past the lower end of the tube and comes into contact with the tablets. ‘At the outlet end of the chiorinator is a contro! weir arranged so that as the effluent flow increases the level rises and more tablets come into contact with the effluent. In this way the chlorine uptake is always sufficient for sterilisation of the effluent. 2. Liquid Disinfection (when fitted). This comprises a reservoir, dosing pump and controls to adjust the fiow of disinfectant depending on test results (see Section 4) 2.3.5 Discharge Pump This is a close coupled motor driven unit. Up to two pumps may be supplied, the first fitted on the sewage treatment plant and the second supplied loose. 2.3.6 Air Compressors. ‘One rotary vane air compressor is fitted as standard, with a second standby unit available as an option 24 ELECTRICAL CONTROLS 24.4 General The rotary air compressor motors are operated by manual switches on the control panel. When a discharge pump is supplied it is controlled by float switches fitted in the final effluent tank with an overriding HAND/AUTO switch on the control panel. 2.4.2 Float Switches These are of the magnetic reed type with three floats mounted on a common stem and wired to the control panel. The two lower floats operate the discharge pump(s), and the upper float operates the high level alarm circuit should the level rise above normal. 2.4.3 Operation ‘When the system is fitted with a discharge pump and the contro! switch is in the AUTO position, the typical sequence of operation is as follows: ‘When the liquid reaches the “High” level float switch, the pump motor is started and the liquid begins to discharge from the compartment. The pump continues to run unt the liquid drops to the level of the “Low” level float switch when the motor is switched off. ‘Should the "High" level alarm float switch fail to operate for any reason, the level of the liquid will reach the "High’ level alarm float switch, and actuate the alarm circuit. When the control switch is moved to the HAND position and the ON push-button switch is operated the pump motor will run, to empty the tank for draining or cleaning until the control switch is moved to OFF. When dual pumps are supplied the second pump is typically a standby unit, however if requested the sequence of operation may be arranged for lead follow or parallel operation to suit special on-board conditions, Page 2-3SECTION 2 - DESCRIPTION A control panel General Arrangement drawing including control switch layout is included in Section 6.4 and a Circuit wiring diagram is shown in Section 6.6. 2.4.4 Remote Emergency Stop Terminals are provided in the control panel for customer supply and connection of a remote stay put type emergency stop button. Operation of the button will prevent all pumps and compressors from running. If the compressor is stopped for a prolonged period the loss of process air may result in anaerobie conditions. To prevent this occurring, either an emergency oil free air supply must be fitted, taken from the ships air system or the unit must be emptied and flushed out as detailed in Section 5 Page 2-4SECTION 3 - INSTALLATION ‘SECTION 3 - INSTALLATION 3.1 GENERAL DATA ‘The unit should be installed in a position where it is as level as possible when the ship or rig is in its normal position. Bolt holes are provided in the baseplate of the unit for fixing. It is recommended that the Super Trident is installed with the longest side in a fore and aft direction to minimise the effect of rolling motion The maximum angle of roll or pitch at which the unit will function satisfactorily is 15° either side of the vertical. To facilitate periodic maintenance and for use in an emergency, a direct overboard by-pass of the unit must be provided. Galley waste water which meets solids discharge standards can be led, via a grease trap, to the waste water mains. Where solids are disposed of by macerator/garbage disposal unit, Hamworthy must be consulted. CAUTION: Welding must not be carried out on the tank surfaces or the internal coating will be destroyed ‘The incoming electrical control terminals are clearly marked in the control panel ‘An installation wiring diagram is included in Section 6.5. ‘The following should be read in conjunction with the General Arrangement drawing supplied with the equipment, or as part of the contract documentation. ‘A General Arrangement drawing is included in Section 6.1 for reference purposes only, but this may not fully represent the installation. ‘Access to the following items must be arranged: 1. Electric Control Panel. Switches are mounted on the outside of the door. The open door dimension is stated on the General Arrangement drawing, 2. Chlorinator. Tablets are to be added as necessary. See Section 4 - Determination of Residual Chlorine Content, 3. Allvalves. Required to be operated during cleaning. 4, Rectangular and circular covers in the top and sides of the units. During servicing of the aerators and internal examination after annual cleaning these are removed. 5. Discharge pumps and air blowers for maintenance. 6. Float switch assembly. The following pipe connections are required to the unit: 1. Raw sewage inet. 2 Gas vent to atmosphere. 3. Overboard discharge connection (trom pump discharge) and one sea water filing connection, 4, Inlet for water from sinks, showers, etc., that cannot gravitate directly overboard. 5. _ Emergency overflow connection. 1 is important that the pipe does not rise above the height of the boss on the tank side. Can be piped to bilge via a water trap, or directly overboard, or into a storage tank. 6 Recirculation line, 25mm flexible hose (for cleaning). With due consideration of the foregoing, i.e. access required to various items and all pipe connections to be ‘made, the tank and pump can be positioned to suit the space available. Page 3-1SECTION 3 - INSTALLATION By pacs overboard discharge line must be fitted on soil and grey water lines as indicated. @ QY ‘iced Instattation. Figure 3.1 Typical Super Trident Sewage Treatment Plant Installation Page 3-2SECTION 3- INSTALLATION Table 3.1 Key to Typical Installation diagram Isolating Valves Limited low level waste water disinfecting inlet (grey water) Disinfection tank a Tablet disinfection feed tubes Emergency Overflow Connection Level Control Switch for disinfection contact tank Emergency Air Inlet Connection (if single compressor fitted) Rotary Air Compressor Control panel for sewage treatment tank ‘Sea water supply for inital filing and cleaning. (Use clean sea water or freshwater — not harbour water) Discharge Pump ~ Standby Discharge Pump (When ordered) Overboard discharge ‘eration Tank : ‘Sample / Sludge incinerator / Recirculation Connection Settling/clarifier Tank : Soil inlet (black water) Vent to Funnel or Mast Branch above max. water line (prevents system back-up) ‘Storm Valve : : (Overboard By-pass connections must be fitted on soil and grey water lines, as indicated Typical installation Macerator (when ordered). A sump should be fitted for protection against metal objects Grease trap (when ordered) ~ ]°]2]9]*]o]z/z/-]a] © |-]z]o]=]mJofola]y U Vv w x Notes to Figure 3.1: 1. Items marked thus * NOT Hamworthy supply. 2. Grey Water Waste Drains. Discharge directly overboard in accordance with ILM.O. Regulations. A. limited quantity of grey water meeting .M.O. sewage effluent standards from sources below the water line may be piped into the disinfection tank. (not galley sinks, garbage disposal units or laundry). NOTE: Sink waste, etc., should pass through a de-greasing unit and solids should not be present. Water traps are necessary on all sinks, showers, etc. Grey water must be piped separately from Black water soil mains. A by-pass line must be fitted. 3, Black Water Soll Mains. These are for handling the waste from water closets and urinals. An overboard by-pass line must be fitted. A Hamworthy transfer unit can be used if the final soil pipe position is below the sewage treatment plant. A macerator is recommended where larger material is likely to be present and on passenger vessels and ferries. If it is required to combine the waste mains and soil main, Hamworthy must be advised at an early stage as the size of the unit will usually be affected Black Soil Line Falls. This should be a minimum of 10mm per 300mm run after allowing for the worst trim conditions. Non-return valves or valves which could cause a flow restriction should not be fitted, Page 3-3SECTION 3 - INSTALLATION 4. Vent. Carbon dioxide is formed during the aerobic process of waste treatment. This has no odour, is non-toxic, non-flammable and is released to atmosphere with saturated excess air which is not used in the stabilisation process. It is important that no liquid pockets can form to impede the free run of the gases. A centrifugal fan can be supplied by Hamworthy for dificult pipe arrangements that would give more than 1Smm water gauge back pressure. A separate guide for vent pipes is available from Hamworthy. Flame traps, if required by local regulations, must be generously sized to meet the vent requirements between maintenance periods. 5. Emergency overflow from Disinfection Tank. Connection must be 1.5m above water level to ensure that the discharge non-retum valves can be lifted and flow take place. If the available level is less than this a back-up will occur in the system until the required head is available. if emergency overtiow is below maximum water level, then connect to bilge including a “U" trap of 200mm to prevent venting, 6. Dual pump set. This can be supplied to give a standby pump, ready piped in. 7. Syphon Prevention. If top of tank is above light draught water line then pump discharge line must be looped above top of tank and a connection taken from the top of the loop to a point in the air vent above the discharge head of the pump. 8. Galley Waste. This should be led directly overboard. If itis intended to connect into the black soil water inlet of the sewage unit Hamworthy must be consulted, as size of unit will be affected and a grease trap must be fitted. DO NOT connect to the Grey Waste Water disinfecting inlet. 9. Asiatic type constant flushing toilets. These will affect size of unit. Consult Hamworthy. 10. Low Flush Sewage Delivery Systems (e.g. Vacuum). The concentrated black water soil from this, type of system must be diluted to facilitate the biological treatment. Dilution should be with clean sea water but it may be possible to use some grey water subject to surfactant content /use of anti-foaming dosing equipment. Dilution water should be added to the aeration tank or a feed tank prior to the treatment unit, at a constant rate to prevent shock loading. Consult Hamworthy. 11, Ultra-Violet Sterilisation. An optional unit can be supplied where final disinfectant discharge is unacceptable. No grey water must be directed to the disinfecting tank when the treatment unit is installed with a UV unit, NOTE: This equipment can be supplied to meet the requirements of the Environment of Canada Great Lake Regulations. 12. Fixings. The holding down bolt dimensions are shown on the General Arrangement Drawing, ‘Supporting steelwork must span the base length on the edges and the centre line as shown in the following sketch. The holding down feet may be welded to the support structure but DO NOT weld to the tank sides or base as the internal protective coating will be destroyed. Packers to be used as required, Figure 3.2 Holding Down Feet Page 3-432 10. "1 ‘SECTION 3 - INSTALLATION RECOMMENDATIONS ON VENT SYSTEM DESIGN The vent pipe run should be to the funnel or mast using the minimum number of bends. Bends should be long radius type, where possible. Negative gradients on horizontal runs are to be avoided and listing of vessel should be taken into account Utrap drains should be added where water traps could occur in the main line. Flame traps are not required, but if fitted should be sized to not increase the overall pressure drop above the stated limit and should be regularly cleaned, Vent fans can be supplied by Hamworthy for system back pressures above the stated limits dour extraction fans can be supplied by Hamworthy when exhausting to sensitive areas. Water traps should be fitted to the treatment unit overflow and any grey water inlets with a minimum of ‘80 mm to prevent venting into compartments. Water closets, urinals etc. must have a water seal 30 mm greater (or more) than vent back pressure. When coupling any other vent pipework into the sewage vent system its effect must be taken into account on the overall pressure drop. Particularly, a vacuum sewage collect system vent which will approximately double the air flow rate of the treatment plant, also creating very high peaks as each water closet flush will Induce 60 litres of air in3- 4 seconds. The total system back pressure should be typically not above 15 mm water gauge with the following alr flows: units Vent Design Air Flow Vent Connection Nominal Diameter nn S32 | Standard Tank (M3shour) |Standard Tank (mm)| _Ejectors fitted (mm STO 4 50. 80 STA 6 50 7 80 Page 3:5SECTION 3 - INSTALLATION 3.3 FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT 1. Pump assembly complete with motor. (when supplied loose). This requires bolting to the deck. Pipe strains must be avoided when making suction and delivery connections. Wiring is required between the pump motor and electric control panel. A wiring diagram is permanently aitached to the inside of the control panel cover. A General Arrangement drawing is included in Section 6.3. 2. Chlorinator tablet tubes. These are mounted in the chlorinator in the position shown on the General Arrangement drawing, 3.4 COMPARTMENT VENTILATION Ensure that the compartment containing the Sewage Treatment plant has an unrestricted supply of clean air (See Technical Data, Section 1 for flow rate) Page 3-6SECTION 4- OPERATION SECTION 4 - OPERATION 4.1 HEALTH AND SAFETY INFORMATION Personnel: ‘Safety glasses and gloves shouid be worn when taking samples, Protection refiling chlorine tablet tubes and general maintenance of the system. Product: DPD No. 4 Tablets Application: For water testing applications only. Tablets containing less than 1% diethyl-p-phenylene diamine sulphate in Composition: formulation with buffer, boric acid, borates, potassium iodide, stabilisers and tableting aids. White tablets. Non-combustible. Corrosive if dissolved in water to give slightly eee acidic solution Hazards: Of low toxicity. Minimal hazard during normal handling and use as directed, Storage: Store in original containers. Keep dry. Keep away from children Shelf Life ‘11% years unopened at 30°C and relative humility of 80%, fanan Use only as instructed. Avoid handling whenever possible. Wash hands after ne use. Not to be taken. Transport: Not regulated. In case of contact with skin/eyes. Wash with plenty of water If swallowed Give plenty of water to drink. OBTAIN MEDICAL ATTENTION. In case of spillage ‘Sweep up and wash away with water L In case of fire Water and all extinguishers may be used. Tablets are non-combustible. Page 4-1SECTION 4 - OPERATION Product: Calcium hypochlorite mixture tablets Application: Disinfection and sanitisation of effluent ‘Composition: Calcium hypochlorite hydrated and 1, 3, 4, 6 tetrachloroglycoluril (75%) | and inerts (25%) Properties: White tablets. Oxidising agent. Corrosive. Hazards: Do not mix or contaminate calcium hypochlorite tablets with any other suppliers of any foreign materials such as grease, oil, lubricants, solvents, acids, alkalis, soap products, paint products, household products, pool chemicals, vinegar, garbage, beverages, pine, dirty rags etc. Contamination or mixing with these types of chemical and products may result in fire or explosion. The fire can be of great intensity. Chiorine gas may also be produced. | Storage: Prevent any hot or burning material such as a lighted cigarette from falling into any container of tablets. Keep in a cool (20 - 23°C) dry place in the original container. Always replace cover. Do not store in any other container. Do not re-use empty container. Wash thoroughly with water and discard clean container in a safe place. Do not expose to temperatures above 55°C. Shot Life: Un-opened 12 months at 23°C 6 months at 30°C 3 months at 45°C | Handling: Do not allow contact with eyes, skin, mucous membranes or clothing. It may produce severe chemical burns. Harmful or fatal if swallowed. Handle containers with care. Do not drop, roll or skid. Keep upright. Handle calcium hypochlorite tablets only with clean, dry hands, rubber gloves or metal utensils. Any contamination may result in fire In case of contact with eyesiskin, flood with plenty of water. OBTAIN MEDICAL ATTENTION IMMEDIATELY for eyes. Obtain medical attention for skin if irritation persists. Hf swallowed, feed bread soaked in milk, followed by olive oll or cooking oil. DO NOT INDUCE VOMITING. OBTAIN MEDICAL ATTENTION IMMEDIATELY. In case of spillage, dispose of with large amounts of water. In case of fire, drench with water and cool the surrounding area with water. Page 4-2SECTION 4 - OPERATION 42 PREPARATION OF UNIT FOR INITIAL OPERATION (For Vaive number positions see Section 6.1 - General Arrangement Drawings) 1 Ensure that all valves in the air supply lines are open, except standby compressor delivery valve Close control panel isolator. Switch the service compressor on and check for correct rotation by placing a hand over the inlet. Suction effect indicates correct rotation. Check operation of relief valve by closing compressor discharge valve, Open compressor discharge valve to check that relief valve reseats. Repeat this for standby air compressor (if fitted) ‘With duty compressor running, partially fil unit with water to cover diffusers. Open valves to diffusers, close valves to air lifts and confirm air to each diffuser. Select auto and No. 1 duty discharge pump on panel. Close all side hatches on tank, close valves 1, 3, 4 and 6, Open valves 2 and 5 and fill unit with clean ‘sea water or fresh water until water flows over skimmer, and through chlorinator, Check for leaks at covers, Close valves 2, 5 and 7 (when fitted), open 3 and soil inlet valve, together with 4 and 6 of duty discharge pump, ‘Check that liquid is flowing through the visual indicator pipe in the sludge return line. The air flow is controlled by the air valve and should be set, during normal operation, to give as high a sludge return as possible whilst ensuring that the liquor does not become clear. If this happens the airlift should be reduced until the retum is seen to darken again, Following initial filing the airflow should be set to give the minimum liquid flow and then be gradually increased in line with the above instructions as the Solids content of the unit increases. The skimmer airlift should be adjusted to give the minimum reliable liquid flow. NOTE: Skimmer air lift can empty skimmer. Adjust valve only when water is in skimmer tray, ie. when 10. "1 12 13, 14, being fed, Partially fill disinfectant contact tank and prime discharge pumps), Check pump rotation and selector switch operation (dual pumps). Check operation of pumps from float switch when in “AUTO”. Fill contact tank and check time required to discharge contents. Check for signs of cavitation. Check that water is not pumped from syphon vent in discharge pipe Close up tank Fill chlorinator tubes with tablets if in restricted waters (when fitted). Approximately 2.5 kg of tablets are required to fill one tube. Check air pressure above liquid in aeration tank with manometer. Not to be more than 15mm (H,0) with blower running, ‘Open raw sewage and grey water (when fitted) inlet valve(s) to put unit on line, Refer to sample procedures, operation and maintenance requirements including desludging, Page 4-3SECTION 4- OPERATION 4.3. DETERMINATION OF RESIDUAL CHLORINE CONTENT 43.1 General A chlorine test is supplied so that the residual chlorine content of the treated sewage effluent may be determined. A sample of this effluent is obtained by way of the sampling valve. Full instructions for carrying out the test are supplied with the kit which consists of the following items: 41 Colour Comparator 50 D.P.D. Test Tablets in 5 foll packets (10 per packet) HP & C No. 78201005 1 Cleaning Brush 4 Stirrer 4.3.2 Sampling Instructions Ensure tubes are clean then: 1. Fill the middle and right hand chambers with sample up to line. 2. Add D.P.D. tablets to right hand chamber and crush with stirer. (Replacement tablets Pt. No, 79201008). 3. Make comparison, The typical chlorine residual should be between 4 ppm and 6 ppm. There is no upper limit but should the residual be above 6 ppm use only one chlorinator tablet tube. Should the residual be consistently below 1 ppm then the disinfecting effect may not be sufficient. Check that both the sample tablets and calcium hypochlorite tablets are within their shelf ife and if grey water is being fed to the chlorine contact tank, check that the maximum daily flow does not exceed twice the designed daily black water flow specified in section 1 If liquid disinfection is fitted adjust the dosing pump flow to achieve a 5 ppm residual. NOTE: In waters not covered by regulations, the chlorination tablets are not necessary. Average usage is 2 grammes per person per day. 4.4 DISINFECTANT CLEANERS Disinfectant toilet cleaners used in large quantities can be detrimental to biological treatment plants. They should be used very sparingly. 4.44 Approved Biological Toilet Cleaners Gamlen Gamazyme TD500 (liquid) Gamlen Gamazyme 700FN (powder) Ubichem Actizyme Arrow Tolette 4.4.2 Approved Descaler Gamlen Darentab 664 Page 4-4‘SECTION 5 - MAINTENANCE SECTION 5 - MAINTENANCE 5.1 GENERAL The item numbers in the text refer to the item numbers called up on the appropriate Sectional Arrangement included in Section 6.2. When ordering spare parts or in any correspondence the unit number stamped on the nameplate must be quoted. Please also give the drawing and item number and full description of the item required as quoted on the appropriate List of Parts and Sectional Arrangement drawing, Table 5.1 Trouble Shooting Guide Problem. Cause Remedy Tank overfiow. Pump failure. Check electrical circuit. High level alarm Blockage. ‘Check for pipe blockage. Check for leaking flush valves on wes. Ensure compressor is operating correctly. Check sludge return Anaerobic condition within the oe dre working. Check aeration tank air diffusers for blockage Excessive input Noxious odour emissions. High sludge level in aeration tank. |Check desludging requirement. Check compressors diffusers, fiters and valve positions. Eliminate disinfectant cleaners from system. Lack of oxygen, Low, micro-organism levels. Effluent quality poor. een (Note: Allow 14 days conditioning |Sludge not returning from settling |Check air lifts are working, period from initial start-up) tank or skimmer. adjusted to give required fiow. (Check for leaking flush valves on | Iw.c-s and urinals, Excessive hydraulic throughput. Check air lifts operational, clear Jscum from settling tank, pump out land clean settling tank. |Scum build up on surface in | settling tank. Use low foam cleaners and Excessive use of cleaning agents. |prevent emptying of cleaners buckets down w.c.s. | Foaming in aeration tank and up vent line. 5.2 MAINTENANCE SCHEDULE 5.2.1 Weekly When in controlled waters replenish the supply of tablets in the Chlorinator. Fill tubes completely and replace cap. Use only recommended tablets and never allow the level to fall below % full. Check also the air supply pressure gauge reading and that activated sludge is being returned through the transparent pipe on top of the tank. The cock valve should be carefully adjusted to give the required fiow. Check the chlorine Content of the effluent. (See section 4 - Determination of Residual Chlorine Content) Coarse screen fitter to be inspected and any plastic bags or other debris etc. to be removed. Access to screen is obtained through inspection cover. Page 5-1SECTION 5 - MAINTENANCE 5.2.2 Monthly Change over from the duty to the standby air compressor. Ensure that the delivery valve is open before operating change over switch and then close delivery valve on unit not running, Check the contents of the aeration compartment for quantity of suspended solids using the graduated cylinder supplied. Fill the cylinder to 100 ml level and allow to stand for 30 minutes. f the level of the settled sludge is above the 60 mi level, the unit must be partially desludged as detailed below, when not in controlled waters or to a shore facility. 1. Close the valves on the raw sewage and waste water inlet lines and open the overboard by-pass valves. 2. Select the discharge pump control panel switches to OFF. 3. Close valve number 3 and open valve number 2. 4. Select HAND on the control panel switch to operate duty discharge pump. 5. Run the discharge pump until approximately 50% of the aeration tank contents have been discharged. 6. Remove cover in the top of the aeration tank and check that the screen below is clear, also remove the cover in the top of the setting tank and check the surface is clear of scum. If scum is present hose down the surface or pump out and clean settling tank as necessary. 7. Refill unit with clean fresh or sea water and select valves for normal running, 8 Select the discharge pump control pane! switches to AUTO. 5.2.3 6 Monthly Examine fiter cartridges fitted to the aeration compressor and replace if dirty. (These may be cleaned by blowing compressed air from the inside of the cartridge outwards in an emergency). Check the functioning of the non-return valve fitted to the air line. 5.2.4 Annually Drain and clean all compartments of the unit and inspect and repair any damaged coating. Inspect the discharge pumps and air blowers for wear. Replace aerator air diffuser elements, NOTE: if air pressure rises above 0.2 bar (3 Ibtfin’) above original commissioning pressure at any time, check both fiter cartridges and aerators and replace as necessary. 5.3 CLEANING THE CHLORINATOR The chlorinator must be cleaned periodically, at intervals determined by the characteristics of the water used, and the amount of mineral deposits accumulated on all contacted surfaces, Should it be required to clean the unit before all the tablets have been dissolved, the tablets must be removed and all surfaces must be washed and cleaned with a stif brush (NOT WIRE). CAUTION: 1 Never use water above 65°C (150°F) in this chlorinator. To do so may result in damage. 2, Use only the recommended tablets as supplied initially with the unit, Page 5-2SECTION 5 - MAINTENANCE 5.4 DRAIN AND CLEAN UNIT Safety Notes: 1. Never leave the Trident sewage treatment unit full of sewage without the air compressors running, 2. To completely shut-down, drain and clean as shown below and leave empty, or alternatively refill wth clean water and ready for use. 3. Never enter a sewage treatment unit unless it is thoroughly cleaned out, with all inspection covers removed, or breathing apparatus is worn. During these operations the pump should not be allowed to run dry for extended periods. Refer to the notes regarding valve numbers in Section 3 for discharge pump installation 1. Close the valves on the raw sewage and waste water inlet lines, or alternatively, ensure that the connected appliances are not used. 2. Select the discharge pump control panel switch to OFF. 3. Close valve numbers 1, 2 and 5. 4. Open valve numbers 3, 4 and 6, 5. Select HAND on the control panel switch to operate the discharge pump. 6 Pump or drain the chlorine contact tank contents overboard 7. Close valve number 3 and open valve number 2. 8. Pump or drain the aeration compartment contents overboard, When the aeration compartment is empty, close valve number 2. 10. Open valve number 1 and empty the settling tank, 11. Close valves 4 and 6 and open valves 1, 2 and 3, refil unit through valve 5 taking care not to over Pressurise the tank. 12, Where a recirculation line has been fitted, Super Chiorinate the unit before entering the tank, close valves 2, 3 and 5 and open valves 3, 4, 6 and 7. Start discharge pump, circulate tank contents for ‘approximately 30 minutes. Then close valve 1 and open valve 3. Circulate for a further 30 minutes. ‘After circulation pump out unit as previously described. 13. Inspect the internal coating and recoat as necessary with a high grade coal tar epoxy. 14, Examine the inspection cover joints for serviceability and renew if necessary. Refit the joints and covers. 15. Inspect the filter periodically. This can be cleaned in situ with a hose or removed from the tank and cleaned. NOTE: When a standby discharge pump is fitted, refer to Section 3 - Discharge Pump Installation and ensure that the appropriate suction and delivery valves serving the pump in use are “open” and those serving the standby pump are “closed”. Page 5-3‘SECTION 5 - MAINTENANCE 5.5 AIR DIFFUSER ASSEMBLIES 5 1 General ‘The air diffuser elements are made from a porous ceramic material and must be handled with care to avoid breakages. The diffuser elements must be replaced annually or at any time when the pressure gauge reading rises 0.2 bar (3ibf/i?) above original commissioning pressure, or the air pressure relief valve is blowing. Ensure that the air filer cartridges are clean and that the air lift valves are adjusted to give the required flow. 5.5.2 Element Replacement This must normally be carried out during annual servicing with the tank empty. Remove respective side manhole cover and disconnect running union located immediately inside cover. Lift out diffuser assembly complete. Remove wingnut and washer and withdraw ceramic element. Fit new element taking care that the rubber washers are in place at either end, Replace the wingnut taking care not to overtighten. Replace diffuser assembly in the tank taking care to locate spigot in the bracket in the bottom of the tank Replace manhole cover. 5.6 DISCHARGE PUMP ‘A complete pump and motor can be provided as standard spares for a single discharge pump arrangement, so that should trouble be experienced with this relatively small item it can be quickly remedied without interfering with the normal operation of the unit. For dual discharge pump system, the standby pump serves as a spare in case of difficulty Before dismantling the pump it is recommended that it be thoroughly flushed. Dismantling and reassembly instructions are included in Section 7. NOTE: There is no need to disturb pipework to remove rotating pars. 5.7 COMPRESSOR ‘A.complete compressor and motor can be provided as standard spares for a single compressor arrangement so that should trouble be experienced with this relatively small item it can be quickly remedied without interfering with the normal operation of the unit. For dual compressor systems, the standby compressor serves as a spare in case of difficulty. Maintenance instructions are included in Section 8. Page 5-458 RECOMMENDED SPARES LIST Table 5.2 Recommended List of Spares Htem Description SECTION 5 - MAINTENANCE Pump Impelter Seal Chopper Lockwasher Wear plate Gasket End cover nuts Compressor Carbon blades Filter elements. Filter element seals Controls Contactor Auxiliary contact Lamp assembly ‘Sampling Equipment Measuring Cylinder | Lovibond tablets for chlorine test Chiorine tablets Drum of tablets Page 5-5SECTION 5 - MAINTENANCE Page 5-6SECTION 6 - DRAWINGS SECTION 6 - DRAWINGS 61 General Arrangement Drawings Page 6-1SECTION 6 - DRAWINGS Page 6-2|. | |. 1 J : wt»t[.t.t.f,T. a oat ——" st [SS a mT RT 1 ener ee FEE EY TCSBPRE = are Sas asf etna ose STO SUPER TRIDENT harm Time bowser “ewww | . — — — [| anunevanions/seweats To ms, 308-1972 SEWAGE TREATMENT UNIT PART WOMB L : : =P eat far a ENESCO EN D7931 = t t 7 = i a [iow NES Joe e957 ——] —t > f= sun — pee ops ee ee} - : | ee , 5 ’ RECIRCULATING LINE FOR CLEANING IF sto 500, , 4 REGURED IY Gis Nnew ceonb P50. ne aT x LLLL. . 400 Ts 8, a ; fe ure vase r= * 8 | af ™N als ‘ RATION TANK x U estes ‘ CONTACT TANK SN 4 STK at 6 Vine SERVES | gl ‘SAMPLING COCK AERATION e eae eenree F ETS 7 sine Disa, soon . f _| rune meet me ' p= ihe » ——| PIPING DIAGRAM FOR SINGLE DISCHARGE PUMP ~ “HOLES 20-7 peciReU ATING SLUDGE RETURN PIPE — -=-CUSTIMERS PIPING VITH VALVES LLLLL DiEpusee 5 ss 225, sez tore # — : zs coal — ° AC . | peearion tame sre nisenance 3) 3 L Lose ‘SEE NOTE 2 g 4+ | SETTLING TANK ~~ | — DERMIS 4 ver puye’ 10 | | | 4 ee SR ANE BAC BEET * HAIL ARLE ste Gita \ SPA dae cP ° D WEIGHT OF UNIT FULL = @80 Kos SSA ES BISCHAROE. UN pane PIPING DIAGRAM FOR DUAL DISCHARGE PUMPS INTERNACS FOR MAJON MAINTENANCE, ‘ } at Conytght and Al Or Mis Resrred; tema eee aa eer s ~ |, »_!|, |, | «la. « tw Lo i =| ae esc a a ee TAMWORTEY KSE_LID- fete aaa ear as are To si oe mot GENERAL ARRANGEMENT reais — noes — secu t Ji] FLTER AOE To COMPRESSOR = ‘22-01-01 [Kaa] - -ABBREWATIONS/SYMNOLS TO SS. 308 :1872 STIA+ SUPER TRIDENT re NMR tL S SE Eo FREON CSTE RTRESTNEN TUNE D a 93 ma a sas oa -- aa See se TsT Tarts} | =| es STE scat 22 NoTET fant t fox yansaa — fest —— fsa x me Sue . TSP) re , | aes , 4 | ss eeceeeee J AERATION TaN ' x “vee IFT Les SerTunG Taw x ! ® © rt Va Slesaeay a i pe, | OVERBOARD DIscHarce- 1 3s EPR ' t 7 LEVEL SWITCH PUMP CONTROL. HOTEL ae rye fa werccrion Ea TR Braphia Seegerer or : ; eves § EvencENCY OVERFLOW . a SAMPLING cack DISINFECTION 3 ete. , Sa, USNR PIPING DIAGRAM FOR SINGLE DISCHARGE PUMP| 3 FOR FLEXIBLE HOSE — . See yf al T aa | oo DISCHARGE PUMP may u | ‘soo b= BER Wee 7 4 MOLES #30 RAW SEWAGE AND URINAL INLET = a | __ 50 SEGEERATE vo — ARE EMOUMES Ao WAN, "BoB DS APIO Og TeTD | ] s SE PAU! IS ROM ote EGU a side! . vareR SuppLY Foe INITIAL. SGTERUATTYE, A GRPPL IER, 25 OTR LAN FLaNRE 7 ee ken + BRITE OB aM oan Bee —— i062 SLUDGE RETURN PIPE EHOW AL — 4 2 ' ©) > a = Yt iia c erent rane PPro VENT 10 ATMOSPHERE = AE \ SSTERYTINE AB SNGE IR BS80 ———— ) i . CISA | ERR IGE BS Rede NOEL . = | SNE? SARS ERIE rs BERR : 8 uggs: SuSE one Pe 8) sPhot . BELEN fasa | SAM b DAOTTT a et ‘ous, WASTE MATER BROW Sis, sioWERE Exe, vaste —S4 PIPING DIAGRAM FOR DUAL DISCHARGE PUMPS au SEN ER? PEL RE a SOROS REDUCERS AN a CUSTOMERS PIPING WITH VALVES ee dugygerton SSIERMATIVE, AcrLANGE To, aseso4 enisya weTaICD AND DIN 2 she EIST OF UM Fi 8 SEE RUMSORS PS ROY GR, SE OTTER BSNS, HEB eles eae a ——Tamworty RSE Lined | a8 anes © Rawriarnen eneavetoencrlaworeheneraes |SECTION 6 - DRAWINGS. 6.2 Sectional Arrangement Drawings Page 6-5SECTION 6 - DRAWINGS Page 6-6~ ~ °F a (2) DUAL PUMP PIPEWORK LAYOUT (SECOND PUMP SUPPLIED LOOSE) D7932 sy DETAIL Z SINGLE COMPRESSOR AIR PIPEWORK VIEW ON ARROW X SECTION A-A a TITTTTITITE SSP in Page 6-7Page 6-8 toca Se 6 SINGLE COMPRESSOR AIR PIPEWORK | (SECOND PUMP SUPPLIED LOOSE) VIEW ON ARROW Y ) a OO C® fl c (sifise) = &, . S I L © 6 + | egers F @ a jb a OS) VIEW ON ARROW x 62 @8 © © @ @) @ UDR (ss) 48) @ C) (115) S © (aks) a) OMC) SECTION A-A DUAL COMPRESSOR AIR PIPEWORK TITITITITTT ~ ore me rag on | & iTable 6.1 List of Parts SECTION 6 - DRAWINGS TTEM_| DESCRIPTION aoa 001 _| FABRICATION, TANK (002 | DISCHARGE PUMP 003 NUT_ M5 004 | WASHER, M5 18/8 ST.ST. (005 | AIR COMPRESSOR (006 | CHLORINATOR ___ JOINT LEVEL SWITCH JOINT — CONTROL PANEL ‘AIR LIFT TUBE. ELBOW, BACK NUT "BSP HOSE ADAPTOR HOSE CLAMP PLASTIC TUBE FLEXIBLE HOSE HOSE CLIP CABLE TIE NAME PLATE. NON RETURN VALVE STUD COUPLING. BULKHEAD CONNECTION. M STUD ELBOW. FERRULE VALVE BALL 3/6"BSP- PRESSURE GAUGE (039__[ GAUGE ADAPTOR 041 | ELBOW 042 | HEX BUSH 2s (043 | DIFFUSER ELEMENT TUBE. 1 (044 | DIFFUSER ELEMENT (045 | 3/6" ST.ST. WASHER, ENSS. - (046 | NUT (047 | END CAP. 048 | WASHER _ a 04g | HOSE (051__| 1.1/2°NB POLYURETHANE DUCTING HOSE 052 | HOSE CLIP _ (054__| VALVE GATE TBSP 055 _| HEX NIPPLE-1" GALV (056__ | MEASURING CYLINDER. — 057___| SANURIL TABLETS (10KGS) (058__| EFFLUENT SAMPLING KIT-CHLORINE 060 LABEL ___ ost | LABEL (062 | NAMEPLATE, _ 7 ‘067 | ADAPTOR [069 | HOSE ADAPTOR 070 | LABEL al o71__ | STUDS [ore | O74 FLEXIBLE CONDUIT CABLE SINGLE CORE 15MM SO_GRNIVLW. Page 6-9SECTION 6 - DRAWINGS. ITEM _| DESCRIPTION 075 | CABLE 1.5MM _ 076 | CONDUIT CLIP. _ 080__| DIFFUSER TUBE seal (08i__| HEXAGON BACK NUT 091 | CONDUIT ELBOW [092 ['B.M.S. WASHER, M6 CAD PLATED. (093 | NUT 094 | DIFFUSER HOLDER _ 097 | DIFFUSER ELEMENT to4 | BOLT — [105 | SPRING WASHER 406 | NIPPLE, 1"BSP 7 107 | BACK NUT 1"BSP_—__ 108 | LABEL WARNING WELDING 109 | LABEL 110 | FLANGE, BLANK, 100NB, INLET. 111 | FLANGE, WELDING, 50NB, VENT 112 | JOINT, S0NB 113 | JOINT, 100NB 144 | NUT M6 115 | WASHER M6 116 __ | WASHER SPRING M6 117 | STUD M6. 190 | FILTER SCREEN 131__ | FILTER SCREEN — 432 | JOINT 493__| JOINT ~ 130__| FILTER SCREEN 131__ | FILTER SCREEN | 132 | JOINT 133 | JOINT [134] BM.S. WASHER, M8 CAD PLATED 135 | B.M.S. WASHER, M12 CAD PLATED. ____ 436__| HEX NUT M8 ZINC PLATED 187 | HEX NUT,M12 ZINC PLATED 438 | FILTER SCREEN —] 139 | JOINT [140 —['8.M.S. WASHER, M16 CAD PLATED. 141 [HEX NUT.MI6 ZING PLATED 142 __| PIPE PIECE z 143__| STRAIGHT UNION 145 [TEE PIECE 146 | EQUAL CROSS-1"GALV 147__ | PLUG-SOLID GALV-1 BSP 148 | VALVE GATE 1"BSP 151 ___ | HOSE ADAPTER 3/8 BSP(M)X1/ 152 | NIPPLE, 1/2" BSP —_| 153__| TEE 1/2 BSP = 154 | PLUG 4 BSP 155__| ELBOW 9/8 BSP FF | 156 | GACORD 96, J - 157___| HOSE CLIP 158 [ ELBOW 1/2 6SP 159 | ELBOW 3/8 BSP MIF [160] CABLE TERMINAL, RING TYPE, MS 161 | TERMINAL TAG, PIN TYPE 7 162 | CABLE MARKER, *1" - Page 6-10SECTION 6 - DRAWINGS DESCRIPTION 163 __| CABLE MARKER, "2 164 | CABLE MARKER, “3” 165___| CABLE MARKER, “A” 166 | CABLE MARKER, “B™ 167 | CABLE MARKER, “x” 170 | ADAPTOR, CONDUIT. 175 | HOSE ADAPTER 14" BSP(M)X1/2" 1D. 176 | VALVE BALL 4” BSP 160__ | NUT [181 | WASHER, SPRING Page 6-11SECTION 6 - DRAWINGS Page 6-12SECTION 6 - DRAWINGS, 63 General Arrangement Drawings ~ Sewage Pump Page 6-13Desesey tutiy seuio ay pus 4yBisdeg PenurtaSy juan en] ery ZHoS} 3 @ ¥ ore | 902) 3 a oz x 8 SLOWS Adid 371X314 “aN BALLYNSSLW aDd 92 3 RE ole 8 lg sz 8 |g siesta A pysi6 -uHoIan SS Seat .—__________- 28 ayn OST ~¥3AOd ¥ a eee =ATadnS $ F B0l0cy a | Sara VA RY WROD ceovronl rare ter Toe € a vusrous FEY] SH] eg | nv lesen] some | — sem ent exuvioe oowana] 2 | —eeieTiGe | SSlinmiensicctoe Ty | ZH09/05 chin DawwOsta Se Seared ose (atv son worl at] avienise—) RGSaOuE TOW 16 a0 31 NOMA ‘thel_SThos[ros| ave fone 3 palmar ss([ fea ss] SECTION 6 - DRAWINGS vv Page 6-14SECTION 6 - DRAWINGS 6.4 Control Panel Layout 220 nine Sewage Treatment Pant 254 Figure 6.1 Control Panel Arrangement Page 6-15SECTION 6 - DRAWINGS Page 6-16SECTION 6 - DRAWINGS, 6.5 _ Installation Wiring Diagrams Page 6-17SECTION 6 - DRAWINGS Page 6-18zv Re Teck Bee SECTION 6 - DRAWINGS 208i aaNEt ~~ EP EL ca Page 6-19SECTION 6 - DRAWINGS Seto 0 re ote hE ET tht zy OER POA an -} - seane seit -| BS © uon 33s, HT aromas 3 ee ca ai woos oe (2 xa lhe" Q)—aeee xef- Gana VON wossaet8s G)) gage set -b I UCR Sth eaeee — Bits 7 xer-] sehr | TO SSE, ae aoe MMs aE (aus an oo ames a wae TP © we Cums Tan Hom ag = ' sas moron aoe | [ta WwW T3AST omy > ane i cwwrw corsets | Lg Tax + TOAST ~ smsixs i Page 6-20SECTION 6 - DRAWINGS. zw | 239 0 He tls a a Ltt | MURR chosen eon) © 21m 238 : eRe TET avomana worow anna (= A panes VN. wit — + youn sung (=P / | TL Sania ow iis G)—aeve se ana ven wim (Di : ss Qa | TE Sp wav SAS INE = 57 ONISTN NO N30 OL | aE SRR ERS 8.88, | aus ‘ann am agg [y Soot Hl-t-) e aeS eh HY ayo lt [bee eae. SREP " 0: oe in cams ann von apg > | [OE z ' ney oe ' t ‘ srry 7aA37 yoy > wale t wees | Loe tine TOURS SAH Mponaseneesennese a stxs Page 6-21RPP MET Ee © 310N w Japan cyanea Fon. soda 888 vo 210M ie aol weve Tana en youn (=p Sana ven oi rossgyesa (Gi) —aeve S 3 es Spas eo of Ton SPE 5 © 01s 7QA7 AD hag > 2 7 ( AWVLS GATT HOD dnd > re z Cd REV TBAT HOM > mre ves | Cate x SORT ene sess some Toes SECTION 6 - DRAWINGS Page 6-22SECTION 6 - DRAWINGS. 66 Circuit Diagrams Page 6-23SECTION 6 - DRAWINGS. Page 6-24HAMWORTHY KSE_UTD. = =| roan maces aver oes STO/STIA TRIDENT WITH Poole = bona = BC _ ASME VATIEN/UROLY TO HS. S08 st072 1 COMPRESSOR & 1 DISCHARGE PUMP re : ise es no suns CIRCUIT DIAGRAM £16087 = esse = =a —— eae — Eee g ® = —_ i —" eesti a uu 19 ‘SINGLE ' PHASE. @ se rm b 7 SUPPLY 5 == cBto gee sito og eee i" re dW 2 vats fw Coie ae we eT 4 ra 20 26 3g 3 ra : ees ee R30 CBI ' se : HAND, ae aa t erent 12 13 orstidece STOeres er sie ae LL] ca —| I>[1>[1>}- ail eal a ed ' al al sd ver \-- tes b--\-- ut sa 2 2) 4) 6 GN retreat ral 3Q I 47 MerAM 19 ng ge aa 2 i a nine 3 Les 2 ala [os tc Nea AIR COMPRESSOR Nod DISCHARGE PUMP x ox 2x ™ mK asx x mux a5 gy so lea za 20 o7 tcw\” tease ‘ se es cat | cat le ' ax ex| 16x| A am 5g ig] oo afaik ee Beebe x x * x Ke r fo - Ge ste Ste, SE SEE ner nie NES note 4 Last wine useD 20 Tepper ay SE as Ri TULTTITITTE See Page 6-25