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Wider Longwall Faces May Not Be Better
Wider Longwall Faces May Not Be Better
To cite this article: B. Hebblewhite & J. Simpson (2001) Wider longwall faces may not be better,
Mining Technology, 110:1, 11-17, DOI: 10.1179/mnt.2001.110.1.11
Article views: 17
Download by: [Indian Institute of Technology - Kharagpur] Date: 26 January 2017, At: 11:21
Wider longwall faces may not be better
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described by Creech.1 The massive conglomerate–sandstone
strata member has been identified as a sedimentary channel
that meandered across the region, with varying lateral extent
and, as already stated, varying proximity to the seam. Fig. 2
shows the location of the channel, where there is a septum
thickness between seam and channel base of <7 m.
Longwall 5
at the time of windblasts suggested that the source of particu- Windblast monitoring
lar events might be some distance back into the goaf (up to As part of the research project, which was undertaken by the
800 m on some occasions). Therefore, simply mapping face Department of Mining Engineering at the University of New
locations at the time of a windblast and correlating those with South Wales, field monitoring equipment was specially devel-
the geology could be a misleading indicator in efforts to oped to record air pressure and velocity associated with
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windblasts. The equipment consisted of an approved under- It is of particular concern that during one of the events the
ground data-logger, four sensor pods and a hand-held flow of air past the pod mounted on the pantechnicon
interface unit. exceeded 140 m, i.e. air (and, potentially, methane) from the
As it was impracticable to monitor all points where air goaf penetrated beyond the ‘hazardous zone’ defined by
might emanate from the goaf, a decision was taken to concen- statute. Fortunately, at Newstan colliery non-flameproof
trate the windblast monitoring instrumentation in one area equipment, such as the panel transformers, was located off
relative to the face. In addition, it was decided to forgo the the intakes at a distance from the longwall face that far
opportunities to measure windblast intensity within the area exceeded the statutory minimum.
of the longwall face or in the tailgate as this would have
necessitated running cables through the area of the Seismic monitoring
face-ends—locations where maintaining cables had proved The seismic monitoring was undertaken with an array of geo-
difficult during previous monitoring at other sites. The expe- phones installed in boreholes drilled from the surface to
riences of underground workers indicated that the main focus various horizons above the seam. These were connected to a
for the windblast intensity was between the maingate chock repeater station, which transmits data via a radio link to a
and the adjacent rib, very little impact being felt on the face computer at the pit top, where the data are analysed on line.
itself. In view of this, monitoring locations were selected in Details of the seismic monitoring programme have been
the maingate and companion roadway (travelling road). For reported by Creech. 1 Significant problems were encountered
convenience the Wind Blast Data Logger was positioned in a initially with the software and analysis of the data and it was
cut-through immediately adjacent to the longwall trans- only from LW8 that meaningful data have been obtained.
formers, which also provided its external power source. More work could still be done in relation to both the process-
A schedule of windblasts recorded at Newstan colliery ing software and interpretation of the results. Nevertheless,
between 1995 and 1997—a total of 23 events—is given in the data currently generated provide invaluable information
Table 1. The eight windblasts indicated in bold type are con- in terms of aiding understanding of the mechanics of strata
sidered significant, i.e. of sufficient intensity to pose a risk of caving and providing an early warning system for windblasts.
personal injury or of damage to the mine ventilation system. Fig. 6 is a plot of LW8 with the channel boundary (within
The wind velocity–time trace for the event recorded at 7-m proximity) overlain. It also shows the face position for six
15.55 h on 28 April, 1996, is illustrated in Fig. 5. This event, windblast events and the location in plan of the ‘source’ goaf
like several others, showed a maximum velocity in the order fall for each—all of which are located within the channel
of 40 m/s or 144 km/h—the maximum recording limit of the boundary. Unfortunately, difficulties in interpretation of the
instrumentation. Of particular note is the negative velocity vertical coordinate of each detected event remain as a conse-
following the initial blast, confirming the ‘suck-back’ phe- quence of the contrasting strata types.
nomenon well known in windblasts. Both the differential Fig. 7 is a plot of the time trace of seismic activity that led
pressure and overpressure curves were of this same general up to the 28 April, 1996, event, illustrated previously in
shape.
Fig. 5. This clearly shows a progressive increase in both the at 130 m windblast occurred without periodic weighting.
frequency of events and their energy intensity prior to the It may be possible to hydro-fracture the suspected area
windblast. Various combinations of parameters have been where the channel–septum falls.
developed progressively as alarm triggers in the context of The microseismic monitoring currently installed on LW8
windblast prediction, including event frequency over a sus- and LW9 coupled with surface subsidence monitoring shows
tained time period, event intensity and the number of that where the channel is greater than 15 m thick it bridges
geophones that detect major events. On this occasion the the longwall block at 130-m width.
trigger level leading to evacuation of the face area was given at Oceanic Coal and Powercoal are currently studying the
15.00 h, 55 min before the windblast occurred. effects of wider longwall panels. West Wallsend No. 2 is cur-
Since the on-line seismic system has been in operation it rently working a 150 m wide longwall. The strata above the
has detected every major event that has occurred. The longwall are monitored seismically to determine, in three
requirement now is for further development of the processing dimensions, if and where the channel breaks and at what dis-
and of understanding of what is being monitored so that false tance behind the retreating longwall the break occurs. It is the
alarm triggers are avoided, warning times are adequate and intention to continue to monitor seismically the behaviour of
100% effective, but not excessive, and indicators of ‘safe to the channel in the goaf at progressively wider longwalls.
return’ conditions are improved. A safety factor will be employed that is the distance from the
face to the channel break. There may be a width of wall
Remedial systems and application where the channel–septum falls as the face is mined at which
neither periodic weighting nor windblasts occur.
The ideal was to find a face length that was less than 220 m,
to prevent periodic weighting, and yet wide enough to Scientific
encourage regular caving of the intermediate septum strata Microseismic monitoring has indicated that there is a build-
that would suffice to choke off the goaf and prevent serious up of total energy before a windblast event takes place. The
windblasts. After LW6 face lengths were widened to 130 m. first 75% of LW9 is in a non-channel geological environment.
This was still narrow enough to avoid periodic weighting, but A comparison between LW8 seismic events and LW9 seismic
the windblast problem persisted. events has been conducted to establish a more sophisticated
Lost-time injuries have resulted from windblasts, three of trigger for the removal of employees from the face before a
which required hospitalization. After the first windblast in windblast. It now seems possible to determine before a shift
August, 1995, the longwall was stopped for two days and a starts that probability of a windblast event is approaching.
‘management plan’ was formulated and put into practice. The longwall will not be manned until these conditions have
A second incident, in which an employee suffered severe pep- passed. When working in windblast zones full-time monitor-
pering while working in the maingate, resulted in the longwall ing of seismic activity will still be necessary; this should make
being stopped for seven days and a second ‘management for a safer, more productive longwall.
plan’.
Personal protection
Solutions A committee was formed consisting of inspectors from the
There are three potential solutions to the windblast problem: Department of Mineral Resources, a district check inspector
engineering; scientific; and personal protection. from the union, rock mechanics experts from Strata
Engineering and the University of New South Wales and
Engineering personnel from Oceanic Coal and Newstan colliery. The
There appears to be a ‘window’ between the width of the long- committee analysed all available data, including a worldwide
wall under the sandstone–conglomerate channel at which literature search, and developed a ‘windblast management
periodic weighting occurs and that at which windblasts occur. strategy’. A second committee was formed of representatives
At 220 m the periodic weighting occurred without windblasts; of the original committee and two representatives from each
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production unit on the longwall; all shifts were represented. (Sydney: Coalfield Geology Council of NSW 1996), 239–49.
2. Frith R. Development and demonstration of a longwall monitor-
The management strategy was considered by the second ing system for operational decision making. ACARP Project Report
committee and additions were incorporated into the wind- C4017, 1996.
blast strategy. These representatives explained the strategy to 3. Simpson J. and Frith R. Longwall face control under adverse
the longwall crews on each shift. No changes to the strategy roof conditions at Newstan colliery. Paper presented at Prosperity
were enacted without the agreement of the persons from each with safety in a hostile environment: the challenge for underground
coal mines, ACIRL seminar, Brisbane, September, 1995.
shift. The contribution made by the operators was invaluable
in reducing accidents on LW8.
Corresponding author
Conclusions and future directions
B. Hebblewhite graduated from the University of New South Wales,
The problems of periodic weighting and windblasts encoun- Australia, in 1974 and subsequently gained a Ph.D. from the
tered at Newstan colliery are not unique and will University of Newcastle, England, while working on geomechanical
undoubtedly arise in the future at other operations where design issues for Cleveland Potash’s Boulby mine. From 1977 to
massive strata overlie the seam in close proximity. They serve 1995 he was employed by ACIRL, Ltd., in various roles, including
ten years as manager of its mining division. Since 1995 he has been
to illustrate the importance of overall panel design and panel
professor and research director in the School of Mining Engineering
dimensions and the interrelated nature of many of the prob-
of the University of New South Wales, occupying the Kenneth Finlay
lems faced by mine operators—in this case the links between Chair of Rock Mechanics—an industry-funded research appoint-
panel geometry, geology, caving mechanisms, strata control ment.
at the face and windblasts.
Considerable scientific, practical engineering and opera- Address: Mining Research Centre, University of New South Wales,
tional progress has been made in understanding and Sydney, NSW 2952, Australia.
responding to the combined periodic weighting and wind-
blast problems at Newstan. It is clear that no single approach
or investigative tool, in isolation, will be adequate to solve this
very real mining problem.
In recognition of the dearth of international literature on
windblast experience Powercoal has taken the initiative, in
conjunction with the University of New South Wales, to pre-
pare a comprehensive technical report on all aspects of the
windblast research to date at Newstan in the hope that this
will assist other operators to deal with similar problems in an
informed and expedient manner.
Newstan colliery faces the challenge of optimizing the face
length (the longwall tonne/development ratio) further with-
out jeopardizing mineworker safety. There are more blocks of
coal ahead that are influenced by the channel strata, and so it
is imperative that the driving mechanisms of windblasts be
better understood, that prediction of the caving characteris-
tics and the onset of periodic weighting in relation to panel
geometry and geology be developed further and that, as a
result, improved control, prediction and, possibly, prevention
systems be developed to counter these phenomena.
One point that is not disputed is that under periodic
weighting longwall mining was neither safe nor productive.
Although the shorter faces have brought a new range of prob-
lems, with the developing understanding and predictive
methods they are undoubtedly better than those which
induce extreme periodic weighting.
Acknowledgement
References
1. Creech M. Microseismic monitoring, windblasts and longwall
mining under massive strata at Newstan colliery. In Geology in long -
wall mining symposium, University of New South Wales, November, 1996
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