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Very Very Important Bro
Very Very Important Bro
Wei Wang
Yuzhang Liu
Application of a Novel Polymer System in
Yongan Gu Chemical Enhanced Oil Recovery (EOR)
projects uneconomical. Usually, early water break- This paper describes a novel weak gel system that
through occurs in three cases. It may happen near well- has been developed and applied in Shengli oil field in
bore, such as breakthrough along the casing due to poor China since 1992. As its name suggests, the weak gel is
cementing quality. Sometimes it occurs in a deep for- a gel system that has a relatively low strength but can
mation, such as water breakthrough due to heterogeneity still be cross-linked in reservoir formations. Application
or fractures of a reservoir. Also, because of the mobility of the weak gel can effectively resolve the interlayer
difference between the displacing and displaced phases, conflicts caused by permeability contrast and greatly
the former tends to bypass the latter, even in a homoge- improve mobility ratio. Instead of using the continuous
neous reservoir. In this case, viscous fingering is inevita- injection mode in polymer flooding or the bulk injec-
ble and early water breakthrough leads to high water-cut tion mode in gel placement, the weak gel system is
[1, 2, 3]. Different technologies have been implemented to injected in a slug mode. Once applied, it penetrates
reduce the high water-cut, among which the most widely deeper into high permeability zones than it does into
used one is polymer injection. In general, polymer is in- low permeability zones in a heterogeneous reservoir.
creasingly used in chemical enhanced oil recovery (EOR) After the weak gel system is initially formed in the
after the secondary recovery in two conventional ways, vicinity of the wellbore area, it can be gradually pushed
either as an in-depth profile modification agent in con- by the subsequent polymer flooding or water flooding
formance control or as an oil displacement agent in into the deep formations, where it functions both as a
polymer flooding. Some recent studies, however, show profile modification agent to block high permeability
that a weak gel system consisting of polymer and cross- zones and as a mobility control agent to displace oil. In
linker can widen the application of polymer in chemical this study, a mechanistic study of the physical chem-
EOR [4, 5, 6, 7, 8, 9]. For example, a weak gel can func- istry properties of the weak gel system was conducted.
tion both as an in-depth profile modification agent and as In addition, core-flood tests were performed to reveal
an oil displacement agent at the same time. Thus, injec- the transport phenomena of weak gel through the po-
tion of this weak gel system combines the advantages of rous media. Furthermore, pilot tests show that suc-
both conformance control operation and polymer cessful application of the weak gel system can not only
flooding operation. It not only substantially extends the significantly increase oil recovery but also effectively
effective radius in comparison with a conventional con- reduce water-cut in a heterogeneous oil reservoir.
formance control operation but also significantly in- Hence, this novel polymer system can successfully re-
creases the viscosity of polymer solution. solve early water breakthrough in an oil field.
It is well known that there are some practical limi-
tations associated with conformance control operations
and polymer flooding operations. For conformance
Experimental
control, polymer and cross-linker are injected into a
formation to reduce the water channeling through
Materials
fractures or high permeability zones without damaging
the productivity of hydrocarbon. However, due to the The weak gel system is composed of polymer and cross-linker. The
prompt cross-link reaction, gel is formed near wellbore polymer used is partially hydrolyzed polyacrylamide (HPAM). The
soon after application. Thus, the conformance control cross-linker is a chromium (III) complex ion system. The rhe-
ological property of polymer was measured using the RV–20 rhe-
operation not only blocks the high permeability zones ometer (Haake Company, Germany). The singular sand-pack is
but also impairs the productivity near wellbore. Some 30 cm long and 2.2 cm in inner diameter and its water perme-
efforts were made to increase the amount of polymer ability is 4.29 lm2. The dimensions of two sand-packs used in the
applied in the gel placement so as to maximize gel pen- parallel core-flood test are the same as those of the sand-pack used
in the singular core-flood tests. The water permeability of the two
etration and permeability reduction in high permeability parallel sand-packs is 5.30 lm2 and 0.82 lm2, respectively.
and water breakthrough zones [10, 11]. The major
problem of in-depth gel placement is how to keep the
concentration of injected polymer high enough to be Physical chemistry properties
cross-linked in the target zones after the long-distance
transport, adsorption onto the formation rocks, and First, the rheological property of HPAM at different concentra-
absorption in reservoir brines. To achieve this objective, tions was measured. Second, screening tests were conducted to
determine the gelation range. Here, the gelation range is defined as
polymer is usually injected at a higher concentration the polymer and cross-linker concentration range in which a weak
(3000–12 000 ppm) in a bulk injection mode. Hence, the gel can be formed. The gelation range for a weak gel was deter-
cost and investment risk of the gel placement project will mined and compared with that for a strong gel that is extensively
be definitely increased. On the other hand, significant used in conformance control operations. Third, several factors,
such as temperature, concentration, and pH value, were studied to
viscosity loss due to chemical and mechanical degrada- determine their effects on the gelation time. Finally, the mechanical
tions will seriously affect the oil displacement efficiency strength of the weak gel system was measured and its compatibility
in polymer flooding operations [12, 13, 14]. with formation brines was studied.
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Fig. 1 Rheological curves of polyacrylamide solutions Fig. 2 Gelation range of polyacrylamide and cross-linker system
1049
70 °C. This figure clearly indicates that the gelation time strength of a weak gel system can be represented by its
decreases as pH value increases. For instance, the gela- viscous-elastic properties, which can be determined by
tion time is 76 h at pH 5.0 and becomes 36 h at pH 8.0. measuring the variations of elastic module (G’) and
viscous module (G’’) with the angular frequency. The
distinct advantages of the second method are that the gel
Gel strength structure will not be damaged during the measurement
and that the data repeatability is satisfactory.
The viscosity measurement is probably the most widely Two polyacrylamide solutions were prepared, whose
used method for measuring gel strength. However, this polymer concentrations were 10 000 ppm and 3000 ppm
method has some obvious drawbacks. For example, the (cross-linker concentration was 50 ppm), respectively.
measured results are inaccurate and their repeatability is Variations of their elastic module (G’) and viscous
poor due to the breakage and slipperiness of gel during module (G’’) with the angular frequency are plotted in
the measurement. This method is especially unsuitable Fig. 6 for 10 000 ppm polymer concentration and Fig. 7
for a weak gel system because it can be broken easily and for 3000 ppm polymer concentration, respectively. As
slides on the rotator. Alternatively, the mechanical shown in Fig. 6, a medium gel is formed at a polymer
1050
A 1909.00 20.04 3.04 1878.85 300.19 1159.38 180.06 5450.56 7.5 33 0.58
B 1696.25 15.03 10.94 1382.55 283.38 1556.01 150.05 5094.21 8.5 34 0.59
1051
Fig. 9 Pressure drop vs. injection rate of weak gel in sand-pack for Fig. 10 Variation of injection pressure with the injected volume
different cross-link durations before and after the weak gel was applied
relationship with the injection flow rate. Nevertheless, if was because most of the weak gel was pushed out of the
a cross-linker is used and a weak gel is formed, a tran- sand-pack when the injected volume reached 29 PV. At
sition point exists. The injection flow rates for weak gel this time, a large number of gel particles were observed
are rather small at low displacement pressure drops. at the sand-pack outlet. This observation provides ex-
Once the pressure drop reaches a certain value where the perimental evidence that weak gel is mobile, while it may
transition point is located, flow rate increases dramati- cause some blockage in the sand-pack. Hence, weak gel
cally and the flow resumes the same behavior as that for can be used both as an oil displacement agent that
the non-cross-linked polymer solution. The slopes of moves forward in the formation and as a blocking agent
these lines after the transition points are essentially the that causes a higher threshold pressure in the subsequent
same. Moreover, with the increase in the cross-link du- water flooding.
ration, the gel strength increases and, accordingly, the
pressure drop at which the transition point occurs in-
creases. Parallel sand-pack core-flood test
Fig. 11 Production performance curves of the entire parallel sand- Fig. 12 Production performance curves of high permeability sand-
pack system pack
Development stage High permeability sand-pack No. 1 Low permeability sand-pack No. 2
Conventional water flooding 1.60 0.75–0.03 0–98.6 71.2 0.02 0.02 0 8.2
Weak gel injection 1.47–0.92 0.03–0.18 98.6–86.2 82.8 0.02–0.18 0.02–0.18 0 21.0
Subsequent water flooding 1.18–0.28 0.18–0.01 88.8–98.0 92.8 0.18–1.22 0.33–0 0–97.9 82.8
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incremental oil production at this stage was 8917.1 tons, weak gel injection has some distinct advantages over an
with the incremental oil production being 65 tons/ton of in-depth profile modification operation and a conven-
polymer. By the end of June 1995, the cumulative incre- tional polymer flooding. In fact, as an in-depth profile
mental oil production was 30 432.4 tons and the oil re- modification agent, this weak gel system can resolve the
covery rate was enhanced by 4.5%. Specifically, the oil problem of the permeability contrast in a heterogeneous
production rate of well No. 7-25-5386 was 20.7 tons/day reservoir and improve the injection profile. Thus, it in-
and water-cut was 75.1% prior to the pilot test. During creases the areal sweep efficiency and the vertical sweep
the three-stage pilot test, its oil production rate was in- efficiency as well. On the other hand, due to its slow
creased by 43.5 tons/day, 7.3 tons/day and 5.3 tons/day, movement in high permeability zones, this weak gel
respectively. Simultaneously, the water-cut was reduced system can be used as an oil displacement agent to im-
by 18.0%, 10.1% and 6.7%, respectively. A total of prove the water-oil mobility ratio and minimize viscous
11 296.0 tons of incremental oil was produced from this fingering. Pilot tests in Shengli oil field starting from
single well. Pilot tests at different scales had been imple- September 1992 show that successful application of the
mented in Gudong and Gudao oil fields since then. By the weak gel system can not only significantly increase the
end of 2001, a total of 58 000 tons of cumulative incre- oil production but also effectively reduce the water-cut.
mental oil had been recovered. By the end of 2001, the cumulative incremental oil re-
covery had been over 58 000 tons.
Acknowledgments This research project was funded by the Oil
Conclusions Production Technology Research Institute (OPTRI) of Shengli
Petroleum Administrative Bureau in China. The authors want to
In this paper, the detailed experimental data for a novel thank Mr. Ximing Li, Xihui Lu, Yanjun Guo, Xiaowei Zhang and
weak gel system consisting of polymer and cross-linker Shan Xu in OPTRI for their technical assistance in this research.
The authors also wish to acknowledge the Innovation Fund from
are presented and discussed. The EOR mechanisms of the Petroleum Technology Research Center (PTRC) at the Uni-
the weak gel system are analyzed. As a sought-after versity of Regina and the research grant from the Natural Sciences
chemical EOR technology in the past decade, the and Engineering Research Council (NSERC) of Canada to Y. Gu.
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