Wca-27 - Heien Larssen - Fire Alarm and Extinguisher System

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C 0 2 FlRE EXTINGUISHING SYSTEM
INSTRUCTION FOR USE
TANK TOP
INSTRUCTIONS FOR C 0 2 PROTECTED ENGINE ROOM
IN CASE OF FlRE EVERY SECOND IS IMPORTANT. PLEASE READ M E S E INSTRUCTIONS CAREFULLY.

WARNING
C 0 2 GAS IS DANGEROUS FOR HUMANS AND FATAL IN HIGH CONCENTRATIONS.

ALL PERSONNEL WITH: ACCESS TO CORRECT ROOM MUST BE TRAINED FOR ANY EMERGENCY SITUATIONS INCLUDING
RELEASE OF C 0 2 FlRE EXTINGUISHING SYSTEM: EVACUATIONS.
SHUT ALL AIR OPENINGS INTO CORRECT ROOM.
OPEN THE DOOR TO RELEASE LOCKER, WHICH WlLL AUTOMATICALLY START M E PERIODICAL CONTROL
ALARM SIREN AND STOP THE VENTILATION.
CHECK THAT ALL PERSONELL HAVE BEEN EVACUATED FROM THE ROOM. THE C 0 2 FlRE EXTINGUISHING SYSTEM MUST BE PERIODICALLY CONTROLLED TO ENSURE PROPER FUNCTION, AND
PULL VALVE LEVERS IN RELEASE LOCKER OUTWARDS. ALARM SIREN TEST COULD BE CARRIED OUT B Y SLIGHTLY OPENING THE DOOR TO M E RELEASE LOCKER.
OPEN ONE OF THE PILOT CYLINDERS. C 0 2 SYSTEM WILL RELEASE AFTER APPROX 30 SECONDS TIME DELAY. CONTROL AND TESTS OF MASTER VALVE IN OPENING AND CLOSING POSITION MUST ALSO BE EXECUTED.
IF NOT, OPEN M E OTHER PILOT CYLINDER. DO NOT TOUCH VALVE LEVERS DURING TESTS DUE TO HIGH RISK OF ACCIDENTAL RELEASE OF C 0 2 GAS INTO THE
AFTER A FIRE, BE SURE ALL MACHINERY COMPONENTS HAVE BEEN COOLED OFF BEFORE VENTILATING THE ROOM.
ROOM.
USE PERSONAL PROTECTION INCLUDING AIR BREATHING APPARATUS, LIFELINE, SAFETY LAMP, AND AN -
NOTE
INSULATING AXE, BEFORE ENTERING ROOMS WHICH HAVE BEEN EXPOSED TO C 0 2 GAS.
C 0 2 CYLINDER VALVES MAY BE MANUALLY OPERATED IN M E C 0 2 ROOM, BUT IN ANY CASE M E MASTER VALVE
FOR CORRECT ROOM HAS TO BE OPENED BEFORE RELEASE OF C 0 2 CYLINDERS.
0 mien
Larssen
HElEN - LARSSEN A/S
P.O.BOX 2 3 4
3 4 3 1 SPIKKESTAD
NORWAY
YARD : AUKRA INOUSTRIER AS
HUU NO. : 110
H-L ORDER NO. : 14091
COa - High pressure Fire Extinguishing System
Pneumatic operated system single area. ~n!btd~m&n8
USER'S MANUAL
for
COz High Pressure Fire Extinguishing System
Pneumatic operated system
for engine room
Heien Larssen project no :I4091
Client :Aukra Industrier AS
Hull number
-
User's Manual, C02 High Pressure System 14091-03A
Page 1 of 69
Heien - Larssen AS
-
CO;? High pressure Fire Extinguishing System
Pneumatic operated system single area. s 8 na
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TABLE OF CONTENT
1 INTRODUCTION 7
1.1 Supplier address and contact:

1.2 Description of this manual.
1.3 Scope of supply.
2 MAINDATA 9
2.1 Part List

2.2 General Description.
2.2.1 Carbon dioxide high pressure system.
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2.2.2 Use limitations.
2.2.3 Quality 11
2.2.4 Types of fires. 11
2.2.5 C02 - Cylinder Bank.
2.2.6 Leakage and Ventilation.
2.2.7 Personal protection and safety aspects. 12
2.3 Equipment data.

2.3.1 Fastening assembly for 67,5 1CO2 - Cylinders.
I 2.3.2 COz - Cylinder.

2.3.3 Release cabinet with time delay.
2.3.4 Typhoon alann siren with solenoid valve and filter. 15
2.3.5 Pneumatic operated master valve, DN 25 - DN 50. 16
2.3.6 CO2 - Manifold pressure gauge. 16
2.3.7 C02 - Shore connection 1Air blowing through valve with check valve 17
2.3.8 C02 - Manifold relief valve. 17
2.3.9 COz - Discharge hose 18
2.3.10 C02 - Pilot hose 18
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User's Manual, C 0 2 High Pressure System 14091-03A
Page 2 of 69
Heien - Larssen AS
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C 0 2 High pressure Fire Extinguishing System
Pneumatic operated system single area. c.m~abr~o~~t.n~
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2.3.1 1 CO2 - Nozzle
2.3.12 -
C02 Manifold check valve. 19
2.3.13 COz - Manifold. 19
2.3.14 C02 - Cylinder weighmg device. 19
3 TECHNICAL DESCRIPTION. 20
3.1 General.
3.2 Design.
3.3 Fastening assemblies for C02 - Cylinders.
3.4 CO;! - Cylinders.
3.5 Release cabinet.
3.6 A l m sirens.
3.7 Master valves.
3.8 CO2 - Manifold pressure gauge.
3.9 C02 -shore connection I Air blowing through valve.
3.10 CO2 Manifold relief valve.
3.1i Flexible hoses.
3.11.1 C02 - Discharge hose.
3.11.2 C 0 2 - Pilot hose. 25
3.12 CO2 - Discharge nozzles.

COa - Manifold check valve.
t .
3.13
3.14 CO2 - Manifolds.
3.15 C02 - cylinder weighing device.
4 INSTALLATION INSTRUCTION. 27
4.1 The main equipment installed in the CO2 - room.

4.1.1 C02 - Cylinder fastening assembly.
4.1.2 C 0 2 - Manifold. 28
4.1.3 C02 - Discharge hose. 29
4.1.4 C02 - Pilot hose. 29
User's Manual, CO2 - High Pressure System 14091-03A

Page 3 of 69
Heien - Larssen AS
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C 0 2 - High pressure Fire Extinguishing System

Pneumatic operated system single area. CmUkUsHoZ8D6311
4.1.6 C02 - Manifold pressure gauge. 31
4.1.7 COz - Manifold relief valve. 31
4.1.8 C 0 2 - Shore connection / Air blowing through valve. 31
4.1.9 C02 - cylinder weighing device. 31
4.2 Installation inside the protected area.

4.2.1 Piping.
4.2.2 CO2 - nozzles. 32
4.3 Release station.

4.3.1 Release cabinet.
4.3.2 Pilot tube. 34
5 OPERATION INSTRUCTION. 49
5.1 - General. 49
5.2 Release of the system using the release cabinet. 49
5.3 Manual release by operating the Master valve and the CO2 - cylinder valves. 50
5.4 Important notice and safety instruction. 50
5.4.1 General
i
5.4.2 Escape ways, emergency routines.
5.4.3 Before release. 51
5.4.4 After release. 51
User's Manual, C 0 2 - High Pressure System 14091-03A

Page 4 of 69
Heien - Larssen AS
Pneumatic operated system single area.
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6 MAINTENANCE INSTRUCTION
6.1 Introduction.
6.2 Precautions.
6.3 Periodical control of the CO2 - system.
6.3.1 C 0 2 - gas content.
6.3.2 C 0 2 - Cylinder valves.
C 0 2 - discharge hose.
C02 - Manifold.
C 0 2 - master valve.
Ventilation.
C 0 2 - Pilot hose.
Instruction signs and operating instructions.
CO2 - Cylinder clamps.
C 0 2 - Pilot cylinders.
CO2 - pipes / CO2 - nozzles
Monthly check.
-
C 0 2 discharge hose / pilot hoses.
C 0 2 - cylinder valves.
6.4.3 C 0 2 - piping / master valves. 55
6.4.4 C02 - cylinders. 55
6.4.5 COz - alarms / ventilation stop. 56
6.4.6 Improper function 1 damaged items. 56
6.5 System testing.

6.5.1 Hydraulic pressure test of pipes inside the C 0 2 - room.
6.5.2 Leakage test, C 0 2 - pipes downstream master valves. 56
6.5.3 Release test. 57
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Page 5 of 69
Heien - Larssen AS
C02 - High pressure Fire Extinguishing System
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6.5.4 Leakage test of C02 - cylinder valves.
6.5.5 Leakage test of connection between the CO;?- cylinder valve and the manifolds.58
6.5.6 Test of ventilation shut down. 59
6.5.7 Test of alarm sirens. 59
6.5.8 Test of pressure switch. 60
6.5.9 Final check before leaving the CO2 system in normal operation. 60
6.6 Refilling of CO2 - Cylinders. 61

6.6.1 General. 61
,.:, >:.
v,~,~~t 6.6.2 Removal of cylinders. 61
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6.6.3 Installation of refilled cylinders. 61
7 ON - BOARD SPARE PART LIST. 63
8 DRAWINGS AND DATA SHEET 64
8.1 . Equipment drawings and data sheet. 64

8.2 General arrangement drawings. 65
8.3 C02 - room arrangement drawings. 66
8.4 Isometric piping diagrams. 67
8.5 Hydraulic calculation. 68
\
9 MANUFACTURING RECORDS. 69
9.1 COz - cylinder certificate

9.2 COz - filling certificate
9.3 Class approval test certificate
9.4 Type approval certificate
9.5 Class approval letter

Page 6 of 69
Heien - Larssen AS
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Pneumatic operated system single area. I cnmE*PtbZ,a,,r I9
1.1 Supplier address and contact:
Supplier: Heien - Larssen AS
Address: Industriveien 7,
P.O.Box 234
N-343 1 Spikkestad,
Norway
Phone: + 47 32 29 55 00
e-mail
Internet
Contact spares Sales support department
Contact service Sales support department
1.2 Description of this manual.
The manual is structured in accordance with Norwegian Standard NS 5820 and shall be used
by the operators of the system in any situation.
The manual is divided into 9 different sections, each giving unique data for the system
I supplied. Each section are divided into different subsections. The index is specifying the main
sections and the subsections.
User's Manual, C02 - High Pressure System 14091-03A

Page 7 of 69
Heien - Larssen AS
Pneumatic operated system single area. -~omann /&
1.3 Scope of supply.
The C02- High pressure fire extinguishing system is designed in accordance with:
Class :DNV
Flag :NOR
It consist of 12 off C02 - cylinders installed in the C02 - room. All the C02 - cylinders are
pneumatic operated including pneumatic operated master valve.
The system is covering only one protected space as follows.
Area Description Volume Number of 45 Kg COz- cylinders

Engine Room incl. casing 8 1 Om3 12
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User's Manual, C02 High Pressure System
Page 8 of 63
Heien - Larssen AS
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C 0 2 - High pressure Fire Extinguishing System cunrtumn u

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2.1 Part List

Item Part no. Description Material Q~Y.
no.
1.oo 45 Kg C02 - Cylinder, Pneumatic release Steel 12
2.00 Cylinder clamps for 67,5 1. cylinder, 2 Row x 6 cyl's. Steel / Wood 2
3.00 Check valve for manifold, 112" Brass 12
4.00 DN 40 Master valve with pneumatic piston. Steel 1
5.00 Air / Shore connection valve DN 20. Steel 1
6.00 Relief valve, DN 8, Set point 120 Barg. St. St. 1
7.00 Flexible discharge hose, ID", 350 mm. Steel /Rubber 12
8.00 Flexible pilot hose, 3/8", 303 mm. Steel /Rubber 11
9.00 Flexible pilot hose, 3/8", 500 mm. Steel / Rubber 1
10.00 Release cabinet with time delay Steel 1
'ud 11.oo Typhoon Alarm siren. BrassPlastic 1
Solenoid valve, ID", 24 VDC for Typhoon alarm siren. Brass 1
12.00 Pressure gauge, 112'' BSPP, 0- 150 Barg, 100 mm. St. St. 1
13.OO C02-Nozzle, 314". Brass 12
14.00 End plug for pilot manifold, 318". Brass 1
15.00 Sign 'TO2 - Alarm" Plastic 1
16.00 Warning sign 'TO2 " Plastic 5
17.00 Sign "Master Valve for Engine Room" Plastic I
18.00 Weighing device Steel 1
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User's Manual, CO2 High Pressure System
Page 9 of 69
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Heien Larssen AS
COz - High pressure Fire Extinguishing System
Pneumatic operated system single area. UmWDm~.vl /&
2.2 General Description.
2.2.1 Carbon dioxide high pressure system.
Carbon dioxide is a colourless, odourless, electrically non-conductive gas that is a suitable

medium for extinguishing fires. Liquid carbon dioxide forms dry ice snow when released
directly into the atmosphere.
Physical properties: Molecular weight 44,O

Density at 0 '~11 Bar 2,O kg/m3
Specific gravity 1s
1 kg C02 = 0,56m3 at 1 atm.
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Carbon dioxide extinguishes fire by reducing the oxygen level, the vapour phase of the fuel or
both in the air to the point where combustion stops. Carbon dioxide is present in the
atmosphere at an average of 0,03 % per m3. It is also a normal end product of human and
animal metabolism. Carbon dioxide influence certain vital functions in a number of important
ways, including control of respiration, dilation and constriction of the vascular system -
particularly the cerebrum and the pH value of the body.
The concentration of carbon dioxide in the air governs the rate at which carbon dioxide is
released from the lungs at thus affects the concentration of carbon dioxide in the blood and
tissues. An increased concentration of carbon dioxide in air can, therefore, become dangerous
due to a reduction in the rate of release of carbon dioxide from the lungs and decrease oxygen
intake.
2.2.2 Use limitations.
Carbon dioxide fire extinguishing systems are useful to extinguish fires in specific hazards
areas, and in occupancies where an inert electrically non-conductive medium is essential or
I I
desirable.
Some of the most important types of hazards and equipment that carbon dioxide systems
protect, may include:
- Flammable liquid materials.

- Electrical hazards, such as transformers, oil switches and circuit breakers, rotating
equipment, and electronic equipment.
- Engines utilising gasoline and other flammable liquid fuels.
- Ordinary combustibles such as paper, wood and textiles.
- Hazardous solids.
User's Manual, C02 - High Pressure System

Page 10 of 69
Heien - Larssen AS
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The discharge of liquid carbon dioxide is known to produce electrostatic charges which,
under certain conditions, could create a spark. Carbon dioxide fire extinguishing systems
protecting areas where explosive atmosphere could exist shall utilise metal nozzles and shall
be properly grounded. In addition, objects exposed to discharge from carbon dioxide nozzles
shall be grounded to dissipate possible electrostatic charges.
Carbon dioxide will not extinguish fires where the following materials are actively involved
in the combustion process:
- Chemicals containing their own oxygen supply, such as cellulose nitrate.

- Reactive metals such as sodium, potassium, magnesium, titanium and zirconium.
- Metal hydrides.
- The COz fire extinguishing effect will be reduced by fire in wood, paper and textile.
:< ,.>. i;$

Note. The system is only to be used for fire extinguishing and not for inerting purposes,
%\\?;v\\ due to the electrostatic ignition hazard.
2.2.3 Quality
Carbon dioxide used for initial supply and replenishment must be of good commercial
grade, free of water and other contaminants that might cause container corrosion or interfere
with fiee discharge through nozzle orifices. In general carbon dioxide obtained by converting
dry ice to liquid will not be satisfactory unless it is properly processed to remove excess water
and oil.
2.2.4 Types of fires.
Surface fires are the most common hazard particularly, adaptable to extinguishing by total
flooding systems. They are subject to prompt extinguishing when carbon dioxide is quickly
introduced into the enclosure in sufficient quantity to overcome leakage and provide an
extinguishing concentration for the particular material involved.
\
For deep-seated fires, the required extinguishing concentration shall be maintained for a
sufficient period of time to allow the smouldering to be extinguished and the material to cool
down to a point at which re-ignition will not occur when the inert atmosphere is dissipated.
It is necessary to inspect the hazard in every event immediately thereafter to make sure that
the extinguishing is complete and to remove any material involved in the fire. Where the
quantity of extinguishing medium is required to protect more than one space, the quantity of
the medium available does not have to be more than the largest quantity required.
User's Manual, C 0 2 - High Pressure System

Page 11 of 69
Heien - Larssen AS
C 0 2 - High pressure Fire Extinguishing System rarrm.m
Pneumatic operated system single area. c.mflahrHolPOlllt iLi
2.2.5 COz - Cylinder Bank.
When the fire-extinguishing medium is stored outside of the protected space, it shall be stored
in a room that is situated in a safe and accessible position and shall be effectively ventilated to
the satisfaction of the Authorities. Any entrance to such a storage room must preferably be
fiom the open deck and in any case shall be independent of the protected space. Access doors
shall open outwards, and bulkheads walls and deck including doors and other means of
closing any opening therein, which from the boundaries between such rooms and adjoining
enclosed spaces must be gas tight.
2.2.6 Leakage and Ventilation.
Since the efficiency of carbon dioxide systems depends upon the maintenance of the
extinguishing concentration of carbon dioxide, leakage of gas from the space shall be kept to
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a minimum and compensated for by applying extra gas where required. Means shall be
provided to close all openings which can admit air to or allow gas to escape from a protected
space.
2.2.7 Personal protection and safety aspects.
The CO, - gas reduce the human ability to utilise oxygen from the air, and becomes gradually
more dangerous with increased concentration.
C02 concentration up to 6-7 % of the net volume is normally harmless to most people, but
should be avoided.
The C02 concentration after one discharge of the fire extinguishing system will be minimum
30 % of the net volume, and will be fatal for human.
Means shall be provided for automatically giving audible warning the release of fire-
extinguishing medium into any space in which personnel normally work or to which they
have access. The alarm shall be operate for a suitable period before the medium is released.
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Page 12 of 69
Heien - Larssen AS
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2.3 Equipment data.
2.3.1 Fastening assembly for 67,s 1 COz - Cylinders.
Drawing reference 33153 C3-

Cylinder clamps:
Material Impregnated wood
Type For 2,3 and 4 cylinders.
Dimension Front and back bar 73 x 48 mm
Centre bar 98 x 48 mm
Bolts:
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Dimension M16
Length 2 Rows 760 rnm
Nuts:
Material Steel
Dimension M16
Standard DIN 934
Washer:
Material Steel
Dimension 50x 5 0 x 1 8 ~ 5
Standard Square washer, galvanised.
Description Part no. Weight:

2 Row for 3 Cylinders 302005 -Kg.

Page 13 of 69
Heien - Larssen AS
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COz High pressure Fire Extinguishing System
Pneumatic operated svstem single area.
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2.3.2 COz - Cylinder.
Drawing reference 33144 - C3

Part no. 301001
Size 67,5 litre
Filling weight 45 Kg.
Dimension 0 267 rnrn x 1605 mm +I- 20 rnm
Total weight 125 Kg +I- 5 Kg.
Cylinder valve Pneumatic.
Bursting disc 190 Barg +/- 5 Barg
Cylinder threads W27,8 DIN 477
Cylinder valve inlet W28,8 DIN 477
Cylinder valve outlet W 21,8 x 1/14"
Material cylinder 34CrMo4
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Material cylinder valve Cast Brass
Finish cylinder Grey
Storage pressure at 2 1°c 58,6 Barg.
Test pressure 250 Barg
Manufacturing standard 841525 EEC
Siphon tube 016x2mm
2.3.3 Release cabinet with time delay.
Part no. 306110

Dimension 380 mmx 210 mm x 600 mm
Material Steel
Finish Grey
Weight 30 Kg
I
Degree of protection IP 65
Release valve 2 Off
Material release valve Steel
Dimension release valve DN 8 ( 114")
Micro switch 2 Off, NO I NC
Micro switch rating 4 Amp 1250 Vac
Pilot cylinder 2 Off
Pilot cylinder size 0,67 1.
Filling weight 0,44 Kg. CO2
Material cylinder valve Cast Brass
Storage pressure at 2 1OC 58,6 Barg.
Manufacturing standard 841525 EEC
Accumulator cylinder 2 Off
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Page 14 of 69
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Heien Larssen AS
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Accumulator cylinder size : 0,67 1.

Manufacturing standard : 841525 EEC
Pneumatic timer 1 Off
Material pneumatic timer : Brass
Adjustable range 20 - 60 seconds.
Pilot line connection 8 rnm Compression Coupling.
2.3.4 Typhoon alarm siren with solenoid valve and filter.

Typhoon:
Part no. typhoon 308101
1' 3
\\G Dimension 0125mmx215mmx175mm
Material horn Brass / Plastic
Finish Black
Tone frequency 800 - 900 HZ.
Sound level 130 dB A at 1 meter.
Solenoid valve:
Dimension 112"
Inlet I Outlet connection ll2" BSP Female.
Voltage 24 V DC 220 VAC
Part no. 308501 308502
Power consumption 9 W nominal.
Solenoid valve material Brass
Maximum air pressure 12 Barg.
Cable entry lxPG13
Filter
Dimension 112"
I 1 Inlet / Outlet dimension 112" BSP Female.
Material housing Bronze
Material filter Stainless steel.
Total Weight 2,6 Kg

Page 15 of 69
Heien - Larssen AS
-I. m0.01.1~1-Y
C 0 2- High pressure Fire Extinguishing System -

1 -
Pneumatic operated system single area. C.rlhb&sHo.~63il
2.3.5 Pneumatic operated master valve, DN 25 - DN 50.

Drawing reference -
33158 C3
General
Type
Part no.
Length
Width
Weight
Valve:
Type Ball valve, full bore.
Pressure rating PN 160
Inlet connection BSP Female.
Outlet connection Plain pipe end for welding or threading.
Material housing Steel
Material ball Stainless steel.
Material gasket Delrin
Power cylinder:
Type Pneumatic, manual return.
Material Steel
Pressure class PN 100
Inlet connection 318" Flexible hose.
Limit switch:
~uktity 2 Off
Rating lOA(4A)380VAC@C)
Contacts NO / NC
Cable entry 1 xPG 11.
-
2.3.6 COz Manifold pressure gauge.
Drawing reference -
33177 C3
Part no. 30700 1

Type Bourdon
Mounting Direct, Male BSP Bottom.
Weight 0,6 Kg.
Accuracy +I- 1% Of full scale.
Connection size 112" BSP
Material housing Stainless steel.
ater rial body Brass
Dial type Linear
Dial size 100 mm
Scale range 0 - 160 Barg
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Page 16 of 69
Heien - Larssen AS
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2.3.7 CO2 - Shore connection / Air blowing through valve with check valve
Part no. 303301

Length 150 mm
Width 50 rnm
Height 100 mm
Weight 1 s Kg
Valve
Type Ball valve, full bore.
Pressure rating PN 160.
Inlet connection BSP Female
Outlet connection NPT Male
Dimension DN 20 ( 314" )
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Steel
ha. Material housing
Material ball and stem Stainless steel.
Material gasket Delrin.
Fire safe
Check valve.
Type Ball
Material housing Brass
Material ball Stainless steel.
2.3.8 COz - Manifold relief valve.

Part no. 303401
Type Spring return.
I Inlet connection NPT Male
Outlet connection NPT Female
Dimension DN 8 (114" )
Material housing Stainless steel AISI 3 16
Material bonnet Stainless steel AISI 3 16
Material bonnet / seat seal : Viton
Material stem seal TFE Coated viton
Orifice 3,6 mm
Width 41 mm
Height 98,5 mm
Weight, 0,194 Kg

Page 17 of 69
Heien - Larssen AS
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Pneumatic operated system single area. cntd*.h.wmL3~a zC)
2.3.9 C0.r - Discharge hose
Drawing reference
Description 1 1 2 Rows 3rd. Row

Part no. 30401 304002
Length 350 rnm 650 mm
Weight 0,35 Kg. 0,40 Kg.
Type DN 15 (112") High pressure rubber hose.
Bursting pressure 600 Barg
Inlet connection W21,8 x 1/14" Female
Outlet connection 112" BSP Male
Material hose Nitril rubber
Material couplings Steel
2.3.10 C02 - Pilot hose
Drawing reference
Description Between cylinders Between rows.

Part no. 304010 30401 1
Length 303 mm 500 mm
Type DN 10 (318") High pressure rubber hose.
Bursting pressure 1000 Barg
Inlet connection 318" BSP Male
Outlet connection 318" BSP Male
Material hose Nitril rubber
Material couplings Steel
Drawing reference
Description DN 15 ( 112") DN 20 (314")

Part no. 309000 309001
Height 20 mm 22 mm
Across flats ( Hex ) 25 mm 30 mm
Inlet connection 112" BSP Male 314" BSP Male
Material Brass
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Page 18 of 69
Heien - Larssen AS
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2.3.12 COz - Manifold check valve.

Part no. 303001
Type Ball
Mounting Direct.
Weight 0,15 Kg.
Connection size inlet 112" BSP
Connection size outlet 314" NPT
Material housing Brass
Material ball Stainless steel AISI 304
Material sealing Nitril rubber 0 - Ring
2.3.13 CO2 - Manifold.

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Drawing reference
Flanged.
Dimension DN 20 - DN 100
Socket 314" NPT Female.
Flange DIN 2637 PN 100
Pipe DIN 2442
Material St. 35.8 DIN 17175
Test pressure According to class.
Surface treatment Hot dipped galvanised.
Threaded.
Dimension DN 20 - DN 50
Socket 314" NPT Female.
Outlet threads BSP Male
Pipe DIN 2442
\ Material St. 35.8 DIN 17175
Test pressure According to class.
Surface treatment Hot dipped galvanised.
2.3.14 C02 - Cylinder weighing device.
Drawing reference 42108 - D3

Part no. 312001
Scale 0 - 200 Kg.
Material Steel
Supplied with Lifting arm.
Chain, 1 = 1 meter.
CO;? - Cylinder lifting bracket.
Lifting hook.

Page 19 of 69
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Heien Larssen AS
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Pneumatic operated system single area. C.Md-No.rn6 na
3 TECHNICAL DESCRIPTION.
3.1 General.
The system is used where there is a requirement for protection of one single area, and where
the C02 - cylinders are located in a central C02 - room.
3.2 Design.
The system is designed to supply COz - concentration sufficient to achieve extinguishing only
and in accordance with the authorities having jurisdiction. The protected area is fitted with a
master valve and a release cabinet.
The CO2 - system is of the total flooding type protecting one single area onboard.
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The C02 - cylinders are located inside a CO2 - room together with the master valve and the
release cabinet.
On systems requiring release fiom more than one place a release cabinet will be located in
.
another place such as fire station, for remote operation of the system.
The CO2 - gas is distributed to the protected area by a piping system, including the master
valve for the area.
A number of C02 - nozzles are fitted inside the protected area. The nozzles are evenly
distributed throughout the area. Nozzles area also installed below floor plates wherever
required, distributing COz - gas to that volume.
One or more audible alarms are installed inside the protected area warning the personnel to
evacuate upon activation of the system.
33 Fastening assemblies for COz - Cylinders.
Drawing reference :
Fastening assembly for 67,51 CO2 - cylinders. 33153 - C3
The fastening assemblies supplied consist of wooden bars, M16 steel bolts, M16 Nuts and
M 16 square washers. It is 9 different standard assemblies :
-
Page 20 of 69
Heien - Larssen AS
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1 Row for 2 Cylinders Totally 2 Cylinders.
3.4 -
CO2 Cylinders.
Drawing reference :
67,511 45 Kg Pneumatic C02 - cylinder.
""
a~i+~ The cylinders supplied for high pressure carbon dioxide systems are manufactured in
accordance with European Standards.
Pressure testing fiom factory is 250 Barg, and all cylinders are supplied with a third party
verification certificate.
The following standard sizes are available:
0,67 litre with 0,44 kg. CO, - gas.

2,00 litre with 1,30 kg. C02- gas.
9,00 litre with 6,00 kg. CO, - gas.
67,50 litre with 45,OO kg. CO, - gas.
80,OO litre with 53,OO kg. CO, - gas.
Standard colour supplied is grey. Other colours like red and black is available upon request.
1
Cylinders for storage of fire extinguishing mediums and associated pressure components shall
be designed in accordance with pressure codes of practice to the satisfaction of the authorities
having jurisdiction.
The filling ratio of CO, - cylinders shall not exceed 0,67 kgll..
The CO, - cylinders shall be stored in an effectively ventilated room. Means shall be available
for the personnel to safely check the quantity of medium in the cylinders.
The CO2 - cylinders are located inside a central CO2 - room which require suficient
ventilation in accordance with the authorities having jurisdiction. All the C02 - cylinders are
of equal filling and pressurisation, 58,6 Bar at 21 OC.
-
Page21 of69
Heien - Larssen AS
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The C02 - cylinders are equipped with a pneumatic operated CO2 - valve which will be
operated from a release cabinet. Means are also provided for manual release by a handle fitted
on top of the C 0 2 - cylinder valve.
3.5 Release cabinet.
Drawing reference :
Release cabinet with time delay
On vessels where the CO, -room is readily accessible, one release station may be acceptable.
The means of control of the C 0 2- system will be simple to operate. It is grouped together in
as few locations as possible, and will not be cut of by a fire in a protected space.
At each location it will be a clear instruction related to operation of the system.
The system consist of one release cabinet which is used for supplying pilot pressure for
activation of the C 0 2 - cylinders and the master valve.. The cabinet is normally locked, and a
key is located in a key box nearby the cabinet.
The release cabinet has two pilot cylinders, (one main and one spare), one accumulator
cylinder, one adjustable time delay unit, one pressure gauge, two release valves, two limit
switches and a bleeding valve. Each pilot cylinder is supplied with 0,44 kg. C 0 2 - gas.
The,adjustable time delay unit is pre-set from the manufacturer in accordance with the
requirements from the authorities having jurisdiction. The time delay can be set between 20 -
60 seconds.
The bleeding valve is fitted to avoid accidental release of the system upon a small leakage in
the pilot cylinder valve. Upon full CO2 - pressure the valve will close.
\ The two release valves ( One for activating the CO2 - cylinders and one for opening of the
CO2 - master valve ), two limit switches ( one for starting the alarm siren and for ventilation
shut down ).
By opening the release cabinet the alarm siren inside the protected area will sound and the
ventilation will be shut down.

Page 22 of 69
Heien - Larssen AS
633
-
C02 High pressure Fire Extinguishing System -.-
Pneumatic operated system single area. 0.W.Ml
CmRalPHomLBOLIlI '2G
3.6 Alarm sirens.
Drawing reference :
Typhoon air operated alarm siren.
The alarm sirens will be activated by opening the valve release cabinet or the master valve.
The alarm siren can either be an electronic siren or an air operated typhoon siren.
The power supply to the electronic alarm siren is from the emergency power supply system.
The air supply to the air operated typhoon siren is from the starting air receivers. A solenoid
valve is installed on the line. Maximum air pressure to the alarm siren is 12 Barg. The power
supply to the solenoid valve is from the emergency power supply system.
$.&$ All the alarm sirens is operated on either 24 VDC or 220 VAC. Other voltages are available
upon request.
The sound level of the different alarm sirens are to be minimum 5 dBA above the highest
sound level in the area they are installed. It is also important the frequency is different from
the frequency on the equipment in the area itself.
3.7 Master valves.
Drawing reference :
Pneumatic operated master valve, DN 25 - DN 50 -
33158 C3
One master valve for the protected area is to be fitted. The master valve is located in the C02-
room and are operated from the control station The valves can also be remotely operated
from a fire station or from a release station at the entrance to the protected area. The valves
are operated pneumatically using C02- pressure.
\
The valves are made of steel with stainless steel ball and PTFE gaskets. The valves are
supplied with the following end connections.
Size High pressure side Low pressure side
DN25 - D N 50 BSPP Female threads Pipe end for welding.
DN 65 - DN 150 Flanged, PN 160, DIN Std. Pipe end for welding.
All valves supplied are full bore.

Page 23 of 69
Heien - Larssen AS
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The master valve is fitted with one pneumatic piston and two limit switches. One limit switch
is for start of alarm sirens and the other one is for ventilation shut down.
The master valve is operated from the release cabinet, using COz - gas as pilot pressure. This
pilot pressure is distributed to the pneumatic piston which again is opening the master valve.
The master valve can also be opened manually, even fully pressurised. By opening the valve
manually the two limit switches will start the alarm sirens and shut down the ventilation.
3.8 COz - Manifold pressure gauge.
Drawing reference :
Pressure gauge 0 - 160 Bar.
Inside the C02 - room a pressure gauge is fitted to the collector pipe between the CO2 -
&J manifold and the C02 - master valve assembly. The scale is 0 - 160 Bar and is 100 mm dia.
The process connection is 112" BSP Male. Material is Stainless steel housing with brass
process connection.
3.9 COz -shore connection /Air blowing through valve.
Drawing reference.
C 0 2 - Shore connection valve / Air blowing through. -
33161 C3
Inside the C02 - room a C02 - shore connection I Air blowing through valve is fitted to the
collector pipe between the C02 - manifold and the C02 - master valve assembly. This C02 -
shore connection I Air blowing through valve enable the service personnel or the crew to
blow through the piping with air. It is also possible to connect an external C02 - gas source if
additional C02 - gas is required to extinguish a fire.
The valve is a 314'' BSP female, full bore, ball valve made of steel. The valve is supplied
1 with a check valve made from brass and a 314" coupling which shall be welded to the
collectar pipe.
3.10 C02 Manifold relief valve.
Drawing reference.
CO2 - Manifold relief valve.
Inside the C02 - room a relief valve is fitted to the collector pipe between the CO2 -
manifold and the C02 - master valve assembly. By an over-pressure in the C02 - manifold I
collector pipe the over-pressure will be evacuated into free air, avoiding the manifold and or
the master valves to be destroyed.
-
User's Manual, C 0 2 High Pressure System
Page 24 of 69
Heien - Larssen AS
COz - High pressure Fire Extinguishing System n m n a n o ~AS
Pneumatic operated system single area. b-lkla0~3~ 2

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The valve is made from stainless steel and is supplied with a 1/4" NPT Male threads on the
inlet. The outlet is 114" NPT Female.
The valve is adjusted with a set point of 120 Bar
3.11 Flexible hoses.
Drawing reference :
DN 15 ( 112") C 0 2 - Discharge hose
-
DN 10 ( 318") C02 Pilot hose.
Two main types of flexible hoses are supplied. One hose is for connection between the CO2 -
cylinder valve and the C02 - manifold check valve. The other type is for interconnection
between the CO;! - cylinders as a pilot manifold.
,.:,t . ,'.; Both the types are type approved.
q,:fi33i$
3.11.1 CO2 - Discharge hose.
The C02 - discharge hose is supplied in two different lengths. One is 350 mm long, which is
used on one row and two row systems. The second hose is 650 mm long and is used for the
third row on a three row system.
The hoses are made of synthetic rubber with two wire cords. The couplings are made fiom
mild steel. The end connections is 1/2" BSP Male on the manifold side and W21,8x1/14",
swivel coupling on the C02 - valve side.
-
3.11.2 C 0 2 Pilot hose.
The C02 - pilot hose is supplied in two different lengths. One is 303 mm long, which is used
between cylinders in one row. The second hose is 500 mm long and is used for
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interconnection at the end, between two rows.
The hoses are made' of synthetic rubber with two wire cords. The couplings are made from
mild steel. The end connections is 318" BSP Male swivel coupling on both ends.
As the coupling is supplied with cutting edges, gaskets is not required.
3.12 CO2 - Discharge nozzles.
Drawing reference.
CO2 - Discharge nozzle.
CO, - nozzles are supplied in three sizes, 1/2", 314" and 1". The material is brass and the end
connection is BSPP Female threads. The nozzles are drilled in accordance with the hydraulic
calculation.

Page 25 of 69
Heien - Larssen AS
-
Pneumatic operated system single area. ~ N o ~ h a l l L%
3.13 COz - Manifold check valve.
Drawing reference:
CO2 - Manifold check valve.
The CO2 - manifold is supplied with a manifold check valve made from brass. The valve is
fitted to avoid both back pressure into the C02 - cylinder valves and to avoid accidental
discharge of CO2 - gas into the C02 - room if a CO2 - cylinder is removed.
The process connection is 314" NPT male downstream and 112" BSP female upstream.
3.14 CO2 - Manifolds.
8:,p$
,o,\,>, Drawing reference:
-
CO2 Manifold.
The CO2 - manifolds supplied in various sizes. Each manifold is tailor-made for each system.
The end connections is as follows.
DN 15 - DN50 BSP threaded.

DN65 -DN 150 Flanged, DIN std, PN 100.
The manifolds are manufactured using high pressure steel pipe. They are hot dipped
galvanised after completion of welding.
All manifolds are pressure tested in accordance with class requirements.
I I
3.15 CO2 - cylinder weighing device.
~ r a w i n greference.
CO2 - cylinder weighing device.
A C02 - cylinder weighing device is supplied where required. The weighing device consist of
a 0 - 200 kg scale weight including necessary brackets and a chain which makes it possible to
adjust the lifting height.

Page 26 of 69
Heien - Larssen AS
-
4 INSTALLATION INSTRUCTION.
4.1 The main equipment installed in the C 0 2 room.-

The following equipment is normally installed in the CO2 - room.
- COz - cylinders.
- CO2 - master valves.
- C02 - manifold with check valves.
- C02 - discharge hose.
- C02 - pilot hose.
- COz - cylinder fastening assembly.
- CO2 - manifold pressure gauge.
- CO2 - manifold relief valve.
- C02 - shore connection / Air blowing through valve.
- CO2 - cylinder weighing device.
Before starting the installation this procedure shall be read carefully.
Please pay attention to the following :

Page 27 of 69
Heien - Larssen AS
wm,.,a, <.d,Y

Pneumatic operated system single area. c ~ 36 ~ L
4.1.1 C 0 2 - Cylinder fastening assembly.
The COz - cylinders shall be installed in accordance with the COz - room arrangement
drawings submitted by Heien - Larssen AS.
The C02 - cylinders shall be properly fastened using the supplied cylinder clamps and in
accordance with the drawings referred to herein.
The CO2 - cylinders shall be installed on a wooden bed ( 48mm x 148 rnm ) bolted to the
deck structure. The wooden bed is supplied by the yard.
The following equipment is supplied by Heien - Larssen AS.
- Wooden bars.
- M16 Bolts.
- M16 Nuts.
- 16 mm Washer.
The following equipment shall be supplied by yard.
- 48 mm x 148 mm Wooden bed.

- 50 rnm x 75 mm x 5 mm Angel for Rear support.
The following drawings shall be used during installation.
Description Drawing number
Cylinder clamps 33153 - C3

C02 - cylinder bank, one row. Attachment 1.
CO2 - cylinder bank, two rows. Attachment 2.
C02 - cylinder bank, three rows. Attachment 3.
During installation the centre distance between the cylinders should be checked. Make sure
that the distance is 300 mm. If this distance is incorrect the manifold will not fit.
4.1.2 CO2 - Manifold.
The manifold shall be installed in accordance with drawing no. 33 168 - C3 and in accordance
with the system drawing for the project.
The manifold is supplied with the manifold check valve installed ( Part no. 303001) and it is
pressure tested in accordance with class requirements.

Page 28 of 69
Heien - Larssen AS
The height from the bottom of the cylinders to the check valve shall be 1750 mm. If the
cylinders are installed on a 48 m m wooden bed the height from deck level to the check valve
shall be 1800 mm.
Three main types of manifolds are supplied.
- One row. Ref. Attachment 1.

- Two rows. Ref. Attachment 2.
- Three rows. Ref. Attachment 3.
4.1.3 -
C02 Discharge hose.
When the installation of the manifold is finalised, install the DN (112") discharge hose into
the manifold check valve. The hose shall be tightened up to avoid leakage's.
When the commissioning is finalised, remove the COz - cylinder valve outlet cap and connect
the discharge hose. Tighten up.
Reference is also made to attachment 4.
4.1.4 COz - Pilot hose.
Remove the COz - cylinder cap. Check that the COz - valves are properly secured.
Connect the flexible hose between the pneumatic actuators on the actual cylinders and tighten
UP-
I
The flexible pilot hose is supplied in two lengths.
The flexible pilot hose which shall be installed between the COz - cylinders on the same row
is 303 mm long.
The flexible hose which is used as interconnection between two rows is 500 rnm long.

Page 29 of 69
-
Heien Larssen AS
4.1.5 Master valve.
The master valve shall be installed in accordance with the C02 - room arrangement drawing
or the system drawing.
The master valves are supplied from Heien - Larssen AS in the following types.
-
DN 25 DN 50 High pressure side.
On the high pressure side the end connection is BSP female threads. The collector pipe from
the C02 - manifold to the master valves are to be manufactured by the yard. The end
connection on the collector pipe for the dimensions mentioned above need to be BSP Male
threads. Install the master valve to the pipe. PTFE Tape to be used on the threads.
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DN 25 - DN 50 Low pressure side.
On the low pressure side the valve is supplied with a plain pipe end. The yard connection can
either be by welding or the pipe end can be threaded. Make sure that the valve handle is
pointing downwards.
-
DN 65 DN 125 High pressure side.
On the high pressure side the end connection is flanged, PN 160, DIN Std. The collector pipe
from the COz - manifold to the master valves are to be manufactured by the yard. The end
connection on the collector pipe for the dimensions mentioned above need to be flanged, PN
100, DIN Std. Install the master valve to the pipe.
DN 65 - DN 125 Low pressure side.
On the low pressure side the valve is supplied with a plain pipe end. The yard connection can
. ../
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I
either be by welding or flanged.. Make sure that the valve handle is pointing downwards.
.,. .
Pneumatic piston.
The valves supplied is fitted with a pneumatic piston for remote operation.
The piston is supplied with a flexible hose. This hose shall be connected to the tube coming
from the valve release cabinet. The end connection on the flexible hose is 318" BSP male
swivel coupling. Length of hose is 303 mm.
The pneumatic piston is also supplied with two limit switches, one for start of alarm sirens
and one for ventilation shut down. The limit switches accept cable with outside diameter
max. 1.1 mm. The connection of the switches has to be in accordance with the wiring
diagrams.
Make sure that no obstruction is causing the valve handle or the piston not to open fully.
Reference is also made to Attachment no. 12 1 13 I 14.

Page 30 of 69
Heien - Larssen AS
".=am,
Pneumatic operated system single area. PrUb!xsHo1Bl&flB 33
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4.1.6 C02 - Manifold pressure gauge.
The pressure gauge shall be installed on the collector pipe between the C02 - manifold and
the CO2 - master valves.
A 112" BSP coupling shall be welded to the collector pipe. Add PTFE tape or Loctite 577 to
the pressure gauge process connection and tighten up.
Make sure that the pressure gauge is easily visible.
4.1.7 CO2 - Manifold relief valve.
The relief valve shall be installed on the collector pipe between the CO2 - manifold and the
,>,,,...:!.,.
qy$;1 CO2 - master valves.
A 114" NPT coupling shall be welded to the collector pipe. Add PTFE tape or Loctite 577 to
the relief valve process connection and tighten up.
Reference is also made to attachment 7
4.1.8 C 0 2 - Shore connection / Air blowing through valve.
The C02- shore connection 1Air blowing through valve shall be installed on the collector
pipe between the C02 - manifold and the CO2 - master valves.
A 314" BSP nipple shall be welded to the collector pipe. Add PTFE tape or Loctite 577 to the
valve process connection and tighten up.
Reference is also made to attachment 8

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. . -
4.1.9 - C02 cylinder weighing device.
The weighing device is supplied with a weight including necessary equipment for lifting the
CO2 - cylinders. A steel bar dimensioned for a load of minimum 200 kg. point load has to be
welded above each cylinder row. Minimum height from deck to the steel bar is 2100 mm.
Reference is also made to Attachment 9.
4.2 Installation inside the protected area.
The following equipment is normally installed inside the protected area.
- Piping.
- CO2 - nozzles.
- Alarms.
-
Page 31 of 69
Heien - Larssen AS
:<,&$
4.2.1 Piping.
The piping has to be installed in accordance with the general arrangement and the isometric
piping drawing.
The piping has to be securely supported to avoid any damages upon release of a C02 -
system. Upon supporting the pipes, the direction of flow should be considered, to avoid any
elbows andlor Tee's to be blown off.
All pipes used shall be made from steel and the minimum dimensions has to be in accordance
with the below table.
Table 4.2.1-1
The piping has to be pressure tested when the installation is completed as follows.
- --
Table 4.2.1-2
4.2.2 C02 - nozzles.
The C02 - nozzles shall be installed in accordance with the general arrangement drawing and
the isometric piping drawing.
User's Manual, C 0 2 -High Pressure System 14091-03A

Page 32 of 69
Heien - Larssen AS
, -
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The nozzles are supplied with BSP Female threads in three dimensions.
- 1" BSP
- 314" BSP
- 112" BSP
Each branch of the piping has to end with a BSPP threaded nipple. Dimension to be the same
as for the nozzle.
Please note that the nozzle will have different bore. The actual bore is stamped on each
nozzle. The nozzles has to be fitted in accordance with the applicable drawings. All
nozzles shall be directed vertically.
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4.2.3 Alarms.
Two main types of alarms are supplied. These are as follows.
- Air operated typhoons.

- Electric operated sirens.
The alarm sirens should generally be located nearby the entrances to the protected area.
Power supply to the alarm sirens shall be from the Emergency power supply on board.
Air operated tv~hoons.
The air operated typhoon siren is supplied a s one unit including solenoid valve. The air to the
typhoon shall be fiom the starting air receivers. The end connection on the typhoon is 112"
\
...
,xJ
.
, BSP female.
The cable for the solenoid valve shall be 1 x 2 x 1,5 mm2 ship cable. Maximum outside
diameter to be 11 mm.
Two standard voltages are supplied, 24 VDC or 220 VAC.
Please refer to wiring diagram or the solenoid name plate for correct voltage, as faulty
voltage can destroy the solenoid.
Note that maximum operating air pressure is 12 Bar. If the starting air pressure is
higher a pressure reducing valve has to be fitted.
The typhoon siren is supplied with a steel bracket with two holes each 12 mm. The bracket
shall be securely supported to the bulkhead using minimum 10 mm bolts.

Page 33 of 69
Heien - Larssen AS
Some of the authorities are requiring additional air receivers located outside the
protected area if the starting air receiver is located inside.
4.3 Release station.
The control station consist of a release cabinet. It shall be located in accordance with the
general arrangement drawings and the CO2 - room arrangement drawing.
4.3.1 Release cabinet.
The supply cabinet shall be supported to the bulkhead using the 4 holes drilled in the back
plate of the cabinet. M8 bolts to be used.
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It shall be connected to the COz - cylinders and the master valve using 8 x 1 rnm instrument
tube. ( Ref. 4.3.2 ). The 8 mrn compression coupling for the pilot pressure is located at the
bottom of the cabinet.
The release cabinet has two limit switches, one for start of alarm siren and one for ventilation
shut down. Two cable glands PG 16, bottom entry are fitted. Reference is also made to
Attachment 12113114115.
4.3.2 Pilot tube.
Thepilot tube shall as a minimum be 0 8 x 1 mm high pressure steel instrument tube. It is

recommended to use AISI 3 16, Stainless steel tube.
Upon completion the installation shall be pressure tested in accordance with table 4.2.1 -2

Page 34 of 69
Heien - Larssen AS
Pneumatic operated system single area. eutYlatcrHomm8 37
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COz Cylinder battery, 1 Row
BOLT MI6 L = 4 5 0 m m
1 1 \L 5 0 x 7 5 x 5 (OWNER)
BACK BAR
QT&CO~-CYLINDER
8
FRONT BAR MTH 018rnm HOLE FOR BOLT
NUT, M16, DIN 9 3 4
Attachment 1
-
Page 35 of 69
Heien - Larssen AS
-8" mm9.I-I Mx.4

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COz - Cylinder battery, 2 Row's
U
BOLT MI6 L=760rnrn
Attachment 2

Page 36 of 69
Heien - Larssen AS
-
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COz - Cylinder battery, 3 Row's
I BOLT MI6 L=1077mrn
CENTRE BAR
CENTRE BAR
\' FRONT BAR WlTH g18rnrn HOLE

FOR U16 BOLT
\NUT M16, DIN 934
Attachment 3
-
Page 37 of 69
Heien - Larssen AS
1 CMmm
A-NER As
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C 0 2 Discharge hose
Attachment 4
User's Manual, C 0 2 -High Pressure System

Page 38 of 69
-
Heien Larssen AS
C 0 2 - High pressure Fire Extinguishing System /A-
E ~ M W M -A-
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81
,
.
Pneumatic operated system single area. ~ H o B 3 6 3 3 1 Y/
@$#
Pilot manifold
0 8 x l m m INSTRUMENT TUBE FROM

VALVE RELEASE CABINET
3/8"x8mm COMPRESSION COUPLING

(OWNER SUPPLY)
PlLOT MANIFOLD FOR 1 ROW
0 8 x l m m INSTRUMENT TUBE FROM
3/8" BSP PLUG TO BE INSTALLED

ON LAST CYLINDER
\C02 VALVE \ 3/8" PILOT HOSE. L=303mrn
PILOT MANIFOLD FOR 2/3 ROWS
Attachment 5

Page 39 of 69
Heien - Larssen AS
Pneumatic operated system single area. ~ ~ Z B P 4a
~ S ~
\ \ bhr \ '/ /
I 12" ESP FEMALE THREADOLET (OWNER)
COLLECTOR PIPE (OWNER)
_ _ _ _ _ I _ - - - -
Attachment 6

Page 40 of 69
Heien - Larssen AS
Pneumatic operated system single area. -1*~ommo
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-
COz Manifold relief valve
-
SET POINT ADJUSTMENT NUT
- -> OUTLET TO FREE AIR
I
I 1/4" NPT FEMALE THREADOLET (OWNER)
Attachment 7
-
User's Manual, CO2 High Pressure System 14091-03A
Page 41 of 69
Heien - Larssen AS
Pneumatic operated system single area. C.~W~~.MIOIWI, V'l
-
COz Shore connection /Air blowing through valve
3/4" NPT FEMALE THREADOLET (OWNER)
COLLECTOR PIPE (OWNER)
Attachment 8
Weighing device

Page 42 of 69
Heien - Larssen AS
-
C 0 2 High pressure Fire Extinguishing System a
m
,,
-
A
Pneumatic o~eratedsystem single area. -~ominl
C 0 2 CYLINDER LIFTING GEAR . w
DECK LEVEL
Attachment 9
-
Page 43 of 69
Heien - Larssen AS
_"--I.,-, C."M
C02 - High pressure Fire Extinguishing System n-"MAS -.-

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Pneumatic operated system single area. U-~~BOL~IB Y6
P
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HEXAGONAL NIPPLE
C02 NOZZLE
C 0 2 NOZZLE AT THE END OF THE PlPE
HAXAGONAL NIPPLE
w
C 0 2 NOZZLE FITTED TO THE PlPE LINE
C02 NOZZLE
Attachment 10

Page 44 of 69
Heien - Larssen AS
-11-001.110, cn-

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.:;
Release cabinet
8rnm COMPRESSION COUPLING. FOR PILOT LINE TO C 0 2 CYLINDER

8mm COMPRESSION COUPLING FOR PILOT LINE TO MASTER VALVE
FRONT VIEW
Attachment 1 1
-
Page 45 of 69
-
Heien Larssen AS
.SDI-.OO,.,.OD, rm*.

Pneumatic operated system single area. c . d b t . , ~ ~ ~ ~ ~
4Q
Wiring diagram for alarm siren.
ONE RELEASE STATION
Attachment 12
Wiring diagram -ventilation stop for DnV classed vessels.
User's Manual, C02 - High

- Pressure System 14091-03A
Page 46 of 69
Heien - Larssen AS
S" -ml.>.Oo, C d "

Pneumatic operated system single area. CnbRah.Noi306nt
<\&$
ONE RELEASE STATION
r - - 1
TWO RELEASE STATION'S
r - - 1
Attachment 13
Wiring diagram ventilation stop, for ABS, BV, GL and LRS classed vessels.
-
Page 47 of 69
Heien - Larssen AS
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ONE RELEASE STATION
TWO RELEASE STATION'S
Note! ABS requires 2 release stations (one in C 0 2 room and one local release).
Attachment 14

Page 48 of 69
Heien - Larssen AS
-
Pneumatic o ~ e r a t e dsvstem single area. CMUbbsHo~hnI
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5 OPERATION INSTRUCTION.
5.1 General.
All personnel shall be trained with respect to all procedures related to a C02 - fire
extinguishing system. It is also important to respect and to take notice of the C02 - alarm. The
area shall be evacuated immediately. The C02 - gas is a suffocating gas that by 8 % mixture
is dangerous to people. By discharge of a CO:! - fire extinguishing system the mixture will be
minimum 30 %.
5.2 Release of the system using the release cabinet.
Each cabinet is fitted with an instruction sign pointing out the steps to operate the system.
The system shall be operated in the following manner.
;.5.
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, 1. Open the door to the release cabinet for the protected area.
2. The alarm siren will start and the ventilation will stop.
3. Evacuate the protected area.

Be sure that no personnel are left inside.
4. Open both the ball valves inside the release cabinet.
5. - Open one of the pilot cylinders. After a pre-set time (normally 20 - 30 seconds) the
pressure gauge shall show approximately 50 Barg. By low pressure open the other
pilot cylinder.
7. The system is now released, the required number of C02 - cylinders has been
operated and the master valve to the area protected has been opened.
'., ..I
...!! .,!
If the re1,easestation is located in another location than the C02 - cylinders you shall go to the
CO2 - room and check that the correct number of cylinders has been released and that the
master valve has been operated.
Number of cylinders to be released are described on the instruction posted onboard.
User's Manual, CO2 - High Pressure System

Page 49 of 69
Heien - Larssen AS
",,"~~,.,-,-"w
C@ - High pressure Fire Extinguishing System

Pneumatic operated system single area. 1" a
C.~M~HO.~)OL~~: 5
5.3 Manual release by operating the Master valve and the COz - cylinder valves.
If the COz - pilot cylinders are empty the system can be operated manually as follows.
1. Evacuate the protected space.

Be sure that no personnel are left inside.
2. Open the master valve to the actual room.

Alarm siren will start and the ventilation will stop.
3. Open the required number of C02 - cylinders as described on the instruction. The
valves are operated using the lever on top of the COz - cylinder valve.
4. The system are now operated.

,.,
0.
,y>,
u:$;kg
5.4 Important notice and safety instruction.
5.4.1 General
The systems are manual mode, meaning that the release of C02will be under the control of
the person in charge in the event of fire.
5.4.2 Escape ways, emergency routines.
hef follow in^general safety requirements should be considered when making Emergency
Safety Routines at Site:
The steps and safeguards necessary to prevent injury or death to personnel in areas whose
atmosphere will be made hazardous by the discharge of C02 may include the following:
,> Provision of adequate aisle ways and routes of exit and keeping them clear at all
(a)
times.
(b) Provision of emergency lighting and directional signs as necessary to ensure quick,
safe evacuation.
(c) Provision of alarms within such areas that will operate immediately upon detection of
the fire and activation of the CO2 - system.
(d) Provision of only outward swinging self-closing doors at exists from hazardous areas,
and, where such doors are latched, provision of panic hardware.
(e) Provision of continuous alarms at entrances to such areas until the atmosphere has
been restored to normal.

- 50 of 69
Page
Heien - Larssen AS
Pneumatic operated system single area. e m ~ a u i t g
f
h..kw
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(f) Provision of warning and instruction signs at entrances to and inside such areas. These
signs should inform persons in or entering the protected area that a COz system is
installed, and may contain additional instructions pertinent to the conditions of the
hazard.
(g) Provision for prompt discovery and rescue of persons rendered unconscious in such
areas. This may be accomplished by having such areas searched immediately by
trained personnel equipped with proper breathing equipment. Self-contained breathing
equipment and personnel trained in its use, and in rescue practices, including artificial
respiration, should be readily available.
(h) Provision of instruction and drills of all personnel within or in the vicinity of such
areas, including maintenance or construction people who may be brought into the area,
to ensure their correct action when CO2 protective equipment operates.
!, ,'<\.,, <.
XI,,,^^^ (J) Provision of means for prompt ventilation of such areas. Forced ventilation will often
be necessary. Care should be taken to really dissipate hazardous atmospheres and not
merely move them to another location.
(j) Provision of such other steps and safeguards that a careful study of each particular
situation indicates is necessary to prevent injury or death.
5.4.3 Before release.
Check the following before release:
- The size of the fire. Is it more adequate to use a hand extinguisher?
- Personnel. Evacuate all personnel.
- Doors. Check that all doors are closed and that all other air leaks are stopped.
5.4.4 After release.
Immediate warning should be given to proper site safety personnel after C02 has been
released mechanically. Please check site routines and note the following points:
-
Page 51 of 69
Heien - Larssen AS
v.'?A$>!.,.>,,,\..,$
a) Control that correct amount of C02 has been released. Please note that cylinders may
also be released by pushing valve lever on each cylinder head.
b) Before entering room make sure to:
- Cut power supply if possible.
- Wear a breathing apparatus.
- Carry a safety axe and an ABE hand extinguisher.
c) Do not enter fire room alone. When entering keep doors closed and check as follows:
- Check for people.

;< .,w
+. ,,,$
- Localise where fire started.
d) Ventilate room thoroughly before permitting people to enter without breathing

apparatus.
e) Refill C02 cylinders and start cylinders immediately.
f) Time delay unit must be reset. (See release test.)

Page 52 of 69
Heien - Larssen AS
*)U-m,.,m,WO.

CurmO,ncu~~
C.-H..WL~
-
-.-
".ma,',,
55
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\&?. '
6 MAINTENANCE INSTRUCTION
6.1 Introduction.
Procedures laid down in this manual should be followed strictly. If deviations from this
procedures are made H-L should be informed as this may result in system failure.
6.2 Precautions.
Make sure that all personnel are informed that the C02 - system shall be tested, and the none
are left in the protected space as an accidental release of COz will be life threatening to
personnel in the flooded area.
Check that the ventilation is running.

'4 \ \ d
6.3 Periodical control of the CO2 - system.
The COz - system shall be tested and certified by the manufacturer or by representative
authorised by him as follows.
Passenger ships / Onshore installations. : Every year
Commercial ships : Every second year
6.3.1 C 0 2 - gas content.
Liquid level on the cylinders can be checked by using a liquid level indicator, if available on
board. If liquid level is below required level according to bar chart the cylinder must be
weighed. Please note that level varies with temperature.
If a liquid level indicator is not available the cylinders has to be weighed. The total weight
shall be as stamped on the cylinders. The total content of COz - gas in the system shall be
within a limit of +/- 10%.
If the weight is to low the cylinder must be sent to for recharging.
Bar chart for liquid level, reference is made chapter 6.7
6.3.2 CO2 - Cylinder valves.
Check cylinder valves for damages. If a damage is observed the cylinder has to be taken on-
shore for repair.
User's Manual, C 0 2 - High Pressure System 14091-O3A

Page 53 of 69
Heien - Larssen AS
-
C 0 2 High pressure Fire Edinyishing System
6.3.3 C 0 2 - discharge hose.
The connections between the C02 - cylinder valve and the manifold shall be checked for
leakage as follows.
Pressurise the manifold by compressed air, 6 - 10 Bar. Check for leakage. If a leakage is
observed try to tighten the coupling, or if necessary replace the hose with one from the spare
stored on board.
If all connections are tight, continue as follows.
Open and close quickly each C02 - cylinder valve manually by using the handle. The pressure
gauge will indicate 50 - 55 Bar. Check again for possible leakage and tighten if necessary
Check all connection on the C02 - manifold for leakage. All leaks has to be tightened.
6.3.5 C 0 2 - master valve.
Open the C02 - master valve by hand. CO2 - gas from the manifold will be blown through the
piping to the protected space. The alarm siren will start and the ventilation will stop.
6.3.6 Ventilation.
Re-start the ventilation to the area protected.

NOTE :The C02 - Content shall be checked before the area is entered.
6.3.7 C 0 2 - Pilot hose.
The following action has to be executed before the pilot manifold / flexible hoses are pressure
tested.
Remove all C02 - Discharge hoses and install the blind cap on all the C02 - cylinder vdves.
Remove the flexible hose to the pneumatic operated master valve and blind the hose.
Apply nitrogen pressure to the pilot manifold using nitrogen. Test pressure to be 100 Barg.
Check for leakage. All leakage shall be tightened and damaged flexible hoses shall be
replaced.

Page 54 of 69
Heien - Larssen AS
~I.~.001.I-1c.,*Y
C 0 2 - High pressure Fire Extinguishing System c-n-u -.-

Pneumatic operated system single area. -NefOL118
6.3.8 Instruction signs and operating instructions.
Check that all instruction signs and operating instructions are in good condition and properly
fastened.
6.3.9 COz - Cylinder clamps.
Check that all cylinders are properly secured and that all clamps are tightened.
6.3.10 COz - Pilot cylinders.
The CO2 - pilot cylinders shall be removed from the release cabinet and weighed. The gross
weight shall be as stamped on the cylinder neck. The pilot cylinder shall be refilled if 10 % or
more of the gas has leaked out.
.q&l
6.3.11 C 0 2 - pipes 1 C 0 2 - nozzles
!'?:,,, , .
All C 0 2 - pipes to the protected areas shall be blown through by using instrument air or equal.
Pressure to be 6 - 10 Barg.
A piece of tape to be fitted to all nozzle openings. Connect air source to the air blowing
through valve. Open the master valve to the protected area and pressurise the piping. Check
that the tape has been blown off from all the nozzles.
6.4 Monthly check.
The CO2 - system should be checked once a month as follows.
6.4.1 C 0 2 - discharge hose I pilot hoses.
All flexible hoses should be checked visually that they are free from wear and tear.
6.4.2 C 0 2 - cylinder valves.
All C02 - valves should be checked visually that they are closed and that they are in proper
condition.
6.4.3 C 0 2 - piping 1 master valves.
Check that the manifold pressure is zero an that the master valves are closed.
6.4.4 COz - cylinders.
Check that the C02 - cylinders are securely clamped and that they are in proper condition
with respect to surface finish.

Page 55 of 69
Heien - Larssen AS
s r . mo.o+I.,-I C".

Pneumatic operated system single area. crfi~lb.~a~a~,,~ .s@
6.4.5 C 0 2 - alarms I ventilation stop.
Check the alarm sirens and the ventilation stop by opening the release cabinet door(s) and the
Master valve(s).
6.4.6 Improper function I damaged items.
Any item which has an improper function or is damaged shall be repaired or replaced
immediately.
6.5 System testing.
The installation is intended for C02 "Total flooding" Fire extinguishing system in
Machinery spaces category A and Cargo spaces. In addition local systems can be installed for
tk.,,
Paint stores and for Galley hoods among others.
5.A\(&jJ'."'
6.5.1 Hydraulic pressure test of pipes inside the C02- room.
All pre-welded manifolds fiom C02 - cylinders to the C02 - master valves shall be hydraulic
pressure tested in accordance with table 4.2.1-2. The pressure test should be carried out using
fiesh water.
Make sure that all the water has been properly dried out after the test and then be sure that the
pipes are dry before installation on board. This is important as any water left in the pipe will
1 I
freeze upon an C02 - discharge and the ice can clog the COz - nozzles.
NOTE:
All pre-welded manifolds supplied by Heien - Larssen AS are pressure tested to the
pressure required by the various class authorities. A certificate is supplied by the
authorities in question for the specific project.
6.5.2 Leakage test, C02- pipes downstream master valves.
1. Blank off all nozzle outlets with pipe caps in the protected space.
2. Connect an air source with 7 - 10 Barg pressure to the air blowing through valve in
the C02 - room and keep the master valves shut.
3. Open the air blowing through valve and pressurise the manifold inside the CO2 -
room.. Check for leakage.
User's Manual, C02 - High Pressure System 14091-03.4

Page 56 of 69
Heien - Larssen AS
C 0 2 - High pressure Fire Xxtinguisbing System
1d!~? --as.,
C . ~ I b r n h n I
57
4. Open the master valve to the protected space. This will pressurise the piping to the
machinery space.. Check for leakage.
5. After completion of the test re-install all the CO;! - nozzles.
6. When the installation of the C 0 2 - nozzles are completed, put a small piece of tape
on each COz - nozzle. Pressurise the C02 - manifold with air, 7 - 10 Barg and open
the C02 - master valve. Continue to the protected space and check that all the tape
has been blown off.
7. Check that the name plates on the master valves for the protected spaces are correct
by opening the valves one by one and blow through the C02 - pipe line by
compressed air.
I!:$ .,,.,.,,:I
4!~,~.> 6.5.3 Release test.
All the CO2 - cylinder valves shall be kept with the blind cap installed.
1. Open and close each C02 - cylinder valve manually and check that all caps are tight.
2. Connect a nitrogen cylinder fitted with a pressure reducing valve to the flexible hose
inside the supply cabinetirelease cabinet.. The flexible hose shall be disconnected
from the CO2 - pilot cylinder.
3. Open the nitrogen cylinder valve and adjust the outlet pressure to 50 Barg.
4. Open both valves in the valve release cabinet or the release cabinet.
5. CO2 - cylinders and the C02 - master valve for the actual area will be activated after
a time delay of 20 - 30 seconds.
. .-)
6. : Check that the required number of C02 - cylinders has been activated and that the
correct Master valve has operated.
7. Reset the timer valve by disconnecting the flexible hose from the accumulator
cylinder and open the N2 pressure in 1 - 2 seconds. The piston in the timer valve
will then be pressed to correct position. Close the N2 valve again and connect the
flexible hose to the accumulator again.
8. Disconnect the Nitrogen test cylinder and reconnect the C02 start cylinders in the
release locker. Make sure that all the pilot pressure has been relieved.
9. Close all the C02 - cylinder valve.

Page 57 of 69
Heien - Larssen AS
-
Pneumatic operated system single area. c ~ - N ~ . 6 0~
~ ~ ~ ~
"
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.
'
6.5.4 Leakage test of C 0 2 - cylinder valves.
1. When the above tests has been completed the caps on the CO2 - cylinder valves
shall be turned one tum.This to evacuate the pressure behind.
2. Tighten up the cap and wait for 5 minutes.
3. Remove the cap.
4. If the COz - valve is leaking a small hiss will sound. If a leakage is detected install
the cap again and open the CO2 - cylinder valve. Turn the hex nut on top of the C02
- cylinder valve a 114 turn clockwise and close the valve. Repeat the test.
Do not tight the valve so hard that it get destroyed or invalidate the pneumatic
operation.
-
;QG,p!
<'>, .,,, :',
-
6.5.5 Leakage test of connection between the C02 cylinder valve and the manifolds.
1. - Connect all C02 - discharge hoses.
2. Pressurise the C02 - Manifold through the C02 - shore connection valve using
Nitrogen cylinder with pressure reducing valve adjusted to 50 Barg outlet pressure.
3. Open and close each C02 - cylinder valve and check for leakage.
I
4. Upon completion of the test close the Nitrogen cylinder valve. Discharge the pressure
to an unmanned area by opening the master valve.

Page 58 of 69
Heien - Larssen AS
*l.-ml.,ID,(-tlh.
-
COz High pressure Fire Extinguishing System =--M -.-,
6.5.6 Test of ventilation shut down.
The ventilation shut down will be activated by either of the below mentioned systems.
Make sure that the ventilation is running.
-
Activated by the COz release cabinet.
1. Open the release cabinet door.
2. Check that the ventilation fans has stopped.
3. Close the release cabinet door.
-
Activated by the C 0 2 master valve.
1. Open the CO2 - master valve manually.
2. Check that the ventilation fans has stopped.
3. Close the CO2 - master valve.
6.5.7 Test of alarm sirens.
The alarm sirens will be activated by either of the below mentioned systems.
, Activated by the C 0 2 - release cabinet.
1. Open the release cabinet door.
2. Check that the alarm sirens are sounding.
3. Close the release cabinet door.
-
Activated by the C 0 2 master valve.
1. Open the CO2 - master valve manually.
2. Check that the alarm sirens are sounding.
3. Close the COz - master valve.

Page 59 of 69
Heien - Larssen AS
-U--,.,w, "*<..
C 0 2 - High pressure Fire Extinguishing System ~mnontmrs ,

,
-Am
".%+,.s"z
Pneumatic operated system single area. cnttAsh.~~~na 6Z-
6.5.8 Test of pressure switch.
Some systems may have a pressure switch installed on the C02 - manifold. It can also be one
f',\>h;,,\.j
%?.,?
~i\w . ,, pressure switch for each of the protected areas installed downstream of the CO, - master
valves. The pressure switch(es) may be connected to several different functions. This can be
as follows.
1. Start of alarm sirens warning personnel that the C02 - manifold is pressurised.
2. Giving an alarm to the main control system that the C02 - system has been activated.
This functions should be checked upon execution of the release test as described in chapter
6.5.5.
6.5.9 Final check before leaving the COz system in normal operation.
The following shall be checked before the system is left in normal operation.
CO2 - cylinder caps are stored in a box inside the CO2 - room.
Operating instruction is installed in the CO2 - room.
Operating instruction is installed in the wheel house.
Operating instruction is installed in the engine control room or fire station.
All entrances to the protected areas are equipped with warning signs.
All release lockers are equipped with engraved instruction signs.
Pilot cylinders in the release lockers are connected.
Release locker doors are closed and secured.
CO2 - master valves are unsecured and closed.
Time delay valve is reset.
The key for the C 0 2 - release locker are handed over to the officer in charge.
C02 - valves are unsecured and in closed position.

Page 60 of 69
Heien - Larssen AS
6.6 -
Refilling of CO2 Cylinders.
6.6.1 General.
Upon a discharge of the system, the C 0 2 - cylinders should be refilled immediately. This
should be carried out as follows.
6.6.2 Removal of cylinders.
1. Disconnect the 112" Discharge hose.
2. Plug the C 0 2 - valve outlet.
!.:;\I,,'..,.,..)
3. Disconnect the pilot manifold.
.,tW
4. Install the cylinder valve protection cap.
5. Remove the cylinder clamping.
6. Ship the cylinder to an authorised gas filling station.
6.6.3 Installation of refilled cylinders.
1 , Fasten the cylinder with the cylinder clamps.
2. Re - connect the pilot manifold.
3. Remove the COz - valve outlet plug.
4. Re - connect the 112" Discharge hose.

I I

Page 61 of 69
Heien - Larssen AS
*).I*~-1.,.0a,-
C 0 2 - High pressure Fire Extinguishing System bd,lunw.

Pneumatic operated system single area. h- NOLBOL~B
0 LEVEL (mm)
LIQUID LEVEL BAR CHART

67,5 L co2- CYLINDER - OUTSIDE DIAMETER 267 mm

Page 62 of 69
-
Heien Larssen AS
-
COz High pressure Fire Extinguishing System
I LYE &I
FzzE%
~ . m ~ a~o.rn~nn
b. 6s
7 ON - BOARD SPARE PART LIST.
Item Part no. Description Material

no.
1.oo -
C02 cylinder valve. Brass
2.00 Check valve for manifold, 112" Brass
3.00 Flexible discharge hose, 1/2", 350 mm. Steel 1 Rubber
4.00 Flexible pilot hose, 3/8", 303 mm. Steel 1 Rubber
5.00 Flexible pilot hose, 318", 500 mm. Steel 1 Rubber
6.00 C02 - nozzle, 314". Brass
7.00 Limit switch for directional valve. Plastic
-
Page 63 of 69
Heien - Larssen AS
C 0 2- High pressure Fire Extinguishing System
Pneumatic operated system single area. f.-n0.mMm
8 DRAWINGS AND DATA SHEET
8.1 Equipment drawings and data sheet.
Description Drawing number Revision

COz - cylinder, pneumatic release. 33 144 - C3 1
Fastening assembly for 67,5 1. CO2 - cylinder. 33153 - C3 1
CO:! - manifold check valve. 33156 - C3 C
DN25 - DN 50 Master valve, Pneumatic operated. 33158 - C3 E
Air blowing through 1C02 - shore connection valve. 33161 - C3 3
Manifold relief valve. 33162 - C3 B
112" Flexible discharge hose. 33165 - C3 3
318" Flexible pilot hose. 33166 - C3 3
Release cabinet with time delay. 33170 - C3 2
{,:>$>>+
\h& Manifold pressure gauge. 33 177 - C3 0
COz -nozzle. 33185 - C3 1
El - switch for directional valve. 33187 - C3 C
Sign for CO2 - alarm. 33188 - C3 1
Warning sign. 33189 - C3 C
Electric alarm siren. 33363 - C3 D
CO2 Manifold 33 168 - C3 0
Weighing device 42108 - D3 D
Typhoon alarm siren. 33448 - C3 C

Page 64 of 69
Heien - Larssen AS
TECHNICAL INFORMATION
MATERIAL : STEEL
VALVE : BRASS
COLOUR : GREY
WEIGHT : 120KGfg:i
TEST PRESSURE : 250 BAR
STORAGE PRESSURE, 20?C : 5 7 BAR
PART NO. : 301001
1 4 45Kg C02 GAS

1 3 SIPHON NBE
1 2 PNNMAllC RELEASE VALM WTH CLOSING NUT
MANIFOLD
/-
FORCE : 3ONm
CHECK VALVE FOR MANIFOLD

PART NO. 303001
TECHNICAL DESCRIPTION:
MATERIAL : STEEL
PRESSURE RATING : PN 100
TEST PRESSURE : 150 BAR (CLOSED VALM)
VALM IS READY ASSEMBLED
'
1 4 DIRECBON STEEL
\ FLEXIBLE HOSE 1 3 VALVE HANDLE STEEL
EWIPM.NO. 304010
1 2 POER CWNDER STEEL
11 11 I MRECBON VALM Ism I I
MATERIAL : STEEL
PRESSURE RATING : PN 100
TEST PRESSURE : 150 BAR
WEIGHT : 1.8KG
PART NO.
11 13 I SIGN - 'AIR BLOMNG TRCUGH/COZ SHORE CONN~CBON' I I
! / ! ! / C O P FIRE ~XTINGUISH~NG SYSTEM' Errtfar Shifar Erstnvl Substby

z AIR/SHORE CONNECTIUN
z h ~ s w
91 0
N n 11
19
N o -1
1 H PART NO. 303301
TECHNICAL INFORMAllON :
PRESSURE SETTING : ADJUSTABLE 105 - 155 BAR

MATERIAL : SS316
WEIGHT : 0.194Kg
PART NO. : 303401
4
SPRING INSlDE
NOTE : VALVE IS ADJUSTED BY H-L,

AND MARKED WlTH PRESSURE
SElllNG (ACORDING TO RULES)
I
Gstfm Subdfw Erstnvl Substby
C02 FIRE EXTINGUISHING SYSTEM
NOTE 2
MATERIAL STEEL/NITRILE RUBBER
CONNECTIONS INLET : 3/au ESP MALE
OUTLET : 3/8" BSP MALE
APPROVALS DnV - P9002
G.L. - EP 98 921 - 9 6 HH
PRESSURE RATING PN 100
TEST PRESSURE 150 BAR
BURSTING PRESSURE 1000 BAR
WEIGHT 0.2 KG
PART NO. 304010 (L=303)
304011 (L=500)
NOTE :
1 THE HOSE TO BE INSTALLED BETWEEN EACH PNEUMATIC RELEASED

C02 CnlNDER VALVES, FOR OPENING OF THE VALVE WlTH C02
PILOT PRESSURE.
2 TO BE INSTALLED BETWEEN PILOT PRESSURE AND MAIN
DISTRIBUTION VALVE FOR PNEUMAIC OPERATION.
3 GASKETS ARE NOT REQUIRED AS COUPLINGS ARE

MTH CUTTING EDGE.
I 500 (PART N0.304011) I
mtrdl SWtmtr. Tegrot

ieck Stdcheck Traced E$kAm WWDK~~LER~AV~TTEOOKUIO(T
EWS m u \ m s ~ER WDT.
rnapvmusErwsnoaronvrnour
ito Kmstr.
TSK
GoakJent
6 nvms P-S~ IS m ~ m u
~ t e Cwtr. Approved
21.04.97
-. . 1JEE
.-- I N/ A I
Errt.fam Substfw Erstnv~Subskby~
0 2 FIRE EXTINGUISHING SYSTEM
/8' FLEXIBLE PILOT HOSE CONNECTIONS
r I
BOTTOM VIEW
LDLL
0
I
U
DELAY SETTING
MATERIAL
COLOUR
WEIGHT
DEGREE OF
PROTECllON
:
:
:
:
:
20 SEC - 6 0 SEC
STEEL CABINET
GREY
30Kg
IP65
BOTTOM VlEW PART NO : 306110
OPllON : STAINLESS STEEL CABINET
PART NO : 306205
d 11 I CABINET - 1038 1356001 1 I

Dele nr. Vekt Mehad
Part no. Vewt Renarks
std.40nk. proJek&n WWWG OlER ERW AV ElX D[IKUWIT
/ SIDE VlEW F R O N T VlEW a
i?
Check ~td&&
TSK
projec n m m
6
s rnlnma m mt~uor.
m WYI IL USE MSIIKUENT V ~ ~ K R
m s P ~ I S S I O HIS m s r r m
F R O N T VlEW
WITH OPEN DOORS
zi? B h t o
Date
Konstr.
Constr.
MJent
Awroved
F: 06.09.01 RCG 1:10 NORW
2lY
-
.
-- C02 FIRE EXTINGUISHING SYSTEM W f m Substfm Erstavl Subst$:
DETAIL OF FASTENING HOLE 6 RELEASE CABINET WlTH TIME DELAY

IN SCALE 1:20 TOP VlEW
TECHNICAL INFORMATION:
WEIGHT : 0.6Kg
PART NO. : 307001
OPTION : WITH HANGING DEVICE
PART NO. 307001.1
1/2" BSP
I
Ant. P m . DhensJ~,Navn, Type Naterlale VeM Hehd
Qtv. ltam D e d o t h lkterhl VeMt Renarks
c02 FIRE ~XTINGUISHI'NG SYSTEM' Erstfcri shstfm k t n v l substby

PRESSURE GAUGE 0 - 160 BAR
I PART NO. I INCH - BSP I BORE @ I NOZZLE AREA
309000 1/2" 0 rnm 0 cm2

309005 1/2" 5 rnrn 0.20 cm2
309006 1/2" 6 rnm 0.28 crn2
309007 1/2" 7 rnm 0.38 cm2

309008 1/2" 8 rnrn 0.50 cm2
309009 1/2" 9 rnm 0.64 crn2
309010 1/2' 10 mrn 0.79 crn2
--
309011 1/2" 11 rnm 0.95 crnz

309001
~ ~ 3/4" 0 rnm 0 cm2
309012 3/4" 12 mrn 1.13 crnz
309013 3/4" 13 mrn 1.33 cm2
309014 3/4" 14 rnm 1.54 crn2
309015 3/4" 15 mrn 1.77 crn2
1 309016 1 3/4" 1 16 rnrn 1 2.01 crn2
309017 3/4' 17 rnm 2.27 crnz
309018 3/4' 18 mm 2.54 cmz
TECHNICAL INFORMAnON
MATERIAL : CuZn39Pb2
WEIGHT : 0.1 KG
TECHNICAL INFORMATION :
RATING : lO(4) A, 380V

DEGREE OF PROTECTION : IP65
CONNECTIONS : NO AND NC
WEIGHT : 0.054Kg
MATERIAL : PLASTIC
PART NO. : 140781
'3
14
-
MRING DETAILS
. . .- - .- - ---
c 0 2 FIRE E~TINGUIMINQ SYSTEM I
Erstfcri Substfw E r s t . 0 ~Substh)
EL. SMTCH FOR DIRECTION VALVE
I
C02 9
TECHNICAL INFORMATION:
MATERIAL : PLASTIC
COLOUR : RED W/WHITE LETTERS
ALARM WEIGHT : 4 g
SIZE : 8 0 x 40MM
TO BE f l l l E D NEAR
M E Con ALARM
Ant. Pour. DhensJon, Navn, Type Uaterlale Veld Uerknad

Pty, ltam DeraJptlon Uaterbl Volght Renarks
Kontroll
Check
Stdkontr.
Stdcheck
Tegnet
Traced Fzc&%'%S%~RELDT
m a p r m ~ ~ s ~ r v m o u r
TSK @ ovws N ~mwm
P E ~ ~ S S I OIS
C02 FIRE EXTINGU!>HING SYSTEM ~ u b r t ~ oErstnv~

~rrtfm r~ Substk
SIGN "C02 ALARM
- -
J
:- PART NO. 311001 331 88-c3

; Henvlshg~
r Reference1
RosJeM tr.
Roledm 1 Revm
Revno. 1
FORLAT ROMMET UM IDDELBART NAR C 0 2 -
ALARMEN LYDER.
LEAVE THE ROOM A T ONCE WHEN THE CO,
ALARM SOUNDS.
MATERIAL : PLASTIC
COLOUR : RED W/WHITE LETTERS
WEIGHT : 24 g
SIZE : 245 x 130 mm
$1 $1 81 gl PART NO.: 311002

TYPE AlOODC I A105DC I AllODC I AlZODC
B 87mm I IOlmrn I 164mm I 164rnm
D 77mm lOlmm 156mm 158mm

SOUND LEVEL 104db 109db 116db 120db
VOLTAGE 24VDC/220VAC24VDC/220VAC 24VDC/220VAQ24VDC/22OVA
I
- p~
'OWER C O N S U ~ 1 8 m ~ / 1 5 m ~18mA/15mA
1 180mA/15mA 1900m~/370m,
WEIGHT I 0.26Kq I 0,43Kq I 1,25Kg 1 2.OQ
NOTE 1 CABLE ENTRY 20mm
MATERIAL TAXLAN FR. ABS

SCREWS STAINLESS STEEL
PROTECllON IP55
HUMIDITY 0 - 90% AT 50'C
TEMP. RANGE -2sc - t55'C
OTHER VOLTAGES ON REQUEST
mt. PovrPovr
DkwJon, Nwn, Type Haterlde VeM Uerknod
Ity. Itmm Desalptl~ Haterlal V M t Renarks
:ontroll Stdk~tr, Tewet ProJeks. KWWUIG aCER BRU( AV OmE
heck Stdcheck Traced RoJec on lrrm ElERS W T O S E ER FIRBUDT.
mapvmwwsPoanocrvmour
TSK ovms PE~WSSIWSI PRWBITRL
lato Kcnstr. GoaJent
late Constr. Approved
Larssen xm wwa
22.10.97 JEE N/A U ~ Y
LLECTRONIC ALARM SIREN M f w S u b ~ f o r ~ l E T s tSubstb)

~v~
FLANGED TYPE
NOMINAL PIPE DIN 2442 A B E
DIAMETER BSP/INCH OR SlMllAR mm mm rnm
DESCRlPlON
FLANGED ONE ROW
ON 80 3' 88.9x5.6 148 230 120

THREADED ONE ROW DN 100 4" 114.3x7.1 160 265 134
THREADED TYPE
I I I I I
RANGED TWO ROWS
THREADED TWO ROWS I NOTE : THE MAXIMUM LENGTH OF MANIFOLD = 6000mm.

MATERIAL : ST-35, 81, DIN ,7175.
SURFACE : GALVANIZED IN & OUTSIDE.
TEST PRESSURE : 150 BAR - HYURAUUC.
PART NO. : 305/-
THREADED THREE ROWS

SCAI E 1: 20
1 15 1 CHAIN, L=100anm / STEEL
.+z:
g' ,;.:-.
- .
.: .:
* ,
'e<
<.
ALARM SIREN
AIR SUPPLY MAX. 12 BAR
TONE FREQUENCY : 800-900 Hz
SOUND LEVEL : l3OdBA AT 1. METER
SOLENOID VALVE
VOLTAGE NOMINEL : 24V DC OR 220V AC
POWER NOMINEL : 9W
MAX. WORKING PRESSURE : 12 BAR
MAX. DIA. CABLE : 010mrn
NOTES
-
1 : IF INSTALLED IN HAZARDEOUS AREAS, SOLENOID TO BE

LOCATED IN SAFE AREA.
2 : TOTAL WEIGHT OF SlREN/flLTER/SOLENOlD : -2.6Kg
6 1/2' STRAJNER BRONZE 308503

5 COPPER GASKET COPPER 856030
4 1/2' ADAPTER BRASS
3 1/2' HEX NIPPLE STEa
2 1/2' SOLENOID VALE 220V AC, LUCIFER BRASS 308502
2 1/2' SOLENOID VALE 24V DC, LUCIFER BRASS 308501
1 TYPHON SlRW TYPE KOCKUM MKT 75/800 BRASS/STEEL 308101
LARM SIREN "MKT 75/800" I M f w Subdfor~lErstnwSubstby

ID'"m.DOI.I.DOl<n"Y

Pneumatic operated system single area. ~0~~~~~~
'?,I; ,\,y$ t>

\, ,
8.2 General arrangement drawings.

Engine Room 260960-M1 D
-
Page 65 of 69
Heien - Larssen AS
WIN- 191.2-I -
Pneumatic operated system single area. C.rmXlh.No2J)Dbllt 66
8.3 -
COz room arrangement drawings.

Co2 Room 26096 1 -M 1 C

Page 66 of 69
Heien - Larssen AS
ICI. ao-,.,wo, c n * r

Pneumatic operated system single area. ~ ~ U R ~ ~ ~ P H D Z B D L ~
8.4 Isometric piping diagrams.

Engine Room 210526-M3 C

Page 67 of 69
Heien - Larssen AS
PJIIIIII
%ate Ccnstr. Traced. HEIEN - LARSSEN A/S
07.05.02
Replacax
RCG
Rsplaced byl
C02 FIRE EXTINGUISHING SYSTEM

TSK
ProJsctlm.
a@ N/A 0 Helen
Larssen
3431
P.O.BOX
N ~ W Y
234
SPIKKESTAD
nr. : +47 31 29 55 oo
Far.: C47 31 29 55 01
TO COPY OR USE THIS DOCUMENT U~THWT

OXNERS PERMISSION IS PROHIBITED.
19.02.03 ADDED PROJECT/HULL NO.l10 - HK ISOMETRIC PIPING DIAGRAM
Drawhg no.
* . A 07.05.02 ADDED PROJECT/HULL NO. - -
-
HK - ENGINE ROOM INCL. CASING
-Aukra, NB 103 , 110 AND 112 210526-M3
28.03.01 ISSUED FOR APPROVAL RCG Pro t no. Port no. Rev. Fie no.
Rev. Dote Description & Areo Conrtr. Checked Approved 1&95/12571/14091/ c
1 I 2 I ?
2 I I I I I v I I I I I 6 I 7 I 8
I k ~ E a-I7"
~
m"".",,
WAHO~~DII~~
8.5 Hydraulic calculation.
Description Doc. reference. Revision

Engine Room Job 104 A
C:.
i
.I
User's Manual, COZ - High Pressure System

Page 68 of 69
Heien - Larssen AS
CARBON DIOXIDE CALCULATIONS TO NFPA Section 12 (1989 Edition) Page 1
HEIEN-LARSSEN A/S - DRAMMEN
uI
Project :
,..,
A\:, L',l' System : H.P.CO2 System: Engine Room
Drawing : 210526-M3
Company : HEIEN-LARSSEN A/S

: P.O. BOX 3643
: 3007 DRAMMEN
: NORWAY
Telephone no : +47 32-24-49-00 Telefax: +47 32-24-49-01

Engineer : HK
Comments : Job No. :104
Type : High pressure C02
(,.I
';.. , ,.,:
.N\O~ Capacity : 12 cylinders each containing 45 kg
Discharge time : 2 minutes
System : 25 pipes and 12 nozzles with coefficient of -43
Node
no
N o z z l e
Code Bore mm
Flow rate
kg/min/mm2 I Pressure
bars
+
5 309005 5.0 1.1234 49.53 22.07
15 309005 5.0 1.1501 49.84 22.58
13 309005 5.0 1.1392 49.71 22.37
10 309005 5.0 1.1198 49.49 22.00
11 309005 5.0 1.1198 49.49 22.00
+
7 309005 5.0 1.1131 49.41 21.87
17 309005 5.0 1.1240 49.54 22.08
20 309005 5.0 1.1131 49.42 21.84
21 309005 5.0 1.1125 49.41 21.83
23 :309005 . 5.0. 1.1156 49.44 21.88
+
;
25
26
309006
309006
6.0
6.0
1.1246
1.1246 I ::: ( 31.76
Continued on the next page
CARBON DIOXIDE CALCULATIONS TO NFPA Section 12 (1989 Edition) YL Paqe 2
Project :
System : H.P.CO2 System: Engine Room (Continued)

+-----------+--------+------
N o d e Pressures
in bars
start) End start( End
+-----------+--------+------
1 2 15 0.30 0 0 0 0 0 0 10.30 0.30 23.67 51.71 51.35
2 3 40 1.50 0 1 0 0 1 0 18.08 -0.50 284.04 51.35 50.32
3 4 40 11.00 0 4 1 0 1 0 17.34 0.00 284.04 50.72 50.04
4 5 20 6.00 0 1 0 1 1 1 8.35 6.00 22.07 50.04 49.53
4 14 40 5.50 0 2 1 1 0 0 11.60 -3.50 261.98 50.04 49.91
Total pipe volume -

- 0.0687 cu.m Nozzle area = , 253 sq-mm
Total C02 capacity = 540.00 kg

Actual discharge time = 1 minutes 54 seconds
CARBON DIOXIDE CALCULATIONS TO NFPA section 12 (1989 ~dition) 93 Page 3
HEIEN-LARSSEN A/s - DRAMMEN
P r o j ect :
System : H.P.CO2 System: ~ n g i n eRoom (Continued)

Pipe type : DIN 2440 Pipework
+
I liyzin;ci I
+---------+-----------------+--------------
Actual internal
bore in mm 1 T o t a l length
pipework m I
Pneumatic operated system single area. H O Lnt
C.W~ ~
',.,..\,.,,\
,,,, \. i
9 MANUFACTURING RECORDS.
9.1 C 0 2 - cylinder certificate
9.2 CO2 - filling certificate
9.3 Class approval test certificate
9.4 Type approval certificate
9.5 Class approval letter

'.i,,d

Page 69 of 69
Heien - Larssen AS
CERTIFICATE NO. F-16613
This certificate consists of 3 pages
This is to cerhifj,rhat the

C 0 2 Extinguishing System and Associated Equipment
with type designation(s)
HEIEN-LARSSEN HIGH PRESSURE C02 SYSTEM
Maqftactured by
Heien-Larssen AS
SPIKKESTAD, Norway
isfiund to comply with
Det Norske Veritas' Rules for Classification of Ships and Mc Units
Det Norske Veritas' Interpretation of SOLAS 19?4 Convention as Amended
Application
Approved for use as a "total flooding" fire extinguishing system for machinery space and
cargo hold.
Place and date This Certificate is valid taitiZ

h i k , 2001-06-1 1 2005-06-30
for D ~ N O R S K E
VERITAS AS
c- ' LJb &
o
L"
Erik Bdten Local Ofice Liv Tesli ~auner(J
Head of Section D W Oslo
c dniea o r construttion mnv rcndrr this Cerlilira1c invmlid

Nolice: This Ccrlikltr issubject lo lrrnls rnd rondilions ovrrlcaf. ,\ny sienilrml r h ~ n e in
DR. NORSKE
VERITAS AS MRlTAsVElEN 1.1322 HBVIK NORWAY . TEL: (+4T) 87 57 99 00 FAX: (r47)67 57 99 11
Form No.: 20.- Issue: January 98
g6 Cert. No.: F- 16613
File No.: 474.3 1
Product description
"Heien-Larssen high pressure C02 system"
is a total flooding system for protection of machinery spaces, cargo holds and similar
spaces. Control of system is remote pneumatic and local pneumatic, as applicable.
All C& piping upstream of master valve to be DNV certiiied. An automatic time delay unit
is to be installed for protected space, expected to be manned occasionally.
The following documentation is to be submitted in each separate case:
The system layout showing operation philosophy

C 0 2 capacity calculations and time discharge calculations
Diagrams, with cable speciiications, showing cable layout, alann circuitry and
location
iv. Location of the release stations
v. High-pressure manifold, including connections
vi. Dimensions and material of shipyard pipework
vii. Control arrangements for the closing of all ventilation and stopping of fsns
-.- Isometric
vl11. drawing together witha pressure loss calculatio&, applicable for all
spaces where a discharge time l i t is required by the DNV Rules.
Type Approval documentation

Certification in accordance with Certification Note No. 1.2, Type Approval, December 1996.
Folder, "C02 High Pressure Fire Extinguishing System, Pneumatic Operated System,
Single Area" h m Heien-Larssen, with the following drawings:
Drawing no. Rev. Title

23043-B3 D Schematic diagram, central system, pneumatic operated, one release
I . station, one protected space
33144-C3 C02 Cylinder, pneumatic release
33 153-C3 Fastening assembly 67,5L cylinders
33 157-C3 Directioddistributionvalve manual operated, threaded
33 158-C3 DN25-DN50 Master Valve, Pneumatic operated
33160-C3 DN80-DN150 Master Valve, Pneumatic operated
33161-C3 Air blowing throughKO2 Shore connection valve
33 163-C3 Non-return valve system
33 165-C3 %" Flexible discharge hose
33 166-C3 318" Flexible pilot hose
33170-C3 Release cabinet with time delay
33 172-C3 0 Supply cabinet with tim
33173-C3 0 Valve release cabinet
FAX: (+47) 67 57 g9 I'

)ET NORSKE VERITAS AS VERIT-EN 1.1322 HGJVIK. N
- O m No.: Z0.90a Issue: January 98
Cert. No.: F-16613
File No.: 474.3 1
and submitted drawings:
33156C3 C C02 Manifold Check Valve

33222-C3 1 Cylinder valve
3371 6-C3 A Flanged collector manifold
Marking of product
The product or packing is to be marked with name of manufacturer, type designation and
fire-technical rating.
Certificate retention survey

Det N o d e Veritas' surveyor is to be given permission to perform CertificationRetention
Surveys at any time muing the validity period of this certificate. The arrangement is-tobe in
accordance with procedure descnid in item 4.3, Certification Note No. 1.2.
END OF CERTIFICATE
-
DE~NoRSKE VERITAS AS . - VERITASVEIEN 1.1322 HOVIK. NORWAY . TEL: (+47) 67 57 99 00 - FAX: (+45) 67 57 99 l 1
Form No.: 20.90a Issue: January 98 Page 3 of 3

Wca-27 - Heien Larssen - Fire Alarm and Extinguisher System

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INSTRUCTIONS FOR C 0 2 PROTECTED ENGINE ROOM

IN CASE OF FlRE EVERY SECOND IS IMPORTANT. PLEASE READ M E S E INSTRUCTIONS CAREFULLY.

C 0 2 GAS IS DANGEROUS FOR HUMANS AND FATAL IN HIGH CONCENTRATIONS.

Heien Larssen project no :I4091

Client :Aukra Industrier AS

1.1 Supplier address and contact:

2.1 Part List

2.2.2 Use limitations.

2.2.4 Types of fires. 11

2.2.5 C02 - Cylinder Bank.

2.2.6 Leakage and Ventilation.

2.2.7 Personal protection and safety aspects. 12

2.3 Equipment data.

I 2.3.2 COz - Cylinder.

2.3.4 Typhoon alann siren with solenoid valve and filter. 15

2.3.5 Pneumatic operated master valve, DN 25 - DN 50. 16

2.3.6 CO2 - Manifold pressure gauge. 16

2.3.8 C02 - Manifold relief valve. 17

2.3.9 COz - Discharge hose 18

2.3.10 C02 - Pilot hose 18

2.3.13 COz - Manifold. 19

2.3.14 C02 - Cylinder weighmg device. 19

3.11.2 C 0 2 - Pilot hose. 25

3.12 CO2 - Discharge nozzles.

4.1 The main equipment installed in the CO2 - room.

4.1.3 C02 - Discharge hose. 29

4.1.4 C02 - Pilot hose. 29

User's Manual, CO2 - High Pressure System 14091-03A

C 0 2 - High pressure Fire Extinguishing System

4.1.6 C02 - Manifold pressure gauge. 31

4.1.7 COz - Manifold relief valve. 31

4.1.8 C 0 2 - Shore connection / Air blowing through valve. 31

4.1.9 C02 - cylinder weighing device. 31

4.2 Installation inside the protected area.

4.2.2 CO2 - nozzles. 32

4.3 Release station.

4.3.2 Pilot tube. 34

5.4.3 Before release. 51

5.4.4 After release. 51

User's Manual, C 0 2 - High Pressure System 14091-03A

6.3.2 C 0 2 - Cylinder valves.

Instruction signs and operating instructions.

CO2 - Cylinder clamps.

CO2 - pipes / CO2 - nozzles

6.4.3 C 0 2 - piping / master valves. 55

6.4.4 C02 - cylinders. 55

6.4.5 COz - alarms / ventilation stop. 56

6.4.6 Improper function 1 damaged items. 56

6.5 System testing.

6.5.2 Leakage test, C 0 2 - pipes downstream master valves. 56

6.5.3 Release test. 57

6.5.4 Leakage test of C02 - cylinder valves.

6.5.6 Test of ventilation shut down. 59

6.5.7 Test of alarm sirens. 59

6.5.8 Test of pressure switch. 60

6.6 Refilling of CO2 - Cylinders. 61

7 ON - BOARD SPARE PART LIST. 63

8 DRAWINGS AND DATA SHEET 64

8.1 . Equipment drawings and data sheet. 64

9.1 COz - cylinder certificate

User's Manual, C 0 2 - High Pressure System 14091-03A